Water Tank Construction Cost Estimate
Water Tank Construction Cost Estimate
SUBJECT: CONSTRUCTION OF NEW WATER TANK OF 18 M DIA AND 16.00 M HEIGHT (CRVT) AT SURAT TERMINAL UNDER GUJARAT STATE OFFICE
S. NO. ITEM DESCRIPTION UNIT EST QTY UNIT RATE AMOUNT (Rs.)
1 Construction of New Foundation and Other Civil Works
Carrying out Total Station Survey for entire proposed tank farm area including periphery roads till edge , of
finalized piece of land by qualified Engineer and with the help of instruments such as TS, GPS etc. complete.
Item includes providing detailed layout drawings of Existing Levels (grid spacing to be 3m) & showing
position of Permanent Bench Mark (PBM) or Temporary Bench Mark (TBM), Boundaries of the plot, Major
2.00 References (Govt. building / Public building / Culvert / HT lines / Chimneys) within 300 m, nearest road LS 1.00 12,544.04 ₹ 12,544.04
intersection, front road, FGL and FFL levels for entire tank facilities - Tank farm (inside/ Outside), Drain, Sand
pad, Pipe Pedestal, Pump hosue etc. complete. Rate is inclusive of submission of complete report in three
sets alongwith soft copy of AutoCAD file
Structural assessment for Steel structure and entire tank by approved structural engineer Preparation and
3.00 LS 1.00 17,137.02 ₹ 17,137.02
submission of structural stability report/certificate .
Confirmatory Soil Investigation:
Boring in all kind of soils upto 30.0m depth below working platform level, as per specifications and
instructions of Engineer-in-charge including conducting Standard Penetration Tests (SPT) in soil at every 1.5m
4.00 EA 2.00 42,046.70 ₹ 84,093.40
interval and collecting/preserving SPT soil samples using Autotrip Hammer. (One Borehole per tank) Note:
Unit of measurement 'EA' is 'Per Borehole' as given in BoQ of the Tender.
Earth work in excavation by mechanical means (Hydraulic excavator) / manual means over areas (exceeding
30 cm in depth, 1.5m in width as well as 10 sqm on plan) including taking out and disposal of excavated earth
within or outside site to unobjectionable place and lift upto 1.5m, as directed by Engineer-in-charge.
5.00
Disposed earth to be levelled and neatly dressed. Extra for levelling & neatly dressing of disposed soil
completely to be paid separately as per item no. MPLCN00600
a i) With material confirming to grade-I (size 75 mm to .075 mm) having CBR value - 30, Thickness as desired M3 50.00 2,098.92 ₹ 1,04,946.00
Providing and laying in position cement concrete of specified grade excluding cost of centering & shuttering.
9.00
All work up to plinth level:
a iii) 1:2:4(1 Cement : 2 Coarse Sand :4 Graded stone aggregate of 20mm) M3 65.00 5,659.42 ₹ 3,67,862.30
b ii) 1:1½:3(1 Cement :1½ Coarse Sand: 2 Graded stone aggregate of 20mm) M3 25.00 6,011.18 ₹ 1,50,279.50
Providing and laying in position, machine batched & machine mixed design mix M-25 grade cement concrete
for reinforced cement concrete work, using cement content as per approved design mix, including pumping
of concrete to site of laying but excluding the cost of centering, shuttering, finishing and reinforcement.
Including admixtures in recommended proportions as per IS 9109 to accelerate, retard setting of
10.00
concrete,improve workability without impairing strength and durability as per direction of Engineer-in-
charge. (Note :- Cement content considered in this item is @ 330 kg/cum. Less cement used as per design
mix (if any) will be recoverable separately. No extra payment against extra cement if used shall be payable.
a i) M25 RMC for All works UP TO PLINTH LEVEL M3 505.00 7,001.66 ₹ 35,35,838.30
b ii) M25 RMC for All works ABOVE PLINTH UPTO FLOOR 5 LEVEL M3 30.00 8,171.75 ₹ 2,45,152.50
Extra for providing richer mixes at all floor levels. Note:- Less cement over the specified cement content used
11.00 is recoverable separately. No extra payment against extra cement if used shall be payable.
Page 1 of 9
INDIAN OIL CORPORATION LIMITED (MARKETING DIVISION)
ENGINEERING DEPARTMENT, GUJARAT STATE OFFICE
SCHEDULE OF RATES
SUBJECT: CONSTRUCTION OF NEW WATER TANK OF 18 M DIA AND 16.00 M HEIGHT (CRVT) AT SURAT TERMINAL UNDER GUJARAT STATE OFFICE
i) Providing M-30 grade concrete instead of M-25 grade BMC/RMC. (Note:- Cement content considered in M-
a M3 535.00 58.15 ₹ 31,110.25
30 is @ 340 kg/cum).
Boring, providing and installing bored cast-in-situ reinforced cement concrete piles of grade M 25 of specified
diameter and length below the pile cap to carry a safe working load not less than specified, excluding the
cost of steel reinforcement but including the cost of boring with, bentonite solution and temporary casing of
appropriate length for setting out and removal of same and the length of the pile to be embedded in the pile
12.00 cap etc. by Crawler, mounted, Telescopic Boom Hydraulic pilling Rig all complete. including removal of
excavated earth with all lifts & leads (Length of pile for payment shall be measured upto bottom of pile cap).
Truck mounted rotary/TMR/Tubewell boring machine shall not be used. Batch mixer / RMC as approved for
PCC/RCC shall apply for this item also.
Supplying and laying 1 mm thick LDPE liner confirming to IS 2508:1984, installation of LDPE sheet shall be
made with a full tension overlap. Overlap shall be minimum 50 mm and overlaps shall be hot press welded to
19.00 M2 300.00 304.10 ₹ 91,229.16
ensure no leakage through lapping. Measurement of works shall be only as per surface area as measured in
drawings. Overlapping will not be considered for measurement of surface area.
Supplying and laying bituminous carpet (anti corrosive layer) of 75mm thickness for vertical tank foundation
20.00 in two layers using Bitumen of grade VG-10, @100kg/Cum of sand grit of fineness modulus 3.5max. including M2 280.00 418.06 ₹ 1,17,057.14
making slope in the sand pad & rolling the surface with Hand roller.
Vertical load testing of piles in accordance with IS 2911 (Part IV) including installation of loading platform &
preparation of pile head or construction of test cap & dismantling of test cap after test etc. complete as per
21.00 specification & the direction of Engineer [Link] compression load test on single vertical pile to two Nos 2.00 47,845.96 ₹ 95,691.92
and half times the working loads .Note : The cost of piles shall be paid extra in relevant test.
For Bored Cast in Situ piles: 600 mm dia
Lateral load testing of single pile in accordance with IS Code of practice IS:2911 (Part IV) for determining safe
allowable lateral load on pile: Above 50 tonne and upto 100 tonne capacity [Link] lateral load test on a
22.00 Nos 2.00 17,942.22 ₹ 35,884.44
pair of vertical [Link] : The cost of piles shall be paid extra in relevant test. For Bored
Cast in Situ piles: 600 mm dia
Pull Out load testing of piles in accordance with IS 2911 (Part IV) including installation of loading platform &
preparation of pile head or construction of test cap & dismantling of test cap after test etc. complete as per
23.00 Nos 2.00 47,380.68 ₹ 94,761.36
specification & the direction of Engineer [Link] compression load test on single vertical pile to two
and half times the working loads . For Bored Cast in Situ piles: 600 mm dia
Routine load test on single vertical working pile to one and half times the working load as per IS:2911 (Part 4)
24.00 Nos 2.00 17,942.22 ₹ 35,884.44
for Bored Cast in Situ piles 600 mm dia
Page 2 of 9
INDIAN OIL CORPORATION LIMITED (MARKETING DIVISION)
ENGINEERING DEPARTMENT, GUJARAT STATE OFFICE
SCHEDULE OF RATES
SUBJECT: CONSTRUCTION OF NEW WATER TANK OF 18 M DIA AND 16.00 M HEIGHT (CRVT) AT SURAT TERMINAL UNDER GUJARAT STATE OFFICE
Routine horizontal load test on a pair of vertical working pile as per IS:2911 (Part 4) for Bored Cast in Situ
25.00 Nos 2.00 17,942.22 ₹ 35,884.44
piles 600 mm dia
Routine pull out load test on a pair of vertical working pile as per IS:2911 (Part 4) for Bored Cast in Situ piles
26.00 Nos 2.00 17,548.40 ₹ 35,096.80
600 mm dia
Carrying out low strain integrity test for vaious dia pile including cost of all necessary excavation, back filling,
27.00 disposal of material, equipment & labour and chipping of piles with surface preparation, submitting all the Nos 64.00 588.75 ₹ 37,679.92
test records and report to the complete satisfaction of the IOCL.
Brick on edge flooring with bricks of Class designation 7.5 on a bed of 12mm cement mortar including filing
28.00
the joints with same mortar with common burnt clay non modular bricks
a i) cement mortar 1:4 (1 cement : 4 fine sand) M2 180.00 723.16 ₹ 1,30,168.80
Supplying and fixing MS foundation bolts with necessary GI nuts and washers of specified sizes,all
29
conforming to relevant Indian Standards and as approved by Engineer-in-charge :
a vi) 32mm dia x 1125mm long with 100 mm dia x 8 mm thick plate EA 65.00 855.67 ₹ 55,618.55
Sub Total 1 ₹ 1,70,77,265.71
"STRUCTURALS & APPURTENANCES FOR VERTICAL TANK-SUPPLY: Supplying all the steel structures &
appurtenances required for shell & fixed roof including provision of pressure, vacuum / Emergency venting
arrangement, operating platforms, supports as per enclosed drawings and detailed Technical specifications.
Note:
a. Steel plates required for bottom, shell, fixed roof, wind girders, Reinforcement pad for shell/roof manholes
& Nozzles will be supplied by IOCL free of cost as per approved plate cutting schedule. Balance all material
required for completion of work as per approved design, drawings and specifications shall have to be
supplied by the contractor at his cost.
1.000 SET 1.00 19,98,388.00 ₹ 19,98,388.00
b. Detailed list of Structurals & Appurtenances is as given in Tender Document.
General Notes:
a. This item shall be quoted for supply to site including unloading.
b. Third party inspection for the supply items shall be in tenderer's scope.
c. Approval of TPI agency shall be obtained from IOCL on award of contract to be engaged for inspection
d. Clearance of all materials as per agreed QAP to be firmed up after placement of order by IOCL.
Water storage tank, CRVT, 18 Dia x 16m Ht
Page 3 of 9
INDIAN OIL CORPORATION LIMITED (MARKETING DIVISION)
ENGINEERING DEPARTMENT, GUJARAT STATE OFFICE
SCHEDULE OF RATES
SUBJECT: CONSTRUCTION OF NEW WATER TANK OF 18 M DIA AND 16.00 M HEIGHT (CRVT) AT SURAT TERMINAL UNDER GUJARAT STATE OFFICE
FABRICATION / ERECTION OF CR VERTICAL TANKS: Fabricating, erecting, welding, testing and commissioning
of bottom, shell, wind girders, fixed cone roof etc including cutting, squaring, bevelling, rolling etc, marking
the plates for identification, lifting the plates in position by any approved method for the CR vertical tank of
the following size by hydraulic jacking system as per specification and drawings with MS plates supplied by
IOC any where within the premises. All other items such as labour, equipment, power, consumables etc shall
be supplied by contractor. The rates quoted shall be inclusive of NDT tests like DPT, chalk kerosene test etcas
per the tender specifcation and approved QAP. Note: a. Item rate includes shifting of steel plates within the
premises and conducting various tests on tanks during fabrication as per attached TESTING PROCEDURE.
Item excludes Hydro-testing & Floatation testing. b. Fabrication and erection, Testing will be carried out as
per specification, approved QAP to be submitted by successfull bidder after placement of order for approval
2.000 of IOCL, procedure mentioned in API 650 and tender documents. Relevant records shall be maintained. MT 105.00 36,940.20 ₹ 38,78,721.23
[Link] weight of steel plate of only shell, roof, wind girders, reinforcement pads and bottom shall be
considered for actual payment for this item as per construction/fabrication drawing prepared by contractor
and approved by consultant/ IOCL. d. Item includes Radiographic Inspection of welds as per attached
RADIOGRAPHIC INSPECTION PROCEDURE. e. Item includes submission of detailed design fabrication
drawings of CR/IFR tanks for size mentioned below. Item also includes submission of as built drawings after
completion of tank fabrication work as per enclosed specifications. The drawings should be made in
reference to the attached specification and drawings in Tender. [Link] up of the tank after completion of
all works and inspection including supplying, fixing of gaskets of as per Tender specification with new sets of
bolts, studs & nuts and washers of approved quality. Job includes for all manholes, nozzles, inlet/outlet
valves. water draw off valves etc., complete to ensure the tank is leak proof as per instruction at site.
Surface Preparation by Blast Cleaning By Copper Slag : Surface preparation of both external and internal
surfaces of vertical or horizontal (underground or semi burries) tanks / pipelines/ structural steel etc by shot
blasting to achieve Swedish Standard SA 2-1/2 including arranging air Compressor, hoses, nozzles, hopper,
4.000 copper slag, shot and or all other consumable items required for accomplishing the required surface profile. M2 3188.00 265.00 ₹ 8,44,820.00
The rates of items are inclusive of all Taxes (except GST), the cost of manpower and supply of all materials
and consumables but exclusive of scaffolding charges. For payment purpose, the area shall be calculated as
per measurement details given in the technical bid.
Primers: Supplying and painting following Primers on both external and internal surfaces of vertical or
horizontal (underground or semi burries) tanks to achieve specified DFT. The method of application of primer
shall be by airless or conventional spray (or as per recommendation of paint manufacturer). The rates of
5.000 items are inclusive of all Taxes (except GST), the cost of manpower and supply of all materials and
consumables but exclusive of scaffolding charges. The scope of work for different types of tanks, pipelines
steel structural works and method of area calculation/taking measurement for payment purpose shall be as
per details given in the Technical bid.
a P-1 : Inorganic Zinc Ethyl Silicate - DFT : 65-75 μ M2 1458.00 250.00 ₹ 3,64,500.00
b P2 : Two pack Polyamide cured Epoxy Zinc Phosphate - DFT- 70-75 μ M2 1729.00 175.00 ₹ 3,02,575.00
Intermediate Paints: Supplying and painting following under coat on both external and internal surfaces of
vertical or horizontal (underground or semi burries) tanks to achieve specified DFT. The method of
application of Finish Paint shall be by airless spray only. The rates of items are inclusive of all Taxes (except
6.000 GST), the cost of manpower and supply of all materials and consumables but exclusive of scaffolding
[Link] scope of work for different types of tanks, pipelines steel structural works and method of area
calculation/taking measurement for payment purpose shall be as per details given in the Technical bid.
Page 4 of 9
INDIAN OIL CORPORATION LIMITED (MARKETING DIVISION)
ENGINEERING DEPARTMENT, GUJARAT STATE OFFICE
SCHEDULE OF RATES
SUBJECT: CONSTRUCTION OF NEW WATER TANK OF 18 M DIA AND 16.00 M HEIGHT (CRVT) AT SURAT TERMINAL UNDER GUJARAT STATE OFFICE
Finish Paints: Supplying and painting following Finish Paints on both external and internal surfaces of vertical
or horizontal (underground or semi burries) tanks to achieve specified DFT. The method of application of
Finish Paint shall be by airless spray only. The rates of items are inclusive of all Taxes (except GST), the cost of
7.000
manpower and supply of all materials and consumables but exclusive of scaffolding [Link] scope of
work for different types of tanks, pipelines steel structural works and method of area calculation/taking
measurement for payment purpose shall be as per details given in the Technical bid.
a F1: Two pack Acrylicc Poly- Urethane (PU) -DFT-40-50 μ M2 1458.00 160.00 ₹ 2,33,280.00
b F4 : Solvent less HB epoxy liner -DFT-500 μ (2 coats of 250 μ each) M2 1729.00 650.00 ₹ 11,23,850.00
Supply,handling,erection,testing & commissioning of Cast Carbon Steel ASTM - A 216, Gr. WCB Double
Flanged Gate Valve as per BS : 1414 ; API-600 , Class # 150, with stainless steel rising spindle & internal
8.000 working parts,flange drilled as per ANSI B 16.5 Cl # 150,raised face and hand wheel including supply &
welding of companion SORF flanges, ANSI B 16.5, Cl # 150,nuts,bolts, metallic gaskets etc complete in all
respect as per the direction of IOCL.
a 250 NB EA 1.00 35,131.13 ₹ 35,131.13
b 150 NB EA 1.00 16,089.64 ₹ 16,089.64
c 100 NB EA 1.00 9,392.23 ₹ 9,392.23
d 600 NB EA 1.00 2,21,848.32 ₹ 2,21,848.32
Supply,handling,erection,testing & commissioning of flanged end M.S."Y"-type Strainer with [Link] of
filteration area equivalent to minimum 1.5 times of inlet area including supply & welding of companion SORF
9.000
flanges,ANSI B 16.5 , Cl# 150,nuts,bolts,metalilic gaskets etc complete in all respect as per the direction of
IOCL.
a 80 NB EA 1.00 5,930.07 ₹ 5,930.07
Supply,handling,erection,testing & commissioning of Female Screwed (BSPT) lever operated Stainless Steel
Ball Valve suitable for handling corrosive [Link] valve should have [Link]-ASTM A 351 CF 8M,Ball &
10.000
stem AISI 316,seat test pressure 10kg/[Link] job includes the supply & fittings of all necessary S.S. fittings
required to complete the job in all respect as per the direction of IOCL.
a 25NB EA 2.00 3,375.34 ₹ 6,750.67
b 50NB EA 1.00 3,852.55 ₹ 3,852.55
Supply,handling,erection,testing & commissioning of Stainless Steel flanged type horizontal type Non-Return
11.000 Valve/Check Valve with all [Link] ,seat test pressure 10kg/[Link] job includes the supply & fittings
of all necessary S.S. fittings required to complete the job in all respect as per the direction of IOCL.
a 25NB EA 1.00 3,294.48 ₹ 3,294.48
b 80 NB EA 1.00 9,701.34 ₹ 9,701.34
Above ground pipeline / Underground Pipeline: Handling , laying, fabricating, edge preparation erecting
welding, radiographic testing of 10 % weld joint as specified, hydrotesting, etc. as per given IOCL
specifications and instruction of IOCL . The erecting and welding of fittings such as Tee,elbows ,reducer etc
14.000 shall be included in laying of pipeline item. The item also includes shifting of lines from IOCL Store within
location premises to work site. The measurements of running length of pipeline (centre line method),
including fittings will be only considered for payment. Length of valves, and flange joints will not be taken
into measurements as erection of valves, and flanges is accounted in separate items.
a 50mm NB RM 50 179.70 ₹ 8,984.90
b 80mm NB RM 50 311.48 ₹ 15,573.77
c 100mm NB RM 50 479.20 ₹ 23,959.90
d 250mm NB RM 100 1,138.09 ₹ 1,13,809.42
e 600 mm NB RM 75 2,136.32 ₹ 1,60,223.77
Page 5 of 9
INDIAN OIL CORPORATION LIMITED (MARKETING DIVISION)
ENGINEERING DEPARTMENT, GUJARAT STATE OFFICE
SCHEDULE OF RATES
SUBJECT: CONSTRUCTION OF NEW WATER TANK OF 18 M DIA AND 16.00 M HEIGHT (CRVT) AT SURAT TERMINAL UNDER GUJARAT STATE OFFICE
Supply of forged MS fittings Bend- 90 degree L.R. forged bends as per ASME B 16.9 made of ASTM A234
15.000
WPB Gr. matching with pipeline thickness as per specification and direction of IOCL.
a 50mm NB EA 2.00 280.00 ₹ 560.00
b 80mm NB EA 2.00 450.00 ₹ 900.00
c 100mm NB EA 2.00 752.00 ₹ 1,504.00
d 250mm NB EA 2.00 5,765.20 ₹ 11,530.40
e 600 mm NB EA 2.00 33,654.32 ₹ 67,308.64
Supply of forged MS fittings Bend- 45 degree L.R. forged bends as per ASME B 16.9 made of ASTM A234
16.000
WPB Gr. matching with pipeline thickness as per specification and direction of IOCL.
a 50mm NB EA 2.00 202.50 ₹ 405.00
b 80mm NB EA 2.00 365.00 ₹ 730.00
c 100mm NB EA 2.00 650.00 ₹ 1,300.00
d 250mm NB EA 2.00 4,800.00 ₹ 9,600.00
e 600 mm NB EA 2.00 24,500.00 ₹ 49,000.00
Supply of forged MS fittings SORF Flange confirming to IS 2062 A, ANSI B16.5, 150 # as per specification and
17.000
direction of IOCL.
a 50mm NB EA 5.00 350.00 ₹ 1,750.00
b 80mm NB EA 5.00 780.00 ₹ 3,900.00
c 100mm NB EA 5.00 1,200.00 ₹ 6,000.00
d 250mm NB EA 4.00 4,500.00 ₹ 18,000.00
e 600 mm NB EA 3.00 17,650.00 ₹ 52,950.00
18.000 Supply of forged MS fittings Blind Flange as per specification and direction of IOCL.
a 50mm NB EA 2.00 420.00 ₹ 840.00
b 80mm NB EA 2.00 936.00 ₹ 1,872.00
c 100mm NB EA 2.00 1,440.00 ₹ 2,880.00
d 250mm NB EA 2.00 5,400.00 ₹ 10,800.00
e 600 mm NB EA 1.00 21,180.00 ₹ 21,180.00
19.000 Supply of forged MS fittings Concentric Reducer as per specification and direction of IOCL.
a 200 x 150 mm EA 1.00 7,500.00 ₹ 7,500.00
b 150x 100 mm EA 1.00 5,000.00 ₹ 5,000.00
c 100 x 80mm EA 1.00 2,499.23 ₹ 2,499.23
20.000 Supply of forged MS fittings Eccentric Reducer as per specification and direction of IOCL.
a 200 x 150 mm EA 1.00 6,500.00 ₹ 6,500.00
b 150x 100 mm EA 1.00 4,500.00 ₹ 4,500.00
Supply of forged CS Equal Tee (ASME B 16.9 made of ASTM A 234 GR WPB) as per specification and
21.000
direction of IOCL.
a 3" dia EA 2.00 1,650.00 ₹ 3,300.00
b 6" dia EA 2.00 4,800.00 ₹ 9,600.00
c 10" dia EA 2.00 10,500.00 ₹ 21,000.00
d 24" dia EA 1.00 29,000.00 ₹ 29,000.00
Supply of forged CS UnEqual Tee (ASME B 16.9 made of ASTM A 234 GR WPB ) as per specification and
22.000
direction of IOCL.
a 150x150x100 mm EA 1.00 7,500.00 ₹ 7,500.00
b 100x100x80 mm EA 1.00 3,500.00 ₹ 3,500.00
c 100x100x50 mm EA 1.00 3,000.00 ₹ 3,000.00
Welding SORF flanges conforming to IS2062 GrA, ANSI B16.5- Class # 150 with 3 runs of weld outside and
23.000
one run of weld inside the flanges as per specifications and standard Drg. enclosed herein.
a 50mm NB EA 5.00 328.67 ₹ 1,643.34
b 80mm NB EA 5.00 493.00 ₹ 2,465.00
c 100mm NB EA 5.00 657.32 ₹ 3,286.62
d 250mm NB EA 4.00 1,643.32 ₹ 6,573.27
e 600 mm NB EA 3.00 3,943.97 ₹ 11,831.90
Making flanged joints between flanges slip on and blind flange including supplying and fixing 3 mm thick non
metallic gaskets, studs, metallic washers, with nuts of approved make for the following sizes, as per IOCL
24.000
specifications and site instructions. The flange joint shall also include providing and fixing multistrand copper
wire/flat for bonding of product pipelines including provision of lugs.
a 50mm NB EA 2.00 287.52 ₹ 575.03
Page 6 of 9
INDIAN OIL CORPORATION LIMITED (MARKETING DIVISION)
ENGINEERING DEPARTMENT, GUJARAT STATE OFFICE
SCHEDULE OF RATES
SUBJECT: CONSTRUCTION OF NEW WATER TANK OF 18 M DIA AND 16.00 M HEIGHT (CRVT) AT SURAT TERMINAL UNDER GUJARAT STATE OFFICE
b 80mm NB EA 2.00 467.21 ₹ 934.43
c 100mm NB EA 2.00 718.79 ₹ 1,437.58
d 250mm NB EA 2.00 1,796.99 ₹ 3,593.98
e 600 mm NB EA 2.00 5,606.60 ₹ 11,213.21
Supply and fixing of forge carbon steel (ASTM A 105) full port Ball Valve having stainless steel 304 ball and
PTFE seat, manually hand lever operated conforming to BS:5351 Class-800, screwed / socket weld end. The
25.000
flange joints of fittings on both sides in product service are also included alongwith providing and fixing 8
SWG copper wire for bonding of piping.
a 25 mm NB Nos. 2.00 2,382.81 ₹ 4,765.62
b 50 mm NB Nos. 4.00 3,294.48 ₹ 13,177.92
Supplying, providing, testing, painting 25 mm dia extension of expansion relief line for upto bottom of the
tank as per drawing ref BR/CR/283 for CRVT. Item includes supplying and fixing of additional pipes, necessary
26.000 supports to shell as case may be for holding the pipe in position both inside & outside the tank, providing RM 30.00 467.21 ₹ 14,016.39
siphon breaker on top most portion of expansion relief line and external painting as per scheme included .
Testing of expansion relief line will be done hydrostatically at 10.5 kg/cm2.
Supply, Fabrication and Installation of Saddle plates for pipelines for below size of pipelines as per drawing
27.000 and instruction of site engineer/ in charge. Thickness of saddle plate is to be of same thickness as of pipeline
and shall cover 1/4th of the perimeter at bottom of the pipeline
a 80mm NB (width 200 mm) EA 20 157.23 ₹ 3,144.67
b 100mm NB (width 200 mm) EA 8 209.65 ₹ 1,677.21
c 150 mm NB (width 200 mm) EA 15 314.48 ₹ 4,717.15
d 250mm NB (width 200 mm) EA 16 464.22 ₹ 7,427.55
e 600 mm NB (width 300 mm) EA 14 1,114.13 ₹ 15,597.87
Supply of Thermal safety valve, RF,ASME 16.5, CL150, 125AARH, ASTM 216WCB, ANSI 410 SS, Gland packing
28.000
Graphited asbestos, mfg std, API 520.
a Upto 25 NB EA 1.00 11,659.05 ₹ 11,659.05
Calibration of Tanks: Bottom Calibration with actual physical measurement by water meter & tank shell by
Strapping periphery of different Strakes above and below the horizontal joints . Item includes cost towards
Statutory Payments to be made to the authorities and all other incidental costs. Item Includes Preparation
and Submission of Calibration charts in quadruplicate duly approved by tank calibration authority .
29.000
The Scaffolding shall be paid extra under respective item. Calibration should bedone thorugh approved govt
vendor only. Boxing up of tank is included in this work as per description of boxing up of tank given in SOR.
Water for filling above datum plate, if required, for full calibration of the tank shall be paid extra as per
respective item in SOR.
a Tank Dia upto 20 mtrs. EA 1.00 50,914.67 ₹ 50,914.67
Supply of sweet water for hydrotesting/ flushing of product pipelines, floatation testing/ hydrotesting of
cone roof/ floating roof vertical tank. Water is to be filled till full height of tank & decanted and disposed off,
after hydrotetsing is completed, as advised by Site Engineer/Engineer In charge. Contractor has to make all
necessary arrangements for filling and decanting water, including disconnecting all nozzles, manholes, etc,
31.000 KL 3800.00 74.87 ₹ 2,84,515.96
and reconnecting the same, including cleaning of tank from inside and boxing up of tank. Payment will be
made for total quantity of water mathematically or arithmatically calculated, as per size of tank / dia and
length of pipeline. No extra payment for any other item will be made, except for the quantity of water
supplied in tank.
Page 7 of 9
INDIAN OIL CORPORATION LIMITED (MARKETING DIVISION)
ENGINEERING DEPARTMENT, GUJARAT STATE OFFICE
SCHEDULE OF RATES
SUBJECT: CONSTRUCTION OF NEW WATER TANK OF 18 M DIA AND 16.00 M HEIGHT (CRVT) AT SURAT TERMINAL UNDER GUJARAT STATE OFFICE
Structural Steel Works: Supplying, transporting, fabricating, erecting Structural steel work from rolled
sections and built-up sections like flats, tees, angles, channels, plates etc for various structural elements as
required at the Location. Preparation of drawing, design & specification shall be arranged by contractor at his
own cost as per guidance of IOCL.
32.000
The make of Structural Steel / Tubular steel shall be of SAIL/Tata/RINL/Jindal. In case some small Mild Steel
sections are not manufactured by SAIL/Tata, steel of other manufactuer may be used which must confirm
the relevant IS code with prior approval of IOCL.
All complete as per drawing, specification and direction of IOCL as per below painting scheme.
Surface Preparation - SA 2 1/2
1)Primer - 1 coat Zinc Ethyl Silicate (P1) dft 65-75 µm
a 2)Undercoat- 1 coat of 2 pack epoxy polyamide MIO (U1) dft 100-125 µm KG 6000.00 145.00 ₹ 8,70,000.00
3)Finish Paint -2 Coats of 2 Pack Aliphatic Acrylic Polyurethane (F1) dft 40-50 µm per Coat.
Total min. dft - 215 µm
Providing Sacrificial Anodes Cathodic Protection System: Design, Supply and Fixing of Sacrificial Anode type
cathodic protection system for bottom plates, shell plates, roof structural and roof underside of the tanks as
per detailed technical specifcations enclosed in the tender.1. The rate includes supply of Aluminium Zinc
Indium alloy anodes inclusive of all taxes & duties, packing and forwarding charges. 2. The detail design,
calculation, deposition and orientation plan shall be submitted to IOC from the approved vendors. 3. Third
party inspection is to be carried from IOC approved agencies prior to despatch certifying the chemical
analysis/ anode composition. 4. The anodes is to be installed using 5 mm Z clamps welded on the surface of
33.000 EA 18.00 6,500.00 ₹ 1,17,000.00
tanks at one end and using SS Nuts & Bolts of suitable size as per design at the other end. After welding of Z
clamps at tank bottom, Vacuum Box Testing is to be carried. Charges for Vacuum Box Testing will be paid
seperately.6. Scaffolding, if any, will be paid seperately. 7. Provision of reference electrode is also included in
this item if full tank sacrificial anode requirement (not applicable for partial anodes). 8. Dismantling of
existing sacrificial anodes of tank.
Net weight 10 KGs and Gross Weight 11.8 Kgs. In case 48 KGs anode or different size of anodes is provided as
a replacement, Qty. will be paid proportionately.
Supply, fabrication, fixing, welding, of 10" roof vent pipes as per the attached drawing ref. BR/CR/278, after
34.000 cutting and removal of the existing vents on the roof. The scope also includes painting as per scheme for EA 4.00 17,363.49 ₹ 69,453.96
external painting.
Fixing the supplied Hand Wheel/Lever/Gear Operated Gate Valves /Butterfly valves hydrant
moniters/hydrant valves/ HVLRs/ Hydrant Monitors ROSOV & DBBV valves/ Basket Type Strainers of
following sizes on the pipeline including supplying and fixing 3mm thk non metallic gaskets, studs, metallic
washers, & Nuts etc of approved make for the following sizes as per specifications and site instructions. The
35.000 flange joints of fittings on both sides in product service are also included alongwith providing and fixing 8
SWG copper wire for bonding of piping.
Note: The rate quoted for the above items should include:
1) Mechanical cleaning of the valves after erection.
2) Painting, if required.
a 80mm NB EA 1.00 1,039.26 ₹ 1,039.26
b 250mm NB EA 2.00 3,474.18 ₹ 6,948.36
c 600 mm NB EA 1.00 11,869.98 ₹ 11,869.98
Supply, fabrication, erection, transportation, welding,commissioning of hot dipped Galvanised (G.I.) grating
36.000 MT 3.50 1,13,505.00 ₹ 3,97,267.50
as per requirement . Galvanising thickness should be minimum 360 gm/sq.m. as per IS 4736 (Annexure XII).
37.000 PROVISION OF EARTHING
i) Providing earthing with 100 mm dia, 3.0M long C.I pipe as per IS:3043 (with latest ammendment) including
providing suitable earth bus for interconnection, providing a mixture of salt & charcoal, making earth pit
a EA 4.00 12,083.73 ₹ 48,334.92
chamber with chequered plate cover as per standard Drawing all complete as per specification & direction of
Engineer In-charge
Supply & drawing/laying, jointing, connecting, testing and commissioning of earth strip/copper strip/GI wire
38.000
for earthing and lightning protection under or aboveground complete as per specification for the following :
a iii) 50 x 6 mm G.I. Strip M 175.00 190.23 ₹ 33,290.25
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INDIAN OIL CORPORATION LIMITED (MARKETING DIVISION)
ENGINEERING DEPARTMENT, GUJARAT STATE OFFICE
SCHEDULE OF RATES
SUBJECT: CONSTRUCTION OF NEW WATER TANK OF 18 M DIA AND 16.00 M HEIGHT (CRVT) AT SURAT TERMINAL UNDER GUJARAT STATE OFFICE
Supplying, providing of safe tubular double (box type) scaffolding as per specification as per IS 2750 &
instruction and satisfaction of IOCL. After use, the same shall be dismantled and taken away by the
contractor. Payments shall be made for actual area of scaffolding provided based on requirement. Area of
39.000 M2 2000.00 164.72 ₹ 3,29,443.32
scaffolding will be measured on the basis of actual height of scaffolding provided multiplied by actual
average length of scaffolding provided. Any civil work for erection of scaffolding is included in the scope of
contractor.
Designing, supplying,fabricating,welding, bolting, riveting, assembling and erecting in position temporary fire
screen wall with GI sheets and tubular section (Scaffolding pipes are allowed) with cross supports etc as per
alignment shown by IOCL , maintaining same till the completion of entire work and dismantling the entire
screen wall carting away the dismantled materials from site redoing the entire existing surface to the original
40.000 M2 200.00 536.67 ₹ 1,07,334.15
condition etc [Link] fire screen wall including the foundation is to be designed and approved by a ''
licensed structural Engineer'' and should be suitable for local soil bearing capacity, wind speed, earthquake
zone, etc of the location. Civil work for foundation is included in the scope of contrctor. After dismantling,
dismantled material will be taken away by contractor.
Page 9 of 9