Civil Engineering Basics: Project Management & Materials
Civil Engineering Basics: Project Management & Materials
involves team members from financial planners and C-suite executives to contractors, engineers,
on-the-ground crew members, and others. The role of project manager is critical & may be filled
by a contractor, an owner who handles projects in-house, or even a dedicated construction
manager. The project manager’s goal would be to ensure the entire construction process goes
smoothly and according to plan. They’re responsible for maintaining a tight schedule, staying
within budget, allocating resources, avoiding scope creep, and ensuring quality. They assess risks
in real time and keep stakeholders informed. By centralizing information and streamlining
communication, the project manager enables efficient processes that otherwise wouldn’t be
possible. The following five major stages of construction projects is a must for successfully
managing them.
1. Planning and Development
2. Design
3. Preconstruction
4. Procurement
5. Construction
A clear knowledge of the following points is necessary for reliable construction and its
management. The ten Ms of construction management are: Money, Materials, Machines,
Manpower, Methodologies, Maintenance, Modernization, Monitoring, Motivations,
Managements of all types.
Classification: Bricks can broadly be divided into two categories- i) Unburnt or sundried bricks
& ii) Burnt bricks.
i) Unburnt or sun-dried bricks- Unburnt or sun-dried bricks are those that are dried with the help
of heat received from sun after the process of moulding. These bricks can only be used in the
constructions of temporary and cheap structures. Such bricks should not be used at places
exposed to heavy rains.
ii) Burnt Bricks: The bricks used in construction works are burnt bricks and they are classified
into the following four categories.
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a. First Class bricks: These bricks are table moulded and of standard shape. The surface and
edges of the bricks are sharp, square, smooth and straight. They comply with all the qualities of
good bricks and are used for superior work of permanent nature.
b. Second class bricks: These bricks are ground moulded and are burnt in kilns. The surface
of bricks is somewhat rough and shape is also slightly irregular. These bricks are commonly used
at places where brick work is to be provided with a coat of plaster.
c. Third class bricks: These bricks are ground moulded and are burnt in clamps. These
bricks are not hard and they have rough surfaces with irregular and distorted edges. These bricks
give dull sound when struck together. They are used for unimportant and temporary structures
and at places where rainfall is not heavy.
d. Fourth class bricks: These are over burnt bricks with irregular shape and dark colour.
These bricks are used as aggregate for concrete in foundation, floors, roads, etc. because of the
fact that the over burnt bricks have compacted structure and hence, they are sometimes found
stronger than even first-class bricks.
bricks depends on the proper proportion of silica in brick earth. Excess of silica destroys the
cohesion between particles and bricks become brittle.
Lime: A small quantity of lime is desirable in finely powdered state to prevent shrinkage of raw
bricks. Excess of lime causes the brick to melt and hence, its shape is lost due to the splitting of
bricks.
Oxide of iron: A small quantity of oxide of iron to the extent of 5 to 6 % is desirable in good
brick to impart red colour to bricks. Excess of oxide of iron makes the bricks dark blue or
blackish.
Magnesia: A small quantity of magnesia in brick earth imparts yellow tint to bricks, and
decreases shrinkage. But excess of magnesia leads to the decay of bricks. The ingredients like,
lime, iron pyrites, alkalies, pebbles, organic matter should not present in good brick earth.
Field tests of good quality bricks:
1. Uniformity in shape & size: A good brick should have rectangular plane surface and uniform
in size. This check is made in the field by observation.
2. Uniformity in colour: A good brick will have uniform colour. This can be done by inspection.
3. Structure: Few bricks may be broken in the field and their cross-section is observed. The
section should be homogeneous, compact and free from defects such as holes and lumps.
4. Sound test: If two bricks are struck with each other they should produce clear ringing sound.
The sound should not be dull.
5. Hardness test: Scratch the brick with nail. If no impression is marked on the surface, the brick
is sufficiently hard.
6. Water absorption: Brick specimen is weighed dry. Then they are immersed in water for 24
hrs. It is weighed again and the difference indicates amount of water absorption. This should not
be more than 20%.
MORTAR:
The term mortar is used to indicate a paste prepared by adding required quantity of water to a
mixture of binding material like cement or Lime and fine aggregates like sand. The two
components of mortar namely the binding material and fine aggregates are sometimes referred to
as matrix. The durability, quality and strength of mortar will mainly depend on quantity and
quality of the matrix. The combined effect of the two components of mortar is that the mass is
able to bind the bricks or stones firmly.
Properties of good mortar:
1. It should be capable of developing good adhesion with the building units such as bricks, stones
etc.
2. It should be capable of developing the designed stresses.
3. It should be capable of resisting penetration of rainwater.
4. It should be cheap, durable & easily workable.
7. It should not affect the durability of materials with which it comes into contact.
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Uses:
1. To bind the building units such as bricks, stones etc.
2. To carry out painting and plaster works on exposed surfaces of masonry.
3. To form an even bedding layer for building units.
4. To form joints of pipes.
5. To improve the appearance of structure.
Types of Mortar: The mortars are classified on the basis of the following:
1. Bulk density: According to the bulk density of mortar in dry state, there are two types of
mortars: (i) Heavy mortars & (ii) Lightweight mortars.
(i) Heavy Mortars: The mortars having bulk density of 15 kN/m3 or more are known as the heavy
mortars and they are prepared from heavy quartzes or other sands.
(ii) Lightweight Mortars: The mortars having bulk density less than 15 kN/m3 are known as the
lightweight mortars and they are prepared from light porous sands from pumice and other fine
aggregates.
2. Kind of binding material: The kind of binding material for a mortar is selected by keeping in
mind several factors such as expected working conditions, hardening temperature, moisture
conditions, etc. According to the kind of binding material, the mortars are classified into the
following five categories:
(i) Lime mortar
(ii) Surkhi mortar
(iii) Cement mortar
(iv) Gauged mortar
(v) Gypsum mortar.
(i) Lime Mortar: In this type of mortar, the lime is used as binding material. The lime may be fat
lime or hydraulic lime. The fat lime shrinks to a great extent and hence it requires about 2 to 3
times its volume of sand. The lime should be slaked before use. This mortar is unsuitable for
water-logged areas or in damp situations. For hydraulic lime, the proportion of lime to sand by
volume is about 1:2 or so. This mortar should be consumed within one hour after mixing. It
possesses more strength and can be used in damp situations. The lime mortar has a high
plasticity and it can be placed easily. It possesses good cohesiveness with other surfaces and
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shrinks very little. It is sufficiently durable, but it hardens slowly. It is generally used for lightly
loaded above-ground parts of buildings.
(ii) Surkhi Mortar: This type of mortar is prepared by using fully surkhi instead of sand or by
replacing half of sand in case of fat lime mortar. The powder of surkhi should be fine enough to
pass BIS No. 9 sieve and the residue should not be more than 10% by weight. The surkhi mortar
is used for ordinary masonry work of all kinds in foundation and superstructure. But it cannot be
used for plastering or pointing since surkhi is likely to disintegrate after some time.
(iii) Cement Mortar: In this type of mortar, the cement is used as binding material. Depending
upon the strength required and importance of work, the proportion of cement to sand by volume
varies from 1:2 to 1:6 or more. It should be noted that surkhi and cinder are not chemically inert
substances and hence they cannot be used as adulterants with matrix as cement. Thus, the sand
only can be used to form cement mortar. The proportion of cement with respect to sand should
be determined with due regard to the specified durability and working conditions. The cement
mortar is used where a mortar of high strength and water-resisting properties is required such as
underground constructions, water saturated soils, etc.
(iv) Gauged Mortar: To improve the quality of lime mortar and to achieve early strength, cement
is sometimes added to it. This process is known as the gauging. It makes lime mortar
economical, strong and dense. The usual proportion of cement to lime by volume is about 1:6 to
1:8. It is also known as the composite mortar or lime-cement mortar and it can also be formed by
the combination of cement and clay. This mortar may be used for bedding and for thick brick
walls.
(v) Gypsum Mortar: These mortars are prepared from gypsum binding materials such as building
gypsum and anhydrite binding materials.
3. Nature of application: According to the nature of application, the mortars are classified into
two categories: (i) Bricklaying mortars & (ii) Finishing mortars.
(i) Bricklaying Mortars: These mortars are intended to be used for brickwork and walls.
Depending upon the working conditions and type of construction, the composition of masonry
mortars with respect to the kind of binding material is decided.
(ii) Finishing Mortars: These mortars include common plastering work and mortars for
developing architectural or ornamental effects. Cement or lime is generally used as binding
material for ordinary plastering mortar. For decorative finishing, the mortars are composed of
suitable materials with due consideration of mobility, water retention, resistance to atmospheric
actions, etc.
4. Special mortars: Following are the various types of special mortars which are used for certain
conditions:
(i) Fire-resistant mortar
(ii) Lightweight mortar
(iii) Packing mortar
(iv) Sound-absorbing mortar
(v) X-ray shielding mortar.
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(i) Fire-Resistant Mortar: This mortar is prepared by adding aluminous cement to the finely
crushed powder of fire-bricks. The usual proportion is 1 part of aluminous cement to 2 parts of
powder of fire-bricks. This mortar is fire-resistant and it is therefore used with fire-bricks for
lining furnaces, fire places, ovens, etc.
(ii) Lightweight Mortar: This mortar is prepared by adding materials such as saw dust, wood
powder, etc. to the lime mortar or cement mortar. Other materials which may be added are
asbestos fibres, jute fibres, coir, etc. This mortar is used in sound-proof and heat-proof
constructions.
(iii) Packing Mortar: To pack oil wells, special mortars possessing the properties of high
homogeneity, water resistance, predetermined setting time, ability to form solid water-proof
plugs in cracks and voids of rocks, resistance to subsoil water pressure, etc. have to be formed.
The varieties of packing mortars include cement-sand, cement-loam and cement-sand-loam. The
composition of packing mortar is decided by taking into consideration the hydrogeologic
conditions, packing methods and type of timbering.
(iv) Sound-Absorbing Mortar: To reduce the noise level, the sound-absorbing plaster is formed
with the help of sound-absorbing mortar. The bulk density of such a mortar varies from 6 to 12
kN/m3 and the binding materials employed in its composition may be Portland cement, lime,
gypsum, slag, etc. The aggregates are selected from lightweight porous materials such as pumice,
cinders, etc.
(v) X-Ray Shielding Mortar: This type of mortar is used for providing the plastering coat to walls
and ceiling of X-ray cabinets. It is a heavy type of mortar with bulk density over 22 kN/m 3. The
aggregates are obtained from heavy rock and suitable admixtures are added to enhance the
protective property of such a mortar.
Preparation of cement mortar: For preparing mortar, water is added to intimate mixtures of
binding material and sand. The water to be used for this purpose should be free from clay, earth
and other impurities. Water which is fit for drinking should only be used for preparing mortar.
Cement mortar may be prepared by manual mixing or by mechanical mixing. Mechanical mixing
is preferred when mortar is required in large quantities to be used in continuous order.
a. Mixing in mechanical mixer: In this case, cement and sand in desired proportion are fed in the
mixer and mixed dry. Water is then added gradually and the wet mixing a continued for at least
one minute to obtain the mortar of desired consistency. It is necessary to ensure that only the
quantity of mortar which can be used within half an hour of its mixing should be prepared at a
time. This is essential as after 30 minutes the mortar begins to set.
b. Manual mixing: In this case, specified quantity of sand is spread and leveled on clean dry
masonry platform. Required quantity of cement bags are emptied over the sand layer. The
ingredients are then mixed thoroughly by turning them over the sand layer. The ingredients are
then mixed thoroughly by turning them over and over, backward and forward several times with
the help of spade. Dry mixing is continued till the mix attains a uniform colour. A batch of dry
mix is then put in the shallow masonry tank and just sufficient quantity of water is added to bring
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the mortar to the consistency of a paste. The quantity of dry mix taken in each batch should be
such the mortar formed each time is consumed within half an hour.
CEMENT
Cement is an extremely fine material having adhesive and cohesive properties which provides a
binding medium for the discrete ingredients.
Chemical Composition of Cement: The materials used for the manufacturing consist mainly of
Lime, Silica, Alumina and Iron oxide. Oxides present in the raw materials when subjected to
high clinkering temperature combine with each other to form complex compounds. The
identification of the major complex compounds is based on R.H. Bogue’s work and hence these
are called Bogue’s compounds. In addition to the four major components, there are mainly minor
compounds form in the kiln. The influence of these minor compounds on the properties of
cement or hydrated compounds is not sufficient. Two of the minor oxides namely Pottassium
oxide (K2O) and Sodium oxide (Na2O) referred to as alkalies in cement are of some importance.
Constituents Percentage Average Percentage
Lime (Cao) 62 – 67 % 62
Silica (SiO2) 17 – 25 % 22
Alumina (Al2O3) 3–8% 5
Calcium Sulphate (CaSO4) 3–4% 4
Iron Oxide (Fe2O3) 3–4% 3
Magnesia (MgO) 0.1 – 3 % 2
Sulphur 1–3% 1
Soda and Potash (Na2O + K2O) 0.5 – 1.3 % 1
Bogue’s compounds:
Name Chemical Formula Percentage
Tricalcium Silicate (C3S) 3CaOSIO2 30 – 50 %
Dicalcium Silicate (C2S) 2CaOSiO2 20 – 45 %
Tricalcium Aluminate (C3A) 3CaOAl2O3 8 – 12 %
Tetracalcium Alumino Ferrite (C4AF) 4CaOAl2O3Fe2O3 6 – 10 %
Types of Cement: There are different types of cement classified as follows-
1. Ordinary Portland Cements: a. 33 Grade, b. 43 Grade, c. 53 Grade
2. Rapid Hardening Cements
3. Extra Rapid Hardening Cements
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4. Durability: Reinforced Concrete structures are durable if designed and laid properly. The
material is not affected by weather such as rainfall and snow, and they can last up to 100 years.
Due to low permeability, concrete can resist chemicals dissolved in water such as
sulfates, chloride and carbon dioxide, which may cause corrosion in concrete, without serious
deterioration. That is why reinforced concrete is ideal for underwater and submerged
applications like for building structures, pipelines, dams, canals, linings and waterfront
structures.
5. Fire Resistance: The nature of concrete does not allow it to catch fire or burn. It can withstand
heat for 2–6 hours enabling sufficient time for rescue operations in case of fire. Reinforced
concrete buildings are more fire resistant than other commonly used construction materials like
steel and wood. It is suitable to fireproof steel and used in high temperature and blast
applications.
6. Ductility: The steel reinforcement imparts ductility to the reinforced concrete structures.
Ductility enables concrete to show sign of distress such as cracking and deflection if reinforced
concrete members experience overloading. This enables engineers to consider suitable measures
to prevent further concrete damages.
7. Seismic Resistance: Properly designed reinforced concrete structures are extremely resistant to
earthquakes.
8. Ease of Construction: Compared to the use of steel in structure, reinforced concrete requires
less skilled labor for the erection of the structure.
9. Multi-Mode Application: One of the major advantages of concrete is its ability to be used in
different application methodologies. Concrete is hand applied, poured, pumped, sprayed, grouted
and also used for advanced applications such as shotcrete and tunnels.
Disadvantages of Reinforced Concrete:
• Reinforced concrete structures are heavier than others like steel, wood and glass
structures.
• Concrete Buildings need massive formwork, centering, shuttering to be fixed. As a result,
it requires lots of site space and labor work.
• Concrete takes time to attain its full strength. So, it cannot be used immediately after
construction in contrast to steel structures.
• The main steps in using reinforced concrete are mixing, casting, and curing. All of this
affects the final strength.
• The cost of the forms used for casting RC is relatively higher.
• Shrinkage causes crack development and strength loss.
Applications of Reinforced Concrete:
1. Buildings
2. Bridges
3. Flyovers
4. Water Tanks
5. Roads
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6. Floating Structures
7. Foundations
8. Marine Structures
9. Pipes and Conduits
10. Precast Works
11. Chimneys and Towers
12. Retaining Walls
13. Bunkers and Silos
STRUCTURAL STEEL
Structural Steel is a special kind of steel used for construction purposes. Due to its rigidity and
high strength-to-weight ratio, structural steel is mainly employed in buildings. It is used in
houses, warehouses, airplane hangars, educational facilities, bridges, stadiums, etc.
Properties of Structural Steel:
• Density: The density is 7750 to 8100 kg/m3.
• Young's Modulus of Elasticity: Typical values range from 190-210 GPa
• Poisson's ratio: The acceptable value ranges from 0.27 to 0.3.
• Tensile strength: Structural Steel has high tensile strength, so it is preferred over other
construction materials.
• Yield strength: The yield strength, also known as the yield point, is the stress at which an
object permanently deforms. When stress is removed, it does not revert to its former shape.
Carbon structural steel has a yield strength ranging from 187 to 758 MPa. The values of
structural steel constructed of alloys range from 366 to 1793 MPa.
• Shear strength: The shear strength of steel structure is specified at the failure under shear
stress, and it is about 0.57 times the yield stress of structural steel.
• Hardness: The resistance of an object to change in shape when force is applied is referred
to as hardness. There are three different types of hardness tests. Scratch, indentation, and
rebound are all terms used to describe the process of scratching and indenting, and the hardness
of structural steel manufactured with alloys ranges from 149 to 627 kg. Carbon structural steels
have a weight range of 86 to 388 kg.
• Melting point: Because there are so many different types of structural steel, there is no
standard melting point.
• Specific heat: The amount required to raise an object's temperature by a particular
quantity is known as specific heat or heat capacity. A higher specific heat value indicates that the
object has higher insulation capacity. The units of measurement are Joules per Kilogram Kelvin.
Specific heat for carbon structural steel ranges from 450 to 2081 J/kg-K, while for structural
alloy steel, it ranges from 452 to 1499 J/kg-K.
Types of Structural Steel: Carbon is the most often used commercial steel alloy. Increased
carbon content improves ability to harden and boosts hardness and strength. Conversely, carbon
increases brittleness and lowers weldability because of its propensity for forming martensite. As
a result, the carbon content in commercial steel can be both a blessing and a burden. Based on
the carbon content, the mechanical properties of different types of structural steel and their uses
are given below:
• Carbon steel: Steel in which the carbon content is up to 2% is known as carbon steel. The
specified ultimate tensile strength is 410 to 440 MPa, and the yield strength is 350 to 400 MPa.
• High-strength carbon steel: These steels are used in structures such as transmission lines
and microwave towers. The specified ultimate tensile strength is 480 to 550 MPa, and the yield
strength is 350 to 400 MPa.
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• Medium and high strength micro-alloyed steel: Alloys such as chromium, nickel,
molybdenum, etc., are used to increase the strength while retaining the desired ductility. The
specified ultimate tensile strength is 440 to 590 MPa, and the yield strength is 300 to 450 MPa.
• High strength quenched and tempered steel: Heat treatment increases strength in this type
of steel. The specified ultimate tensile strength is 440 to 590 MPa; the yield strength is 300 to
450 MPa.
• Weathering steel: These are corrosion-resistant steel and are often not painted. The
specified ultimate tensile strength is 480 MPa, and the yield strength is 350 MPa.
• Fire-resistant steel: These steels are also known as thermo-mechanically treated (TMT)
steel and are used where the structures are more prone to fire.
CONSTRUCTION CHEMICALS
Modern construction industry uses chemicals in a number of ways & in different applications to
enhance properties of existing construction materials, repair & retrofitting works & for
waterproofing works. The chemicals that are used to improve the properties of concrete are
broadly termed as admixtures & others are termed as construction chemicals.
Admixtures: Admixtures are a type of construction chemicals added to concrete, mortar or grout
at the time of mixing, to modify the properties, either in the wet state immediately after mixing
or after the mix has hardened. They can be a single chemical or a blend of several chemicals and
may be supplied as powders but most are aqueous solutions because in this form, they are easier
to accurately dispense into, and then disperse through the concrete.
Admixtures can be divided into three categories: -
• Active materials are those which react chemically with a component within the cementitious
materials.
• Surface active admixtures (surfactants) are generally split into two components (one
positively charged and the other negatively charged) and react with the air - water - solid
material interface within the mortar thereby resulting in orientation and adsorption.
• Passive or inert admixtures do not change their form but have a physical effect such as
light absorption and reflection as in the case of pigments.
Functions:
Increase slump and workability
Retard or accelerate initial setting
Reduce or prevent shrinkage
Modify the rate or capacity for bleeding
Reduce segregation
Decrease weight of concrete
Improve durability
Decrease the rate of heat of hydration
Reduce permeability
To make porous concrete
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Colouring Admixtures- Used to impart colour to concrete. Metallic oxides & mineral pigments
are used.
Construction chemicals: These are chemicals not used as admixtures but used in concrete related
activities in construction. Some common chemicals used are:
Concrete Curing Compounds- These are used to cure concrete not just in fresh state but also after
removal of formwork. Some compounds are synthetic resin, wax, acrylic & chlorinated rubber.
Polymer Bonding Agents- Used to improve the adhesion of new concrete or mortar to old
surface.
Polymer Modified Mortar for Repair and Maintenance- Polymer modified mortar is used for
effective repair of concrete structures.
Mould Releasing Agents- These are used to reduce the bond between formwork & concrete so
that demoulding becomes easy.
Installation Aids- These are used to plug holes in a concrete structure that are made for
installation or fixing of certain objects like wash basin, lamps etc.
Floor Hardners and Dustproofers- These are used over floors to make them wear resistant, dust
free & non slip.
Non-Shrink High Strength Grout- These are used in different grouting operations to improve the
permeability of the grout used on a structure.
Surface Retarders- These are used to achieve exposed aggregate finish on architectural concrete.
Bond-aid for plastering- These chemicals are used over a structure to form a key with plaster.
Ready to use Plaster- It is a pre-mixed material in dry form with good sand & cement in different
proportions for different plastering uses.
Guniting Aid- These help in accelerating the setting, hardening, sealing & bonding of materials
in guniting & shotcreting processes.
Construction Chemicals for Waterproofing- These are chemicals used for different kinds or
situations of water-proofing.
FOUNDATION
A foundation is that part of the structure which is in direct contact with the ground to which the
loads are transmitted. Super- structure is that part of the structure which is above ground level.