Relay Settings for Yadadri STPP
Relay Settings for Yadadri STPP
MJ 14.10.2024
Document No:
5x800 MW YADADRI STPP
PE-DC-417-510-E004
RELAY SETTING CALCULATIONS Revison: 3
FOR GENERATOR, GT & UAT PROTECTION
Date: 10-10-2024
INPUT
Generator Home
Parameters Value Unit
Rated power 800 MW Bottom
Rated voltage 27 kV
Power factor 0.85
Rated MVA 941.18 MVA
Rated current 20122 A
Frequency 50 Hz
Xd" 15 %
Xd' 23.3 %
Xd 181.8 %
Tolerance 15 %
I2 6.03 %
I22t 5
Overload capability 150 %
Overload duration 30 sec
Grid data
Rated voltage 400 kV
Fault level 63 kA
MVAsc 34640 MVA
Unit Transformer
Power rating 65 MVA
HV voltage 27 kV
LV voltage 11.5 kV
Impedance 12 %
Tolerance 10 %
Vendor group Dyn1
Document No:
5x800 MW YADADRI STPP
PE-DC-417-510-E004
RELAY SETTING CALCULATIONS Revison: 3
FOR GENERATOR, GT & UAT PROTECTION
Date: 10-10-2024
Note : U/V function shall be interlocked with Field failure protection to trip in class-A
Document No:
5x800 MW YADADRI STPP
PE-DC-417-510-E004
RELAY SETTING CALCULATIONS Revison: 3
FOR GENERATOR, GT & UAT PROTECTION
Date: 10-10-2024
Rated frequency: 50 Hz
Rated frequency: 50 Hz
Trip stage setting: 100 % of Gen. max. negative phase sequence current
Action (Class-C): Trip
I2therm>2 Set: = (6.03/100) x (20122/22500) In A
0.054 In A
Recommended setting:
P<1, P<2 Setting: 1 In W
Time delay: 2 sec [with turbine trip]
10 sec [without turbine trip]
Action: Trip
Recommended setting:
P> Reverse pickup Setting: -0.5 %
Time delay (with stop valve) 2 sec [with turbine trip]
Time delay (with out stop valve) 10 sec [without turbine trip]
Action: Trip
Recommended setting:
P<1, P<2 Setting: 1 In W
Time delay: 2 sec [with turbine trip]
10 sec [without turbine trip]
Action: Trip
Setting = Psec / SN sec = (Pmech x UN Mech x IN Mech) / (SN Mech x UN Prim x IN Prim)
Recommended setting:
P-forw< Setting: 0.5 %
Time setting 0 sec
Recommended setting:
Dead mach I> 0.09 In A
Dead mach V< 77 V
Dead mach tPU 1 sec
Dead mach tDO 1 sec
GR1- GE/MICOM P345
Group 1 Setting range
No. Settings Step Size
Settings Min Max
4001 Dead Mach Status Enabled Enabled or Disabled NA
4002 Dead Mach I> 0.09 In A 0.08 In A 4 In A 0.01 In A
4003 Dead Mach V< 77 V 10 V 120 V 1V
4004 Dead Mach tPU 1s 0s 10 s 0.1 s
4005 Dead Mach tDO 1s 0s 10 s 0.1 s
GR2- SIEMENS 7UM622
= (27)^2/941.18 Ohm
0.775 Ohm
Base impedance of the generator
=0.775 x (22500/5) x (110/Sqrt(3)/27/Sqrt(3) x 1000)
referred to CT & VT secondary
14.21 Ohm
Offset setting: = 0.5 x Xd' Ohm (For both Stage-I & Stage-II)
1.65 Ohm
Stage-I Stage-II
Circle diameter: = Xd Ohm = Xd
25.8 Ohm 25.8 Ohm
Recommended setting:
Alarm stage
FFail Alarm Angle: 25 deg
FFail Alarm delay: 5 sec
Document No:
5x800 MW YADADRI STPP
PE-DC-417-510-E004
RELAY SETTING CALCULATIONS Revison: 3
FOR GENERATOR, GT & UAT PROTECTION
Date: 10-10-2024
1/Xdsec =(1/Xd) x (Irated / Vgenerator) x (VT primary line Voltage / CT primary current)
0.635
Characteristic 1 = 1.05 x0.63
0.67
Characteristic 1 Time delay 2 Sec
Characteristic 1 Angle 80 Deg
Characteristic 2 = 0.9 x0.67
0.60
Characteristic 2 Time delay 2 Sec
Characteristic 2 Angle 90 Deg
Characteristic 3 = 2 x0.6 (>1 & between Xd & Xd')
1.20
Characteristic 3 Time delay 0.3 Sec
Characteristic 3 Angle 100 Deg
= 26.795 x 14.21/100
3.81 Ohm
Base impedance of the GT referred to CT & VT secondary =0.736 x (22500/5) x (110/sqrt(3)/27/sqrt(3) x 1000)
13.49 Ohm
Recommended setting:
Pickup setting, Is1: 0.2 In
Initial slope, k1: 0 %
Bias pickup setting, Is2: 1.2 In
Second slope, k2: 20 %
GR1- GE/MICOM P345
Group 1 Setting range
No. Settings Step Size
Settings Min Max
Disabled, Biased, High
3701 Gen Diff Function Biased NA
Impedance, Interturn
3702 Gen Diff Is1 0.2 In 0.05 In 0.5 In 0.01 In
3703 Gen Diff k1 0% 0% 20% 5%
3704 Gen Diff Is2 1.2 In 1.0 In 5.0 In 0.1 In
3705 Gen Diff k2 20 % 20% 150% 10%
3710 Interturn Is A 0.05 In 0.5 In 0.01 In
3714 Interturn Is B 0.05 In 0.5 In 0.01 In
3718 Interturn Is C 0.05 In 0.5 In 0.01 In
371C Interturn Is Delay 0s 100 s 0.01 s
Recommended setting:
Pickup setting, IDIFF>: 0.2 In/In0
Time Delay, T IDIFF>: 0 Sec.
Pickup setting, IDIFF>>: (1/X'd) In/In0
4.29 In/In0
Time Delay, T IDIFF>>: 0 Sec.
Slope 1 of tripping characteristic: 0.1
Base point of slope 1: 0 In/In0
Slope 2 of tripping characteristic:
Base point of slope 2: In/In0
2nd Harmonic content in I-DIFF 15 %
2021 Pickup Value of Differential Curr. 0.2 In/In0 0.05 In/InO 2.00 In/InO
2026A T I-DIFF> Time Delay 0s 0s 60 s
2031 Pickup Value of High Set Trip 4.5 In/In0 0.5 In/InO 12.00 In/InO
2036A T I-DIFF>> Time Delay 0s 0s 60 s
2041A Slope 1 of Tripping Characteristic 0.25 0.10 0.50
2042A Base Point for Slope 1 of Charac. 0 In/In0 0.00 In/InO 2.00 In/InO
2043A Slope 2 of Tripping Characteristic 0.25 0.95
2044A Base Point for Slope 2 of Charac 0 In/In0 0.00 In/InO 10.00 In/InO
2071 2nd Harmonic Content in I-DIFF 15% 10% 80%
2072A Time for Cross-blocking 2nd Harm. 3 Cycle 2 - 1000 Cycle; 0;
Document No:
5x800 MW YADADRI STPP
PE-DC-417-510-E004
RELAY SETTING CALCULATIONS Revison: 03
FOR GENERATOR, GT & UAT PROTECTION
Date: 08-08-2024
Generator transformer(GT) & Generator Overfluxing withstand capability is tabulated below (Derived from Over
Fluxing curves obtained from Generator manufacturer and GT manufacturer:
Bottom
Generator overfluxing Relay OverFluxing
[Link]. GT Overfluxing capability
capability Characteristics
Value(pu) Time(sec) Time(sec) Time(sec)
1 1.05 99999 9999 Alarm
2 1.10 99999 9999 IDMT 1500
3 1.15 140 150 IDMT 120
4 1.20 90 40 Definite 2
5 1.25 60 20 Definite 2
6 1.30 36 12 Definite 2
7 1.35 20 6 Definite 2
8 1.40 5 3 Definite 1
9 1.45 1 Definite 1
10 1.50 1 Definite 0.5
For large generators, a combination of IDMT and definite time characteristics is used in line with relay manual (AP)6-
66, Fig. 19 logic. For U/f<1.1: IDMT characteristics are blocked. For U/F>1.1 and less than 1.2, IDMT characteristics
are enabled. For U/f >1.2 and <1.4, relay is operated in 4 secs. For U/f> 1.4, relay is operated in 1 secs.
Rated Freq: 50 Hz
Rated Voltage: 27 kV
PT Primary: 27 / sqrt(3) kV
PT Secondary: 110 / sqrt(3) V
Recommended setting:
Alarm stage
Alarm setting: 1.05 pu
2.31 V/Hz
Alarm delay: 10 sec
Trip stage
V/Hz>1 Trip setting-1: 1.08 pu
IDMT Equation: t=TMS / (M) - 1 ]2 M= (V/f)
V/Hz> 1 Trip Set: 2.376 V/Hz (V/f Trip Setting)
V/Hz> 1Trip TMS: 0.5 sec
Home
Top
Combined 3 definite time and single IDMT characteristics is been used in line with relay manual. Refer
Important
multistage over fluxing characteristics as per Areva Manual P34x section (AP)6-66 figure 18 & 19.
Note:
Logic indicated in fig 19 to be implemented in relay.
1.60
1.50
Relay OverFluxing Characteristics
1.30
1.20
1.10
1.00
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
Time(Sec)---------------------
Document No:
5x800 MW YADADRI STPP
PE-DC-417-510-E004
RELAY SETTING CALCULATIONS Revison: 03
FOR GENERATOR, GT & UAT PROTECTION
Date: 08-08-2024
Trip stage
Trip setting, U/f>>: 1.4
Trip delay, T U/f>>: 1 Sec
Recommended setting:
Voltage setting : 15.00 V
Time setting : 0.2 sec
Action: Trip
Site to check that the relay element works with NGT secondary voltage after TRVD.
Document No:
5x800 MW YADADRI STPP
PE-DC-417-510-E004
RELAY SETTING CALCULATIONS Revison: 3
FOR GENERATOR, GT & UAT PROTECTION
Date: 10-10-2024
Voltage dividing resistor (TRVD): 2.5 (To be verified by Relay commissioning Engineer)
Pick up value of the current tripping: = 0.2 x NGT secondary voltage/(R) x ICT ratio
0.740 A
Recommended setting:
Alarm stage
Alarm setting: 352 Ohm*
Alarm delay: 10 sec
Home
* Final settings shall be done during commissioning based on primary tests to determine values
under normal condition. To be carried out at site as per operating instruction of the relay
Top
GR1- GE/MICOM P345
* Final settings shall be done during commissioning based on primary tests to determine values
under normal condition. To be carried out at site as per operating instruction of the relay
Document No:
5x800 MW YADADRI STPP
PE-DC-417-510-E004
RELAY SETTING CALCULATIONS Revison: 3
FOR GENERATOR, GT & UAT PROTECTION
Date: 10-10-2024
Recommended setting:
Alarm stage
Alarm setting: 80000 Ohm*
Alarm delay: 10 sec
Trip stage
Trip setting: 5000 Ohm*
Trip delay: 1 sec
* Final settings shall be done during commissioning based on primary tests to determine values under normal
condition. To be carried out at site as per operating instruction of the relay
GR2- SIEMENS 7UM622
Recommended setting:
Alarm stage
Alarm setting: 80 k Ohm*
Alarm delay: 10 sec
Trip stage
Trip setting: 5 k Ohm*
Trip delay: 1 sec
6102 Pickup Value of Warning Stage Re< 80 k Ohm 5.0 k ohm 80.0 k ohm
6103 Pickup Value of Tripping Stage Re<< 5 k Ohm 1.0 k ohm 10.0 k ohm
* Final settings shall be done during commissioning based on primary tests to determine values under normal
condition. To be carried out at site as per operating instruction of the relay
Document No:
5x800 MW YADADRI STPP
PE-DC-417-510-E004
RELAY SETTING CALCULATIONS Revison: 3
FOR GENERATOR, GT & UAT PROTECTION
Date: 10-10-2024
Note: GCB LBB protection logic shall be as per PEM document PE-DG-417-510-E002, the same logic
shall be implemented in relay.
In case of single turn inter turn fault, unbalance produced in faulty phase leads to a voltage 0.908 p.u. in the faulty
phase, with other two phase voltages being normal.
VOD -2.285326316 V
Recommended setting:
Voltage setting : 2.5 V
Time setting : 0.2 sec
Action: Trip
Document No:
5x800 MW YADADRI STPP
PE-DC-417-510-E004
RELAY SETTING CALCULATIONS Revison: 3
FOR GENERATOR, GT & UAT PROTECTION
Date: 10-10-2024
Recommended setting:
Current Setting: 0.1 In A
Time Delay: 1.5 sec*
*: The above time setting shall be coordinated at site with line side protection.
Document No:
5x800 MW YADADRI STPP
PE-DC-417-510-E004
RELAY SETTING CALCULATIONS Revison: 3
FOR GENERATOR, GT & UAT PROTECTION
Date: 10-10-2024
GT HV OVERCURRENT PROTECTION (51GT):
Generator Tranformer rating: 990 MVA Home
HV Winding Voltage 420 kV
Relay type: P14D
Setting: 20 %
Primary Current for 20% O/L= 1633.08 A (Is X 1.2 X CT Primary)
CT seconday current for 20% O/L= 1.02 A
Recommended setting:
Current Seting: 1.025 A
Time Delay: 2 sec*
*Time setting shall be co-ordinated at site such that 51GT shall operate after setting of distance protection
Document No: PE-
5x800 MW YADADRI STPP
DC-417-510-E004
RELAY SETTING CALCULATIONS Revison: 3
FOR GENERATOR, GT & UAT PROTECTION
Date: 10-10-2024
CT primary : 22500 A
CT Details
(UT-1 HV side): CT secondary : 5 A
CT primary : 22500 A
CT Details
(UT-2 HV side): CT secondary : 5 A
CT primary : NA A
CT Details
(ST HV side): CT secondary : NA A
GT Impedance 20 %
Impedance Tolerance 7.5 %
Minimum GT Impedance 20 X (1-7.5/100) %
Transformer through fault current =1/(0.2x0.925)
5.43 In
Recommended setting:
Pickup setting, Idiff>: 0.2 In
High set setting, Idiff>>: 6 In
Initial slope, m1: 0.2
Second slope, m2: 0.8
Isrm2: 1.5 In
2nd Harmonics: 10%
5th Harmonics: 20%
Zero Sequence filter: Enable for HV
Document No:
5x800 MW YADADRI STPP
PE-DC-417-510-E004
RELAY SETTING CALCULATIONS Revison: 3
FOR GENERATOR, GT & UAT PROTECTION
Date: 10-10-2024
Relay Input:
** GT vector group is YNd11. However, since the CTs connected in LV side are placed inside delta phase windings &
are in summation mode, as a result the vector between the delta side CT current verses HV side CT current is 0. The
phase shift of '11' is between LV side line current (outside delta) & HV side line current
GT Impedance 20 %
Impedance Tolerance 7.5 %
Transformer through fault current =1/(0.2x0.925)
5.43
Recommended setting:
Pickup setting, Idiff>: 0.2 In
High set setting, Idiff>>: 6 In
Initial slope, m1: 0.2
Second slope, m2: 0.8
Isrm2: 1 In
2nd Harmonics: 10%
5th Harmonics: 20%
Zero Sequence filter: Enable for HV
Document No: PE-
5x800 MW YADADRI TPS
DC-417-510-E004
RELAY SETTING CALCULATIONS Revison: 3
FOR GENERATOR, GT & UAT PROTECTION
Date: 06-08-2024
IDMT characteristics can be provided upto 1.2 pu of Over fluxing. Beyond 1.2 pu, definite time settings could be
provided.
Rated Freq: 50 Hz
Rated Voltage: 27 kV
PT Primary: 400 / sqrt(3) kV
PT Secondary: 110 / sqrt(3) V
Recommended setting:
Alarm stage
Alarm setting: 1.05 pu
2.31 V/Hz
Alarm delay: 10 sec
Trip stage
V/Hz>1 Trip setting-1: 1.05 pu
IDMT Equation: [(V/F) / (Vn/ Fn) - 1 ]2
V/Hz> 1 Trip Set: 2.31 V/Hz
V/Hz> 1Trip TMS: 1.1
Home
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Setting
Settings
Settings
V/f Alm Status Enabled
V/f Alarm Set 2.31 V/Hz (1.05) pu
V/f Alarm Delay 10 s
V/Hz>1 Status Enabled
V/Hz>1 Trip Func IDMT
V/Hz>1 Trip Set 2.31 V/Hz (1.05) pu
V/Hz>1 Trip TMS 1.1 s
V/Hz>2 Status Enabled
V/Hz>2 Trip Set 3.08 V/Hz (1.4 pu)
V/Hz>2 Delay 1s
V/Hz>3 Status Enabled
V/Hz>3 Trip Set 2.64 V/Hz (1.2 pu)
V/Hz>3 Delay 4s
V/Hz>4 Status Enabled
V/Hz>4 Trip Set 2.42 V/Hz (1.10 pu)
V/Hz>4 Delay 0s
1.60
Transformer Overfluxing capability
(V/F) / (Vn/ Fn)------------------------
1.50
Relay OverFluxing Characteristics
1.30
1.20
1.10
1.00
0 50 100 150 200 250 300 350 400
Time(Sec)---------------------
Document No:
5x 800 MW YADADRI TPS
PE-DC-417-510-E004
RELAY SETTING CALCULATIONS Revison: 3
FOR GEN, GT & UT PROTECTION
Date: 10-10-2024
47.59 V
Recommended Setting:
Current Setting: 10 %
0.10 A
Value of stabilising resistor: = 47.59/0.1
476 Ohm
*Note: Value of stabilizing resistor shall be recalculated at site by considering actual values of Rct and RL.
Document No: PE-
5x800 MW YADADRI TPS
DC-417-510-E004
RELAY SETTING CALCULATIONS Revison: 3
FOR TRANSFORMER PROTECTION
Date: 06-08-2024
Recommended setting:
Is1: 0.2 In
Is2: 1 In
k1: 20 %
k2: 80 %
Is-HS1: 10 In
Is-HS2: 10 In
2nd Harmonic setting, Ih(2)%>: 10 %
5th Harmonic setting, Ih(5)%>: 20 %
Zero seq filt HV: Enabled
Zero seq filt LV: Enabled
Zero seq filt TV: DISABLED
Document No: PE-
5x800 MW YADADRI TPS
DC-417-510-E004
RELAY SETTING CALCULATIONS Revison: 3
FOR TRANSFORMER PROTECTION
Date: 06-08-2024
118.13 V
Recommended Setting:
Current Setting: 3 %
0.03 A
Value of stabilising resistor: = 118.13/0.03
3938 Ohm
Note: Value of stabilizing resistor shall be recalculated at site by considering actual values of Rct and RL.
Document No: PE-
5x800 MW YADADRI TPS
DC-417-510-E004
RELAY SETTING CALCULATIONS Revison: 3
FOR TRANSFORMER PROTECTION
Date: 06-08-2024
TRF HV INSTANTANEOUS OVERCURRENT PROTECTION (50TRF):
Transformer rating: 65 MVA Home
HV Winding Voltage 27 kV
LV Winding Voltage 11.5 kV
Relay type: P14D
ZHV-LV1: 11.5 %
CT Details: CT primary : 1500 A
CT secondary : 1 A
7.5
TRF HV side current : =(65x1000)/( 1.732 x 27)
1389.96 A
Corresponding CT secondary current (Is): =1389.96 x (1/1500)
Is= 0.927 A
Recommended setting:
Def. time Over Current Setting(50): 9.581 In
Time 0.00 sec
Curve Type: Definite
Document No: PE-
5x800 MW YADADRI TPS
DC-417-510-E004
RELAY SETTING CALCULATIONS Revison: 3
FOR TRANSFORMER PROTECTION
Date: 06-08-2024
TRF HV IDMT OVERCURRENT PROTECTION (51TRF): 51UTB/ 51UTA
Transformer rating: 65 MVA Home
HV Winding Voltage 27 kV
LV Winding Voltage 11.5 kV
Relay type: P14D
ZHV-LV1: 11.5 %
CT Details: CT primary : 1500 A
CT secondary : 1 A
Is= 0.927 A
Largest motor on the swgr bus: ID FAN
Load details on station bus during starting of largest motor are tabulated below:
Load type MVA Cos ø Sin ø MW MVAR
Base Load 33 0.85 0.53 28.05 17.49
Largest motor 73.29 0.2 0.98 14.66 71.82
Total 42.71 89.31
13066.59 A
Time delay to coordinate with LV side
1 sec
relay setting:
Recommended setting:
Current Setting: 0.3 In A
Time Delay: 1.1 sec*
*: The above time setting shall be coordinated with corresponding MV switchgear incomer at site.