The electric control panel in modular version allows the management of several
generator sets (up to 24 gensets) running in synchro/parallel mode.
This solution fits for different type of power plants like:
MPM (Multiple Prime Mover)
MSB (Multiple Stand-by).
MSB + MSTP (Multiple Stand-by + Multiple Short Time Parallel). It’s required additional
controller made by SICES for the Mains control
SPtM (Single Parallel to Mains)
MPtM (Multiple Parallel to Mains).
MSB + MPtM (Multiple Stand-by + Multiple Parallel to Mains). It’s required additional
controller made by SICES for the Mains control
This solution of control panel offers max. flexibility meeting different type of requirements.
Due to the modularity of the system, the control panel can be easily installed in a
container or in a control room. In addition, it properly fits for those power stations they
could need a future revamping, adding some gensets to the existing ones.
The synchro/parallel control panel includes the main engine There are different management systems which define
and alternator protections and all the functions for the conditions and priorities for ON/OFF of Gensets according
synchronization and load sharing for paralleling to the load.
operations. In addition, including the mains protections and
AVR regulation, this control panel can be used even for 1. Manual Management
synchro/parallel application with the mains. 2. Rotation scheme based on fixed time
3. Rotation scheme based on time intervals
The standard composition of the control panel comprises: 4. Automatic Master genset selection based on the
rated power of available gensets (NEWS)
One microprocessor based SICES genset controller 5. Automatic Master genset selection in order to have
including internal synchronizer, load management the minimum number of running gensets (NEWS)
and load sharing, power modulations and reactive
power modulation functions. These priorities may even be excluded by the operator
Power circuit (if demanded) placed in a separated area keeping all the Gen Sets ON independently from the load.
from ancillary circuits, comprising one automatic, fixed and
motorized circuit breaker 3/4 poles for the alternator 1. MANUAL MANAGEMENT
protection against max current properly sized based on the With this mode the operator can set the Master Gen Set
power of genset. For small powers (up to 170kVA) it’s which will be always ON, when required.
typically used one automatic and manual handled circuit Based on the request of load, the other Gen Sets start or
breaker combined with a contactor for the genset stop depending on the load measured on mains and, also,
connection on the parallel bus bars. depending on the default priorities given by the operator
As option it’s possible to require the synchro/parallel control himself.
panel without power circuit in case of the latter is placed in
a separated and external power switchboard. 2. ROTATION SCHEME BASED ON A FIXED TIME
The Master genset is automatically selected by the genset
Series of fuses, relays and terminal boards
controller based on a fixed timing per day. Thus the
Steel sheet carpentry with painting treatment using high master genset periodically changes.
resistance epoxy powder, colour RA7035. External
protection degree IP40; internal protection degree IP20. 3. ROTATION SCHEME BASED ON TIME INTERVALS
Rules-compliant hazardous labelling and symbols. The Master genset is changed after the previously set
The parallel and speed control system is referred to elapsed time.
engines with electronic speed governor or those engines
with CANBUS J1939 interface. 4. AUTOMATIC MASTER GENSET SELECTION BASED
ON THE RATED POWER OF AVAILABLE GENSETS
(NEWS)
Based on the request of load, the automatic logic defines
The Control Panel allows a system that, by machine operator, which gensets have to be ON, analysing the rated power
starts the engine, synchronizes the Gen Set, closes the of them with the requested load.
relevant Circuit Breaker enabling the engine to run in parallel Example: there is power plant composed by 4 synchro/
with several Gen sets having similar features. parallel gensets of the following powers: 100, 700, 300
The system, using the Can Bus connection among the control and 500kW.
units, allows an automatic load sharing system: the power is The load is 300kW.
equally supplied by the Gen Sets. With the “function based on power available”, the
After an adjustable delay, if the proper circuit is inserted (by automatic logic maintains at work the 100kW and 300kW
selector switch), the Control Panel checks the real requested gensets only due to the total power of working gensets is
electric power. In case it can be supplied by a single Gen Set, 400kW a bit more than the load power request.
the Gen Set not selected as “master” will be deactivated.
In case of load increasing, the system allows the starting of 5. AUTOMATIC MASTER GENSET SELECTION IN
the stand-by Gen Set, that automatically works again in ORDER TO HAVE THE MINIMUM NUMBER OF
parallel to the master Gen Set. RUNNING GENSETS (NEWS)
All the activation and deactivation delays, as well as the power Based on the request of load, the automatic logic selects
thresholds levels, can be adjusted directly with SICES Genset which gensets maintain at work, evaluating their power,
controller. with the purpose to have the minor number of gensets on.
Note: In case of the power plant comprises stand-by gensets Considering the previous example, with the “function
ready to start in case of mains failure, the switch Mains / based on Number”, only the 500kW genset is maintained
Genset is managed by an external logic. The genset control ON because able to supply the load.
panel receives a control-contact to start to run or stop the
genset. At terminal board two free voltage contacts are
provided for signaling “Genset circuit breaker closed” and
“Genset not available”.
N.1 SICES Microprocessor genset controller,
comprising synchronizer and automatic load sharing
The activation command, by operator or remote control,
provides the following actions:
N.1 Selector switch for Load demand circuit: OFF – ON
Gen set activation
Control of synchronization between the Genset and the N.1 Selector switch for plant activation: LOCAL – OFF –
Mains REMOTE
Closure of the genset circuit breaker (GCB) after checking
the reached conditions N.1 Selector switch for Plant activation: 0 – EMERGENCY
Ramp power until a settable value – GRID PARALLEL (only for Mains parallel)
In case of a problem on the line, the control panel controls the N.1 Emergency stop push button
opening of the Mains Circuit Breaker (MCB)
When the Mains value are into the usual limits, the control N.1 Automatic battery charger
panel starts again the synchro operation between gen set
and Mains, closing the MCB once again and supply the N.1 Feeder for pre-heating water engine
power.
Power circuit (if required) equipped with N.1 Automatic
The deactivation command, provides the following actions: and motorized circuit breaker 3/4 poles, N.3 Current
The gradual reduction of the supplied power until zero transformers and copper bus bar properly sized.
Opening in GCB
Series of additional materials (relays, fuses, terminal
Genset running without load for a settable time for coolant
boards, ...)
operation of the engine until stop
If the emergency mode is selected, the genset is in stand-by, Based on the type of the genset, a series of additional circuits
are available as option:
ready to automatically start to run in case mains failure.
When the mains returns, the control panel manages the back-
○ Feeders for electric radiators, electric fans, electric pumps,
synchronization avoiding the second voltage drop.
prelube pumps, ant—condensate space heater, …
Special and customized solutions are available even for CHP
○ Electronic devices for additional analogues I/O like
power plants.
temperature measures with setting thresholds from PT100,
Thermocouples, and Voltage / Current signals 0..05V -
0...10V e 0...10mA - 0...20mA
○ A supervisor software called SicesSupervisor is available for
a local or a remote supervision of the plant. This system
allows to be informed in case of alarm or shutdown of the
gensets.
○ Based on the needs, different modes are available in order
to monitor the status of gensets:
○ RS485 Modbus (for a max. connection of 800mt)
○ Analogue modem
○ GSM/GPRS modem
○ Ethernet interface with gateway converter TCP/IP
Innovative and automatic sequence already built-in
DST4602Evolution genset controller that allows to achieve a fast
synchronization and paralleling of many gensets
comprising in an emergency power station in a maximum
time of 9 - 15 sec. (based on the alternator and engine
features). The advanced system called “Fast Paralleling” is an
effective solution for those sensitive realities where any mains
failure, even for a few seconds, could cause huge problems for
the security of people and data and create damages for the
production processes (banks, hospitals, data centers, etc…).
Using the Fast Paralleling system, gensets are switched on,
synchronized and ready to supply the loads in a few seconds
from the mains failure signal.
Generator voltage: Max. power
L1-N, L2-N, L3-N, L1-L2, L2-L3, L3-L1 True RMS measure. Overspeed (12)
Lx-N max. voltage < 300Vac cat. IV
High voltage pulse: 6kV 1.2/50 us
Incomplete sequence (48)
Max. measurable voltage: 25.000V (by external TV) Belt-break
Engine temperature warning and alarm
Generator Currents: Oil pressure warning and alarm
L1, L2, L3, N (*) True RMS measure. Water level warning and alarm
Nominal max. current: 5Aac and1Aac (based on the controller
Fuel level
required)
Overload measurable current: 4 x 5Aac (sinusoidal)
Internal current transformer
Max. nominal current: 6000A (by external CT) Underfrequency (81U)
(*) Neutral generator current as alternative to differential
Overfrequency (81O)
protection or to be used for measure mains power
Undervoltage (27)
Mains Voltage: Overvoltage (59)
L1-N, L2-N, L3-N, L1-L2, L2-L3, L3-L1 True RMS measure. Power direction (32)
Lx-N max. voltage < 300Vac cat. IV Loss of excitation (Reverse reactive 32RQ)
High voltage pulse: 6kV 1.2/50 us Time dependent overcurrent (51) IDMT
Max. measurable voltage: 25.000V (by external TV)
Instantaneous overcurrent (50)
Generator and Mains Frequency meter: Synchro-check (25)
Resolution: 0.1 Hz Phase sequence (47)
Accuracy: ± 50ppm, ±35ppm/°C (typical) Current and Voltage unbalance (46)
Ground Fault Protection (51N or 51GN) as alternative to
Battery Voltmeter: neutral measure (64).
Resolution: 0.1V
Negative sequence I2
Oil Pressure / Temperature Sensor: Phase overcurrent with voltage restraint/control (51V)
Settable curve based on sensors available
Water Temperature Sensor: For Mains parallel applications, there are the following
Settable curve based on sensors available protections:
Rate of Change of Frequency (81R ROCOF)
Fuel Level Sensor:
Settable curve based on sensors available Vector shift
Up to 400 ohm 27
59
Engine Revolution Counter: 81<
By pick-up. Programmable teeth number 81>
Same input can be used by W signal
Active power
Reactive power
Apparent power
Power factor: Total and phase by phase
Active and reactive energy counter
Hour counter for maintenance/rental
Start Counter
Real time clock calendar:
N.1 Serial port RS232 with MODBUS RTU protocol
Hour, minute, second, day, month, year (leap year), day of
week. N.1 Serial RS485 insulated with MODBUS RTU protocol
Rechargeable Lithium battery available as standard. N.1 Ethernet interface MODBUS TCP/IP
Gen-set operation can be enabled based on days of the week N.1 USB Port for the configuration and FW update
and time. Test operation can be enabled based on days of the
week. Date and time can be remotely adjusted by software. As option:
Direct GSM and PSTN Modem management
Automatic call in case of event
Fast and Slow trend history log:
Up to 860 record based on the setup Remote supervision SIMONE with GPRS with additional
module REWIND or choosing the LINK Version of the controller
Event history log: GC400
Up to 860 record
Fuel pump:
Board manages a fuel pump by means an external power
relays and by 5 input level signals. Auto and Manual operating
mode.
Maintenance warning:
Board issue a warning when the running hours before
maintenance are elapsed.
Panel Temperature warning:
Board issue a warning when panel temperature are approaching
a specified temperature
Gen-Set lock function:
Gen-Set operation can be remotely disabled. Unlocking
requires the supplied password.
Internal Alarm Horn:
Internal Alarm Horn make easier panel assembling.
DST4602Evolution - Advanced microprocessor based genset controller which includes
synchronizer, load sharing, power modulation and reactive power management.
It allows the synchronization of a max. of 24 gensets.
Thanks to the great extension capability of binary and analogical I/O, DST4602 Evolution
is particularly recommended for complex power stations such as Oil&Gas systems.
In addition, DST4602Evolution includes PLC offering an high level management of and
customized logics .
The big and powerful graphic display 7’’ (125 x 72mm) allows an user-friendly interface
for the user.
In very critical and sensitive plants like Hospitals, Datacentres, Banks, where the total
power of multiple gensets is required in very short time, the DST4602 Evolution offers a
special function called Fast Paralleling or Dead Synchronisation.
Considering DST4602Evolution includes the main engine and alternator protections and
even the mains protections 81R ROCOF, Vector shift, 27, 59, 81<, 81> , with just one
controller it’s possible to cover all the applications.
►Easy operation management
►Programmable start and stop
►Event history log with data
►Fast Paralleling Function
GC600 - Reliable microprocessor based genset controller which includes synchronizer,
load sharing and the main engine, alternator and mains protections for a safety control
of gensets. It allows the synchronization with a max of 24 gensets.
GC600is equipped with a graphical and coloured display 4,7’’ (95x54mm) and allows a
user-friendly visualization of the measures and status of the genset displayed on the
pages of the menu.
GC600 offers several modes for the remote communication: RS485 (Modbus RTU),
Ethernet (Modbus TCP/IP). RS232 and USB are available as well for the configuration
and the FW update.
As per as every Sices genset controllers, the parameters setting can be done using the
free PC toll (BoardPRG) or the front key board of the controller.
►User friendly management
►Programmable start and stop
►Event history log with data
►Extended communication serial ports
GC400 - Compact and competitive microprocessor based genset controller which
includes synchronizer, load sharing and the main engine, alternator and mains
protections for a safety control of gensets. It allows the synchronization with a max of
16 gensets.
GC400is equipped with a graphical display (70x38mm) and allows a user-friendly
visualization of the measures and status of the genset displayed on the pages of the
menu.
GC400, in the LINK version include a powerful GPRS modem already built-in
particularly recommended for unattended plants.
►User friendly management
►Programmable start and stop
►Event history log with data
►Reliable and competitive solution with a special technology already built in for
the remote communication
AUTOMATIC GEN-SET CONTROL AUTOMATIC GEN-SET CONTROL AUTOMATIC GEN-SET CONTROL
A LA RM A LA RM A LA RM
WA RNING WA RNING WA RNING
INHIBIT INHIBIT INHIBIT
TE ST TE ST TE ST
CAN 0 CAN 0 CAN 0
CAN 1 CAN 1 CAN 1
LINK S STATUS LINK S STATUS LINK S STATUS
EXIT ENTER EXIT ENTER EXIT ENTER
SHIFT MODE SHIFT MODE SHIFT MODE
ACK ACK ACK
MCB GCB MCB GCB MCB GCB
MCB
ON
LOAD GCB
ON G STOP START MCB
ON
LOAD GCB
ON G STOP START MCB
ON
LOAD GCB
ON G STOP START
O FF BUS O FF O FF BUS O FF O FF BUS O FF