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Instrumentation and Monitoring Overview

The document outlines various measurement and monitoring parameters for a steam turbine system, including sensors, alarms, and trip settings. It details the specifications for pressure, temperature, and flow measurements across different components such as the turbine casing, condenser, cooling water system, and lubrication system. Each entry includes information on the type of sensor, measurement range, and alarm/trip settings to ensure operational safety and efficiency.

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Moustapha Ndiaye
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0% found this document useful (0 votes)
6 views6 pages

Instrumentation and Monitoring Overview

The document outlines various measurement and monitoring parameters for a steam turbine system, including sensors, alarms, and trip settings. It details the specifications for pressure, temperature, and flow measurements across different components such as the turbine casing, condenser, cooling water system, and lubrication system. Each entry includes information on the type of sensor, measurement range, and alarm/trip settings to ensure operational safety and efficiency.

Uploaded by

Moustapha Ndiaye
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

Indication Trip

Measuremen Sensor Supplie Locatio ALARM


S. No Qty Range Alarm Trip Indicati SET TRIP SET
t Point Type d by n Field Monitor on VALUE VALUE
STEAM
2 PT STPL 0-100 Field N Y 58 55
KG/CM2 KG/CM2
Inlet Steam 115 LOW LOW
1 1 FT STPL Field Y Y L/H LL/HH Y
Pressure TPH 72 75
KG/CM2 KG/CM2
2 PG STPL 0-100 Field Y N HIGH HIGH
Wheel 1 PT STPL Field N Y
Chamber/Noz
2 0-100 N N N
zle Box 1 PG STPL Field Y N
Pressure
1 PT STPL 0-10 Field N Y
Exhaust
3 H HH Y
Pressure 1 PG STPL 0-10 Field Y N
5 KG/CM2 6 KG/CM2
Condenser 1 PT STPL 0-10 Field N Y
4
Pressure 1 PG STPL 0-10 Field Y N
Inlet Steam 1 TT STPL 0-600 Field N Y
5 L/H LL/HH Y 500 DEG 490 DEG LL/560
Temperature 2 TG STPL 0-600 Field Y N L/550 DEG H DEGH H

Turbine
Difereintial Temp. for
6 Casing 2 TT STPL 0-600 Field N Y
Turbine Start
Parting Plane
Extraction 1 PT STPL 0-10 Field N Y LL HH
4 steam
Temprature 1 PG STPL 0-10 Field Y N
Extraction 1 TT STPL 0-400 N Y
7 steam
Temprature 1 TG STPL 0-400 Y N
Exhaust 1 TT STPL 0-400 Field N Y
8 Steam H LHH Y
Temperature 1 TG STPL 0-400 Field Y N
Extraction
8 Flow 1 FT STPL 0-10000 Field Y Y H HH Y
Transmitter
9 Thermowell 9 STPL STPL 446007
4 PT STPL 0-16 Field N Y Y
Safety Block
10 3/2
for All Trip 3 SOV STPL M3SED Field N Y Y
Logic
VIBRATION MONITORING
Turbine
1 2 MPU STPL Field N Y HH Y
Speed 8000 RPM
2 MPU Cable 30 Mtrs for Each Probe total 60 Mtr.
Low Speed 1650
3 1 PNP NO STPL 0-2500 Field N Y N Y Y [Link]
Proxy Switch
SPEED
+/- 1
4 Turbine Axial 2 ZS STPL Field N Y N Y Y
mm
Turbine 0-500
5 2 ZS STPL Field N Y N Y Y
Radial Front Micron
Turbine 0-500
6 2 ZS STPL Field N Y N Y Y
Radial Rear Micron
Gearbox
0-500
7.1 Shaft High 4 ZS STPL Field N Y Y Y Y
Micron
speed
Gearbox
Shaft low
0-25
7 speed And 2 ZS STPL Field N Y Y Y Y
m/sec
Generator
Low Speed

Generator
8 Front And 2 ZS STPL Field N Y Y Y Y
Rear Bearing.

CONDENSER AND COOLING WATER SYSTEM


1 LT Field Y Y H HH Y
Hot Well
1 1 LS Field N Y
Level
1 LG Field Y N
CEP Suction
2 1 PG Field Y N
Pressure
CEP 1 PT Field N Y N Y Y
3 Discharge
3 Discharge
Pressure 1 PG Field Y N N Y Y
CEP
4 Discharge 1 TG Field Y N N Y Y
Temprature
GSC
5 1 PG Field Y N Y Y Y
Pressure

Ejector
6 Motive Steam 1 PG Field Y N Y Y Y
Pressure
Ejector
7 Motive Steam 1 TG Field Y N N N N
Temprature
Ejector
Suction
8 1 PG Field Y N N N N
Steam
Pressure
Ejector
Suction
9 1 TG Field Y N N N N
Steam
Temprature
Inter
10 Condenser 1 PG Field Y N N N N
Pressure
After NEW
11 Condenser 1 PG FIELD Field Y N N N N
Pressure

Hogger
12 Motive Steam 1 PG Field Y N N N N
Pressure

Y1 Ejector
13 Motive Steam 1 PG Field Y N N N N
Pressure
Y2 Ejector
14 Motive Steam 1 PG Field Y N N N N
Pressure
Z1 Ejector
15 Motive Steam 1 PG Y N N N N
Pressure

Z2 Ejector
16 Motive Steam 1 PG Field Y N N N N
Pressure
Condenser
Cooling
17 2 PG Field Y N N N N
Water Inlate
Presssure
Condenser
Cooling
18 2 PG Field Y N N N N
Water Outlate
Presssure

Cooling
19 Water Inlate 2 TG Field Y N N N N
Temprature
LUBE OIL
1 LS Suntech Field N Y Y N Y
1 Tank Level
1 LG Suntech Field Y N N N N
3 PT STPL 0-10 Field N Y Y Y Y
Supply Oil 1 PG Suntech 0-10 Field Y N N N N
2 Header
pressure
1 PS Suntech 0-10 Field N Y N Y Y
Turbine front
3 Oil Inlet 1 PG STPL 0-10 Field Y N N N N
Pressure
Turbine rear
4 Oil Inlet 1 PG STPL 0-10 Field Y N N N N
Pressure

Gearbox Oil
5 1 PG STPL 0-10 Field Y N N N N
Inlet Pressure
Generator Oil
6 2 PG TDPS 0-10 Field Y N N N N
Inlet Pressure

MOP
7 Discharge 1 PG Suntech 0-10 Field Y N N N N
pressure
AOP
8 Discharge 1 PG Suntech 0-10 Field Y N N N N
pressure
EOP
9 Discharge 1 PG Suntech 0-10 Field Y N N N N
pressure
Oil Pressure
10 1 PG Suntech 0-10 Field Y N N N N
before filter
Oil Pressure
11 1 PG Suntech 0-10 Field Y N N N N
after filter
Oil
Differential
12 Pressure 1 DPGS Suntech 0-10 Field Y Y Y N Y
Switch cum
Indicator

Turbine
13 Bearing 4 TT STPL 0-150 Field N Y Y Y Y
Temperature
1 TT STPL 0-150 Field N Y Y Y Y
Oil Tank
14
Temperature 1 TG Suntech 0-150 Field Y N N N N
Precise
Gear Box 4 TE 0-150 Field N Y Y Y Y
Gear
15 Bearing
Temprature Precise
4 TG 0-150 Field Y N N N N
Gear
1 TT STPL 0-150 Field N Y Y Y Y
Oil Tank
16
Temperature 1 TG Suntech 0-150 Field Y N N N N
Oil 1 TT STPL 0-150 Field N Y L/H LL/HH Y
17 temperature
after cooler 1 TG Suntech 0-150 Field Y N N N N

18 Thermowell 10 STPL
CONTROL OIL
1 Tank Level 1 LG Suntech Field Y N N N N
COP
2 Discharge 1 PG Suntech 0-20 Field Y N N N N
Pressure
COP 1 TG Suntech 0-150 Field
3 Discharge Y N N N N
Temperature 1 TT STPL 0-150 Field
3 PT STPL 0-20 Field N Y Y N Y
Header
4
Pressure 1 PG Suntech 0-20 Field Y N N N N

Before cooler
5 1 TG Suntech 0-150 Field Y N N N N
Temperature

2 TT STPL 0-150 Field N Y Y Y Y


After cooler
6
Temperature 1 TG Suntech 0-150 Field Y N N N N

7 Thermowell 5 STPL STPL 446007

Oil
Differential
8 Pressure 1 DPGS Suntech 0-6 Field Y Y Y N Y
Switch cum
Indicator
Gear Box
Bearing
1 Temperature 1 TG Field Y N N N N
HS 1
Bearing
2 Temperature 1 TT Field N Y N N N
HS 1
Bearing
3 Temperature 1 TG Field Y N N N N
HS 2
Bearing
4 Temperature 1 TT Field N Y N N N
HS 2
Bearing
5 Temperature 1 TG Field Y N N Y Y
LS 1 Precise
Bearing Gear
6 Temperature 1 TT Field N Y N Y Y
LS 1
Bearing
7 Temperature 1 TG Field Y N Y Y Y
LS 2
Bearing
8 Temperature 1 TT Field N Y Y Y Y
LS 2

Turning Gear
9 1 LS Field Y Y Y Y Y
Limit Switch
Soft Starter Included in Gearbox Manufacturer Scope
GENERATOR
Generator TT Field N Y Y Y Y
1 Bearing 2
Temperature TG Field Y N N N N
Air Inlet 2 TG Field Y N N N N
2
Temperature 2 TT
Air Outlet 2 TG Field Y N N N N
3
Temperature 2 TT
TDPS
Water
4 Leakage 2 WLD Field N Y N Y Y
detector

Winding
5 12 TT Field N Y Y Y Y
Temperature
Cooling Water
Water Inlet
1 5 PG STPL 0-10 Field Y N N N N
Pressure
Water Outlet
2 5 PG STPL 0-10 Field Y N N N N
Presure
Water Inlet
3 5 TG STPL 0-150 Field Y N N N N
Temperature

Water Outlet
4 5 TG STPL 0-150 Field Y N N N N
Temperature

5 Thermowell 10 STPL STPL 446007


Gland Sealing System Set
1 PRD 2 ZI Vendor Field N Y 65/10/1.1
2 PRDS 1 ZI Vendor Field N Y 504/250
Pressure 0-100/0-
3 2 PT Vendor Field Y Y
Transmitter 20
Temerature
4 1 [Link] Vendor 0-600 Field Y Y
Sensor
Pressure 0-100/0-
3 3 PG Vendor Field Y N
gauge 20/0-10
5 Thermowell 1 STPL STPL 446007

6 Junction Box 4 STPL For all Turbine along with Cable


Exhaust Spray Hood Station set Pt.
100 Deg, Water
1 TSV 1 ZI Pnucon Field N Y Spray on
[Link]
2 1 TT STPL Field N Y
tter
Temperature
3 1 TG STPL 0-10 Field Y N
Gauge
Differential Pressure Switch cum PT Pressure Transmitter
Gauge
Level Gauge LG Temperature Gauge
TG
Level Switch LS TT Temperature
Level Transmitter LT Transmitter
Water Leakage
WLD
Magnetic Pickup MPU Detectorsensor
Displacement
ZS
Pressure Gauge PG
Solenoid Valve SOV
IIMGT General Trading

Sr no Material description Qty Basic material Drawing & rev Make


INSTRUMENTATION
1 Pressure Transmitters Live Steam 2 1/2" BSP Male Range 0 - 100 Kg/Cm2 Keller
1.1 PT Smart Type Live Steam 1 1/2" BSP Male Range 0 - 100 Kg/Cm2 Keller
2 Pressure Transmitters Wheel Chamber 1 1/2" BSP Male Range 0 - 100 Kg/Cm2 Keller
3 PT smart Type Exhaust Steam 1 1/2" BSP Male Range 0 - 10 Kg/Cm2 Keller
Pressure Transmitters Turbine,
5
4 FBP,RBP,Header,GB 1/2" BSP Male Range 0 - 10 Kg/Cm2 Keller
5 Pressure Transmitter for Safety Block 4 1/2" BSP Male Range 0 - 16 Kg/Cm2 Keller
6 Pressure Transmitter for Control Oil 3 1/2" BSP Male Range 0 - 40 Kg/Cm2 Keller
7 Pressure Transmitter for Control Oil 1 1/2" BSP Male Range 0 - 16 Kg/Cm2 Keller
7 PT Smart Type for Extraction 1 1/2" BSP Male Range 0 - 10 Kg/Cm2 Keller
PRESSURE GAUGE( GLY. Filed )
8 3 Dial 4", Range 0-100
LIVE STEAM PR./Wheel Chamber 1/2" BSP Male Kg/Cm2g Baumer
9 8 Dial 4", Range 0-10
Water In Out for all 1/2" BSP Male Kg/Cm2g Baumer
10 4 Dial 4", Range 0-10
LUBE OIL PR. For all Turbine , GB, Generator 1/2" BSP Male Kg/Cm2g Baumer
11 1 Dial 4", Range 0-10
EXHAUST STEAM PR. 1/2" BSP Male Kg/Cm2g Baumer
12 1 Dial 4", Range 0-10
Extraction Line 1/2" BSP Male Kg/Cm2g Baumer
13 1 Dial 4", Range 0-10
EXHAUSt Hood Pressure 1/2" BSP Male Kg/Cm2g Baumer

PRESSURE GAUGE CUM SWITCH suntech scope


TEMPERATURE TRANSMITTER
0- 600 Deg.c Stem
12 [Link] FOR LIVE & EXH. 2 dia.8MM,Stem Length
STEAM( K Type Thermocouple) 1/2" BSP Male 200mm Eureka
0- 600 Deg.c Stem
13 1 dia.8MM,Stem Length
[Link] FOR wheel Chamber M33x2 200mm Eureka
14 [Link] FOR Bearing Radial 4 Size Dia.4.5x30 0- 150 Deg.c Stem Eureka
15 [Link] FOR Bearing Axial 2 Size Dia.4.5x15 0- 150 Deg.c Stem Eureka
0- 150 Deg.c Stem Dai :
16 [Link] FOR Oil, COP Discharge 5 10,Steam Length 200
and Oil tank. After Cooler 1/2" BSP Male MM Eureka
0- 600 Deg.c Stem
17 TEMP. Transmitter for Turbine casing Parting 2 dia.10,Stem Length
Plane( K Type Thermocouple) 1" BSP Male 200mm Eureka
0- 400 Deg.c Stem
18 1 dia.10,Stem Length
TEMP. Transmitter for Extraction Line 1/2" BSP Male 200mm Eureka
TEMPERATURE GAUGE
0- 600 Deg.c Stem
18 3 dia.10/08,Stem Length
[Link] FOR LIVE & EXH. STEAM 1/2" BSP Male 300mm Baumer
[Link] FOR all LOS, COS, GSC and 0- 150 Deg.c Stem
19 Generator Cooling Water Inlet & outlet For 6 dia.10/08,Stem Length
Turbne 1/2" BSP Male 200/300mm Baumer
0- 400 Deg.c Stem
18 2 dia.10,Stem Length
TEMP. Gauge for Extraction Line 1/2" BSP Male 200mm Baumer
THERMOWELL
20 THERMOWELL FOR All Gauge 35 SS 304 1/2"Female
CONDENSATE PORT
21 Size : 80 NB Moc P11 6 P11 1/2 " Female
22 Flow Transmitter

2 ABB/
Live Steam & Exchust Pressure Smart 1/2 Female Smart Rousemount
23 Vibration Monitring Sysytem
Axial Displacement 2 M10 X1 Theraja Engg
Readial 8 M10 X1 Theraja Engg
24 Control Valve
Live Steam 1
Turbine Speed
MPU with 20 MTR Cable 2 Woodward
Low Speed PNP Proxy Switch 1 Tycon

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