Peter Pyhrr's Age at Texas Instruments
Peter Pyhrr's Age at Texas Instruments
SERIES 03
A. HISTORICAL ORIGINS
The term "budget" comes from an old French word, "bougette" or "little bag". The bag (from Latin
"bulga" designated in the Middle Ages the chest or bag in which the traveler carried his belongings.
staff (today we use the word "luggage"...), or also the bag in which it would fit.
his coins.
A long journey is not improvised; it requires planning, scheduling the stops at the inn, and having the means.
Necessary sum. The budget is there for that. What better symbol to find for management?
forecast?
The term was then adopted by the English at the end of the Hundred Years' War, at a time when
parliamentary institutions were being born. The "budget" becomes a notion of public law, for
to designate the sum of money allocated by a vote of Parliament to an administrative entity for its
functioning: each minister thus has a small abstract booth (an 'envelope'
budgetary") from which it can draw (the term "ministerial portfolio" is also used, which refers to
to the same image).
Note that this budget allocation mechanism allows the state to solve a delicate problem of
Management: how to decentralize while maintaining control. The budget vote allows for resolution.
"agency relationship" between the State and the various expenditure controllers, to the extent that a
Expenditure can only be incurred if it has been planned within the framework of a budget line.
e
century, we are witnessing the development of large companies that, due to their size,
At the beginning of the 20th
face identical problems of decentralization, coordination, and control. These major
companies will naturally transpose the budgeting procedure for their internal needs of
Management. The budget becomes an essential instrument of emerging management control.
Indeed, how can a large company maintain control over its operations and
development of a large number of establishments, services, subsidiaries? Simply by
centralizing strategic thinking, decentralizing operational management and controlling the
system through a budget allocation procedure for resources, particularly financial.
It can therefore be said that companies have "copied" the administrations and the functioning of the
public accounting, which deserves to be emphasized and contemplated, at a time when the dominant discourse
consists of criticizing "bureaucracy" and demonstrating the efficiency of private business management in
example for administrations!
2
In this context, the budget plays a central role as it clarifies all forecasts and
objectives serving as a 'compass' for daily action. The budget control mechanism (see
series 07) obviously assumes the establishment of budget forecasts.
Let's note, for these projection or estimation exercises, the importance of analytical accounting in
partial costs of the 'direct costing' type: it is the knowledge of the structure of charges, fixed and
variables, which allows for predictive calculations.
In this perspective, the budgeting process often allows for arriving through negotiation at a
compromise presenting itself as a sort of contract between the various stakeholders. We touch
here to management methods and human resources management. More the procedures
budgets are decentralized and participatory, the more the budget appears as a means of clarifying
this compromise (the establishment of the budget, for example, requires making an assumption about
the increase in the hourly wage). The budget sets the objectives.
The plans
The major strategic orientations are explained in the form of multi-year plans (over 3, 4, or 5 years).
setting projections of turnover and results and planning the main operations
of investment and financing.
These plans provide the overall framework for development and are operationalized annually under
the form of programs and budgets.
2. The programs
A program is a short-term activity forecast specifying in detail the levels.
of activity, of production, the volumes of factors used (hours of labor, tons of materials
first, etc.). For example, for a workshop, we establish a monthly production schedule, which
allows for planning the workload of the different machines.
3. The budgets
Budgets represent the 'estimation' in monetary units of the implementation of a program.
To move from the program to the budget, one must make economic assumptions about the evolution.
prices and costs (commodity prices, unit variable costs and fixed costs provided by
analytical accounting, etc.).
It is usually distinguished:
a. The "functional" or "operational" budgets, which reflect the programs related to the
different services or departments:
sales budget
production budget
– purchasing budget,
budget for administrative services,
It should be noted that a classic exercise in budget management consists of preparing these various documents.
forecasts (programs, budgets, projected accounts), usually starting with the
sales forecasts (see for example the corrected case DISTROC further on).
4
Specifically, the budgetary procedure is a cyclical activity that annually regulates the life of
the company.
The classic scenario for a company aligning its accounting and budgeting exercise with the year
civil and practicing a reasonable decentralization of responsibilities, is as follows:
In September, the general management publishes a general orientation note (often also called)
"framing letter", or "pre-budget"), addressed to the main responsible parties, setting the objectives, the
major directives for the coming year, in line with the content of the strategic plan, but taking into account
account for the necessary adjustments due to the evolution of the environment (a segment
investment can be deferred, for example).
In October, each 'component' (each department, or each major directorate, or, in another
level within a group, each subsidiary establishes its own budget in a decentralized manner. Indeed, this
It is the operators who are best positioned to assess the constraints.
This must be put into perspective. For example, the more vertically integrated the activity, the more the units located
Upstream needs the activity forecasts of the units located downstream to establish their own.
forecasts. In this case, we may have an interest in centralizing the procedure, for example by using some
matrix planning methods (see series 05).
These different "budget sketches" are gathered by the management controller to be
harmonized.
In December, the final budget is decided, with the last adjustments being the responsibility of management.
general. In large companies, this final budget can be a substantial document of
several hundred pages, but whose summary is provided by the projected income statement.
Note that the different budgets, which then form the budget bundle (by analogy with the bundle
fiscal), are obviously divided into monthly payments, to allow for exercising later, during the fiscal year, the
budget control.
During the exercise, the budget forecasts will be compared monthly with the actual results.
effectives, provided by the accounting, in budget control statements allowing for calculation
discrepancies involving responsibilities in case of slippage: this is the 'budget monitoring'.
5
For example, the operating budget B of a workshop for which the unit of work is the hour -
machine can be put in the form:
B = vN + F
Expression in which:
N = number of hours
v = variable cost of the unit of work
F = fixed costs
The function B = f(N) can be represented graphically as follows:
One can make an infinite number of hypotheses about the projected value of N and thus establish an infinity of
budgets.
Bh
fork Bm
BUDGETARY Bb
Nb NmNh
Numerical example: with F = 10,000 and v = 5, and a level of activity of 6,000 hours but being able to
situated in a range of 5,000 - 7,000 hours:
Let us note that the function B = f(N) can obviously be more complicated than a simple linear function.
take here as an example. There can notably be threshold effects (overtime at-
beyond a certain volume of activity for example.
Many services within the company, which we refer to here as general services, pose some
budgeting problems very different from what happens for the 'operational' services of which
the activity is directly related to the purchase-production-sale cycle.
In a production workshop, for example, there is a causal relationship between the volume of products.
manufactured and the quantities of raw materials or the number of hours of work required for the
production. It is then possible to 'model' the budget based on variables such as the level
Activity: we have a rational basis to 'quantify' the estimated costs.
On the other hand, in an administrative service, it is much more difficult to measure production, and
to appreciate the amount of expenses necessary for proper functioning.
7
The budgets for general services are likely to be set arbitrarily (we talk about costs
"discretionary", as they are at the discretion of the managers), and simply renewed
from one year to another.
These are services that only indirectly contribute to industrial or commercial activity.
making this activity possible. From an accounting perspective, the corresponding expenses are the most
often grouped in the 'auxiliary' analytical centers or sections studied in series 01. We
also often talks about 'support' activities, in the perspective of PORTER and the approach
ABC.
This list is certainly not exhaustive, and it is quite possible that we have forgotten some.
also debatable (R&D, for example...).
These "overheads" are difficult to control, as it is hard to assess the activity and the
production of the concerned services. The tasks to be accomplished are diverse, heterogeneous, and not repetitive:
it is therefore impossible to specialize or 'Taylorize' work, to define standards or
standards like for operational tasks.
8
Most often, the general management calculates a global envelope not to be exceeded for the whole.
from these overhead costs, allowing, after deducting this envelope from the projected margin,
to achieve an acceptable result.
In periods of expansion and good financial health, one simply continues the spending.
of the previous year, possibly increased by an arbitrary percentage, taking into account
for example, taking into account inflation. On the other hand, in times of difficulties, we implement a 'cut'.
budgetary.
Each department then presents its wishes, along with the trends towards the derails mentioned above. There is
there are always good reasons to justify hiring new employees, buying a
more powerful computer, etc. A meeting must then be called to carry out the allocation of the budget.
global. In general, the total demand exceeds the budget, and a bargaining process
is established. It is in this context that the budgetary 'back and forth' procedure studied in series 04.
allows to resolve conflicts and reach a consensus on the 'sharing of the cake'.
It is understood that such a procedure does not guarantee optimality, that the actual needs are not
necessarily satisfied, that the distribution of the budget mainly reflects the power relations between the
different leaders and leads to what is felt as injustices, that the result can
harbor grievances and create conflicts between individuals.
In the BBZ process, we do not settle for incremental improvements; we adopt an attitude.
much more radical: nothing is ever guaranteed, the simple and straightforward renewal of a budget of a
year to year is excluded by principle.
Every budgetary expense must be justified, regardless of past practices, which do not
could serve as a priori justification. In short, we 'start over from scratch' each year, hence the
name of the method.
This first requires breaking down the company's activities into modules, which are
decision-making centers characterized by the existence of a clearly identified responsible person (principle
of uniqueness), and by a certain homogeneity of tasks (certain aspects of the method can be found here
ABC studied in series 02).
At the level of each module, the manager must establish budget proposals, in connection with
with its activity projects. It must clarify its purposes, its objectives, the necessary means for
to reach and establish a 'budget set'.
This phase of prioritization raises the issue of the criteria used to classify, accept, or reject.
the various projects.
One can use classic financial criteria, such as profitability (as for the
investment choices, a question studied in the following part of this series), or methods of
Additive scores. Thus, Peter PYHRR advocates the '5P' system ('Peter Pyhrr's Pragmatic
Pointscore Procedure: each committee member 'votes' by scoring the projects from 1 to 6. We proceed with the
total points obtained (like in figure skating competitions...) and the decision depends
the total score obtained.
It is seen that the BBZ procedure, considered a cure-all by some, and a gimmick by others
others, may be long and costly.
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A streamlined version has been proposed, based on a "rotating examination" of the various services. The
Americans speak of the 'sunset procedure,' referring to the image of the
Earth's rotation: when the sun sets in one place, it is still shining elsewhere. Every year, we
"audited" through the BBZune procedure only part of the services. The managers of
these services must then comply with the critical review procedure of their expenditures, and justify the
level of their budget. But once this budget is accepted, these officials are 'at ease'
for example, 4 or 5 years: the order of magnitude of their budget will not be called into question during this time.
time lapses, except for extraordinary events. The following year, it is other colleagues who
"go through the grinder"...
This procedure is obviously less burdensome, less expensive, less 'stressful' for the various
frameworks.
It should be noted that a similar procedure exists in French universities, with their different programs.
are authorized and funded by the State for renewable periods of 4 years: the procedure can
so it can also be used in public management.
G. CONCLUSION
First of all, it should be considered that a budget will only be a good management and motivation tool if the
the level of objectives to be achieved is set intelligently: it is necessary to "set the bar" high enough, but
not too much. Hofstede's famous work has shown that budgets that are not ambitious enough lead to
the leaders have given in to ease: the organization is not under pressure. Teams need to
had a "challenge" to meet. But beyond a certain threshold, one can on the contrary demobilize the
operational, who feel that too much is being asked of them. Since anyway we won't be able to
reaching the goal is not worth trying!
Things can be even more serious, and authors like ARGYRIS have highlighted the
devastating psychological effects of excessive budget 'pressure' on managers. The
concerned individuals may experience feelings of frustration, develop pathologies
psychosomatic (eczema...), show aggression, or fall into depression, or even
suicidal. Budget pressure, pushed to the extreme, and conceptualized by some leaders or oneself-
saying specialists in human resource management in the form of 'stress management'
can rightly be considered a form of psychological harassment, or as the version
modern exploitation (some radical analysts go as far as to speak of slavery…).
In the face of this possible 'violence' of the budget, individuals do not fail to resist by developing
defense strategies suited. The most common of these practices is to create 'slack
budgetary", a term used in reference to the theory of organizational slack developed by
CYERT and MARCH (in their famous work: A Behavioral Theory of the Firm). Leslack(en
the slack of a rope or cable; 'to slack off' means to ease one's effort
"mattress", the "room for maneuver", that one tries to negotiate at the time of the construction of
budgets. For example, we know that we can operate with 100, but we ask for 120, and we get
110 after arbitration. It is then very easy to keep this budget, and even being lax, and spending
109, we still have a favorable variance in the end! We understand that budget management can be
completely distorted, emptied of its substance, and ending up with the opposite result of what was intended
searched: instead of reducing costs, we are increasing them!
One can also see in the allocated budget a 'right to spend', which must be used, otherwise we risk
to have a smaller budget the following year. Everyone has heard jokes about the practices
11
supposed soldiers who would drive the trucks in the barracks yard to use the
fuel budget...
The budget is often criticized (just like any procedure related to planning in
In general, the budget is merely a means to implement a plan) to induce behaviors
bureaucratic and conservative, inhibiting initiatives and possibilities for adaptation to
opportunities. It's planned in the plan and in the budget, so we execute, even if the action is no longer
relevant given the evolution of circumstances. However, in today's world the environment is
increasingly 'turbulent' and unpredictable.
One should not idealize the budget and attribute all virtues to it. Some go even further, by
purely and simply advocating for abandoning budget management, especially to replace it
with a more reactive management. Perhaps it is still going a bit too fast and throwing the baby out with the bathwater.
with the bath water...
Statement
Elements of response
2. Self-correcting exercise
The company DISTROC markets 3 products, P1, P2, and P3, in 3 geographic areas A, B, and C.
Each zone manager establishes their sales forecasts, specifying the bases considered for the
calculations. These forecasts are then centralized by the sales director who presents a budget
quarterly consolidated to the General Management.
The company is currently preparing its budget forecasts for 1erquarter N+1.
1requestion
For zone C, the sales of 1erThe following was the N quarter:
300,000 products p1,
- 270,000 P2 products,
– 420,000 P3 products.
Establish the quarterly sales program for area C, in number of products (you will use
the same type of table as for the other areas).
2andquestion
Based on the information provided by the area managers, establish the sales budget.
monthly for the 1sterquarter N+1 of the company.
3equestion
Is this budget necessarily the one that will ultimately be retained to establish the budget document?
Why?
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4equestion
For the continuation of the case, and regardless of the numerical results of the previous questions, we
suppose that the sales program presented to the general management retains the following assumptions
as being the most likely, for 1erquarter N+1 (in product units):
month
January February Mars
products
P1 480,000 420,000 520,000
P2 440,000 390,000 480,000
P3 690,000 630,000 750,000
5equestion
Establish the flexible quarterly budget for distribution costs (monthly breakdown is not)
requested.
6equestion
DISTROC operates in markets subject to strong cyclical variations, both in terms of
volumes that on prices.
A statistical analysis of the sales history shows that the quarterly revenue follows a
normal law having:
for expected value: 12 million euros;
– for standard deviation: 2 million euros.
[Link] the probability of reaching the high estimate of the budget range.
b. Calculate the probability of being within the budget range (we will use the table provided in
the series 02 of the CPC.
[Link].
ANNEX 1
Sales program transmitted by the director of zone A (in units of products sold) for the
1erquarter N+1 :
month
January February Mars
products
P1 157,000 141,000 170,000
P2 140,000 128,000 156,000
P3 225,000 205,000 249,000
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ANNEX 2
b. In relation to current prices (end of December N) which are respectively 2, 4, and 3 euros per unit for
P1, P2, P3, and considering the competition, the following decisions have been made at the level of the
pricing policy :
– product P1: rise of 3% at the beginning of February
- product P2: decrease of 10% from the beginning of January
- product P3: increase of 5% in early February.
Sales are expected to grow by 5% in volume for P1 and P2 and by 8% for P3 compared to the
corresponding period in N.
ANNEX 3
c. The monthly fixed charges amount to 210,000 euros, as long as the monthly activity volume does not
does not exceed 1,600,000 products (all products combined).
Beyond the threshold of 1,600,000 products, it is necessary to resort to temporary staff to cope.
to handling problems during the shipping of products. Fixed costs then increase
in increments of 15,000 euros for every "batch" of 100,000 products. The temporary workers have
minimum one-month contracts, renewable.
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Elements of response
1reProgram of zone C
300,000
P1 (1.05) = 100,000 105,000 (a) 94,500 115 500 315,000
3
270,000
P2 (1.05) = 90,000 94,500 85,050 103,950 283,500
3
420,000
P3 (1.08) = 140,000 151,200 136080 166 320 453 600
3
(a) For each box: monthly average× volume index× seasonal coefficient.
300,000
For example, for P1 sales in January: 105,000 = × 1,05× 1
3
ATTENTION
For P1 and P3, the price increase only occurs whenin February.
3eFinal budget?
No. The budget for question 2 represents the consolidation, the mechanical aggregation of forecasts.
established in a decentralized manner. Now, generally, a process ofshuttleis established between the
management and peripheral units, insofar as the budget does not solely represent a
forecast determined by a number of factors, but also aobjectivenegotiated.
6eAssessment of probabilities
[Link] of reaching the top of the range:
Regarding the numerical results of question 5, the upper end of the range corresponds to
701470
× 1.1 = 15,432,340 euros
0.05
We have {
Probv≥ 15 432 340 }
⎧ 15,432,340− 12,000,000 ⎫
= Prob t≥⎨ ⎬
⎩ 2,000,000 ⎭
Prob≥ 1,72)= 1− prob(t< 1,72)= 1− 0.957= 0.043
There is only a 4 in 100 chance of reaching the top of the range, which is very low: this hypothesis
is unrealistic.
[Link]
The previous calculations show that the budget forecasts are far too optimistic: we
high risk of not even reaching the bottom of the range!
The division of the company into autonomous entities known as responsibility centers depends
much of the size and type of organization.
depend for example on a geographical direction and a technological direction (the subsidiary
selling televisions in France depending on both European Marketing and Management
Consumer Electronics.
One can define several types of centers of responsibility, depending on their degree of autonomy and
of the scope of the assigned missions.
1. Cost centers
The manager of a cost center is assessed on the quality of services, adherence to deadlines and
especially regarding the level of its costs: we expect a factory manager or a workshop supervisor to limit
the waste, that it respects (and possibly improves) the standards, that it improves the
productivity. Its budget therefore focuses mainly on expenses, not on revenue. By
Simplification, we can say that its mission is to minimize costs. It should be said that it must rather do so.
optimize, taking into account the quality objectives for example.
In an operational cost center (a factory), budgeted costs generally depend on the level.
activity forecast (application of the concept of flexible budgeting), whereas in the functions
support, the costs are much more "discretionary" (they are at the discretion of management), everything
at least in the short term. It is easier to eliminate a position in an administrative department or to
reduce the budget for reception expenses rather than cut back on variable direct costs. In case of
financial difficulties, when it is necessary to save money, it is these discretionary budgets that are
touched first.
Note that having a target expressed in terms of revenue can have counterproductive effects: for
To make revenue, the salesperson can lower prices by granting excessively high discounts, or
taking a financial risk for one's company (risk of payment default) by neglecting to
check the client's creditworthiness.
It should be noted that in the case of vertically integrated activities, profit center accounting poses the
delicate issue of internal transfer prices: the result of a center obviously depends on
upstream and downstream billing.
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For example, there may be several divisions, several factories per division, and several workshops per
factory. Each workshop can serve as a center of responsibility, with its own manager and budget;
the budgets of the workshops can then be consolidated at the plant level, which also constitutes
a center of responsibility, etc.
Each center has objectives to achieve, which can be negotiated or assigned depending on whether the management is
more or less participative. The performances must be measurable (mainly thanks to)
in the accounting system, but not only: we can also use physical indicators).
The benefit of setting objectives in budgetary terms is that one can think globally, thanks to
to the possibility of aggregating the values of heterogeneous elements (one cannot aggregate quantities
heterogeneous physiques, 'adding cabbages and carrots', but we can make a sales budget
global by adding their values in euros). The head of a center has a commitment to results,
and not just means.
The principle of responsibility means that a leader must be accountable for all consequences.
decisions falling within his delegation of power. He must not be able to impose.
to other centers the costs induced by the mediocrity of its management. For example, if the production is
poor quality, the additional costs that arise at the After Sales Service must be charged
to the production manager, not to the distribution manager.
19
Symmetrically, the principle of controllability means that a leader should only be responsible for
elements that he controls, on which he has decision-making power. It is not "fair" that the
the results of a profit center, for example, may be diminished by the allocation of certain charges
imposed arbitrarily by Management (for example, in the case of the distribution of headquarters costs). This
leads one to reason about partial costs rather than complete costs (the managers are judged
on a 'contribution' for example), or to neutralize certain uncontrollable elements, by
example using standard costs.
Periodically, the information measuring the actual performances is reported back to inform the
Hierarchy, according to the reporting principle. Achievements can be compared to forecasts.
budgetary, sound the alarm in case of drift, and take corrective measures. The more we are
at the bottom of the hierarchy, the reporting states are more based on physical data or on
the analysis of basic costs: to control a workshop, we will focus on the yields, on the
hourly usage costs of machines, etc. The higher you go up in the hierarchy, the more you use...
aggregated accounting and financial data: a subsidiary will report aggregates to its parent company
very global financiers, without going into the details of how the different services operate: figure
business, payroll, investments, results.
It generally presents the different months in columns and the different categories of income in rows.
An additional column is also planned to handle short-term receivables related at the end
of the time lag between certain operations (sales) and their cashing, due to the
payment deadlines, which will appear in the projected balance sheet.
For example, suppose that the company grants its clients a month of credit: there will be a delay.
of a month between the sale and the payment.
In January N+1, the company will collect the customer receivables listed on the balance sheet at the end of N. In February,
she will collect the sales of January, in March the sales of February, etc.
The sales of December N+1 will therefore be shifted as an element of the projected balance at the end of N+1, and
collected in January N+2.
Receipts directly related to operations (sales) are generally distinguished, which are subject to
a forecast based on sales budgets, and other receipts related to
specific financial operations (capital increases, borrowings, asset disposals...).
20
NOTE
All these sales are obviously inclusive of all taxes (including VAT).
Given the rules for VAT deductibility, it is better, in practice, to quantify it in a budget.
attach the VAT to be paid monthly, this item being then included in the budget of
disbursements.
Let us remember that the company is responsible for collecting VAT on behalf of the public treasury. It invoices to
its clients the VAT on the amount of its revenue. The client settles the amount of their invoice
The TTC and the company record the 'VAT collected on sales' as a credit to account 4457. However, on the other hand,
the company also pays its own suppliers including tax, and therefore settles, in addition to its purchases excluding tax.
tax, of VAT. This VAT is deductible and represents a claim on the State charged to the debit of
account 4456.
Periodically (in principle every month in the general scheme), the company fills out its declaration.
of revenue and calculates the amount of VAT that it must pay to the State by deducting the
Deductible VAT on purchases from VAT collected on sales. This "VAT to be paid" (account
4455) is paid to the tax authorities in the following month, hence a delay, the VAT for the month m
being in fact withdrawn in m+1.
The VAT to be paid for the month of December N+1 will therefore appear in the provisional balance sheet at the end of N+1.
and will be settled in January N+2.
21
One can alsoadd a line 'VAT credit carryover', in the case where the deductible VAT
is higher than the VAT collected for certain periods.
Its structure is identical to that of previous budgets, with the months in columns and the different
types of online disbursement: disbursements directly related to operations (purchases, expenses)
personnel, etc.), and other disbursements (dividend payments, loan repayments,
acquisitions of fixed assets, financial investments, etc.
REMARKS
– allocations to depreciation or provision accountsdo not lead todisbursement
(very classic error source!)
Do not forget the VAT to be paid, nor the payment of taxes (for example, for corporate tax, contributions)
provisional and settlement of the balance;
The disbursements are understood to be all taxes included.
22
The general cash budget allows for the consolidation of all receipts and all disbursements.
to see how the cash balance will evolve at the end of the month, which allows for a
simulation.
Indeed, it is necessary to avoid significant overdrafts, which are sources of bank fees in case of overdraft, or even
even failure, but also the surpluses, which represent a lost profit, a cost
of opportunity.
Starting from a first draft, we will therefore study the possibilities of "erasing" the surpluses or
the projected deficits through appropriate measures such as:
- place liquidity;
to resort to the discounting of commercial papers;
defer certain discretionary expenses;
– etc.
The final cash position is obtained by an algebraic sum of the initial cash position and the variations.
monthly cash flow.
Second method
January February December
Elements ...
N+1 N+1 N+1
Initial treasury 100 300
(+) Receipts 1,000 1 200
Availability 1 100 1 500
Disbursements 800 900
Final cash 300 600
The final cash flow of month m is carried over as the initial cash flow of month m+1.
23
The balance of the projected income statement allows us to calculate the projected result.
balance the forecast budget.
Its establishment is facilitated by the identification of a number of elements upstream, at the moment of
the establishment of other budgets (the 'clients' item during the preparation of the budget for
receipts for example).
On the other hand, 'bottom of the balance sheet' items, as elements of working capital needs,
result from forecasts regarding the level of activity and the characteristics of the cycle
technical-commercial (delays over time due to payment terms).
Statement
CAS SADA
The Aquitaine Food Distribution Company (SADA) operates in a seaside town in the southwest.
a supermarket whose activity is strongly seasonal. Indeed, the revenue excluding taxes
the average, which is 400,000 euros during the winter months, rises to 700,000 euros during the months
in summer. You are asked to participate in the preparation of the budget for the first half of the year
N+1.
24
For this first semester, the sales forecasts (excluding tax) are as follows:
December N sales were 400,000 and July N+1 sales are expected to be 700,000.
The balance of the SADA after distribution at the end of December N is as follows (in euros):
ACTIVE
Gross immobilizations ............................... 1,200,000
(–) Depreciation 240,000
Net fixed assets ............................... 960,000
Stock of goods ............................... 200,000
Clients 48,000
Treasury 12,000
TOTAL ASSETS:1,220,000
PASSIVE
Capital 600,000
Reserves 220,000
Corporate tax to be paid
(balance N after liquidation) ......................... 5,000
VAT to be paid ... 5,000
Social charges to be paid ............................ 6,000
Suppliers 384,000
TOTAL LIABILITIES:1,220,000
g. Sales, purchases, variable costs, and 50% of payable fixed costs are subjected to a
20% VAT on the amount excluding tax.
The VAT to be paid for a month is disbursed the following month. Any potential VAT credits are not
not reimbursed by the tax administration, but deferred as being deductible the following month.
[Link] including tax are collected in cash at 90%. The remaining 10% are credit sales.
received the following month.
[Link] is planned to make an investment of 60,000 euros in June N+1, subject to amortization.
linearly over 5 years, aimed at streamlining internal handling and storage operations.
This investment will only be put into service and operated at the beginning of July of year N+1. However, it will be
completely self-funded and settled in June.
Work to do
Elements of response
NOTE
The amounts are in thousands of euros, unless otherwise stated.
Total
Month January February Mars April May June
semesterly
Sales excluding tax 400 400 450 550 700 700 3,200
Stock debut (1) 200 200 225 275 350 350
Stock fin (2) 200 225 275 350 350 350
Stock variation 0 +25 +50 +75 0 0 +150
Consumed purchases (3) 320 320 360 440 560 560
Purchases (4) 320 345 410 515 560 560 2,710
Stock debut: 50% of the sales for the month.
Stock end: 50% of next month's sales.
(3) Consumed purchases: 80% of sales, since the margin is 20%.
(4) Purchases: consumed purchases + stock variation.
26
Total
Month January February Mars April May June
semesterly
Sales (excl. tax) 400 400 450 550 700 700 3,200
Purchases (excl. VAT) 320 345 410 515 560 560 2,710
Variation of stocks 0 -25 -50 -75 0 0 -150
Other variable charges 40 40 45 55 70 70 320
Margin on variable costs 40 40 45 55 70 70 320
Fixed charges eligible for disbursement 30 30 30 30 30 30 180
Depreciation 10 10 10 10 10 10 60
Results 0 0 +5 +15 +30 +30 +80
BALANCE BALANCE
INITIAL FORECAST
BALANCE
Month January February Mars April May June
PROVISIONAL
Suppliers
(Initial assessment) 384 – – – – –
Purchases (including tax) – 384 414 492 618 672 672
(SUPPLIERS)
Charges variables 48 48 54 66 84 84
Social charges
(Initial assessment) 6
Fixed charges 27 33(1) 33 33 33 33 6
(SOCIAL CHARGES)
VAT to be paid
(question 5) 5 5 – – – – 11
(TVA)
IS :
Balance N – – – 5 – –
Deposits – – 14 – – 14 28
(STATE,IS)
∆
Investment – – – – – 60 ASSETS
TOTALS 470 470 515 596 735 863
(1) Including social charges. Since these charges are fixed, we may not distinguish them.
28
BALANCE
Month January February Mars April May June
PROVISIONAL
Sales including tax 480 480 540 660 840 840
Clients (Initial Assessment) 48
TOTAL OF
480 480 534 648 822 840
RECEIPTS
ACTIVE
Gross fixed assets: 1,200 + 60 = .................... 1,260
(–) Depreciations: 240 + (6× 10) = .................... 300
Net fixed assets 960
Stocks (question 1) ... 350
Clients (question 7) 84
State, advances paid on corporate tax ................................. 28
Treasury (question 8) ............................................ 167
Total assets:............ 1,589
PASSIVE
Capital 600
Reserves 220
Half-yearly result (question 2) .............................. 80
Suppliers (question 6) ........................................ 672
State, VAT to be paid (question 5) ............................... 11
Social charges to pay ......................................... 6
Total liabilities:............ 1,589
29
A. SALES FORECAST
1. Statistical methods
The simplest method is to start with an analysis of past sales and extrapolate it.
trend. Therefore, one must have a sales history.
If the evolution of sales is regular (which can be verified by observing a type of progression
Arithmetic), one can perform a linear adjustment (also called a regression) of sales V
with respect to time t, modeling sales in the form of a function of the type V = a t + b, the
The problem is to determine the coefficients a and b using the 'least squares' method.
For example, let's assume that the trade statistics of the last 5 years regarding sales
in tonnes of product P are as follows:
A time scale must be defined, for example taking t = 0 for N–4, t = 1 for N–3, etc.
In order to calculate the coefficient a, it is necessary to present the following table:
Years t V t2 TV
N–4 0 40 0 0
N–3 1 42 1 42
N–2 2 45 4 90
N–1 3 43 9 129
N 4 48 16 192
Totals 10 218 30 453
We have:
a = ( 453 – ( 5× 2× 43.6) / (30 - (5× 2× 2)) = 17 / 10 = 1.7 and
b = 43.6 - (1.7× 2 ) = 40.2
We have therefore:
V = 1.7 t + 40.2
In some cases, when the sales of a product depend on another economic variable X, we
can make the adjustment not based on time, but based on this other variable, if one
has a forecast. For example, electricity production depends very broadly on the
economic growth, therefore the evolution of GDP. Tire manufacturers, for the market
from the 'first fit', establish their own sales forecasts based on the sales forecasts of
new cars made by car manufacturers, etc. It will always be a matter of modeling the
phenomenon in the form of a function V = f(X). In more complex cases, one may have a
function dependent on multiple variables: it is necessary to use econometric methods.
The activity may not evolve regularly: it may, for example, accelerate during periods of
launch, starting activities. For example, when launching a new product, in case of
Success growth can be exponential for certain periods, which can be diagnosed.
by observing increases that are not arithmetic but geometric. It is necessary then
a regression that is not linear, but logarithmic. Thanks to a change of variable
logarithmic, we reduce it to a linear regression.
We pose:
Y = log V,
À = log a,
And B = log b.
let it be:
Y=B+tA
B and A are calculated by linear regression, then we return to a and b using the power, inverse function.
of the exponential.
We will refer to the SET case presented later for an example of calculation.
If the evolution of sales is more erratic, adjustment methods lose their meaning, and one cannot
what to do with very short-term forecasts. It's the same problem as for prediction of
the evolution of a stock's share price. We can then use "exponential smoothing", which
it consists of making a forecast for N+1, noted PN+1, using the forecast that was made for N,
rated PN, and the actual achievement for the same period, rated RN. The model 'corrects' in
some sort of error in smoothing the numerical series.
One can refine by inventing models taking into account several previous periods, N–1.
and N–2 for example.
One can also bring out the trend by calculating 'moving averages', that is to say by
slidingly replacing each value of the numerical series with the average of 2, 3, or n values
from the series. For example, with order 3 averages, we replace the observation related to the
period N by the average of the observations from periods N-1, N, and N+1 (one can also take N-2,
N–1 and N). Here again, this helps to smooth the phenomenon.
Note that research is currently oriented towards the use of 'neural networks', which are
simulation software capable of learning by capitalizing on information over time
period, with interesting predictive power.
2. Marketing approaches
Statistical methods assume that one can rely on history and are based on
the hypothesis that the general trend will continue. They are therefore ineffective in the case of
new products, or to predict changes in trends. They are therefore not sufficient,
and should be supplemented by more qualitative marketing analyses.
In the launch phase, we jump into the unknown. The crucial point is the decision of
launch. This is where market studies are crucial. The assessment of demand
forecast is obviously full of uncertainties. A technique often used is to make a
test launch, in a single region for example, to see customer reactions. If the launch
is a failure, at least at the start, the new product generates losses and poses a dilemma: should one-
to persist, possibly increase advertising efforts, or on the contrary stop the expenses? One can see
that the management controller is quite powerless to give advice: it's a
responsibility of sales representatives and the general management to make the decision. But the system
The accountant must allow for quantifying the progression of expenses in order to clarify the choice: one cannot
do not accumulate losses beyond reason. If the launch is a success, that is where
Generally, there will be an exponential increase in sales.
Then, once the launch is successful, the sales growth rate will stabilize, and we will enter into
a phase of regular evolution. We know that sales will increase by x% every year. The product
will conquer its potential market, which depends on the global market, but also on the market share of
the company that is the result of its notoriety. Joining a panel for example allows the company to
to position itself in relation to its competitors and help anticipate market evolution.
32
The product then reaches the maturity phase. This is the case for products like refrigerators.
or televisions: when nearly 100% of households are equipped, there is no longer a so-called market of
replacement (we buy a device when the old one breaks down, the cost of repair being
hardly lower than the price of a new one), and the growth rates become null: we sell every year the
same quantity. Note that all the art of marketing is precisely, in connection with research-
development, to escape this stagnation through an innovation policy: refrigerators
classics make up a replacement market, but ice vending machines are
them, in the development phase! The same goes for televisions, whose sales are boosted
with flat screens or 'home theater' devices
Finally, the product is experiencing a decline phase, linked to obsolescence, due to the fact that the product is outdated.
make technological or sociological developments. Sales begin to decline, as well as the
results, and we must consider removing the product from the catalog before incurring losses. The product can
totally disappear from the market (it's only found in flea markets...), or take refuge in
some very particular "niches" (automobiles have made draft horses disappear, and therefore the
the blacksmith profession and the production of horseshoes, except for the needs of horse racing by
example).
Sales DEVELOPMENT
MATURITY
LAUNCH
DECLINE
Stop of the
production
Weather
In every sector of activity, professionals generally have a good understanding of the cycle of
life (average duration of a model in the automotive industry, for example). Furthermore, at the level of
the design of products, very often the lifespan is "programmed" (case of household appliances
for example). We can therefore manage the renewal of the catalog. Even for a product in
one can be wrong about the exact moment of the trend change, concerning the whole of a
product range the global forecasts can be satisfactory. To do this, the practice that
consists of periodically asking field sales representatives, who are in daily contact with
clients, how they 'feel' the evolution of the market (which allows for example to calculate the
percentage of "optimistic" salespeople), provides valuable insights. Still
should we take into account the current behavior (so-called "post-modern") of consumers, who have
more and more tendency to 'zap' between brands...
33
Furthermore, we can also motivate the client: through advertising, through promotional actions.
through coupons, discounts, and an attractive pricing policy.
The price aspect is often decisive, especially when one is in a situation of 'competition.
monopolistic
the brand or the quality of after-sales service for example.
The company must therefore set its price and faces a problem of elasticity (review the
Optimal pricing policy paragraph of series 02.
It should be noted that this 'elasticity effect' of demand relative to price can also play through
in relation to the price of another product, particularly in cases of substitutability. This is referred to as elasticity.
"crossed." For example, if the price of oil and thus domestic heating fuel increases, the
consumers will be encouraged to switch to other sources, gas or solar energy for example.
The variation in the price of oil leads to a change in the demand for gas or heating devices.
solar: we will have an elasticity, this time generally positive.
More generally, trade policy is not limited to the price factor alone. Other elements,
on which we can play, are equally important: the product characteristics (more or less
good quality for example), the mode of distribution (hypermarket or specialized stores), and the mode
advertising communication (ads in mainstream newspapers or in magazines of
(luxury). Marketing specialists explain that what matters is that there is consistency between these
different elements of the 'marketing plan' (the 'marketing mix'): for example for products
cosmetics, several policies are possible: low-end products in discount stores,
luxury products in perfumeries. This consistency issue can represent a formidable
dilemma for producers. For example, can we sell a brand champagne in a
supermarket, just a few meters from the cans of green peas or diapers? Note that this
often pushes producers to diversify into 'sub-brands': the same product for
the essential is declined under different brands and packaging to reach different segments of
customers through different distribution channels.
All this shows that ultimately sales depend a lot on policy decisions.
commercial, and therefore the intelligence and creativity of the teams. Even in sectors
historically in decline, there are still companies that "manage to stand out" thanks to
a relevant policy
34
Let's take the example of an annual budget broken down into monthly budgets.
For example, starting from the time series made up of the sales history over several
over the years, we determine the general trend, the 'trend', for example by linear adjustment. Then,
for each available monthly data, corresponding to a period i, we calculate a coefficient
seasonal by relating the observed value to the calculated value on the trend line. We
can then calculate average monthly coefficients, characteristic of seasonality. In high
In the high season, the coefficients are above 1, and in the low season, they are below 1.
To establish the monthly forecasts, for each month we calculate the forecasted value on the
trend line that is multiplied by the corresponding seasonal coefficient.
A numerical example is provided by the first questions of the JARDIPRO case presented later.
It should be noted that strictly speaking, in the case of monthly budgets, the sum S of the coefficients
seasonal workers should be equal to 12, these coefficients oscillating on average around 1. If this is not the
case, and if the difference is significant, the coefficients must be adjusted by multiplying them by 12 / S.
But in most cases, this correction can be overlooked.
We may have to take into account different markets, defined either geographically (sales
domestic and export sales for example), or by types of clientele (civil markets,
military markets.
Generally, one must also take into account the structure of the commercial network, if one wants to then
monitor performance. For example, if we have a network of regional agencies, each agency
has its budget.
the overall effects are ambivalent: for example, GDF loses part of its monopoly on gas,
but can now sell electricity...).
For example, with an organization by geographic markets, each regional agency can establish
his budget with products in rows and months in columns:
Agency budget 1
Month J F M A M J J A S O N D Totals
product 1
oduit 2
……
I am doing
…….
rate
The establishment of this budget is based on a program, in the same format, established in quantities.
The programs and budgets of the various agencies are centralized and consolidated to have the
global budget of the company.
….
Agency budget 1
Downstream, the total quantities by product can be used to establish the program of
production, and the totals in euros per month can be used to establish the budget of
cash collections.
36
We are therefore actually faced with a system of complex interactions, for which predictability
depends a lot on volumes and experience. For example, a SME that decides for the first
Doing a television advertising campaign to break out of anonymity has no
a way to seriously predict the results and the growth generated: it is the lottery. However,
for a multinational that operates a portfolio of well-known brands and allocates annually a
advertising budget allocated to support its market share, the problem is routine and the spending
Advertising can be considered as a percentage of turnover.
37
D. SELF-CORRECTING EXERCISES
CAS JARDIPRO
Statement
The company JARDIPRO primarily manufactures and sells through large retail chains.
specialized in small hand tools used by individuals for gardening tasks. The
sales, very seasonal, are concentrated in the spring months. Trade statistics
monthly provides over the last two years (N–1 and N) the following amounts of sales excluding
taxes_in_thousands_of_euros
MONTH N–1 N
January 20 23
February 21 24
Mars 33 35
April 49 53
May 80 87
June 103 112
July 68 73
August 62 66
September 74 80
October 59 64
November 42 45
December 22 25
Total 633 687
First question
Graphically represent the evolution of sales.
Second question
The evolution of sales shows a slight growth that has been confirmed for several years.
In order to quantify this trend more formally, establish the equation of the line of
"trend", in the form of an R function of the type y* = ax + b, with:
y* = monthly sales in thousands of euros
x = variable time (we will take x = 1 for January N–1)
a and b = constants determined by "fitting" (or "linear regression").
(It is recalled that the slope coefficient of the regression line is given by:
∑ xy− nx y
a= , with n = number of observations, and the regression line passes through the point of
∑ x 2− nx2
coordinatesx , y).
The coefficients a and b will be calculated with a precision of at least 4 decimal places. Represent.
graphically the regression line.
38
Third question
For each monthxithe observed amount of sales,yican be related to the value of the function of
yI
regressionyi* to calculate a seasonal coefficient
yi*
Calculate these coefficients for the 24 months of the history, then by averaging them arithmetically.
results concerning N–1 and N, the 12 coefficients characterizing monthly seasonality (for example,
the coefficient characterizing the month of January will be obtained by averaging the results obtained
for January N–1 and January N.
These coefficients will be calculated with 4 decimal places.
Fourth question
By combining the trend effect and monthly seasonality, establish the sales forecasts excluding taxes.
annualized for N+1, rounding to the nearest thousand euros. Calculate the revenue.
annual budget excluding taxes.
Fifth question
In all that follows, regardless of the results of the previous question, it is assumed that the figure
The projected annual turnover retained for year N+1 is 800 thousand euros, the most likely assumption.
The sale of products gives JARDIPRO a margin on variable costs of 40% relative to the revenue.
business, and the annual fixed costs amount to 300 thousand euros.
The company's managers reason within the following budget "range": the
Projected revenue can be between a 'low' or 'pessimistic' hypothesis at most.
5%, and a 'high' or 'optimistic' hypothesis of more than 5%, depending on the economic situation.
In this context, establish the sales budget and the annual projected income statement.
"flexible" of the company.
Sixth question
20% of JARDIPRO's sales are billed in dollars outside the euro zone. All costs are
in euros, except 10% of variable costs and 25% of fixed costs, which are billed in dollars.
Currently, one dollar is worth one euro. In year N+1, the dollar can gain or lose d% of its value by
in relation to the euro. For example, if the dollar gains 10% of its value, one dollar will exchange for
1.10 euros.
Calculate the annual projected result value of JARDIPRO, in the most central hypothesis.
likely from the budget range, depending on d. Should the company fear a rise in
dollar?
Seventh question
From what percentage p of sales invoiced in dollars is the company insensitive to
fluctuations in the value of the euro against the dollar (with a total turnover)
forecast of 800 thousand euros?
39
Graphically
y = sales in k€ 112
103
80
74
(R)
y = 55
46.7174
25
20 22
x = month
x = 12.5
Calculation table:
yi
Periods xi yI y*i Average
yi*
January
N–1
N
1
13
20
23
47,3800(1)
55,3313
0.4221
0.4157
}0, 4189(2)
February
N–1
N
2
14
21
24
48,0426
55,9939
0.4371
0.4286
}0, 4329
Mars
N–1
N
3
15
33
35
48.7052
56.6566
0.6775
0.6178
}0.6477
April
N–1
N
4
16
49
53
49.3678
57.3192
0.9925
0.9246
}0.9586
I
N–1
N
5
17
80
87
50,0305
57.9818
1.5990
1,5005
}1.5498
June
N–1
N
6
18
103
112
50.6931
58,6444
2.0318
1.9098
}1.9708
July
N–1
N
7
19
68
73
51,3557
59,3070
1,3241
1.2309
}1.2775
August
N–1
N
8
20
62
66
52,0183
59,9696
1,1919
1,1006
}1,1463
September
N–1
N
9
21
74
80
52.6809
60.6322
1,4047
1.3194
}1.3621
October
N–1
N
10
22
59
64
53,3435
61,2948
1,060
1.0441
}1.0751
November
N–1
N
11
23
42
45
54.0061
61,9574
0.7777
0.7263
}0.7520
December
N–1
N
12
24
22
25
54.6687
62,6200
0.4024
0.3992
}0, 4008
calcul desy* on the
i right of the trend:
• for x = 1, we have* (0.66261× + 46.7174 = 47.3800
then, for x = 13: y* (0.66261× 13) + 46.7174 = 55.3313 and so on.
0.4221+ 0.4157
0.4189=
2
0.4371+ 0.4286
0, 4329= and so on.
2
Calculation table:
Forecast
Month x y* Coefficient
(in kt)
January N+1 25 63,2826 0.4189 27
February 26 63,9453 0.4329 28
Mars 27 64,6079 0.6477 42
April 28 65,2705 0.9586 63
May 29 65.9331 1.5498 102
June 30 66,5957 1,9708 131
July 31 67.2583 1.2775 86
August 32 67.9209 1,1463 78
September 33 68,5835 1.3621 93
October 34 69,2461 1.0751 74
November 35 69.9088 0.7520 53
December 36 70.5714 0.4008 28
Total 805
Sixth question: Projected result based on the percentage appreciation of the dollar
We have:
Forecasted result = Sales – (Variable costs – Fixed costs)
800 – (480 + 300
Projected result:
d d d
R P= 640+ 160(1+ ) − 432− 48(1+ ) − 225− 75(1+ )
100 100 100
d
R P= 640+ 160− (432+ 48+ 225+ 75)+ (160− 48− 75)
100
Rp= 20 + 0.37d
This result is logical: for d = 0 (stability of the dollar), we find, Rp= 20, as in the question
previous.
If there is a decrease in the dollar (if the dollar loses d% of its value compared to the euro) then R pbecomes
Rp= 20 - 0.37d.
The company has no need to fear the rise of the dollar; on the contrary: its cost increases would be more
which offset by the increase in its billings.
JARDIPRO is insensitive to the dollar effect if the increase in costs is compensated by the increase in sales.
so if
P d d d
800− × (1+ ) = 48(1+ ) + 75(1+ )
100 100 100 100
2. CAS SET
Statement
The cooperative "Saveurs et traditions", based near Périgueux, has been bringing together for 4 years
farmers from the Southwest eager to add value to their products, and distributed by
correspondence of regional specialties (preserves, foie gras, rillettes, etc.).
The statistics for the last 6 months are as follows (in number of orders received and
(processed):
The average order amount is 40 euros (excluding taxes), and the margin rate on costs
The variable cost in relation to sales (excluding taxes) is 30%.
At its inception, the company's production capacity had been sized to meet the
processing up to 1,000 orders per month. At this level of activity, the overhead costs
monthly amounts were 10,000 euros.
An increase in this level of activity has subsequently led to and will lead to an increase "by
levels of these 'fixed' costs.
Indeed, it is necessary to hire additional staff, who are paid monthly, for the
tasks for preparing shipping packages and handling. It is estimated that the monthly fixed costs
increase by 4,000 euros for every 400 additional orders.
First question
Calculate the monthly variations, absolute and relative, of orders by traditional mail.
What phenomenon is highlighted? (it will be notedxthe variable time, andythe variable requested by
traditional mail).
Second question
Model the demand for traditional mail over time, and make a forecast for the
Next 3 months (months '7', '8' and '9').
44
Third question
Calculate the monthly variations, absolute and relative, of email orders.
What phenomenon is highlighted? (it will be notedzthe variable "demand by Internet".)
Fourth question
Model the demand by email over time, and make a forecast for the
next 3 months.
Fifth question
For the establishment of the monthly total sales budget for the next quarter, we reason
within a "range" of plus or minus 10% compared to the theoretical forecasts
provided by the previous questions. Present the corresponding 'flexible sales budget.'
Sixth question
What urgent decisions need to be made now to implement this budget?
What general lesson can we draw from this case about the usefulness of forecasting management?
Seventh question
Represent on a graph, based on the monthly activity level expressed in number of
orders, the margin on variable costs and the amount of fixed charges, and comment on the issues
posed by the search for the break-even point in this scenario.
Eighth question
Based on the sales forecasts, calculate the projected results for the next
quarter, based on two hypotheses:
a. We configure the structure on the high value of the range;
[Link] configure the structure based on the theoretical forecast. In this case, in the event of realization of
the most optimistic hypothesis (high value of the range), the company misses the sales
corresponding to the inevitable clipping of demand.
Comment on the results obtained.
1requestion
1 850 -
2 831 - 19 - 0.022
3 808 - 23 -0.028
4 790 -18 - 0.022
5 771 - 19 -0.024
6 748 - 23 -0.029
2equestion
It is necessary to perform a linear adjustment and model the demand using a function of the type:
y = ax + b
The desired function is obtained with a calculator (linear regression):
y870.4668 - 20.2286x
3andquestion
This time we notice that the variable 'demand via the Internet' seems to be increasing according to a
geometric progression. We can therefore assume that the statistical adjustment with respect to
time can be represented using an exponential function.
4equestion
To model the demand through the Internet, we are looking for a function of the type:
z= b× ax
It is possible to obtain the exponential adjustment directly with the exponential regression mode.
from a calculator and entering the pairs:
(xi, zi).
Otherwise, it is possible to reduce to a linear adjustment by using the properties of logarithms:
z= b× ax
lnz = ln(b× ax)
lnz= lnb + xlna
Let Z = lnz; B = lnb; A = lna
Z = B + xA
46
Entering the pairs (x, lnz) allows obtaining A and B using the linear regression mode.
x z lnz
1 210 5.3471
2 261 5,5645
3 321 5.7714
4 402 5.9965
5 496 6.2066
6 616 6.4232
A = 0.2152 hence a = exp(0.2152) = 1.24
B = 5.1317 therefore b = exp(5.1317) = 169.3
5equestion
Sales forecasts in quantities:
fork
Month y z Theoretical total -10% + 10 %
7 729 763 1,492 1,343 1,641
8 709 947 1,656 1,490 1,822
9 688 1,174 1,862 1,676 2,048
6equestion
This budget can only be implemented if SET has sufficient processing capacity.
orders. We know that fixed costs increase in stages. Therefore, it is necessary to plan as soon as
now the structural arrangements to cope with the expected increase in activity
(hiring of order preparation staff for example).
Should this program be framed on the high assumption, taking the most optimistic value of the
fork?
The company risks finding itself with excess capacity.
In a more general context, this example illustrates the nature of budget management: it is not about
to make mechanical forecasts, but to have a simulation instrument allowing
to enlighten the decision-making (here, the necessity to evolve the structure to support a
rapid development). But this management tool is not a cure-all, it does not miraculously solve everything
the problems, and in particular it does not make the disappearriskinherent to any business.
47
7e question
Up to 1,000 orders, the fixed costs are 10,000. Then, they increase in increments of 4,000.
batches of 400 orders.
If C is the number of monthly orders and FF the fixed costs:
C≤1 000→ 10,000
1,000 < C ≤ 1,400→ FF = 14,000
1,400 < C ≤ 1,800→ 18,000
1,800 < C ≤ 2,200→ FF = 22,000
2200 < C ≤ 2600→ FF = 26,000
2600 < C ≤ 3000→ 30,000
The unit margin is 40× 0.3 = 12 per order.
36,000 FF
30,000
28,000
26,000
24,000
(+)
22,000
18,000 (-)
14,000
(-)
12,000
10,000
(-)
0 C
0 1,000 1,400 2,000 3,000
SR1 SR2 SR3 SR4
834 1 167 1,500 1,834
It is only from SR4 that SET is guaranteed to be profitable regardless of the level of activity.
hatching). Below, we go through profit ranges (shaded areas) that alternate with
loss ranges (–).
8equestion
[Link] we configure the structure on the high assumption, the fixed costs will be:
[Link] we configure the structure on the average hypothesis, the fixed fees will be:
If the high hypothesis occurs, sales will be limited to 1,800 for month 8 and 2,200 for the
month 9.
Hence the following results table:
We achieve better forecast results. For month 7, the results are the same, and
For month 9, the issue of choice does not arise since we must move to the level of 22,000 in charges.
fixes anyway.
On the other hand, for month 8, we should delay investments, as the risk of overcapacity is
too big.
49
Stocks contribute to the economic performance of the company: an excess weighs on costs (therefore
on profitability), a shortcoming exposes to customer dissatisfaction or, internally, to a break in
the activity.
Moreover, obsolescence, unsold goods, and speculation are other factors to consider.
In a company, the diversity of stocks is such that it is often not appropriate to track them all.
Indeed, it can be lengthy and costly to carry out a complete follow-up of all the elements.
The administrative stock tracking methods aim to determine the stocks that will be
the subject of a precise follow-up.
This segmentation is based on the principle of management by exception, according to which a small number
Stored references represent a significant share of consumption, while the rest
represents a weak [Link] importance is generally assessed by the value of
consumptions.
The segmentation carried out is based on an empirical law observed by PARETO (1848-1923) known as the law
from 20-80: about 20% of the stored references represent 80% of the consumption value
total.
Thisapproximate distinctionleads to classify the stored references into two groups: the
references that will be subject to rigorous monitoring and those that will undergo a more
please.
EXAMPLE1
Company A has decided to adopt differentiated management of its stored references based on
20/80 method.
Work to be done:
Establish the concentration curve of the consumption of the references used, and deduce from it,
on one hand, the references to be managed individually and, on the other hand, the references that will be subject to
quarterly orders.
Annex
References Unit purchase cost Quantity consumed
A 57 1,000
B 17 2,300
C 13 1,200
D 72 2,500
E 27 750
F 72 660
G 95 8,000
H 60 530
Elements of response
Ranking of consumptions according to their value:
References Unit purchase cost Quantity consumed Total value
A 57 1,000 57,000 3
B 17 2,300 39 100 5
C 13 1 200 15 600 8
D 72 2,500 180,000 2
E 27 750 20 250 7
F 72 660 47 520 4
G 95 8,000 760,000 1
H 60 530 31,800 6
Total 1,151,270
51
Concentration curve:
Cumulative consumption in %
100.00%
90.00%
80.00%
70.00%
60.00%
50.00 %
40.00%
30.00 %
20.00%
10.00 %
0.00%
0.00% 12.50% 25.00% 37.50% 50.00% 62.50% 75.00% 87.50 % 100.00%
Cumulative references in %
According to the 20-80 rule, references G and D, which represent a quarter of the references and 81.65% of the
The value of consumptions must be subject to close monitoring.
The ABC method would categorize reference G in the first group, followed by references D and A.
second group, and finally the references F, B, H, E, and C for the last group.
52
Cost of shortage for one unit of cp Cost related to stockout for a unit of product
product. for a unit of time.
UNKNOWN
(A DETERMINER)
Notation Comments
The quantity to order each Q Do not confuse with the request that is known.
restocking.
The number of orders to place n
during the management period.
The duration of the approval period T Time interval that separates two supplies
missioning successive.
Objective: to minimize the total cost of inventory management for the management period
Total launch cost CL
Total storage cost CS
Total cost of the shortage CP
Total inventory management cost CG
53
a. Main hypotheses
The Wilson model assumes that:
The demand is regular and certainly known.
Restocking is instantaneous.
As a result:
Stockouts are not taken into account,
The existence of safety stocks is unnecessary.
Average stock
Time
T T T T
n supply periods T for the management period
Weather
T
P
Or T =
n
54
Q P
CG = cl× n + × cs× ×n
2 n
Q
CG = cl× n + × c× P
2
The CG study can be performed interchangeably based on the variable Q or the variable n.
The search for the value that nullifies the derivative allows determining the optimal values.
EXAMPLE2
Company B plans to sell 7,200 items next year, which it purchases for €150 each.
wants to determine its optimal procurement program.
The cost of placing an order is €180.
The storage manager estimates that the cost of storage consists of the carrying cost of inventory.
which expresses the cost of tied-up money, that is, 0.5% per month, and the physical cost of storage, that is
€0.02 per item per day.
Cost elements Value Unit of time of cs Value of P
Ownership rate 150× 0.5% = 0.75 month P = 12
Cost 0.02 day P = 360
Q Q
CG = 180× n + × 0.75× 12 + × 0.02×360
2 2
CG = 180 n + 8.1 Q
The choice of the variable to retain for expressing the total cost of inventory management is generally dictated.
in the statements.
7,200 7,200
CG(Q) = 180 + 8.1 Q CG (n) = 180 n + 8.1
Q n
1296000 58320
Let CG (Q) = + 8.1 Q Let CG (n) = 180 n +
Q
The search for the value that nullifies the derivative allows us to determine the optimal values.
1296000 58320
Studied function CG (Q) = + 8.1 Q CG (n) = 180 n +
Q n
Study interval ] 0 ; +∞ [ ] 0 ; +∞ [
1296000 58320
Derivative CG’(Q) = – + 8.1 CG’ (n) = 180 –
Q 2
n2
Canceled for(1) Q2= 160,000 n 2= 324
Let Q = 400 Let for n = 18
Where from Q* = 400 articles n* = 18 commands
n* = 7 200 / 400 = 18 orders Q* = 7,200 / 18 = 400 articles
T* = 360 / 18 = 20 days T* = 360 / 18 = 20 days
CG (400) = 3,240 + 3,240 = 6,480 € CG (18) = 3,240 + 3,240 = 6,480 €
55
Graphical representation
Costs Costs
CG (Q) CG (n)
CS (Q) CL (n)
6,480 6,480
3,240 3,240
CL (Q) CS (n)
Q n
400 18
(1)
The second derivative being positive, the point that nullifies the derivative is a minimum.
The optimal program of company B therefore consists of placing 18 orders of 400 items each,
a order every 20 days, for a total inventory management cost of €6,480.
The graphical study of functions revealsthat at optimum the total launch cost is
equal to the total storage cost, and that the optimum corresponds to a minimum.
The Wilson model does not take into account that the ordered quantities often have a
impact on the purchase price.
(Q+ S)+ S
Q+S Average stock =
Q 2
Q
Average stock = +S
S 2
Safety stock (S)
Weather
56
EXAMPLE2 (continued)
Company B decides to maintain a permanent stock of 50 items to deal with unforeseen events.
⎛Q ⎞ ⎛Q ⎞
CG = 180 n + ⎜ + 50× ⎟ 9 + ⎜ + 50× ⎟⎠ 7.2
⎝ 2 ⎠ ⎝ 2
CG = 180 n + 8.1 Q + 810
The optimal program of company B is therefore unchanged. It consists of placing 18 orders of 400.
each article, thus an order every 20 days.
On the other hand, the total cost of managing the stock becomes equal to €7,290.
It can be determined graphically or algebraically, and two situations need to be distinguished: the case where the
the delivery time is shorter than the supply period T and the case where the delivery time is
superior to the T supply period.
If the delivery time exceeds the length of the supply period, it is appropriate
to remove the current order(s).
EXAMPLE2 (continuation)
Calculate the alert stock of company B if the supplier delivery time is 5 days, without
safety stock and with safety stock
Calculate the alert stock of company B if the supplier delivery time is 25 days, without
safety stock and with safety stock
57
Elements of response
When the delivery time from suppliers is 5 days:
The stock at the beginning of each supply period is 400 items, and the duration of the
The supply period is 20 days, the daily demand of company B is 20 items.
cycles (20 = 400 / 20; or 7,200 / 360 = 20).
The demand over 5 days is therefore equal to 100 items (100 = 20× 5).
5 days
C L
Stock
SA
5 days
C L
Stock
This order will be delivered
during the delivery period
Q
SA
25 days
C L
Stock
This order will be delivered
during the delivery period
Q
SA
25 days
C L
The total procurement cost will bestudied for each price range.
59
Finding the optimal solution requires calculating the value that nullifies the derivative for each
price hypothesis, andto verify the consistencybetween the obtained value and the supply conditions
h agreements proposed by the supplier.
If the value obtained is compatible with the interval, the function is studied for this point; if it is not
the function is studied for the bounds of the interval.
EXAMPLE3
Company C expects its consumption of raw materials to be 900 liters for the year.
to come
The storage cost is estimated at 10% per year and the cost of placing an order is €800.
The price conditions of his usual supplier are as follows:
Ordered quantities Q Price per liter
Q < 100 liters 400 €
100≤ Q < 300 liters 350 €
Q≥ 300 liters 300 €
Elements of response
Q
900× p + 800 n + × (p× 10 %× 1
2
900 Q
CA (Q) = 900 × p + 800 + × 0.1 p
Q 2
The comparison of the total procurement costs of company C indicates that the total cost
The supply is minimal for an order of 300 liters.
The optimal procurement program therefore consists of placing 3 orders of 300 liters.
each one, that is one order every 4 months, for a total supply cost of €276,900.
60
This model assumes that demand is 'captive', meaning that unmet demands
are not lost, but simply deferred to the next period.
To solve issues with shortages, two approaches are possible: one approach
"mathematics" and a simpler approach but based on memorizing a link with the
basic Wilson model that does not demonstrate the optimum.
Ts Tp
Q-S
T = Ts + Tp
Launch cost = cl
S+ 0 S
The average stock held during the storage period Ts is equal to: =
2 2
S
Storage cost = × cs × Ts
2
The stockout starts at the beginning of period Tp and reaches Q - S at the end of the period
0 + Q − S Q− S
The average shortage during the period T is
p equal to: =
2 2
Q− S
Cost of shortage = × cp× Tp
2
61
According to the properties related to similar triangles (or Thales' theorem), and knowing that
P
T = , it is possible to write:
n
TS T S P S
= Where Ts =T Let it be T= ×
S Q Q n Q
Tp T Q−S P Q− S
and = Where Tp=T Let it be Tp= ×
Q− S Q Q
CL = cl × n
S
CS = × cs× Ts× n
2
Q−S
CP = × cp× Tp× n
2
⎡S ⎤ ⎡ Q− S ⎤
CG = [ cl× n ] + ⎢ × cs× Ts× n ⎥ + ⎢ × c×
p
T×pn ⎥
⎣2 ⎦ ⎣ 2 ⎦
⎡S P S ⎤ ⎡ Q− S P Q− S ⎤
Let CG = [ l×cn ]⎢ + [× cs× × × n ⎥ + ⎢ × c p× × × n⎥
⎣2 Q ⎦ ⎣ 2 n Q ⎦
⎡S S ⎤ ⎡ Q− S Q− S ⎤
Where CG = [ l×
c n ] ⎢+ × c× ×P ⎥ + ⎢ 2 × c× × P⎥
⎣2 Q ⎦ ⎣ p Q ⎦
D
Or n = ,
Q
⎡ D⎤ ⎡S S ⎤ ⎡ Q− S Q− S ⎤
So CG (S, Q) = ⎢ c×
1 ⎥ + ⎢ × cs × × P⎥ ⎢ × c p× × P⎥
⎣ Q⎦ ⎣2 Q ⎦⎣ 2 Q ⎦
EXAMPLE4
Company D plans to resell 1,500 product Xs for the upcoming year. It wants to determine its
optimal supply program.
The cost of launching an order is €243.
The storage manager estimates that the cost of storing a product X is €0.75 per month, and
that the cost related to the shortage of a product is €0.225 per day.
1,500 S S Q− S Q− S
243 + × 0.75× × 12 + × 0, 225× × 360
Q 2 Q 2 Q
364,500 S2 S2
CG (S, Q) = + 4.5 + 40.5 Q - 81 S + 40.5
Q Q Q
364,500 S2
CG (S, Q) = + 45 + 40.5 Q - 81 S
Q Q
• It is necessary to start by calculating the first derivative with respect to S (the variable Q is
considered as a constant :
S
CGS (S, Q) = 90 - 81
Q
S 81
The derivative is zero for =
Q 90
S
Let it be for 0.9
Q
S
Or, from the derivative with respect to S, we know that = 0.9
Q
364 500
CGQ(S, Q) = - -45 (0.9)2+ 40.5
Q2
364 500
CGQ (S, Q) = – + 4,050
Q2
The derivative is zero for Q2= 90,000
Let Q* = 300 (we will admit that it is a minimum).
We deduce that:
S
= 0.9 hence S* = 0.9× 300 = 270 products
Q
n* = 1,500 / 300 = 5 orders
T* = 360 / 5 = 72 days
S
Ts= T where Ts = 72× 0.9 = 64.8≈ 65 days
Q
Q− S 300− 270
Tp=T where Tp= 72× = 72× 0.1 = 7.2≈ 7 days
Q 300
364,500 2702
CG (270,300) = + 45 + 40.5× 300 - 81× 270 = 2,430 €
300 300
63
The company must therefore have an initial stock of 270 products and place 5 orders per year of
300 articles, which means an order every 72 days. During each supply period, it
will be able to meet the demand for 65 days (exactly 64.8) and will be out of stock for 7 days
(7.2 exactly). The total stock management cost is €2,430 per year.
cp
α=
c p + cs
Express cpand cs in relation to the management period P.
Note:α = S / Q
EXEMPLE4 (continued)
Elements of response
If company D does not incorporate the shortage cost (Wilson model), the total inventory management cost
east
Q
CG = 243 n + × 0.75× 12
2
1,500
CG (Q) = 2 43 + 4.5 Q
Q
364 500
+ 4.5 Q
Q
364 500
CG' (Q) = - + 4.5
Q2
The derivative is zero for Q≈ 284,604
Where not≈5.27 and T≈ 68.30
CG (284,604) = 2,561.44
0.225× 360
The company's shortage rate is:α = = 0.9
(0,225× 360)+ 0.75× 12
64
S
Here we find the value which cancels the first derivative with respect to S of the model with shortage.
Q
Wilson Model Model with shortage
1
Q≈ 284, 604 Q* = 284,604 × 300 products
0.9
n≈ 5.27
T≈ 68.30 n* = 5.27× 0.9 = 5 orders
CG = 2,561.44 €.
1
68.30× 72 days
0.9
CG = 2,430 €.
Conclusion: the model with stock breakageallows to reduce the total cost of inventory management
since the beginning period stock is deliberately smallerthat the quantity
necessary Q.
On the other hand, the company risks not meeting the entire demand for the period.
Unlike previous models, demand is uncertain and, to protect against fluctuations in the
request, it is appropriate to create a stock.
The objective of models in uncertain futures is todetermine the stock level S* at the beginning of
each supply period Tto minimize management costs.
EXAMPLE5
A butcher shop has found that the daily sales of beef is a random variable that follows
a normal distribution N(500 kg; 75 kg).
The meat is sold for €25 per kilo and the butcher makes a profit of €10 per kilo.
Unsold meat is sold as animal meat at a price of €7 per kilo.
Determine the optimal stock of meat that the butcher shop should display for sale each day.
deduct the safety stock.
Determine the stock level to maintain in order not to exceed a stockout rate of 10%.
Determine the average number of days of out-of-stock for a year (open 315 days) for a stock.
daily of 510.5 kg.
Elements of response
Purchase cost = 25 - 10 = 15 €
cscost of an unsold item = 15 - 7 = 8 €
The management cost is minimal for:
10
P(D < S) = 0.5555
10+ 8
S − 500 S− 500
P(T < 0.5555 we set t =
75 75
P(T < t) = 0.5555
S − 500
t ≈ 0.14 where 0.14 and S* = 510.50 kg
75
494.5 kg
Safety stock = 510.5 - 500 = 10.5 kg
- P(D > S) = 0.1
⎛ S− 500 ⎞
P(T < ⎜T< = 0.9
⎝ 75 ⎟⎠
S− 500
≈ 1.28
75
596 kg
Safety stock = 596 - 500 = 96 kg
For one day, the probability of being out of stock is 1 - 0.5555 = 0.4445
Daily sales are independent of each other.
The risk of rupture follows a binomial distribution B (315; 0.4445).
This law can be approximated by a normal law (n > 30 and npq > 10)
N (315× 0.4445 ; 315× 0.4445× 0.5555
N (140 ; 13.25)
So about 140 days of stock outage for 315 days of opening.
EXAMPLE6
Determine the optimal stock to hold at the beginning of each week, knowing that the shortage cost is
6 € per missing item and the storage cost is 4 € per unsold item.
66
Elements of response
Request
0 10 20 30 E (Cost)
Stock
0 0 60 120 180 96(3)
10 402 0 60 120 46
20 80 40 0 60 36
30 120 80 40 0 56
(1)
The demand is for 10, but nothing can be sold since the stock is zero. So the shortage cost is for 10 products.
(2)
The demand is 0, but the stock is equal to 10. Therefore, storage cost for 10 unsold products.
(3)
With the statistical function of a calculator, enter for each line the cost and the associated probability and search for the
average. If you can't do it, apply the formulaΣ ci× [Link], 96 = 0× 0.1 + 60× 120.4× 0.3 + 180× 0.2
The optimal solution is a stock of 20 products P at the beginning of each week to minimize
the expected cost of inventory management.
D. BUDGETING OF SUPPLIES
When consumption is regular, there is noywithout any particular difficulty to carry out the
budgeting.
When consumption is irregular, the supply manager has a choice between two
budgeting methods :
– Ordering constant quantities with variable periodicity: this procedure facilitates storage.
– Order variable quantities at constant intervals: this procedure simplifies the work
administrative by introducing regularity in the schedule.
EXAMPLE7
Company E plans to sell 1,500 goods M for the coming year at €119.6 including tax.
Company E applies a margin rate of 25% on the purchase cost and applies the normal VAT rate.
The cost of placing an order is €400 and the holding cost is estimated at 0.5% per
month.
The accounting method or table method requires presenting a December N–1 line for the
report of the initial stock and a theoretical stock column.
The first break occurs at the end of March. A delivery will be made 15 days prior, on March 15th, and the
The order was placed on February 15. The March stock is then corrected to be increased to 500.
The second break occurs in September. At the end of August, the stock (before delivery) is equal to 20 and
Knowing that the consumption for September is 90 over 30 days, a linear interpolation allows
to specify the date:
⎧ 30→ 90
⎨ J → 20 90 J = 30× 20 J = 6.67 = 6 (as a precaution, round down by default)
⎩
The third break occurs in early December. At the end of November, the stock (before delivery) is equal to 70 and
Knowing that the consumption for December is 270 for 31 days, a linear interpolation allows
to specify the date:
⎧ 31 → 270
⎨ J→ 70 270 J = 31× 70 J = 8.03 = 8 (for safety, round down by default)
⎩
0 1 2 3 4 5 6 7 8 9 10 11 12
C1 L1 R1 C2 L2 R2 C3 L3 R3
The frequency is 4 months. The volume of orders will correspond to the outputs of the period to
to come 355 = 75 + 80 + 80 + 120
575 = 125 + 90 + 200 + 160
The last delivery is obtained by difference: 570 = 1,500 - 355 - 575
E. LE JUST IN TIME
Inventory and supply management has been profoundly transformed under pressure from
new just-in-time (JIT) production organizations.
Classical methods are no longer really suited to current production conditions.
flexible and with reduced stocks.
Downstream production management starts with demand to initiate production and seeks to
satisfy the demand just as it arises, in the right quantity, in the right quality.
This approach, launched by Toyota in the 1970s, aims to reduce costs and timelines through the
just-in-time production, that is to say without waiting or stock.
The JAT was popularized by the slogan of the 5 zeros to achieve (zero paper, zero stock, zero defects, zero
deadline, zero breakdown) which symbolizes total quality.
To this end, the OPT (Optimized Production Technology) is a method that is the extension of
MRPManagement of Productive Resources) and of thekanbanand which will be presented in the next
paragraph.
The factors underlying this evolution of production management systems have been presented.
in the chapter 'Full Costs'.
The key problem that production management must solve is that of alignment between the
production and sales.
Upstream piloting
[Link] of the PBC method (Component Requirements Planning)
Based on the forecasts made on final demand, a planning of work and resources
raw materials and in man is established.
It is therefore upstream of production that decisions are made: what to produce? when
produce?
It is noteworthy that all physical and informational flows are oriented in the same direction: towards
commercial forecasts towards the finished product.
72
The method starts from a finished product and uses the bill of materials, the operating ranges, and the stocks.
current stocks and desired stocks to calculate, through matrix calculations, the dependent needs.
The MRP method is a comprehensive business model that allows, based on sales forecasts,
to plan the entire activity, to coordinate all functions, to reserve capacities,
to manage the stock and ensure its availability at the necessary times.
In use, the MRP method is all the more effective as demand is predictable, that the
products are subject to stabilized nomenclatures, that they are produced in batches and that components
Identical ones are used in the production of several different products.
⎛ 1 3⎞ ⎛ 0 2⎞
Let two matrices A = 0 8⎜ and B⎟ = 1 5 ⎜ ⎟
⎜ 2 5⎟ ⎜ 4 1⎟
⎝ ⎠ ⎝ ⎠
⎛ 1 + 03+ 2 ⎞ ⎛1 5 ⎞ ⎛ 1 − 03− 2 ⎞ ⎛ 1 1 ⎞
A + B = 0⎜+ 18+ 5 = ⎟1 ⎜
13 ⎟ A - B = 0⎜− 18− 5 =−1⎟ 3⎜ ⎟
⎜ 2+ 45+ 1 ⎟ ⎜6 6 ⎟ ⎜ 2− 45− 1 ⎟ ⎜ −2 4⎟
⎝ ⎠ ⎝ ⎠ ⎝ ⎠ ⎝ ⎠
The matrixobtained is a matrix whose number of rows is that of M and the 1number of
columns that of Mr.2
⎛ 1 4⎞ ⎛ x⎞
⎛ 0 7 2⎞ ⎜ ⎟
Let three matrices C = 2⎜ 5, D =
⎟ ⎜⎝ 9 8 4⎠ ⎟ andX=⎜ y⎟ .
⎜ 3 6⎟ ⎜⎝ z⎟⎠
⎝ ⎠
⎛ 1 4⎞
⎛ 0 7 2⎞ ⎜
• D× C= ⎜⎝ 9 8 4⎠ ⎟ × 2 5 ⎟ ⎛ (0× 1)+ (7× 2)+ (2× 3) (0× 4)+ (7× 5)+ (2× 6) ⎞
⎜ 3 6⎟ = ⎜ ⎟⎠
⎝ ⎠ ⎝ (9× + (8× 2)+ (4× 3) (9× 4)+ (8× 5) + (4× 6)
⎛ 20 47 ⎞
= ⎜
⎝ 37 100⎠⎟
⎛ 1 4⎞ ⎛ (1× 0) + (4× 9) (1× 7)+ (4× 8) (1× 2)+ (4× 4) ⎞
⎛ 0 7 2⎞
• C× D= ⎜ 2 5×⎟ ⎜⎝ 9 8 4⎠ ⎟ =(2⎜ × 0) + (5× 9) (2× 7)+ (5× 8) (2× 2) + (5× 4) ⎟
⎜ 3 6⎟ ⎜ ⎟
⎝ ⎠ ⎜⎝ (3 × 0) + (6× 9) (3× 7)+ (6× 8) (3× 2) + (6× 4) ⎟⎠
⎛ 36 39 18 ⎞
45⎜ 54 24 ⎟
⎜ ⎟
⎜⎝ 54 69 30 ⎟⎠
EXAMPLE1
The forecasted orders for the first quarter of year N for three products are as follows:
J F M
A 1 2 1
B 2 1 1
C 0 1 2
Elements of response
One must start from the forecasted orders to work back up through successive matrix calculations to the
supplies of raw materials.
To have 26 P1, 34 P2 and 16 P3 at the beginning of July, it is necessary to plan for 84 MP1, 76 MP2 and 60 MP3.
early June.
The concept of total quality corresponds to a global vision of the company, at all levels, in
all services and all functions. It is a management system.
Linear programming
Linear programming aims to solve an economic problem:
– Optimize (search for a maximum or minimum) an economic function of the form
linear,
Considering constraints (linear equations and/or inequalities).
The manufacturing of these products requires going through a workshop for which we have
following information for one month of activity:
Capacity expressed in Number of work units Number of units of work Variable cost of a
work units for a Bet product for a product Num work unit
Workshop 900 6 5 40 €
MOD 720 6 3 45 €
To make this activity profitable, the company must produce at least 80 products.
The maximum monthly request is for 100 Bet products and 150 Num products.
The unit selling prices are €770 for product Bet and €535 for product Num.
a. Canonical form
This is the most important step in the resolution. It involves expressing it in a form
mathematics a problem stated in a literary way. For this, it is necessary to:
Define the variables precisely.
Express the constraints.
Express the economic function.
Let it be:xthe
number of Bet products to be produced each month,
ythe number of Num products to be produced each month.
76
b. Graphic resolution
Graphical resolution should be preferred for linear programs with two variables.
To define the domain of acceptable solutions, one must outline the constraints, then notice that
Each constraint divides the plane into two parts.
The study of the point (0, 0) allows us to define:
• The half-planewho respectsthe constraint. • The half-planewho does not respectthe constraint.
If the inequality is not satisfied for (0, 0), we
If the inequality is satisfied for (0, 0), the half-
shade this part that is not part of the
planning is part of the solutions domain
acceptable solutions domain.
acceptable.
y y
200 100
150
50
100
50 0 x
0 x
0 50 100
0 50 100 150 200
The domain of acceptable solutions (DAS) is the set of combinations (x, ywho respect the
constraints of the linear program to be solved.
To plot an economic function (ax + by), we must study atx+ by= k, by assigning a value to k
(generally 0).
a
This is a family of parallel lines with a slope coefficient of - x.
b
77
y
400
300
It should be noted that the higher the value k
200
increases (decreases), more the parallel of F
100 k = 39,000 is far (close) from the origin and more
0 x the value of the objective increases (decreases).
k = 26,000
-150 - 100 - 50 0 50
- 100
k=0
- 200
To search for the optimum, the following result will be accepted: if there is at least one optimal solution,he
yat a vertex of the D.S.A that corresponds to an optimal solution.
The analytical method therefore consists of outlining the constraints, defining the DSA, outlining the objective, and then doing
a translation (by moving a ruler for example) of the objective function.
78
y
300
250
200
150
B C
100 A
D
F 50
E
G F
0 x
- 50 0 50 100 150
- 50
-100
The optimal program is therefore the monthly production of 75 Bet products and 90 Num products.
for a maximum contribution margin on variable costs equal to €37,500.
NOTE
The constraintx+ y≥ 80 is superfluous, meaning it can be removed without changing the solution.
about this problem.
• Enumerative method
The enumerative method consists of calculating the value of F at each of the vertices.
realm of acceptable solutions and to retain the optimal solution.
This method should be used in addition to the previous one, when the translation of the
economic function leaves a doubt between close peaks.
A B C D E F G
Coordinates (0 ; 80) (0 ; 150) (25 ; 150) (75 ; 90) (100 ; 40) (100 ; 0) (80 ; 0)
Value of F 16,000 30,000 36,500 34,000 26,00037,500 20,800
c. Simplex method
Graphical resolution is inapplicable beyond two variables. It is also necessary to resort to
another method: the simplex method, also known as the table method or method of
Dantzig.
This method, applicable regardless of the number of variables, will only be presented in this course when
for somemaximization problems where the constraints (other than those of positivity) are of
type≤ .
79
The BETA company wishes to determine the quantities to produce in order to maximize its profit.
The simplex method requires a conversion to standard form:inequalities are transformed into
equalitiesthanks to the introduction ofvariables of positive or null deviations, notées ei .
Theya slack variable for each constraint other than the non-negativity constraint.
Gap between the capacity and consumption of wood as a factor for production
dex,y,z. Thisgap allows equalitybetween the two members.
NOTE
The objective function in canonical form remains unchanged and could be noted Max (1,000x + 960
y + 1 200z + 0 e1 + 0 e2 + 0 e3) and especially not Max (1 000x + 960y + 1 200z + e1 + e2 + e3)
For searching the optimal solution, the calculations are presented in tables using the
Gauss pivot method.
80
Outside Base x y z . . . B R
In Base
L1 e1 5 8 5 1 0 0 900 900 / 5 = 180
L2 e2 1 2 3 0 1 0 516516 / 3 = 172 e2go out of
the base
L3 e3 2 2 0 0 0 1 200 200 /ε = ∞
L4 F 1,000,9601,200 0 0 0 0
center in the database
Second table:
The variable entering the base has taken the place of the one that has exited. It is necessary to divide the pivot row.
from the preceding table by the pivot: L'2 = L'p = L1 / 3
Off Base x y . . e2 . B
In Base
The out-of-base variables are null: x = y = e 2= 0. The base variables are: e1= 40, z = 172 and
e3= 200.
The production is therefore equal to 172 products.
The second constraint is saturated.2= 0), the available capacity of constraint 1 is 40
units (e1= 40) and the available capacity of constraint 3 is 200 units (e3= 200).
The objective is equal to €206,400.
This solution can be improved since the coefficients in row F are not negative or zero.
82
Outside Base x y . . e2 . B R
In Base
The 1 e1 10 / 3 14/3 0 1 -5 / 3 0 40 12
L’2 z 1/3 2/3 1 0 1/3 0 172 516
The 3 e3 2 2 0 0 0 1 200 100
The 4 F 600 160 0 0 - 400 0 – 206 400
Value of Fto the nearest sign.
Third table:
The entry variable has taken the place of the one that has exited. It is necessary to divide the pivot row.
from the preceding table by the pivot: L''1 = L''p = L'1 / (10/3)
Off Base . y . e1 e2 . B
In Base
L'1 x 1 1.4 0 0.3 - 0.5 0 12
Outside Base . y . e1 e2 . B
In Base
The 1 x 1 1.4 0 0.3 0.5 0 12
L’2 z 0 0.2 1 -0.1 0.5 0 168
L'3 e3 0 -0.8 0 -0.6 1 1 176
L''4 F 0 -680 0 -180 -100 0 -213 600
The off-base variables are null: y= e1= e2= 0. The base variables are:x= 12z= 168 and
e3= 176.
This is the optimal solution since all the coefficients in the last row (or marginal rates of
substitutions) are negative or zero.
The optimal solution is producing 12 classic models, 0 rustic models, and 168 models.
modern for a maximum contribution margin on variable costs of €213,600
The constraints related to labor and wood are saturated, and there is a remaining capacity of 176.
units for the finishing center.
⎧ 900− (5× 12+ 8× 0+ 5 × 168)= 0
⎪ 516− (1× 12+ 2× 0+ 3 × 168)= 0
– It is possible to verify this solution: ⎨ 200− (2× 12+ 2× 0+ 0× 168)= 176
⎪
⎪⎩ F= 1,000× 12+ 960× 0+ 1 200× 168= 213,600
83
A B C
Contribution margin 100 300 360
Workshop (Capacity 8,500 units) 2 up 4 you 6 uo
Maximum sales 1,000 1,000 500
Note: uo = work unit.
A≥ 0 ; B≥ 0; C≥ 0
⎧ A≤ 1000
⎪⎪ B≤ 1000
Canonical form: ⎨
C≤ 500
⎪
⎩⎪ 2 A+ 4 B+ 6 C≤ 8 5 0 0
MAX (100 A + 300 B + 360 C)
This is a 'rare factor' problem: the workshop is the only common resource that constrains the
production.
The problem can be solved by the simplex algorithm. However, it is faster in this case.
In particular, to classify products based on the margin generated per unit of work:
A B C
Contribution margin on variable costs (1) 100 300 360
Workshop (2) 2 up 4 you 6 uo
Margins per unit of work (1) / (2) 50 75 60
Product ranking 3 1 2
First of all, we need to produce the maximum amount of product B, which is B = 1,000.
The consumption of the rare factor is equal to: 4× 1,000 = 4,000 units of work.
The available capacity of the rare factor becomes equal to: 8,500 - 4,000 = 4,500 units of work.
In a second phase, it is necessary to produce the maximum amount of product C, taking into account the capacity.
available, either C = 500.
The consumption of the rare factor is equal to: 6× 500 = 3,000 units of work.
The available capacity of the scarce factor becomes equal to: 4,500 – 3,000 = 1,500 units of work.
Finally, we need to produce the maximum amount of product A, considering the available capacity.
A = 1,500 / 2 = 750.
The consumption of the rare factor is equal to: 2× 750 = 1,500 units of work.
The rare factor is then saturated.
C. SCHEDULING PROBLEMS
To indicate the tasks that cannot be delayed without compromising the total duration of
project.
Thus C, B, D is a circuit.
Representation in the form of a boolean matrix (that is to say composed of 1s and 0s)
The matrix presentation allows for the use of scheduling and transportation software.
Arrival summits
A B C D E
The number 1 signifies the existence of a relationship.
A 0 1 0 0 0
The matrix can be read in both directions:
Summits B 0 0 0 1 0
W Online: vertex C is followed by vertices B and E.
origins C 0 1 0 0 1 W In column: vertex E is preceded by vertices C and D.
D 0 0 1 0 1
E 0 0 0 0 0
EXAMPLE5
The execution of a project requires the completion of 10 tasks, including the prerequisites and the
The durations are specified in the following table:
3. Third step: the procedure from step 2 is repeated to obtain the following levels.
Tasks (X) Previous tasks P(X)
A
B A
C A
D
E A,C
F A, C, E
G A, B, C, J E, J
H D
I A,B,C, E, F, G, J
J A,C
E A,C
F A,C,E
G A,B,C,J
H D
I A A ,B,C,E, F, G, J
J/ A,C
3. Elimination of redundancies
The removal of redundancies should only be done if the dictionary and/or the matrix of vertices
"immediately preceding" (that is, adjacent) are not communicated.
The term 'anterior' (or previous) means before (that is, not necessarily adjacent).
The sagittal representation of the graph thus requires the removal of constraints.
redundant to obtain the dictionary (or the matrix) of the "immediate" vertices
previous" (that is to say adjacent).
(1)
Task B has the preceding task: - task A which has no preceding task so /
(2)
Task E has the preceding task: - task A which has no preceding task therefore /
87
NOTE:
It is also possible to determine the levels after removing redundancies.
88
D H
A C E F I
J
B
G
T duration of X t T duration of Y
X Y
Interpretation: task X precedes task Y and must be completed before the start of Y
b. Graph plotting
The vertices are arranged by levels and in a way that limits crossings between the arcs, and the duration of
tasks are postponed on the arcs.
A FIN vertex, the culmination of tasks without subsequently finishing the graph.
89
3 15
D H
6 6 14 5 7
A C E F I END
6
6
7 9
J
Legend
a b
B 10 G a = start at the earliest
X
b = start at the latest
0 3 3 15
D H
0 6 6 6 12 14 26 5 31 7 38
A C E F I END
6
6
12
7 9
J
6 19 Legend
a b
B 10 G a = start at the earliest
X
b = start at the latest
NOTE:
Tasks A and D can start immediately, hence an earliest date equal to 0.
The project can therefore be completed at best 38 weeks after the start of the work.
90
0 0 6 6 6 6 12 12 14 26 26 5 31 31 7 38 38
A C E F I END
6
6
12 15
7 9
J
6 12 19 22
B 10 G
The critical path is the longest path between level 0 and the end of the project.
It consists of all the critical tasks, that is to say, tasks whose completion cannot be delayed.
no delay.
A task is critical when its earliest start date is equal to its latest start date.
The length of the critical path is therefore equal to the sum of the durations of the critical tasks.
tx Tx x dx y
X X Y
Calculation of the free margin of a task in the event of convergence towards the task.
1 In practice, probabilistic methods are often neglected in favor of empirical methods (quota method, method
less expensive and less difficult to implement routes, etc.
92
– without replacement: the sample is exhaustive, but the draws are not independent since the
the composition of the mother population is modified at each draw.
In the following, in order to apply the rules of probability calculation, the samples will be
supposed to be made with replacement, or be samples without replacement whose size is negligible
in relation to that of the population which is large or infinite (the sampling is then akin to
a draw with replacement.
A. POINT ESTIMATIONS
2
Contrary to previous estimates,σis not a good estimate of the variance of the
2
mother population becauseσmeasures the dispersion around the sample mean x and not
around the mean m of the parent population.
2
Takeσwould underestimate the variance of the parent population, especially as the size n of
the sample is small.
2
On the other hand, the number s is a point estimate of the variance:
2 n 2 2
The number is = σis a point estimate ofσ
n− 1
n
The number s = s2= σis a point estimate ofσ
n− 1
Example
In order to better manage the credit requests of its clients, the director of a bank branch is making
a study regarding the duration of processing files. A random non-exhaustive sample of 30
processed files gave:
Duration in minutes [0, 10[ [10, 20[ [20, 30[ [30, 40[ [40, 50[ [50, 60[
Name 3 6 10 7 3 1
Calculate the average and standard deviation of the processing times of this sample.
[Link] point estimates of the mean m and the standard deviation.σ of the total population
processed files.
[Link] a point estimate of the proportion of requests from the total population that the
processing time is over 40 minutes.
Elements of response
1. The use of a calculator gives (take the class centers for calculations):
x= 26.33 minutes.
σ12.31 minutes.
3.A point estimate of the proportion p of requests from the total population whose duration of
The treatment lasts more than 40 minutes and 4 / 30 = 0.1333.
The objective is to determine a symmetric interval [a, b] that will contain the parameter.θ (readtheta) à
estimate with a probabilityα called threshold or confidence coefficient (the number 1 -α being called
threshold or risk coefficient) :
P{θ ∈ [a, b]}α
94
NOTE:The estimation of a variance and the estimation of a standard deviation will not be studied.
Let m be the unknown average of the [Link] on the mother population, and Xnthe variable
random that associates with every sample of size n the mean of that sample.
Two cases must be considered, depending on whether the standard deviationσ from the random variableXis known or not.
REMARKS
- The values tα are obtained by setting t such that: p(-t < T < t) =α, i.e. 2π(t) - 1 =α
Thus, forα = 0.95, we pose 2π(t) - 1 = 0.95 and we are looking for t such thatπ(t) = 1.95 / 2 = 0.975. The
reading the table of the standard normal distribution (appendix of the previous series of the course by
correspondence) allows to obtain t = 1.96.
The average m of the population belongs to the interval calculated inα percent of cases, which means
also that it may not belong to the confidence interval in 100 -α % of cases.
If it belongs to the interval, the mean m can be located anywhere within the interval and has
no more reasons to be near the center.
The higher the confidence coefficientα increases, the greater the amplitude of the interval increases: which is
Gained in certainty is lost in precision.
⎡ s s ⎤
If n≥30 I =x- t ⎢ α < m <x+tα ⎥
⎣ n n⎦
⎡ f(1− f) f(1 Š f) ⎤
⎢ t
I = f− α ;f+tα ⎥
⎢⎣ n translatedText
⎥⎦
EXAMPLE(continued)
Knowing that the standard deviation of the processing time of requests from the total population is 13
minutes, provide a 95% and a 99% confidence interval for the mean.
[Link] standard deviation of the processing time for requests from the total population being unknown, provide a
95% and 99% confidence interval of the mean.
[Link] a 95% confidence interval for the proportion of requests of the total population
whose processing time is more than 40 minutes.
Response elements
The mean m of the total population belongs in 95% of cases to the interval:
⎡ 13 13 ⎤
⎢ 26,33 − 1,96× ; 26,33+ 1,96× ⎥ [21.68; 30.98]
⎣ 30 30 ⎦
The average m of the total population belongs in 99% of cases to the interval:
[26,33 – 2.575× 2,373 ; 26.33 + 2.575× 2,373] = [20,22 ; 32,44]
[Link] sample size is sufficiently large. The estimation of the standard deviation s = 12.52 can be
retention:
The average m of the total population belongs in 95% of cases to the interval:
⎡ 12.52 12.52 ⎤
⎢ 26,33 − 1,96× ; 26,33+ 1,96× ⎥ [21,85 ; 30,81]
⎣ 30 30 ⎦
The mean m of the total population belongs in 99% of cases to the interval:
⎡ 12.52 12.52 ⎤
⎢ 26,33 − 2,575× ; 26,33+ 2,575× ⎥ [20,44 ; 32,22]
⎣ 30 30 ⎦
The evolution of the payroll from one year to another results fromfour factors
who interact with one another:
General augmentations
1 salaries: collective measures applying to the whole of
personnel or to certain categories.
Individual augmentationssalaries.
Variations ofeffectivehiring, retirements, resignations, dismissals, deaths.
Variations ofstructurequalification, seniority.
The management of the payroll assumes that the organization knows how to anticipate and act on these factors.
The calculation of a projected payroll consists of evolving the existing situation at the end of
the year preceding the projection based on social policy (general increases and
individual salary levels) and anticipated changes in staffing levels
PERSONNEL EXITING
STABLE WORKFORCE
RECRUITMENT
EXAMPLE1
1Ilya a ratchet effect: downward rigidity of wages, except in special cases (to preserve employment).
97
It has been planned to grant in year N+1 two general and uniform salary increases: the
first of 1% on April 1, the second of 1.5% on October 1.
An employee W whose gross salary for December is €1,800 is expected to be promoted to technician.
on June 1st at a gross salary of 2,000 €.
Table of planned retirements
Categories Departure date Average gross salary for December
Employee X February 28 N+1 2,250 €
Technician Y June 30, N+1 3,310 €
Employee Z August 31, N+1 2,170 €
Work to be done:
Calculate the forecasted payroll for N+1.
2. Calculate the relative change in the wage bill and briefly comment on the reasons for it.
variation.
Elements of response
[Link] calculation retained will be based on stable populations.
Preliminary calculation of projected headcount for N+1
Effective N Outputs N+1 Stable workforce N+1 Entries N+1 Staff N+1
Frames 8 0 8 0 8
Technicians 16 1 15 1 16
Employees 26 2+1=3 23 2 25
REMARKS
It should be noted that if several increases are applied,the effects are multiplicative.
1,139,494.49
Despite the salary increases of N+1, the total decreases due to:
at the retirement of two employees replaced by younger and lower-paid employees
(noria effect)
99
– the replacement of a technician by an internal promotion who is paid less than the one who left
retirement (professional structural effect).
NOTES
It should be noted that if several increases are applied,the effects are multiplicative:
1.02515 = 1.01× 1,015
If the calculation had been made using the payroll, it would have been necessary to reason with constant staffing.
This effect is also called apparent effect becauseIt is independent of the dates on which they are.
applied increasesduring the year.
An employee is sensitive to the date of the raise: it is preferable to obtain a raise in
January rather than at the end of the year...
This effect reflects the fact that staggered increases in a given year N will fully impact
the year N+1.
100
MASS EFFECT
MS YEAR N MS YEAR N+1 MS YEAR N+2
J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D
EXAMPLE1 (continued)
1. Calculate the level effect between December N+1 and December N.
2. Calculate the mass effect of the category executives for the year N+1.
3. Calculate the mass effect of the employee category for the year N+1.
4. What can be concluded between the date of a raise and the mass effect?
5. What can we conclude if the level effect is equal to the mass effect?
6. Calculate the carryover effect of the executive category for the year N+2. Interpret the result obtained.
7. Check the relationship between the three effects calculated for the executive category.
Elements of response
Level effect:
With the stable staffing indices 102.515 / 100 = 1.02515 So be it + 2.515 %.
[Link] mass effect depends on the date of the increases. For the same increase in level,
the later the increase, the weaker the mass effect.
5. If the mass effect and the level effect are equal, it means that ityhad only one increase on the 01
January.
[Link] effect
With the indices: (102,515× 12) / 1 213.545 = 1.013707 It is +1.37%
The workforce being stable, the calculation can also be done based on the MS:
3,650× 102,515 % = 3,741.7975
Carrying effect = (3,741.7975× 12× 8) / 354 355.14 = 1.013707 So + 1.37%
101
Even if no increase is granted in N+2, the payroll for N+2 will increase by
1.37% compared to that of N+1 due to the measures decided in N+1.
– Technicality
Technicality is the increase in wages due to the advancement of technical qualifications, that is to say...
to say the access to ahigher qualification.
Note: it is often difficult to separate the sliding effect from the technicality effect.
EXAMPLE2
A. Graduates end N Average annual salary at the end of year N for entrants at the beginning of year N+1 Average annual salary
Frames 4 50,000 3 40,000
Employees 5 30,000 7 22,000
[Link] employee earning €30,000 per year retires on March 31st of year N. He is replaced on April 1st of year N.
by a new hire at €20,000 per year.
Calculate the effect of noria.
[Link] employee earning €30,000 per year retires on March 31st of year N. He is replaced on July 1st of year N.
by a new hire at €20,000 per year.
Calculate the effect of noria
Elements of response
102
[Link] noria effect is calculated based on all the [Link] position by position by
entrantstwo incoming employees and an unfilled managerial position do not affect the effect of noria. Their
compensation will appear in the effective effect.
Noria effect = 3× (40,000 - 50,000) + 5× (22,000 - 30,000) = -70,000 favorable
[Link] noria effect represents the savings that will be made on the annual payroll: the new one will be
paid 9 months based on an annual salary of €20,000 compared to €30,000 for the outgoing.
[Link] noria effect is calculated from the replacement. The payroll cost savings from the 31
March 30 corresponds to an effective effect.
The analysis of the variation in the wage bill highlights the change due to the wage effect, the variation
due to the overall workforce, and the variation due to the structure.
Variation in payroll
Effective effect
Wage effect Professional structure effect Noria effect
total
Structural effect
Noria effect
professional
Several analyses are possible. Only the most common one will be presented.
103
EXAMPLE3
As its name suggests, this gap involves comparing 'total numbers'. By convention, a
The gap on quantity will be analyzed at a constant average salary to avoid having a factor simultaneously.
quantity and a price factor.
Difference on total workforce: (45 – 50)× 24,540.44 = -122,702.20 (favorable)
45 / 50 = 0.9 - 10% favorable
Most works present the calculation of this gap using an intermediate budget. This
the approach is based on the development of the formula:
Difference on total workforce: (En+1 E) × Sn
En+1 × SnEn× Sn
MSn+1 at constant overall salary – MSn
– Compare the N+1 workforce to the N+1 workforce with a constant professional structure. To avoid having a
salary effect and a structural effect, one must reason with the constant salaries of the categories.
N+1 structure effectiveness
Effective N+1 SC Gap
constant professional
Frames 8 45× (8 / 50) = 7.2 43 384 34,707.20 Unfavorable
Technicians 15 45× (16 /50) = 14.4 26 197 15,718.20 Unfavorable
Employees 22 45× (26 /50) = 23.4 17 723 – 24,812.20 Favorable
45 Total 25,613.20 Unfavorable
There is a shift from the employee category to the better categories of management and technicians.
paid.
The gap is generally unfavorable, the expected average salary is higher with the N+1 structure.
with the structure of N, as shown by the following approach.
With the structure of N, the expected average salary is €24,540.44, whereas with the new ...
the composition of the workforce, the expected average salary is €25,109.62.
Professional structure gap = 45 (25 109.6222 - 24 540.44) = 25 613.20 Unfavorable
The third approach, with a medium budget, is based on the development of calculations of
the first approach:
⎡ 8 ⎤ ⎡ 16 ⎤ ⎡ 26 ⎤
⎢ 8 × 43 384− 4× 50 × 43,384+⎥ 15⎢ ×⎥ 26⎢ 197− 45× × 26 197+ 22× 17 723− 45×
50 50
× 17,723 ⎥
⎣ ⎦ ⎣⎦ ⎣ ⎦
⎡ 8 × 43 384+ 16× 26 197+ 26× 17 723+ ⎤
⎡⎣ 8 × 43 384+ 15× 26 197+ 22× 17,723−⎤⎦45× ⎢ ⎥
⎣ 50 ⎦
MSn
[8× 43 384 + 15 × 26 197 + 22× 17 723 - 45×
En
−
Σ (ECn+1 × SCn) - En+1 × S n
Σ (ECn+1 × SCn+1 at a constant overall salary
MSnN+1 structure - MSn+1 at constant overall salary
[8× 43 384 + 15 × 48 197× 17,723 - 1,104,319.80
25,613.20
105
[Link]: the sum of the deviations must allow for the recovery of the total deviation.
Deviation from total workforce -122,702.20 Favorable
Professional structure gap 25,613.20 Unfavorable
Difference on nominal rate - 11,288.40 Favorable
Total - 108,377.40 Favorable
[Link] can be made with intermediate fictitious masses, as previously stated:
Exercise 1
The Alpha company would like to regularly procure raw materials to avoid any
stock shortages and excessive price fluctuations. For the coming year (a year of 360 days, for
simplifying), the projected production would be 2,800 productsX9,000 productsYand 2 150
productsZ.
The launch cost has been estimated at €45 per order and the inventory holding rate at 10%.
[Link] the optimal supply program. Deduce the total annual management cost.
this stock.
[Link] company would also like to know the impact of setting a safety stock of 3.
000 kg on all the previous parameters.
3. If the supply lead time is set to 30 days, what would the alert stock be?
It is possible to admit that the annual sales of productsX, YandZare variables
independent variables that follow a normal law with the following parameters:
X follows the law N(3000; 200)
Y follows the law N(9,000; 100)
Z follows the law N(2000; 50)
[Link] the law and parameters of total consumption.
[Link] service level would a safety stock of 3,000 kg correspond to?
[Link] what level should the safety stock be set in order to limit the stockout rate to 5%?
Elements of response
1. The annual consumption = 10× 2 800 + 15 × 9,000 + 15× 2,150 = 195,250 kg.
195,250
cl= 45
cs equals 1.5× 10% = €0.15 per year (therefore P = 1)
Q
CG = 45 n + × 0.15× 1
2
195 250
CG(Q) = 45 × + 0.075 Q
Q
8,786,250
CG'(Q) = - + 0.075
Q2
107
Cancels for Q* = 10,823.58 kg
n* = 195 250 / 10 823.58 = 18.04 orders
T* = 360 / 18.04 = 20 days
CG (10 823.58) = 811.77 + 811.77 = 1,623.54 €
[Link] the supply lead time (30 days) is greater than the supply period (20
days), heyan order that will be delivered.
195 250
SA = × 30 + 3,000 - 10,823.58 = 8,447.24 kg
360
[Link] service rate TS is the probability that demand is met given the stock of
security of 3,000 kg:
TS = p(QT < 195,000 + 3,000) = p(QT < 198,000)
⎛ 198,000− 195,000 ⎞
TS = p ⎜T< ⎟⎠ = p(T < 1.15) = 0.8749 or 87.49%
⎝ 2,610
108
[Link] safety stock S is such that:
p(QT > 195,000 + S) = 0.05
1 - p(QT < 195,000 + S) = 0.05
p(QT < 195,000 + S) = 0.95
⎛ (195 000+ S) − 195,000 ⎞
< p ⎜T < ⎟⎠ = 0.95
⎝ 2,610
⎛ ⎞ S
p ⎜ T< = 0.95 let's place t =
⎝ 2,610 ⎟⎠ 2,610
S
π(t) = 0.95 t = 1.645 from where = 1,645 et S = 4 293,45 kg
2 610
Exercise 2
The company M is asking you to analyze the inventory management problem of a new material.
first M1 necessary for its production.
Working hypotheses:
The production of the new product is regular and takes place every day.
The consumption of raw material M1 is regular and a necessary quantity is planned.
5,760 units for a reference period of 360 days.
The supplier's delivery must be made when the available stock becomes zero, none
safety stock is not necessary.
The cost of launching each order is equal to 224 €, this amount being independent of the
ordered quantity and total purchase price.
The cost of storage is directly proportional to the purchase price of the material and it represents
0.525 € per unit stored and per month of storage when the unit purchase price is 75 €.
The volume ordered from the supplier must be constant.
No delay is possible in the supplier's delivery.
No stockouts can be accepted.
Supplier conditions:
The gross selling price is €75 per unit. A discount is granted or not depending on the volume.x
ordered:
Ordered volume Unit price
x≤ 1,200 no discount
1 200 <x≤ 2,400 2% discount
2,400 < x≤ 4,800 2.5% discount
x > 4,800 4% discount
NOTE
The supplier has committed to deliver on the scheduled date, guaranteeing that he will notywould have neither advance nor delay
in the delivery.
Express the total procurement cost of raw material M1 for the period of 360 days.
and in the event that the supplier does not grant a discount, depending on the constant volume of each
order.
[Link] the optimal volume of each order and deduce the minimal total purchase cost.
the M1 material in the case where the supplier does not provide a discount.
109
[Link] order to study the interest of the supplier's commercial proposals regarding the prices.
degressive:
[Link] the (integer) order quantities for which the pricing conditions are distinct.
the rate without discount.
[Link] the optimal number of orders.
Elements of response
Total procurement cost: CA
Q
CA = 5 760 × 75 + 224 n + × 0.525× 12
2
5760 1290 000
CA (Q) = 432,000 + 224 + 3.15 Q = 432,000 + + 3.15 Q
Q Q
1290 000
[Link]’ (Q) = - + 3.15
Q2
Cancels for Q* = 640
n* = 5,760 / 640 = 9 orders
T* = 360 / 9 = 40 days
CA (640) = 432,000 + 2,016 + 2,016 = 436,032 €
[Link] tiered pricing only applies from 1,200 units. So if n is greater than 5 orders,
he does notyno discount and in this case Q* = 640 and n* = 9 orders. It is therefore possible to limit
the study of the function for n = 1, 2, 3, and 4.
The storage cost is proportional to the price. For €75, it is equal to €0.525. It is such that:
0.525 = ts× 75
Q
It therefore represents 0.7% of the price p and CA = 5,760.× p + 224 n + × (0.7% p)× 12
2
Purchase price Cost of Cost of
n Q = 5,760 / n CA
5,760 p launch storage
1 5,760 5 760× 72 224 17,418.24 432,362.24
2 2,880 5 760× 73,125 448 8,845.20 430,493.20
3 1,920 5,760× 73.5 448 5,927.04 429,735.04
4 1,440 5 760× 73.5 896 4,445.28 428,701.28
(1) 5,760× 75
9 640 2 106 2016 436,032.00
(1)
Last line unnecessary but presented for reference
The optimal solution is therefore to place 4 orders of 1,440 units each, which is
Order every 90 days.
110
Exercise 3
Company M plans to sell 1,600 [Link] the coming year.
The cost of launching an order is €78
The storage cost of an item is €0.65 per month,
The cost of shortage is estimated at €2.6 per month per item.
Elements of response
1. Study of the function
1,600 S S Q− S Q-S
CG (S, Q) = 78× + × 0.65× × 12 + × 2.6× × 12
Q 2 Q 2 Q
124,800 S2 (Q-S)2
CG (S, Q) = +3.9 + 15.6
Q Q Q
124,800 S2 2
(Q-2SQ+S) 2
CG (S, Q) = + 3.9 + 15.6
Q Q Q
124,800 S2 S2
CG (S, Q) = + 3.9 + 15.6 Q - 31.2 S + 15.6
Q Q Q
124,800 S2
CG (S, Q) = + 19.5 + 15.6 Q - 31.2 S
Q Q
S
• CGS(S, Q) = 39 - 31.2
Q
S
The derivative is zero for = 31.2 / 39 = 0.8
Q
124800 S2
• CG'Q(S, Q) = - - 19.5 + 15.6
Q2 Q2
124800 124800
CGQ(S, Q) = - 19.5 (0.8)2+ 15.6 = - + 3.12
2
Q Q2
111
2. Wilson model without shortage
1,600 Q 124,800
CG (Q) = 78× + × 0.65× 12 = + 3.9 Q
Q 2 Q
124,800
CG’ (Q) = - + 3.9
Q
The derivative is zero for Q2= 32,000 let it be for Q* = 178.88
Shortage rate = 2.6 / 3.25 = 0.8
1
Q* = 178,88 × = 200
Q≈ 178.88 0.8
1
T* = 40.25× 45 days
T≈ 40.25 0.8
CG = 1,395.30 € CG = 1,248 €
Exercise 4
The company STOCAL manufactures a product P from a material M. The consumption
Forecasts of M for the months of year N+1 are as follows (in kilograms):
janvier : 240 July: 250
février : 250 August 0 (paid leave)
mars : 240 September: 250
April 260 October 400
I 320 novembre : 530
June 200 December: 340
The stock of material M at the end of year N is 320 kilograms. The delivery time is
10 days, and STOCAL wants to always hold a minimum safety stock of 40 kilograms.
The purchase price is 16.40 euros per kilogram, the variable cost of placing an order is
90 euros and holding the stock incurs a financial cost of 10% of the average stock value.
Determine the optimal quantity to order and establish the purchasing budget using the
principle of constant quantity.
To simplify, we will reason in months of 30 days.
Elements of response
The total procurement cost is written as:
Fixed costs + Transaction costs + Holding costs
⎛ 3280 ⎞ ⎡⎛ X ⎞ 10 ⎤
CF = FF +⎜ × 90⎟ + ⎢ ⎜ + 40×
⎟⎠ 16.40× ⎥
⎝ X ⎠ ⎣ ⎝ 2 100 ⎦
295 200
= FF + + 0.82X + 65.6
X
112
The optimum is reached if:
295 200
CT'(X) = 0− + 0.82 + 0 = 0
X2
295 200
from where : 0.82
X2
295 200
X2=
0.82
295 200
X= = 600
0.82
The optimal order quantity according to the Wilson model is 600 kilograms.
113
Purchasing Program:
114
Calculation by linear interpolation of the delivery date:
In February, the curve "Cumulative Outputs + Safety Stock" rises from 280 to 530. It will reach
so 320 at the datex1as such:
x1≈
from where: 4
Graphically:
x2 920− 770
(3) In April: = → x217
30 1 0 3 0 − 770
x3 1520 − 1 3 5 0
(4) In June: = → x3= 25
30 1550 − 1 3 5 0
x4 2 1 2 0 − 2,050
In October = → x4= 5
30 2,450− 2,050
116
x5 2,720− 2,450
In November: = → x5= 15
30 2,980− 2,450
x6 3 3 2 0 − 2,980
(7) In December: = → x6= 30
30 3 3 2 0 − 2,980
We will therefore have a budget of 600.× 16.40 = 9,840 euros for the months of February, April, June,
October, November, December and nothing for the other months, especially in summer, due to seasonality.
of the activity.
Exercise 5
A company manufactures and sells, among other things, products X and Y. The variable elements of
the costs are as follows:
Product X Product Y
Unit weight 11.8 kg 2.5 kg
Raw materials:
MP A 12 kg at 1 € = 12 € 3 kg at 1 € = 3 €
MP B 0.5 kg at 2 € = 1 € 0.1 kg at 2 F = 0.2 €
Direct labor 0.5 hours at €60 = €30 5 minutes at 60 €/h = 5 €
Production centers:
Center 1 3 units at 1 € = 3 € 0.5 units at 1 € = 0.5 €
Center 2 8 units at 2 € = 16 € 1 up to 2 € = 2 €
Distribution center 13 € 2.3 €
Given the supply difficulties, the company will not be able to procure more than 24,000.
tons of MP A. In contrast, MP B is available in unlimited quantity.
Considering the staff employed in the company, the total number of hours of labor
directly cannot exceed 700,000 hours.
Center 1 will only be able to provide 4,000,000 units of work (uw) and center 2 only 10,000,000.
work units.
Given the market, the company plans to produce at least 3,540 tons of productX and
-12,800 tonnes of product Y.
The company can sell them at a price of €105 excluding tax for product X and €23 excluding tax for product Y.
You need to help the team make a decision regarding the quantities to be manufactured of
each of these two products to maximize the result.
1. Present the corresponding linear program in canonical form (the reasoning will be done)
in the unit used to define the constraint: ton and hour).
Elements of response
1.Définition des variables :x= nombre produitsxà fabriquer,
y= number of products to be manufactured.
117
• Labor constraint: 0.5x + 1/12y≤ 700,000
Let: 6x + y≤ 8,400,000
• Constraint of center 1: 3x + 0.5y≤ 4,000,000
Let: 6x+y≤ 8,000,000
• Constraint of center 2: 8x + 1y≤ 10,000,000
• Commercial constraints in tons: 0.0118x≥ 3,540 and 0.0025y≥ 12,820
Let :x≥ 300,000≥ 5,120,000
• Calculation of margins on unit variable costs (MVC):
x y
Selling price 105 23
Charges variables 75 13
Economic function: MAX F = 30x + 10y
MCV 30 10
x≥ 0 ;y≥ 0
⎧ 4 x+ 1 and≤ 8,000,000
⎪ 6 x+ 1 and≤ 8,400,000
⎪⎪ 6 x+ 1 and≤ 8,000,000
Canonical form: ⎨ 8 x+ 1 and≤ 10 million
⎪
⎪ x ≥ 300,000
⎪⎩ y≥ 5120 000
Graphical resolution:
6,000,000 A
We need to produce 300,000 productsx
and 6,200,000 productsyfor a margin
4,000,000 on maximum variable costs equal to:
D. S. A F = 300,000× 30 + 6 200 000× 10
2,000,000 71,000,000
0 x
- 500,000 0 500 000 1 000 000 1 500 000 2 000 000
20,000,000
Exercise 6
Company V is engaged in the extraction and distribution of quarry materials.
She must ensure, for road works, the supply of gravel in various forms to the Bridges & Roads.
calibers.
118
A contract concerning the following quantities:
Gravel grade 1: 13,500 tons
Gravel caliber 2: 11,200 tons,
Gravel grade 3: 5,000 tons.
was awarded for a total billing price.
The Company operates two quarries P1and P2leased to a civil society that receives a fee by
ton of stone extracted. This is as follows:
- For P119.40 € per ton
For P220 € per ton.
After extraction, the stone is crushed. The resulting gravel is sorted by size.
Each ton of stone provides the following quantities of gravel (expressed in tons):
Pierre de P1:
WGravel grade 1: 0.36 tons,
WGravel grade 2: 0.40 ton,
WGravel grade 3: 0.16 tons.
Pierre de P2:
WGravel grade 1: 0.45 tons,
WGravel grade 2: 0.20 tons,
WGravel grade 3: 0.10 ton.
(The supplement to a ton represents sand, currently considered waste without value)
merchant)
Management wishes to define its stone extraction program from P.1and P2in order to minimize
the cost of royalties to civil society.
1. Present the corresponding linear program in canonical form.
2. Provide a graphical solution.
[Link] program optimization lead to producing gravel in excess compared to
awarded tonnages? Justify the answer.
Elements of response
1. Definition of variables:xnumber of tonnes of stone P1,
ynumber of tons of stone P2.
Canonical form:
x≥ 0 ; y≥ 0
⎧ 0.36 x+ 0.45 and≥ 13500
⎪
⎨ 0.40 x+ 0.20 and≥ 11200
⎪⎩ 0.16 x+ 0,10 and≥ 5 0 0 0
MIN F = 19.4x+ 20y
119
[Link] resolution:
10,000 C
D
0 x
- 10,000 0 10,000 20,000 30,000 40,000
- 10,000
[Link] 25,000 andyadding 10,000 to each inequality of the first system allows
to study whether itywhether or not there is a production surplus:
Constraint 1: 0.36× 25,000 + 0.45× 10,000 = 13,500 so no surplus.
Constraint 2: 0.40× 25,000 + 0.20× 10,000 = 12,000 12,000 - 11,200 = 800 t
Constraint 3: 0.16× 25,000 + 0.10× 10,000 = 5,000 so no surplus.
Exercise 7
The company D manufactures stainless steel parts for hardware companies. These parts are
three types: A, B, C. They are produced in batches of 50 in a workshop where two are gathered.
machines for cutting stainless steel, one machine for stamping, two machines for the
polishing and finishing. Each machine operates 120 hours per month.
The variable manufacturing costs are compiled in the following table:
Cost of the hour Lot A Lot B Lot C
Cut 20 € 1h 1.5 hours 1.5 hours
Stamping 30 € 0.5 h 1h 1h
Polishing and finishing 40 € 2h 85 € 1h
Stainless steel 50 € 200 € 68 €
Selling price (excl. tax) 200 € 210 €
Elements of response
Definition of variables:xnumber of batches of 50 pieces A,
ynumber of batches of 50 pieces B,
znumber of batches of 50 pieces C.
120
Canonical form:
Positivity x≥ 0 ; y≥ 0 ; z≥ 0
Cut 1x+ 1.5y+ 1.5z≤ 240 (2 machines)
Stamping 0.5x+ 1z≤ 120 (1 machine)
Polishing and finishing 2x+ 1y+ 1z≤ 240 (2 machines)
MAX F = 35x+ 45y+ 42z
First table:
Outside Base x y z . . . B R
In Base
L1 e1 1 1.5 1.5 1 0 0 240 160
L2 e2 0.5 0 1 0 1 0 120 ∞
L3 e3 2 1 1 0 0 1 240 240
L4 F 35 45 42 0 0 0 0
Second table:
Off Base x . z e1 . . B R
In Base
L'p = L1 / 1.5 y 2/3 1 1 2/3 0 0 160 240
L’2 = L2 - 0 L’p e2 0.5 0 1 0 1 0 120 240
L3 = L3 - 1 Lp e3 4/3 0 0 -2/3 0 1 80 60
L4 = L4 - 35 Lp F 5 0 3 - 30 0 0 - 7 200
Third table:
Outside Base . . z e1 . e3 B
In Base
L'1 = L'1 - 2/3 L''p y 0 1 1 1 0 -0.5 120
L’’2 = L2 - 0 L’’p e2 0 0 1 0.25 1 -0.375 90
L''3 = L'p = L'3 / 4/3 x 1 0 0 -0.5 0 0.75 60
L''4 = L4 - 35 L''p F 0 0 -3 -27.5 0 -3.75 - 7 500
The optimum is reached since all the marginal rates of substitution (or coefficients of the last
lines) are negative or zero.
121
The variablezis out of base, soz= 0. The value of variablesxandywho are in the database is read in the
Column B:x= 60 ;y= 120 and F = 7,500
Constraint 2 has an unused capacity of 90 work units.
It is therefore necessary to produce 60 batches of part A, 120 batches of part B, and no batches of part C for a margin.
with maximum variable costs equal to €7,500.
Exercise 8
The production manager of a product P has studied the scheduling of tasks for the order.
from a client to delivery.
The process requires the completion of 10 tasks, the prerequisites and duration of which are
specified in the following table:
Summits of arrival
A B C D E F G H I J
Duration in
days
A 02 1 1 1
B 7 1
C 5 1 1
D 21
Summits E 14 1
origins F 5 1
G 4 1 1
H 1 1
I 2 1
J 1
Example of interpretation: task A, lasting 2 days, precedes tasks D, E, and F.
Work to be done:
1. Present the dictionary of immediately preceding tasks.
[Link] the levels of the graph.
[Link] the graph specifying on the sagittal representation: the earliest start dates and of
start at the latest and the critical path.
[Link] the critical path.
[Link] the total margin and the free margin of the tasks.
[Link] duration of the tasks is fixed, except for task E which represents an average duration.
The duration of task E is a random variable XEwhich follows a normal law. The experience of
the production manager notes that:
The average duration of task E is 14 days,
HeyThere is a 47% chance that this task will take between 7 and 21 days.
Let it beZthe total duration of the longest path containing E.
[Link] simple relationship can we write betweenZand XE?
[Link] the standard deviation of XE.
6.3Calculate the probability of delivering product P more than 45 days after its order.
122
Elements of response
Question 1
Reading the matrix column by column gives the task dictionary immediately
previous:
Tasks Immediately Prior Tasks
A /
B /
C /
D A
E A, B, C
F A, C
G E, F
H G
I G
J H, I
Question 2
Tasks TAI(1) Level 0 Level 1 Level 2 Level 3 Level 4
A / A
B / B
C / C
D A D
E A, B, C E
F A, C F
G E, F G
H G H
I G I
J H, I J
(1)
TAI = Immediately preceding tasks
Question 3
Sagittal representation of the graph according to the MPM method.
123
0 5 2 2 7
A D 21
2
0 0 7 7 7 25 26 28 28
14
B E H 1 THE END
4
5 1
21 21 27 27
2 G 4 J
5 2
0 2 5 5 16 25 25 Legend
a b
C F I a = start as soon as possible
X
b = start at the latest
Question 4
Critical path verification: 7 + 14 + 4 + 2 + 1 = 28
Critical tasks have zero slack. Their calculation is, however, recalled.
Tasks Total margins Free margins
A 05 Minimum = 2 – 2 – 0 = 0
B 0 7-7-0=0
C 2 Minimum = 5 – 5 – 0 = 0
D 5 5
E 0 21 - 14 - 7 = 0
F 11 21 - 5 - 5 = 11
G 0 Minimum = 25 - 4 - 21 = 0
H 1 27 - 1 - 25 = 1
I 0 27 - 2 - 25 = 0
J 0 28 - 1 - 27 = 0
Question 6
Z = 14 + XE
124
⎛ 31− 14 ⎞
P(XE> 31) = P T>
⎜⎝ = P(T > 1.53) = 1 - P(T < 1.53) = 1 - 0.937 = 0.063
11.11 ⎟⎠
Exercise 9
Company D produces new stainless steel parts whose demand follows a normal distribution.
For the entire market, we have observed the demand per week for two years:
Number of lots requested Number of weeks
[0 - 10[ 1
[10 – 20[ 2
[20 - 30[ 3
[30 – 40[ 8
[40 - 50[ 25
[50 – 60[ 27
[60 – 70[ 20
[70 – 80[ 12
[80 – 90[ 5
[90 – 100[ 1
Elements of response
1. Calculation of the mean and standard deviation of the sample of size 104 (by taking the center of the
classes) :
x5,720 divided by 104 equals 55.
σ‘ = 16.1125
A point estimate of m isxThat's 55 lots per week.
104
A point estimate ofσ is s = 16.1125 = 16.19 lots per week.
104− 1
The weekly demand follows a normal distribution.N(55 ; 16,19)
[Link] annual demand D is the sum of the 52 independent weekly demands and follows a distribution.
⎞
normalN⎜⎛55×
⎝ 52 ; 52× 16,19 = N(2,860
2
⎟⎠ ; 116.75)
The annual demand Q, which has a 60% chance of being exceeded, is such that:
⎛ Q− 2,860 ⎞
P(D > Q) = 1 – P T<
⎜⎝ = 0.6
116.75 ⎟⎠
⎛ Q− 2,860 ⎞
P ⎜ T< = π(t) = 0.4 (t < 0 car 0.4 < 0.5)
⎝ 116.75 ⎟⎠
The value t will be found using the property:π(– t) = 1 –π(t).
125
The problem to be solved becomesπ(– t) = 1 - 0.4, that is:π(– t) = 0.6.
The reading of the table gives: - t = 0.253 and therefore t = -0.253.
The annual demand that has a 60% chance of being exceeded is therefore such that:
Q− 2860
- 0.253 s let Q = 2,830, 4 2,831 lots
116.75
Expected sales for the first year are 2,831 / 4≈ 707 lots.
The expected sales for the following years are 2,831 / 3≈ 943 lots.
Exercise 10
To appreciate the quality of the production, a controller seeks to evaluate the percentage p of items.
non-marketable. To do this, it randomly selects samples of size n with replacement.
The controller takes a sample of 125 items and finds that 10 are not sellable.
sands.
Determine an estimate of p, using a centered confidence interval, with the confidence coefficient.
of 95%.
What should be the minimum sample size n (n is an integer) taken for that, with
the 95% confidence coefficient, the percentage p being 8% within 2%?
Elements of response
A point estimate of the proportion p is f = 10 / 125 = 0.08.
⎡ 0.08× 0.92 0.08× 0.92 ⎤
⎢ − 1,96
I = 0,08 0.08+ 1,96 ⎥ [0.0324; 0.1275]
⎢⎣ 125 125 ⎥⎦
[Link] that f is always 8%, the sought interval at a 95% confidence level is
[0,08 – 0,02 ; 0,08 + 0,02]
0.08× 0.92
The size n of the sample is such that: 1.96 0.02
n
0.08× 0.92
2 2
let it be 1.96 n 0.02
where n = 706.85≈ 707 articles
Exercise 11
In order to control its production, a company conducts a study on a sample of 65 products. The
The results obtained for the variable 'weight of a product' are as follows:
Weight in grams Number of observations
From 115 to < 117 04
From 117 to < 119 6
From 119 to < 121 12
From 121 to < 123 20
From 123 to < 125 13
From 125 to < 127 7
126
From 127 to < 129 3
[Link] the mean and standard deviation of the weight distribution observed in the sample.
[Link] the value of the point estimators of the mean and the standard deviation of the weight of a
product of the entire production of the company.
[Link] a 95% confidence interval for an estimate of the average weight value.
of a product of the entire production of the company.
Elements of response
1. Calculation of the mean and standard deviation of the sample of size 65 (by taking the center of
classes)
x= 7 930 / 65 = 122 grams.
σ‘ = 2.9351 grams.
2.A point estimate of m is 122 grams.
65
A point estimate ofσ is s = 2.9351 = 2.958 grams.
65− 1
[Link] population variance is unknown, but since the sample size is greater than 30,
the central limit theorem it is possible to retain s as an estimate.
⎡ 2,958 2,958 ⎤
A 95% confidence interval is: 122− 1,96× ⎢ ; 122+ 1,96× ⎥
⎣ 65 65 ⎦
[121,28 ; 122,72]
Exercise 12
At the end of December N–1, the human resources director communicates to the employee representatives
the following negotiation basis:
Two cumulative increases in monthly salaries:
Increase from July 1 N Increase of November 01 N
Frames 1% 0.75%
Non-executives 1.25 % 1%
The forecasted salaries in thousands of euros for the first semester are as follows:
First semester N
Frames 4,782,000 €
127
Non-executives 13,692 K€
Work to do:
[Link] the projected payroll masses for the fiscal years N and N+1.
2. Calculate for each category the level effect, the mass effect, and the transfer effect from N to N+1.
[Link] the relationship between the three calculated effects.
[Link] the variation of the payroll mass of N+1.
[Link] to the human resources director a single negotiated salary increase by category
applicable from July 1 of year N+1, allowing to meet the goals of salary mass variation.
For non-executives, you will specify the portion outside of the regulated increase.
[Link] calculating, indicate what the consequences would be of changing the date of the
modifications of N+1 on the effects.
Elements of response
1. Let M be the monthly mass of January.
For the frames, we know that 6 M = 4,782
J F M A M J J A S O N D
Indices 100 100 100 100 100 100 101 101 101 101 101,7575 101,7575
Cumul 100 200 300 400 500 600 701 802 903 1,004 1,105.7575 1,207,515
For non-executives, the regulated increase in July is not multiplicative but additive.
J F M A M J J A O N D
Indices 100 100 100 100 100 100102.75102.75 102.75 102,75 103,7775 103,7775
Cumul 100 200 300 400 500 600 702,75 805,5 908,25 1 011,00 1 114,7775 1 218,555
2.
Level effect Mass effect Carryover effect N to N+1
Frames 101.7575 / 100 1 207,515 / (100× 12) (101,7575× 12) / 1 207,515
1.017575 1.00626 = 1.01124
= + 1.7575 % = + 0.626 % = + 1,124 %
Non-executives 103.7775 1 218,555 / (100× 12) (103,7775× 12) / 1 218.555
128
1.037775 1.01546 1.02197
= + 3.7775 % = + 1,546 % = + 2,197 %
4. To verify the variation of the payroll of N+1, it is necessary to calculate the mass effect.
of N+1.
N+1 mass effect
Frames 1,221.09 / (101.7575× 12) = 1
=0%
Non-executives 1,245.42 / (103.7775× 12) = 1.000072
= + 0.0072%
[Link] executives
The sum of the indices of N+1 with the increase ofx% = Σ of the indices N × 1.02
101,7575 × 6 + 101,7575 × 6 × (1+x1207.515 × 1.02
x1.732 %
For non-executives
Sum of indices of N+1 with the increase ofx% = ∑ of indices N × 1.04.
103.7775 × 6 + 103.7775 × 6 × (1 +x1 218.555 × 1.04
x= 3,527 % (yunderstood the regulated increase of 1.5%
The part outside of the regulated increase is therefore 3.527 - 1.5 = 2.027%. It was possible to pose
(1 + (x+ 1.5)) in the equation to be solved to obtain this percentage directly.
[Link] the date of the N+1 increase is brought forward, the mass effect of N+1 increases and the effect of
The report from N+1 to N+2 is less significant.
129
Conversely, if the date of the increase for N+1 is delayed, the mass effect of N+1 is weaker.
and the carryover effect from N+1 to N+2 is more significant.
Exercise 13
At the end of December N, the human resources director informs you of the following information:
Payroll:
Average gross salaries for December N Effective Gross annual salary N
Management personnel 6,000 5 355,000
Engineers 5,000 16 960,000
Technicians 4,000 222 10,500,000
Workers 2,400 50 1,410,000
Employees 3,000 45 1,580,000
TOTAL 338 14,805,000
The N+1 salary agreement provides for a uniform increase applicable to all in the form of
two cumulative increases in monthly salaries:
Increase of February 1st N+1 Increase from September 1 N+1
1% 0.75%
An individual regulated salary increase (non-cumulative) of 0.95% applicable from July 1st.
N+1.
Neither the employees who will leave during the year, nor those hired during the year will benefit.
individual increases.
No internal promotion is planned for year N+1.
On the other hand, external movements are being considered. Only retirements will free up some
positions. Not all positions will be filled.
[Link] for the management staff category the N+1 level effect, the mass effect of
N+1 and the carryover effect of N+1 on N+2. Interpret the carryover effect.
[Link] the relationship between the three calculated effects for the management personnel category.
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Calculate the carryover effect from N to N+1 for the management personnel category. Check the variation.
from the projected payroll of N+1 for this category based on this effect.
Elements of response
Indices of stable workforce:
J F M A M J J A S O N D
Indices 100 101 101 101 101 101 101,95 101,95 103,5812 103,5812 103.5812 103,5812
Cumulative100 201 302 403 504 605 706,95 808,9 912,4812 1 016,0624 1 119,6436 1 223,2248
The regulated increase in July is not multiplicative but additive: 101.95 = 101 + 0.95
The general increase in September is multiplicative: 103.5812 = 101.95× 1,016
Calculation Amount
Worker 302 %× 2,500 7,550.00
Worker 1 114,848 %× 3,000 33,445.44
Employee 706 %× 3,000 21,180.00
Employee 1 114,848 %× 3,200 35,675.14
Technician 807 %×3,500 28,245.00
TOTAL 126,095.58
Calculation Amount
Worker 1,900× 906.4% 17,221.60
Technician 2,500× 706.4% 17,660.00
2 Technicians 2,500× 2× 200 % 10,000.00
TOTAL 44,881.60
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[Link] effect = 103.5812 / 100 = 1.035812 soit + 3.5812 %
Mass effect = 1,233.2248 / 100× 12 = 1.019354 up + 1.9354 %
Carryover effect N+1 on N+2 = 103.5812× 12 / 1 233.2248 = 1.016145 or + 1.6145%
Even if no increase occurs in N+2, the payroll in N+2 will increase by 1.6145% in
reason for the measures taken in N+1.
[Link]: level effect N+1 = mass effect N+1× Carryover effect from N+1 to N+2
1.035812 = 1.019354× 1,016145
Exercise 14
The following information is communicated:
Year N Year N+1
Average salary Average salary
Effective MS N Effective MS N+1
annual annual
Frames
< 5 years 2 55,000 110,000 5 54,000 270,000
[5 –10] 5 65,000 325,000 3 65,500 196,500
10 3 75,000 225,000 2 76,000 152,000
Total 10 66,000 660,000 10 61,850 618 500
Technicians
< 5 years 5 20,000 100,000 10 19,000 190,000
[5 –10] 30 22,000 660,000 35 22,500 787 500
10 5 25,000 125,000 5 25,500 127,500
Total 40 22 125 885,000 50 22 100 1,105,000
Total general 50 30 900 1,545,000 60 28,725 1,723,500
1. Calculate the variance in payroll (absolute and relative variation). What are the factors that
Explain this variation?
[Link] this gap (the gap based on seniority will be calculated from the seniority structure at
constant composition for the category of managers and then the category of technicians.
[Link] the GVT effect, then break down this effect.
Elements of response
Discrepancy on payroll: 1,723,500 - 1,545,000 = +178,500 € (Unfavorable)
178,500 / 1,545,000 = + 11.5534 %
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[Link] on total workforce: (En+1 En) × Sn
(60 – 50)× 30,900 = + 309,000 (Unfavorable)
60 / 50 = 1.2 + 20 %
MSn+1 at constant total salary MSn
Average salary
Effective Amount Effective Sn Amount
annual
Total general 60 30,900 1,854,000 50 30,900 1,545,000
Theya shift from the executive category to the lower-paid technician category like
shows the second possible approach:
Salary N at
Staff N+1 SCn
effective N+1
Frames 10 66,000 660,000.00
Technicians 50 22 125 1,106,250.00
60 29,437.5 1,766,250.00
The development of the calculations gives: [10× 66,000 + 50× 22 125] - 1 854 000
-87,750
1,766,250 / 1,854,000 = 0.95266 -4,733 %
Rejuvenation effect on categories [5-10] and more than 10 years of seniority among executives and among
the technicians, which translates to a decrease in the average salary of each of these two categories.
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Second approach applied to frameworks:
Salary N at
Staff N+1 SAn
effective N+1
< 5 years 5 55,000 275,000.00
[5 –10] 3 65,000 195,000.00
10 2 75,000 150,000.00
10 62,000 620,000.00
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< 5 years 10 19,000 20,000 -10,000
[5 –10] 35 22,500 22,000 17,500
10 5 25,500 25,000 2,500
1,723,500 1,715,000 8,500 Unfavorable
[Link]:
Deviation on total headcount + 309 000
Professional structure gap - 87 750
Seniority structure gap - 51 250
Spread on nominal rate 8,500
Total 178,500
GVT Effect
1,1155 = 1,00495× 1,2× GVT effect GVT effect = 0.925 -7.5%
This calculation can also be obtained by: Noria effect× Professional structure effect
0.97098× 0.9526 = 0.925 -7.5%
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