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FEROCIOUS 3X Special sizes, lengths and radii
available upon request
5300 SERIES Aluminum alloys, non-ferrous materials and plastics
Vibration-free machining
Better tool performance at faster RPM
Variable Helix and Variable Index
Improved surface finishes
Bright and ZrN coating
Rough and finish
5300 SERIES | 3-FLUTE | SQUARE END CR5300 SERIES | 3-FLUTE | CORNER RADIUS
EDP# DIA SHANK LOC OAL RADIUS EDP# DIA SHANK LOC OAL RADIUS
5301 1/8 1/8 1/2 1-1/2 NO CR5301.015 1/8 1/8 1/2 1-1/2 .015
5303 3/16 3/16 5/8 2 NO CR5303.020 3/16 3/16 5/8 2 .020
5304 3/16 3/16 1 3 NO CR5306.020 1/4 1/4 3/4 2-1/2 .020
5306 1/4 1/4 3/4 2-1/2 NO CR5312.020 5/16 5/16 1 2-1/2 .020
FEROCIOUS 3X | 5300 SERIES
5309 1/4 1/4 1-1/4 3 NO CR5318.020 3/8 3/8 1 2-1/2 .020
5312 5/16 5/16 1 2-1/2 NO CR5330.030 1/2 1/2 1 3 .030
5315 5/16 5/16 1-3/8 3 NO CR5348.030 5/8 5/8 1-1/4 3-1/2 .030
5318 3/8 3/8 1 2-1/2 NO CR5357.030 3/4 3/4 1-1/2 4 .030
5321 3/8 3/8 1-1/2 3 NO CR5366.030 1 1 1-1/2 4 .030
5327 7/16 7/16 1 3 NO BN5300 SERIES | 3-FLUTE | BALLNOSE
5330 1/2 1/2 1 3 NO EDP# DIA SHANK LOC OAL RADIUS
5333 1/2 1/2 1-1/4 3 NO BN5301 1/8 1/8 1/2 1-1/2 BALL
5336 1/2 1/2 1-1/2 3-1/2 NO BN5303 3/16 3/16 5/8 2 BALL
5339 1/2 1/2 2 4 NO BN5306 1/4 1/4 3/4 2-1/2 BALL
5348 5/8 5/8 1-1/4 3-1/2 NO BN5312 5/16 5/16 1 2-1/2 BALL
5351 5/8 5/8 1-3/4 4 NO BN5318 3/8 3/8 1 2-1/2 BALL
5357 3/4 3/4 1-1/2 4 NO BN5330 1/2 1/2 1 3 BALL
5360 3/4 3/4 2-1/2 5 NO BN5348 5/8 5/8 1-1/4 3-1/2 BALL
5363 3/4 3/4 3-1/2 6 NO BN5357 3/4 3/4 1-1/2 4 BALL
5366 1 1 1-1/2 4 NO BN5366 1 1 1-1/2 4 BALL
5367 1 1 2-1/2 5 NO Cutting Diameter Tolerances Shank Diameter Tolerances
5368 1 1 3 6 NO +.000”/-.0005” +.000”/-.0005”
5369 1 1 4 7 NO
M5400 SERIES | METRIC | SQUARE END
AVAILABLE IN THE FOLLOWING
EDP# DIA SHANK LOC OAL
END TYPE LENGTHS MEASUREMENT
5401 3 3 12 38
5402 4 4 14 50 SQUARE STUB IMPERIAL (INCH)
5403 5 5 16 50
BALLNOSE STANDARD METRIC (MILLIMETERS)
5406 6 6 20 63
5412 8 8 20 63 CORNER RADIUS LONG
5418 10 10 25 75
5430 12 12 25 75 EXTRA LONG
5448 16 16 32 88
EXTENDED REACH
5457 20 20 38 100
5466 25 25 38 100
Cutting Diameter Tolerances Shank Diameter Tolerances
+0/-.0125mm +0/-.0125mm
Special sizes, lengths and radii
available upon request
[Link] | 330.273.5040 | sales@[Link]
SPEEDS & FEEDS
FEROCIOUS 3X
SPEEDS AND FEEDS
TOOL I.P.T STARTING RPM
DIAMETER (INCH PER TOOTH)
1/8 .001 12,000
3/16 .002 10,000
1/4 .003 10,000
5/16 .004 8,000
3/8 .005 8,000
1. THE IPT VALUES BELOW ARE MINIMUM STARTING POINTS – REDUCING
IPT VALUES CAN CAUSE THE TOOL TO DEFLECT 1/2 .006 8,000
2. IF SFM CANNOT BE ACHIEVED DUE TO RPM LIMITS, PLEASE RUN AT
5/8 .007 6,000
MAXIMUM SAFE RPM AND MAINTAIN IPT RECOMMENDATION
3/4 .008 4,000
1 .010 4,000
MATERIAL CUT TYPE Starting SFM Range Target SFM 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4 1
ipt ipt ipt ipt ipt ipt ipt ipt ipt
FEROCIOUS 3X | 5400 SERIES
Aluminum Alloys ≥ 0.5xD to 1xD Full Slot 0.0009 0.0016 0.0024 0.0038 0.0046 0.0062 0.0070 0.0077 0.0088
≤ 0.5xD Profile 395-786 590-1572 0.0012 0.0021 0.0031 0.0049 0.0059 0.0079 0.0090 0.0099 0.0113
≤ 0.05xD Finish Pass 0.0016 0.0028 0.0043 0.0068 0.0082 0.0110 0.0125 0.0137 0.0157
MATERIAL CUT TYPE Starting SFM Range Target SFM 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4 1
ipt ipt ipt ipt ipt ipt ipt ipt ipt
Cast Aluminum ≥ 0.5xD to 1xD Full Slot 0.0008 0.0014 0.0022 0.0034 0.0041 0.0056 0.0063 0.0069 0.0079
(High Silicon) ≤ 0.5xD Profile 395-786 590-1572 0.0010 0.0018 0.0028 0.0044 0.0053 0.0072 0.0081 0.0089 0.0102
≤ 0.05xD Finish Pass 0.0014 0.0026 0.0038 0.0061 0.0074 0.0099 0.0112 0.0123 0.0141
MATERIAL CUT TYPE Starting SFM Range Target SFM 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4 1
ipt ipt ipt ipt ipt ipt ipt ipt ipt
Copper Alloys / Brass ≥ 0.5xD to 1xD Full Slot 0.0008 0.0014 0.0022 0.0034 0.0041 0.0056 0.0063 0.0069 0.0079
≤ 0.5xD Profile 395-786 590-1572 0.0010 0.0018 0.0028 0.0044 0.0053 0.0072 0.0081 0.0089 0.0102
≤ 0.05xD Finish Pass 0.0014 0.0026 0.0038 0.0061 0.0074 0.0099 0.0112 0.0123 0.0141
MATERIAL CUT TYPE Starting SFM Range Target SFM 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4 1
ipt ipt ipt ipt ipt ipt ipt ipt ipt
Plastics ≥ 0.5xD to 1xD Full Slot 0.0017 0.0031 0.0046 0.0073 0.0088 0.0119 0.0135 0.0148 0.0169
≤ 0.5xD Profile 395-786 590-1572 0.0022 0.0039 0.0059 0.0094 0.0113 0.0153 0.0173 0.0190 0.0217
≤ 0.05xD Finish Pass 0.0031 0.0055 0.0082 0.0130 0.0158 0.0212 0.0240 0.0264 0.0301
Max spindle speeds possible Vertical chip ejection Longer tool life
Dramatic feed rate increase Quiet operation
WARNING: TOO LOW OF AN RPM COUPLED WITH TOO MUCH FEED MIGHT CAUSE THE TOOL TO SHATTER
FOR BEST RESULTS:
1. DIRECT MULTIPLE COOLANT NOZZLES AT THE END MILL TO ASSURE CONSTANT COOLING OF THE TOOL AND TO FLUSH CHIPS.
2. THESE TOOLS ARE SPECIALLY DESIGNED FOR HI-SPEED MILLING OF ALUMINUM.
3. THE FEEDS LISTED ARE STARTING POINTS. VARIATIONS OF THESE WILL DEPEND ON THE RADIAL & AXIAL DEPTH-OF-CUT & WORK PIECE
CONDITIONS
4. REDUCE FEED BY 50% ON LONG AND LONG REACH TOOLS OR WHEN AXIAL DEPTH OF CUT EXCEEDS 1.5XD
5. RADIAL RUNOUT OF TOOL TIP UNDER (.0005”) WHEN RUNNING TO ACHIEVE OPTIMUM FEEDS
6. CGS RECOMMENDS STARTING AT LOWER END OF SFM VALUES AND INCREASING AT CONTROLLED LEVELS TO ACHIEVE OPTIMUM FEEDS &
SURFACE FINISHES
1155 Industrial Parkway | Medina, OH | Toll Free: 800.379.1433
When the chips hit the fan
you know it’s Ferocious!
Where High-Performance, Precision & Quality Are Crafted Into Every End Mill
A World Leader in Solid Carbide End Mill Manufacturing
Division of
Commercial Grinding Services, Inc.
1155 Industrial Parkway
Medina, Ohio | 44256
Call Us Ph: 330-273-5040 Email: sales@[Link]
Today! Ph: 800-379-1433 (Toll Free) Web: [Link]
Fax: 330-273-5340