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Gage R&R Data Collection Sheet

The document is a Gage Repeatability and Reproducibility (R&R) data collection sheet and analysis report, detailing the methodology for assessing measurement variations among different appraisers using specific parts and gages. It includes sections for recording trials, average measurements, and calculations for equipment and appraiser variations, as well as total variation. The document emphasizes the importance of identifying and correcting any outliers in the data.

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blitzkrig007
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15 views2 pages

Gage R&R Data Collection Sheet

The document is a Gage Repeatability and Reproducibility (R&R) data collection sheet and analysis report, detailing the methodology for assessing measurement variations among different appraisers using specific parts and gages. It includes sections for recording trials, average measurements, and calculations for equipment and appraiser variations, as well as total variation. The document emphasizes the importance of identifying and correcting any outliers in the data.

Uploaded by

blitzkrig007
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd

GAGE REPEATABILITY AND REPRODUCIBILITY

DATA COLLECTION SHEET


Part Number : Gage Name : Appraiser A :

Part Name : Gage Number : Appraiser B :

Characteristic Gage Type Appraiser C :

Specification Trials Parts Appraisers Date Performed

APPRAISER/ PART AVG


TRIAL # 1 2 3 4 5 6 7 8 9 10
1. A 1
2. 2
3. 3
4. AVG xa=
5. R Ra =
6. B 1
7. 2
8. 3
9. AVG xb=
10. R Rb =
11. C 1
12. 2
13. 3
14. AVG xc=
15. R Rc=
16. PART X=
AVG ( Xp ) Rp=
17. (Ra + Rb + Rc) / (# OF APPRAISERS) = R bar =
18. (Max x - Min x) = XDIFF=
19. R bar x D4* = UCLR=
20. R bar x D3* = LCLR=
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCL R represents the limit of individual R's. Circle those that are
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or
discard values and re-average and recompute R bar and the limiting value from the remaining observations.

GAGE REPEATABILITY AND REPRODUCIBILITY

TÜV SÜD South Asia. 2008 – All Rights reserved Page 1


ANALYSIS REPORT
Part Number Gage Name Appraiser A

Part Name Gage Number Appraiser B

Characteristic Gage Type Appraiser C

Specification Trials Parts Appraisers Date Performed

Measurement Unit Analysis % TV or Tolerance


Repeatability - Equipment Variation (EV)
EV = Rbar x K1 Trials K1 % EV =100 (EV/TV )
= 2 0.8862 =
= 3 0.5908 =
Reproducibility - Appraiser Variation (AV)

AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV =100 (AV/ TV )


= =
= Appraisers 2 3 =
K2 0.7071 0.5231 n = number of parts
Repeatability & Reproducibility (R & R) r = number of trials
R&R = {(EV2 + AV2)}1/2 Parts K3 % R&R = 100 (R&R/TV )
= 2 0.7071 =
= 3 0.5231 =
Part Variation (PV) 4 0.4467
PV = RP x K3 5 0.4030
= 6 0.3742 % PV =100 (PV/TV )
= 7 0.3534 =
Total
Variation 8 0.3375 =
1.41(PV/
TV = {(GRR2 + PV2)}1/2 9 0.3249 ndc = GRR)
= 10 0.3146 =
= =

TÜV SÜD South Asia. 2008 – All Rights reserved Page 2

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