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Crawler Crane Pre-Entry Inspection Checklist

This document is a pre-entry inspection checklist for a crawler crane, detailing various inspection categories such as engine, boom, and general machinery conditions. It includes sections for recording inspection results, comments, and certification details, emphasizing the importance of mandatory items and safety compliance. The checklist aims to ensure that all critical components are evaluated for operational safety before use.
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0% found this document useful (0 votes)
14 views6 pages

Crawler Crane Pre-Entry Inspection Checklist

This document is a pre-entry inspection checklist for a crawler crane, detailing various inspection categories such as engine, boom, and general machinery conditions. It includes sections for recording inspection results, comments, and certification details, emphasizing the importance of mandatory items and safety compliance. The checklist aims to ensure that all critical components are evaluated for operational safety before use.
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd

Pre-Entry Inspection

Check List

Crawler Crane

SUB-CONTRACTOR: _____________ PLATE No: _____________ ASSET No. _________________

EQUIPMENT MAKE/MODEL: ___________________ EQUIPMENT SERIAL No: ___________________

DISCRIPTION: ________________________________________________________________________

DATE OF WP INSPECTION: _____________ TIME START: ___________ TIME FINISH: _____________

COMPANY INSPECTOR: ______________________ COMPANY. INSPECTOR SIGNATURE:


________________

SUB-CONTRACTOR REPRESENTATIVE: _________________________ BADGE NO: __________________

AUTHORISED FOR USE IN: _____ OPERATIONAL AREAS (SPARK ARRESTOR FITTED)

SPARK ARRESTOR SERIAL No.: _______________________

_____ NON-OPERATIONAL AREAS

3RD PARTY CERTIFICATION No.: _________________________ EXPIRY DATE:____________________

INSURANCE OPERATORS’ CERTIFICATES INSPECTION TAG No.

PRE-ENTRY INSPECTION RESULT

PASS FAIL Permanent Ban

(S) INSPECTED & (N/A) NOT


(M) MANDATORY ITEM (R) REPAIR REQUIRED
SATISFACTORY APPLICABLE

NOTE: A TICK ON THE (R) COLUMN ON ANY ONE (1) MANDATORY ITEM MEANS OUTRIGHT FAILURE OF THE INSPECTION!
N/A - SUBJECT TO/DEPENDS ON THE RISK ASSESSMENT

PROPER AND SAFE ACCESS & EGRESS TO BE PROVIDED FOR INSPECTION

SUB-CONTRACTOR ADVISED: _________________________ DATE: _____________________

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Pre-Entry Inspection
Check List

Crawler Crane

A - ENGINE S R N/A COMMENTS

Does the engine start and run smoothly?

Is oil pressure adequate?

Is fuel pressure adequate?

Are fan belts properly adjusted?

Is the radiator core clean?

B – INDEPENDENT BOOM HOIST S R N/A COMMENTS

Are brake linings in good condition?

Is boom hoist operating satisfactory?

Does friction brake operate satisfactorily?

Does ratchet brake operate satisfactorily?

Is hoist rope properly wound on drum?

C – TRAVEL BASE S R N/A COMMENTS

Are the teeth of ring gear in good condition?


Is the roller path on ring gear in good
condition?
Are the travel gears inside the travel base in
good condition?

Does the machine steer properly?


Does the band type travel brake hold
satisfactorily?
Does the ratchet type travel brake hold
satisfactorily?

Are the travel base to axel bolts tight?

D – ROTATING BASE S R N/A COMMENTS

Are the rotating gears in good condition?


Are travelling shaft spur pinion teeth in good
condition?

Is rotating brake in good condition?

Is the slewing bearing in good condition?

Are all guards installed on machine?

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Pre-Entry Inspection
Check List

Crawler Crane

E – CRAWLER ASSEMBLY S R N/A COMMENTS

Are the drive sprockets in good condition?

Are the crawler rollers in good condition?

Are the bushings in good condition?


Are the drive end take up bolts in good
condtion?

Is the crawler side frame in good condition?


Are the crawler track link pins in good
condition?
Are driver chain and sprockets in good
condition?

Are the axels in good condition?

Are the thread links in good condition?

Area the threads properly adjusted?

Are all frame and bearing bolts tight?

F - BOOM S R N/A COMMENTS

Is the hoist rope in good condition?

Is the pendant in good condition?


Are the main chords of boom in good
condition?

Is the lacing of boom in good condition?

Are cable guides on point?

Are pins of proper size and all in place?


Are pins at connections locked in with cotter
key?

Are boom stops in good condition?

Are boom foot bushings tight?


In addition, a derrick shall be inspected for all
the following:
A. Structural members for deformation,
cracks and corrosion

B. Bolts or riverts for tightness


C. All of the following for wear, cracks
and distortion

i. Pins?

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Pre-Entry Inspection
Check List

Crawler Crane

ii. Bearings?

iii. Shafts?

iv. Gears?

v. Sheaves?

vi. Drums?

vii. Rollers?

viii. Locking and clamping devices?

G – MACHINERY CAB S R N/A COMMENTS

Is cab in good condition?

Is glass in cab in good condition?

Area operator controls in good condition?


Is air or hydraulic systems deteriorated or
leaking?
Is there blistering or abnormal deformation to
the outer covering of the hydraulic of
pneumatic hose?
Is there evidence of leakage at the surface of
flexible hose or its junction with the couplings
Is there evidence of leakage at the threaded
or clamped joints, or excessive abrasion or
scrubbing on the outer surface of a hose,
rigid tubing, or fitting?

Is capacity chart in machine and visible?

Is fire extinguisher in cab?

G – GENERAL S R N/A COMMENTS

Are crane tires in good condition?

Are out-riggers and pads in good condition?

Are the cables in good condition?

Are cables dead-ended properly?

Are the cable eyes in good condition?

Is the cable sufficient in length?


Is the rope reeving in compliance with
manufacturers recommendation?
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Pre-Entry Inspection
Check List

Crawler Crane

Are the crane hooks in good condition?

Are all safety devices in place and operative?


Are there significant inaccuracies in the load,
boom angle, and other indicators over the full
range of the indicators?

Has boom been damaged and repaired?


If yes then describe repairs to boom and test
procedures
Have all hydraulic and pneumatic pumps and
motors been inspected and repaired for the
following:

i. Loose bolts and fasteners?


ii. Leaks at joints between
connections?

iii. Shaft seal leaks?

iv. Unusual noises or vibration?

v. Loss of operating speed?

vi. Excessive heating of the fluid?

vii. Loss of pressure?


Have all hydraulic and pneumatic values
been inspected and repaired for the following:
i. Cracks in the valve house?
ii. Improper return of the spool to the
neutral position?
iii. Leaks at spools or joints?
iv. Sticking spools?
v. Proper relief value pressure as
specified by the manufacturer?
Have all hydraulic and pneumatic cylinders
been inspected and repaired for the following
i. Drifting caused by fluid leaking past
the piston?
ii. Rod seals leaking?
iii. Leaks at welded joints?
iv. Scored, nicked or dented pisiton
rods?
v. Dented case (barrel)?
vi. Loose or deformed rod end or
connected joint?
vii. Evidence of rubber particles or metal
chips on filter the elements of
hydraulic filters?
Have additions or alternations been made to
counterweight?
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Pre-Entry Inspection
Check List

Crawler Crane

Have all defects been repaired or replaced?


Do all replacement part have at least the
original safety factor?
Was the annual inspection performed, by a
qualified person in compliance with the
applicable ANSI standards and
manufacture’s specifications?
Is a copy of the inspection maintained on the
jobsite for each piece of equipment and
readily available?

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Common questions

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Ensuring the good condition of drive sprockets and crawler rollers contributes to the operational efficiency of a crawler crane by facilitating smooth movement and effective load transfer. This reduces mechanical stress, minimizes wear and tear, and ensures the crane operates smoothly and efficiently across various terrains .

Failure to inspect a crawler crane's hydraulic and pneumatic systems for leaks and operational integrity could lead to severe safety hazards, including system failures, loss of control, and fluid leakage, which may result in workplace accidents. Ensuring systems are leak-free and operating correctly is vital to prevent equipment malfunction and ensure safety and efficiency in operations .

A regular inspection routine is essential as it ensures that any potential issues are identified and rectified in a timely manner, maintaining the crane's operational safety and reliability. Inspecting components such as boom hoists, ropes, brakes, and gears regularly helps prevent mechanical failures and accidents, thereby meeting safety standards .

Structural deformation in a crane's derrick can severely compromise safety and performance by affecting load-bearing capabilities, leading to uneven stress distribution and potential failure under load. This can result in catastrophic failures such as collapses, making regular inspections imperative to detect and rectify deformations promptly .

The company inspector plays a critical role in the pre-entry inspection checklist process by verifying the crane's condition, identifying any issues, and ensuring that all inspection criteria are met. The inspector's signature on the checklist certifies that the crane has undergone thorough inspection and meets safety standards required for its operation .

A tick in the 'Repair Required' column for a mandatory item during a pre-entry inspection of a crawler crane signifies outright failure of the inspection. This indicates that the crane is not meeting safety and operational standards and must undergo necessary repairs before it can be deemed safe for use .

The structural integrity of a crawler crane's rotating base is crucial for operational safety as it includes ensuring that rotating gears, slewing bearings, and other mechanical parts are in good condition. Proper functioning of these components ensures that the crane can rotate safely, preventing mechanical failures that could lead to accidents or equipment damage .

The capacity chart in a crane cab is critical for safe operations as it provides the operator with information on the crane's lifting capabilities under various conditions. It helps prevent overloading, ensures operations are within safe limits, and aids in planning lifts effectively to avoid accidents .

The inspection criteria for verifying the functionality of a crawler crane's independent boom hoist include ensuring that brake linings are in good condition, the hoist operates satisfactorily, and all braking mechanisms including friction and ratchet brakes function effectively, with the hoist rope properly wound on the drum to ensure safe lifting operations .

It is necessary for replacement parts to have at least the original safety factor to maintain the structural and operational integrity of the crane. This ensures the equipment continues to perform safely under expected loads and stresses, preventing potential failures under operation conditions similar to when the crane was first built .

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