Group Risk Assessment Department: Engg. Version 1.

2 / 1st OCT-2022

At inception of the system After Imnplementation of System

Applicable
Controls
( Eliminate,
Risk Substitute, Probabi
Responsibility Probability Likelyhood Risk
Steps in Risks(Failure Likelyhood Potentia Engineering Legal lity of
of carrying out Hazards(Failure Mode) Failure Causes** of Responsibility of Potential
process Effects***) of Detection Severit l Control, Requirement occuran Severit
the process occurance Detection Number
(D) y (S) Number Signage / ce (P) y (S)
(P) Warning /or (D) (PXDXS =
(1-10) (PXDXS
(1-10) Administrative (1-10) RPN)
= RPN) (1-10)
Controls / PPEs)

PROCESS
Burns + Engg. Control -
Poor Maintenance,Faulty Head -
Electrical shock Electrocution 4 1 4 16 Regular PM + Nil 4 1 3 12
Connection,Carelessness Enginering
+ Death PPEs + Signage
Awkward Working hours,
Improper Seating Fatigue +
Training - Medical
Posturing Issues Arrangement, Placement Postral 4 2 3 24 NIL 4 2 3 24
ergonomics Quality
of equipment,Lifting heavy Problems
weights
Inadequate Fatigue +
Administrative
Employee Fatigue Ventilation,Prolonged Postral 4 2 3 24 NIL Head - Engg. 4 2 3 24
Control - Roster
Working Hours Problems
Breathlessne
ss +
Exposure to Pesticides & In Proper Cleaning & Water
exposure to 4 1 4 16 Training + PPEs NIL HK 4 1 4 16
Mosquitoes Logging
disease like
Malaria etc.
Dust Allergy-doing civil In proper use of PPEs & In Engineering
Breathlessnes 4 1 4 16 PPEs + Signages NIL 4 1 4 16
work adequate cleaning Team
Loose , Old Wires & Faulty Burns +
Engineering
Fire -Short Circuiting Connection , Uneven Electrocution 4 1 4 16 Training - DMP NIL 4 1 4 16
Team
distribution of the Load + Death
Exposure to chemicals- Carelessness , Wrong PPEs +
Burns 4 1 4 16 NIL HK 4 1 4 16
Chemical spills Packing, Untrained Staff Signages
Loose wires, Inappropriate Engg. Control -
Slips and Trips- Engineering
placement of the Body Injury 3 1 4 12 Regular PM + NIL 3 1 4 12
Congested Workarea Team
equipments PPEs + Signage
Exposure to Noxious PPEs + Engineering
Non Usage of PPEs Breathlessnes 2 3 4 24 NIL 2 3 4 24
Fumes - ETP Operations Signages Team
Cuts, Bruises
Injuriees while carrying Carelessness , Non usage
+ Body 3 2 3 18 PPEs NIL 3 2 3 18
Drilling, Grinding etc. of PPEs , Untarined Staff
Injury
Cuts and Bruises while Cuts, Bruises
Carelessness , Non usage Head -
handling Engineering + Body 3 2 3 18 PPEs NIL 2 2 2 8
of PPEs , Untarined Staff Engineering
Scrap Injury
Irregular Preventive Engg. Control -
Fire/ Electrocution - DG Burns +
maintenance , Untrained 2 2 4 16 Regular PM + NIL " 2 2 3 12
Set Electrocution
Staff , Carelessness PPEs + Signage
Irregular Preventive
Leakage / Bursting - Air
maintenance , Untrained Body Injury 2 2 7 28 Training - DMP NIL " 2 2 6 24
Compressors
Staff , Carelessness
Irregular Preventive Engg. Control -
Failure / Electrocution - Electrocution
maintenance , Untrained 2 2 4 16 Regular PM + NIL " 2 2 3 12
ETP + Death
Staff , Carelessness PPEs + Signage

Installat
ion ,Ope
ration
Head
and
Engineer ,
Mainten
Engineering
ance of Medical Admistration / Risk Assessment Sheet / 1st JAN 2015 / 1.2
Personnel
the
 Irregular Preventive
Cuts and Bruises - maintenance , Untrained
Body Injury 2 2 3 12 2 2 3 12
Maintaining AHU Staff , Carelessness &
Usage of PPEs
Installat Hot Water Heaters Carelessness, Non Usage
Burns 3 2 3 12 3 2 3 12
ion ,Ope leakage of PPEs
ration Exposure to
Head PPEs + Engineering
and
Engineer , Cleaning AHU Non Usage of PPEs Legionnaire, 2 4 3 24
Signages Team
2 4 3 24
Mainten Disease
Engineering
ance of Breathlessne Stack Testing +
Personnel Exposure of toxic Fumes Engineering
the Non Usage of PPEs ss + 3 3 3 27 PPEs + Nil 3 3 2 18
Equipm - Paints, Adhesives Team
Giddiness Signages
ents
Possible Strangulations
Engg. Control -
and Amputations while U ntrained Staff + Body Injury Engineering
2 2 4 16 Regular PM + Nil 2 2 4 16
performing machine Carelessness + Death Team
PPEs + Signage
maintenance
Injury from unexpected Non Compliance to Laid Burns +
2 2 3 12 2 2 3 12
release of the energy down protocol Electrocution
Breathlessne
Exposure to Asbestos ss + Long PPEs + Engineering
Non Usage of PPEs 3 3 3 27 Nil 3 3 3 27
Fibers terms health Signages Team
implications
Exposure to Welding PPEs + Engineering
Non Usage of PPEs Breathlessnes 3 2 3 18 Nil 3 2 3 18
Fumes Signages Team
Engg. Control -
Injury while rectifying Non Compliance to Laid Body Injury Engineering
3 2 6 36 Regular PM + Nil 3 2 6 36
Breakdown of the Lift down protocol + Death Team
PPEs + Signage
Engg. Control - Air( Prevention
Exposure to Fumes from Engineering
Non Usage of PPEs Breathlessnes 3 2 4 24 Regular PM + of Pollution ) 3 2 4 24
DG set Team
PPEs + Signage Act
Exposure to High Noise Engg. Control - Engineering
Non Usage of PPEs Body Injury 3 3 3 27 Noise Act 3 3 3 27
Level PPEs + Signage Team
Administrative
Inujry from inproper
Carelessness + Untrained Control - Engineering
Handling of the Fire Body Injury 2 3 3 18 Nil 2 3 3 18
Staff Checking of the Team
Extinguishers
FEs
Acid Leakages from PPEs + Engineering
Carelessness Burns 2 3 3 18 Nil 2 3 3 18
Batteries Signages Team
Exposure to Electric
Non Compliance to Laid Burns +
Waves while working 2 2 3 12 2 2 3 12
down protocol Electrocution
near HT wires
High Temperature oil
Non Usage of PPEs Burns 2 2 3 12 2 2 3 12
Spillage
Handling & Storage
Non Compliance to Laid Training -
Petrol & Diesel - Backache 3 2 3 18 Nil Medical Qualit 3 2 3 18
down protocol Ergonomics
Backache
Storage & Disposal of
Non Compliance to Laid Hazardous Engineering
the Waste Oil - Backache 3 2 3 18 Engg. Control 3 2 3 18
down protocol Waste Act Team
Backache
Enhancing the
awareness
Exposure to Health
Stress,Allerg among the staff Project Team
hazards due to project Exposure to Dust , Noise ,
y,Breathing 3 2 4 24 & Cordoning off NIL , Engg. Team 2 2 4 16
activity in the Fumes etc.
Problem the area where , Security
neighborhood
construction
was carried
Exposure to Chemicals Breathlessne
Non Usage of PPEs +
due to breakage of Light ss + Skin 2 2 3 12 2 2 3 12
Carelessness
Tubes , CFL Burns
Usage of Computor and
Eye Stain + Training -
EMR(computer/mobile) Mobile phone to perform 4 1 3 12 4 1 3 12
Backache ergonomics
the duty
Office Engineering
Workpressure ,
work Personnel
Document - Mishandling Carelessness ,Untrained Stress 3 1 3 9 3 1 3 9
Staff

Medical Admistration / Risk Assessment Sheet / 1st JAN 2015 / 1.2