QUALITY ASSURANCE PLAN

Weir Minerals (India) Pvt. Ltd. PROJECT :

WO No. : POS
Survey No.28/2, Nagarur Village CLIENT :
ITEM: QAP No. : POS
Huskur Road, Dasanapura Hobli PO No. :
Cyclone Cluster Rev. No. : NA
Bangalore – 562123 EPC :
Date : NA
Karnataka, India End user :
QUANTUM OF CHECK AGENCY
Line CHARACTERISTICS
COMPONENT AND OPERATION TYPE OF CHECK Weir REFERENCE DOCUEMNTS ACCEPTANCE NORMS FORMAT OF RECORD Weir REMARKS
No. CHECKED Client/ End user Client End User
Minerals Minerals
1 2 3 4 5 6 7 8 9 10
Raw Materials and Incoming Materials

Raw Materials for fabrication - a)

Visual
Plates, Visual, Approved drawing / Technical
Measurement If mill TC is not available, TC from NABL
1 b) Flanges Dimensions & 1 sample / heat ---- Specification & Applicable Applicable standard Mill TC / Material TC P/R R R
Chemical & physical approved laboratory shall be submitted
c) Tubes & Pipes Material Properties standard
properties

List of Bought out parts

Visual, Approved drawings / Approved drawings /
Visual 1) Knife Gate Valves
Dimensions, Technical Specification / Technical Specification /
2 Bought Out Parts Measurement 1 Sample / Type ---- Compliance Certificate P/R R R 2) Pinch Valves
Leak Test / Functional Datasheet & Applicable Datasheet & Applicable
Review of Documents 3) Ball Valves
Test / Calibration Standard Standard

Visual
Moulded Rubber Visual Approved drawing/ WMI Approved drawing/ WMI Inspection Report /
3 Dimensions 1 No/Type ---- P R R
Liners for Cyclone Measurement Internal Drawings Internal Drawings Compliance Certificate
Shore Hardness
In Process Activities

100% Joints on
a) Under Flow Tank
Surface and sub-surface Visual No cracks / Linear
4 Non-Destructive Testing b) Overflow Tank ---- ASTM E 165 DPT Report P R R DPT: 100% on weld joints of Under Flow
Defects Dye Penetrant Test Indications
c) Distributor & Lid Tank, Overflow Tank, Distributor & Lid

No leakage or Pressure Drop Test Pressure=1.5 x working pressure of the

5 Hydrotest - Distributor with Lid Leak Proof Fabrication Pressure Test 100% ---- WMI Procedure Hydrotest Report P R R
at test Pressure distributor

Prepared By: Approved By:

LEGEND
NAME & SIGNATURE
P - PERFORM DIR - Dimensional Inspection Report
R - REVIEW DFT - Dry Film Thickness
W - WITNESS
TC - Test Certificate
DPT - Dye Penetrant Test
Name and signature : Senthil Kumar.P

# INTERNAL - Access limited to Weir personnel or by NDA Page 1 of 2

 QUALITY ASSURANCE PLAN
Weir Minerals (India) Pvt. Ltd. PROJECT :
WO No. : POS
Survey No.28/2, Nagarur Village CLIENT :
ITEM: QAP No. : POS
Huskur Road, Dasanapura Hobli PO No. :
Cyclone Cluster Rev. No. : NA
Bangalore – 562123 EPC :
Date : NA
Karnataka, India End user :
QUANTUM OF CHECK AGENCY
Line CHARACTERISTICS
COMPONENT AND OPERATION TYPE OF CHECK Weir REFERENCE DOCUEMNTS ACCEPTANCE NORMS FORMAT OF RECORD Weir REMARKS
No. CHECKED Client/ End user Client End User
Minerals Minerals
1 2 3 4 5 6 7 8 9 10
Rubber Lining & Ceramic Lining
Visual
Thickness
Measurement WMI Internal Drawings &
6 Rubber Lining Hardness 100% 10% WMI Internal Drawings Inspection Report P R R
Spark Test Procedure
Lining Quality
Adhesion Test*
Mock Up Assembly and Final Inspection
Visual Visual
7 Cyclone Cluster Mock-up Assembly Dimension Measurement 10% 10% Approved GA Drawing Approved GA Drawing Mock up Assembly Report P R R Refer Note No # 3
Completeness Verification of BOM
Painting Process
Visual
Visual
Surface Roughness
8 Surface Preparation & Painting Measurement 100% 10% As per WMI standard As per WMI standard Painting Report P R R
Painting Thickness
DFT
Final Colour Shade

Prepared By: Approved By:

LEGEND NAME & SIGNATURE
P - PERFORM DIR - Dimensional Inspection Report
R - REVIEW DFT - Dry Film Thickness
W - WITNESS TC - Test Certificate
DPT - Dye Penetrant Test
NAME & SIGNATURE : Senthil Kumar
Note:
1. All the raw materials & bought-out items shall be as per WMI approved vendor list.
2.* Adhesion Test shall be carried out on sample piece cured along with the product
3. Dimension check is applicable for customer interference dimensions only.

# INTERNAL - Access limited to Weir personnel or by NDA Page 2 of 2