330D & 330D L Excavators EAH00001-UP (MACHINE) POWERED BY C9 Engine...
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Product: EXCAVATOR
Model: 330D EXCAVATOR EAH
Configuration: 330D & 330D L Excavators EAH00001-UP (MACHINE)
POWERED BY C9 Engine
Systems Operation
320D, 320D LRR, 321D LCR, 323D, 324D, 325D, 328D LCR, 329D, 330D and 336D
Excavators Tool Control System
Media Number -RENR7389-17 Publication Date -01/03/2010 Date Updated -31/03/2010
i03020954
System 2: Combined Function
SMCS - 5000
S/N - A6F1-UP
S/N - A8F1-UP
S/N - A9F1-UP
S/N - BYS1-UP
S/N - CJX1-UP
S/N - DBH1-UP
S/N - DFP1-UP
S/N - DJF1-UP
S/N - DTZ1-UP
S/N - EAH1-UP
S/N - EBY1-UP
S/N - EDX1-UP
S/N - FAL1-UP
S/N - FFK1-UP
S/N - GKL1-UP
S/N - GMX1-UP
S/N - HJC1-UP
S/N - JAT1-UP
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S/N - JBT1-UP
S/N - JFZ1-UP
S/N - JGZ1-UP
S/N - KBE1-UP
S/N - KGF1-UP
S/N - KKT1-UP
S/N - KLM1-UP
S/N - LFL1-UP
S/N - MDE1-UP
S/N - MDT1-UP
S/N - MEY1-UP
S/N - MGG1-UP
S/N - MNB1-UP
S/N - MND1-UP
S/N - MPL1-UP
S/N - NBD1-UP
S/N - PBE1-UP
S/N - PGW1-UP
S/N - PRF1-UP
S/N - TAE1-UP
S/N - TDH1-UP
S/N - WDK1-UP
S/N - WRK1-UP
S/N - YFW1-UP
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Illustration 1 g01527047
Partial Hydraulic Schematic
(1) Right hydraulic pedal
(2) Pressure switch for the right pedal
(3) Solenoid valve for one-way/two-way flow
(4) Solenoid valve for one pump/two pump flow (Number 1)
(5) Solenoid valve for one pump/two pump flow (Number 2)
(6) Line relief valve for one-way flow
(7) Number one solenoid valve EC1
(8) Number two solenoid valve EC2
(9) Line for the work tool
(10) Line for the work tool
(11) Main control valve
(12) Proportional solenoid valve for negative flow control
(13) Line relief valve for two-way flow
(14) Line relief valve for two-way flow
(15) Auxiliary control valve
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(16) Main relief valve
(17) Attachment control valve
(18) Machine ECM
(19) Relay
(20) Pilot manifold
(21) Drive pump
(22) Idler pump
(23) Pilot pump
(24) Hydraulic tank
Introduction
The combined function hydraulic system that is present on excavators that are equipped with a System
2 combines the features of the one-way/two-way flow system with the features of the one pump/two
pump flow system.
The one pump flow system allows flow from one pump to power a work tool. All of the load is placed
on a single pump. One pump flow is used for work tools that require low flow rates for actuation.
The two pump flow system allows the combined flow from both pumps to power a work tool. Rather
than placing all of the load on a single pump, the two pump flow system allows the two pumps to
provide flow equally. Two pump flow is used for work tools that require high flow rates for actuation.
Two pump flow distributes the load equally for work tools that are used extensively.
Refer to Table 1 for the appropriate work tool and "TOOL#".
Table 1
SYSTEM 2
Work Tool Direction of Flow Number of Pumps System 2 "TOOL#s"
"1P 1 Way" 1 Way 1 Pump "TOOL#1"
"2P 1 Way" 1 Way 2 Pumps "TOOL#2"
"1P 2 Way" 2 Way 1 Pump "TOOL#3"
"2P 2 Way" 2 Way 2 Pumps "TOOL#4"
The work tool is operated by right foot pedal (1) .
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Illustration 2 g01248907
(1) Right pedal
The machine's monitor is used in order to change between one-way/two-way flow and one pump/two
pump flow. Refer to Testing and Adjusting, "Work Tool Parameter - Program" for the Tool Control
System to access the parameter settings.
One-Way Flow from One Pump
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Illustration 3 g01531196
Description
The default parameter values for one-way hydraulic oil flow from one main pump are shown in Table
1. Refer to Testing and Adjusting, "System 2: Default Value of Work Tool Parameters" for the Tool
Control System.
Use the display monitor or ET in order to set the hydraulic flow to the work tool.
Operation
Pilot pump (23) supplies oil to pilot manifold (20) . When the hydraulic activation lever is moved to
the UNLOCK position, pilot oil flows from pilot manifold (20) to the right pedal (1) and the
proportional solenoid valve for negative flow control (12) .
When right pedal (1) is pressed in the FORWARD position, pilot oil is directed to the top of the
auxiliary control valve. The pilot oil will shift the spool in auxiliary control valve (15) to the
DOWNWARD position. This allows oil from drive pump (21) to flow through the valve. The pump oil
flows through the line for the work tool (10) to the work tool. Return oil flows through the line for the
work tool (9) , through number two solenoid valve (EC2) (8) , and back to hydraulic tank (24) .
When the "TOOL #" for one-way flow from one pump is active, number 1 solenoid valve (EC1) (7) is
active. Number 1 solenoid valve (EC1) (7) allows oil to flow to line relief valve (6) . The work tool's
pressure setting is regulated by line relief valve (6) .
One-Way Flow From Two Pumps
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Illustration 4 g01531254
Description
The default parameter values for one-way hydraulic oil flow from two main pumps are shown in Table
1. Refer to Testing and Adjusting, "System 2: Default Value of Work Tool Parameters" for the Tool
Control System.
Use the display monitor or ET in order to set the hydraulic flow to the work tool.
Operation
Pilot pump (23) supplies oil to pilot manifold (20) . When the hydraulic activation lever is moved to
the UNLOCK position, pilot oil flows from pilot manifold (20) to the right pedal (1) and the
proportional solenoid valve for negative flow control (12) .
When right pedal (1) is pressed in the FORWARD position, pilot oil is directed to the top of auxiliary
control valve (15) and to the top of attachment control valve (17) . The pilot oil will shift the spools in
the control valve to the DOWNWARD position. This allows oil from drive pump (21) to flow through
auxiliary control valve (15) and oil from idler pump (22) to flow through attachment control valve
(17) . The two pump flow combines after leaving the control valves. The pump oil flows through the
line for the work tool (10) to the work tool. Return oil flows through the line for the work tool (9) ,
through number two solenoid valve (EC2) (8) , and back to hydraulic tank (24) .
When the "TOOL #" for one-way flow from two pumps is active, number 1 solenoid valve (EC1) (7) is
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active. Number 1 solenoid valve (EC1) (7) allows oil to flow to line relief valve (6) . The work tool's
pressure setting is regulated by line relief valve (6) .
During operation of the work tool, the machine ECM sends a signal to the proportional solenoid valve
for negative flow control (12) . Negative flow control pressure in the center bypass passage is blocked
when the control valve spools shift DOWNWARD. The machine's ECM has the following
programmed parameter values: "A1 FLOW", "A1 MULTI ADD FLOW", "A1 NOMINAL PRES" and
"COMBINER ENABLE". The parameters control the flow and pressure of the work tool. The machine
ECM regulates the negative flow control pressure that will be supplied to the pump regulator. The
negative flow control pressure forces the swashplate in the pump to the correct angle to limit the flow
and pressure to the work tool.
Two-Way Flow From One Pump
Description
The default parameter values for two-way hydraulic oil flow from one main pump are shown in Table
1. A typical example is a pulverizer. Refer to Testing and Adjusting, "System 2: Default Value of
Work Tool Parameters" for the Tool Control System.
Use the display monitor or ET in order to set the hydraulic flow to the work tool.
Operation
Illustration 5 g01532301
Pilot pump (23) supplies oil to pilot manifold (20) . When the hydraulic activation lever is moved to
the UNLOCK position, pilot oil flows from pilot manifold (20) to the right pedal (1) and the
proportional solenoid valve for negative flow control (12) .
When right pedal (1) is pressed in the FORWARD position, pilot oil is directed to the top of auxiliary
control valve (15) . The pilot oil will shift the spool in the auxiliary control valve to the DOWNWARD
position. This allows oil from drive pump (21) to flow through auxiliary control valve (15) . The pump
oil flows through the line for the work tool (10) to the work tool. Return oil flows through the line for
the work tool (9) , through auxiliary control valve (23) , and back to hydraulic tank (24) . The working
pressure for the work tool is regulated by line relief valve (13) .
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During operation of the work tool, the machine ECM sends a signal to the proportional solenoid valve
for negative flow control (12) . Negative flow control pressure in the center bypass passage is blocked
when the control valve spools shift DOWNWARD. The machine ECM has the following programmed
parameter values: "A1 FLOW", "A1 MULTI ADD FLOW", "A1 NOMINAL PRES" and
"COMBINER ENABLE". The parameters control the flow and pressure for the work tool. The
machine ECM regulates the negative flow control pressure that will be supplied to the pump regulator.
The negative flow control pressure forces the swashplate in the pump to the correct angle to limit the
flow and pressure to the work tool.
Operation
Illustration 6 g01532749
Pilot pump (23) supplies oil to pilot manifold (20) . When the hydraulic activation lever is moved to
the UNLOCK position, pilot oil flows from pilot manifold (20) to the right pedal (1) and the
proportional solenoid valve for negative flow control (12) .
When right pedal (1) is pressed in the BACKWARD position, pilot oil is directed to the bottom of
auxiliary control valve (15) . The pilot oil will shift the spool in the auxiliary control valve to the
UPWARD position. This allows oil from drive pump (21) to flow through auxiliary control valve (15) .
The pump oil flows through the line for the work tool (9) to the work tool. Return oil flows through the
line for the work tool (10) , through the control valves, and back to hydraulic tank (24) . The working
pressure for the work tool is regulated by line relief valve (14) .
During operation of the work tool, the machine ECM sends a signal to the proportional solenoid valve
for negative flow control (12) . Negative flow control pressure in the center bypass passage is blocked
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when the control valve spools shift UPWARD. The machine ECM has the following programmed
parameter values: "A1 FLOW", "A1 MULTI ADD FLOW", "A1 NOMINAL PRES" and
"COMBINER ENABLE". The parameters control the flow and pressure for the work tool. The
machine ECM regulates the negative flow control pressure that will be supplied to the pump regulator.
The negative flow control pressure forces the swashplate in the pump to the correct angle to limit the
flow and pressure to the work tool.
Two-Way Flow From Two Pumps
Description
The default parameter values for two-way hydraulic oil flow from two main pumps are shown in Table
1. A typical example is a pulverizer. Refer to Testing and Adjusting, "System 2: Default Value of
Work Tool Parameters" for the Tool Control System.
Use the display monitor or ET in order to set the hydraulic flow to the work tool.
Operation
Illustration 7 g01532819
Pilot pump (23) supplies oil to pilot manifold (20) . When the hydraulic activation lever is moved to
the UNLOCK position, pilot oil flows from pilot manifold (20) to the right pedal (1) and the
proportional solenoid valve for negative flow control (12) .
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When right pedal (1) is pressed in the FORWARD position, pilot oil is directed to the top of auxiliary
control valve (15) and to the top of attachment control valve (17) . The pilot oil will shift the spools in
the control valve to the DOWNWARD position. This allows oil from drive pump (21) to flow through
auxiliary control valve (15) and oil from idler pump (22) to flow through attachment control valve
(17) . The two pump flow combines after leaving the control valves. The pump oil flows through the
line for the work tool (10) to the work tool. Return oil flows through the line for the work tool (9) ,
through the control valves, and back to hydraulic tank (24) . The working pressure for the work tool is
regulated by line relief valve (13) .
During operation of the work tool, the machine ECM sends a signal to the proportional solenoid valve
for negative flow control (12) . Negative flow control pressure in the center bypass passage is blocked
when the control valve spools shift DOWNWARD. The machine's ECM has the following
programmed parameter values: "A1 FLOW", "A1 MULTI ADD FLOW", "A1 NOMINAL PRES" and
"COMBINER ENABLE". The parameters control the flow and pressure of the work tool. The machine
ECM regulates the negative flow control pressure that will be supplied to the pump regulator. The
negative flow control pressure forces the swashplate in the pump to the correct angle to limit the flow
and pressure to the work tool.
Operation
Illustration 8 g01532827
Pilot pump (23) supplies oil to pilot manifold (20) . When the hydraulic activation lever is moved to
the UNLOCK position, pilot oil flows from pilot manifold (20) to the right pedal (1) and the
proportional solenoid valve for negative flow control (12) .
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When right pedal (1) is pressed in the BACKWARD position, pilot oil is directed to the bottom of
auxiliary control valve (15) and to the bottom of attachment control valve (17) . The pilot oil will shift
the spools in the control valve to the UPWARD position. This allows oil from drive pump (21) to flow
through auxiliary control valve (15) and oil from idler pump (22) to flow through attachment control
valve (17) . The two pump flow combines after leaving the control valves. The pump oil flows through
the line for the work tool (9) to the work tool. Return oil flows through the line for the work tool (10) ,
through the control valve, and back to hydraulic tank (24) . The working pressure for the work tool is
regulated by line relief valve (14) .
During operation of the work tool, the machine ECM sends a signal to the proportional solenoid valve
for negative flow control (12) . Negative flow control pressure in the center bypass passage is blocked
when the control valve spools shift UPWARD. The machine's ECM has the following programmed
parameter values: "A1 FLOW", "A1 MULTI ADD FLOW", "A1 NOMINAL PRES" and
"COMBINER ENABLE". The parameters control the flow and pressure of the work tool. The machine
ECM regulates the negative flow control pressure that will be supplied to the pump regulator. The
negative flow control pressure forces the swashplate in the pump to the correct angle to limit the flow
and pressure to the work tool.
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