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Benefits of Virtual Product Testing

Virtual simulation allows engineers to test product designs virtually before building physical prototypes. This allows designers to determine if a product will meet performance criteria early in the design process, avoiding costly redesigns. Through virtual testing, REDEN can build computer models of products and simulate how they will perform under different conditions. This enables engineers to understand how design parameters affect performance and make changes virtually to optimize the design. Virtual testing is faster, cheaper, and provides better results than traditional physical testing of prototypes.

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8 views3 pages

Benefits of Virtual Product Testing

Virtual simulation allows engineers to test product designs virtually before building physical prototypes. This allows designers to determine if a product will meet performance criteria early in the design process, avoiding costly redesigns. Through virtual testing, REDEN can build computer models of products and simulate how they will perform under different conditions. This enables engineers to understand how design parameters affect performance and make changes virtually to optimize the design. Virtual testing is faster, cheaper, and provides better results than traditional physical testing of prototypes.

Uploaded by

ssfranciswong
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Why simulate?

Reference: Aberdeen group; simulation driven design; Benchmark report

Getting it right the first time: Test virtually!!!!

How does it work? A development route consists of several stages. It starts with an idea and knowledge of the product. Before one can start with serial production different design stages have to be executed: concept generation, testing, prototypes, zero serial (production process). Eventually the aim of every product is satisfying the determined performance criteria. A artificial turf must perform like a natural turf pitch, a pump must pump with a certain life span and a machine must have a certain accuracy. The real performance appears if the product (partly) has been made. What if the developed product does not fulfill the predetermined performance criteria? The design process starts all over again until the desired goals are reached. During this process a lot of trial and error has to be done because you do not exactly know what to change to obtain the desired performance. Often, due to lack of time, money or knowledge you must stop and accept a suboptimal design! This whole process can be done more rapidly, cheaper and with better results!

How? REDEN is able to build a virtual model of your product. Using this virtual model we can carry out most of the tests which otherwise must be done on your physical products. As a result of this in the early design stage you will already know if your product fulfills to the desired performance! If during the virtual tests a product does not satisfy the desired performance simply by changing the relevant parameters the performance will change. This virtual testing can be done for only a fraction of the cost of real live testing. Using our virtual modeling approach we know exactly which design parameters will have influence on the performance and which modifications therefore will be most effective!

4. Production proces

3. Prototype testing

Simulation model Science 5. Practice

2. Design

1. Product knowledge

What can we test virtually? Movements Distortions Stiffness and strength Friction Impact Dynamic behavior Exactitude Ultrasounds/Eigen frequencies Life span crack increase To warm up/cool down Flow Magnetism Seismic influences production steps Et cetera Types of material behavior that we take into account during modeling:: Large distortions/not linear behavior (material and geometry) Velocity dependent / viscous-elastic behavior History dependent/plastic distortion Exotic material/composite structures Failure behavior and failure mechanism

What means all this for the designer? Using our virtual products we can make influences of design parameters on the performance transparent. Because of this we can make clear how sensitive the performance is with the variance of design parameters. And we can stipulate within which borders a parameter must lie in order to get the specified performance with a large degree of robustness (6 Sigma). Also influences of production can be taken along! Ergo Virtual testing will give you insight in the relation between performance and design parameters. This will give you the ability to make significant decisions concerning the feasibility of certain concepts already at the design stage. As a result, you need less test models and prototypes, you achieve a solid knowledge base and the design process of your products will dramatically improve.

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