CO2 Electroreduction: Ag-Cu Nanoparticle Catalyst
CO2 Electroreduction: Ag-Cu Nanoparticle Catalyst
Advances
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The electrocatalytic CO2 reduction reaction (eCO2RR) has the potential to effectively cut carbon emission.
However, the activity and selectivity of eCO2RR catalysts are topical due to the intricacy of the reaction
components and mechanism. Herein, we have decorated silver and copper nanoparticles over carbon
nanoflakes to achieve an Ag–Cu NPs/C system that enables selective reduction of CO2 into CO. The
catalyst is prepared by incorporating Ag nanoparticles into a Cu-BTC MOF (HKUST-1) and subsequent car-
bonization that alters the surface composition, with improved activity and faradaic efficiency (FE) towards
selective CO2 reduction. The evaluation of electrocatalytic performance reveals that the synthesized
Received 19th July 2024, catalyst exhibits enhanced electrocatalytic activity and selectivity with a FECO of B 90% at 0.79 VRHE and
Accepted 26th July 2024 a current density ( j) of 44.15 mA cm2 compared to Ag-NPs and Cu/C. The durability test over 40 h con-
DOI: 10.1039/d4ya00462k firms the outstanding stability of Ag–Cu NPs/C. The lower Tafel slope value of only 75 mV dec1 corre-
sponds to the fast reaction kinetics on the surface of Ag–Cu NPs/C. The synthetic protocol in this work
[Link]/energy-advances offers an easy approach to the betterment of a cost-effective electrocatalyst with improved FE.
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at 1.05 VRHE.44 Similarly, Yang et al. reported using oxide lined autoclave, which was placed in an oven at 120 1C for 12 h.
derived nanoporous silver for the conversion of CO2 to CO and The reaction mixture was allowed to cool to room temperature.
observed a faradaic efficiency of 87% at 0.8 VRHE.45 According The bluish green product was filtered, washed with water and
to Zhipeng et al., the formation of CO by using Cu/Ag(S) can ethanol, and dried in a vacuum oven for further use. The XRD
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achieve a FE of 90% and 2.9 mA cm2 at 1.0 VRHE.46 Similarly pattern of HKUST-1 and the simulated pattern are shown in
Zekun et al. investigated the Cu0.3Zn9.7 electrocatalyst and Fig. S1 (ESI†) which shows the successful synthesis of pure
revealed a FE of up to 90.69% for CO at 1.2 VRHE.47 Similarly, HKUST-1.
Cheng et al. proposed that the electrochemical reduction of
CO2 on the AgCu alloy facilitates C–C coupling kinetics, which Synthesis of Ag@CuBTC
retains a faradaic efficiency of 94 4% towards multi-carbon The synthesized Cu-BTC MOF was used to synthesize Ag@Cu-
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products.48 A. Harsh et al. found that the Ag50Cu50/p-Si catalyst BTC. For this purpose, 600 mg of the thermally evacuated
converts CO2 to CO and CH4 with optimal faradaic efficiencies HKUST-1 MOF was dispersed in ethylene glycol and sonicated
of 26% for CO and 18.2% at 0.72 VRHE for CH4.49 Tao et al. for an hour. 250 mg of polyvinylpyrrolidone (PVP) and 400 mg
reported that the Cu–Ag biphasic catalyst achieved a high of AgNO3 were then added to this suspension and subsequently
FECO of 80.25% with a partial CO current density ( jCO) of refluxed for 2 h at 160 1C. After cooling, the product was
4.88 mA cm2 at 0.9 VRHE.50 These reports further reveal filtered, washed with ethanol and water mixture, and dried in
that catalytic performance and properties can be tuned via a vacuum oven.
alteration of surface components.51
In this work, we report an efficient eCO2RR system using Synthesis of Ag–Cu NPs/C
bimetallic silver and copper nanoparticles supported over
The weighed amount of Ag@CuBTC was placed in a tube
carbon nanoflakes (Ag–Cu NPs/C), which was synthesized
furnace which was heated at various set temperatures under a
through pyrolysis of a composite, i.e. silver incorporated in a
hydrogen atmosphere. Ag–Cu NPs/C was formed during the
Cu-BTC MOF (HKUST-1), under reducing environment (H2) in
carbonization of the composite, which was done for six hours in
the high temperature range. HKUST-1 exhibits high stability,
a reducing environment (H2) at various temperatures, including
large pore size, high surface area, tunable structure, and cost
550 1C, 600 1C, 700 1C, and 850 1C, with a ramping rate of
effectiveness which make it a feasible choice to be used as a
10 1C min1 (Scheme 1). For comparison, Ag-NPs and Cu/C were
precursor for the synthesis of nanomaterials. The as-prepared
also synthesized by following this method.
catalyst performs better than conventional Ag or Cu based
catalysts. Dispersion of silver and copper nanoparticles over
Electrochemical measurements
carbon nanoflakes (Ag–Cu NPs/C) facilitates selective and active
catalytic conversion of CO2 to CO. Electrochemical measurements were used to estimate the pre-
pared material’s capacity to reduce CO2. Using a GAMRY
E-5000, all electrochemical investigations were carried out at ambi-
Experimental ent temperature. The eCO2RR was evaluated in a gas tight H-type
cell configured with a three-electrode system. This system featured
Synthesis of the Cu-BTC MOF (HKUST-1) anodic and cathodic compartments partitioned by a proton
A solvothermal approach, based on the existing procedure,52 exchange membrane (PEM; Nafion 117). The drop-casting method
was used with minor modifications to synthesize the Cu-BTC was used to prepare working electrodes. For uniform mixing, a
MOF (HKUST-1). For this purpose, 400 mg of copper nitrate solution of 5 mg synthesized catalyst, 1 mL ethanol, and 20 mL of
trihydrate was dissolved in 12 mL of a water:ethanol mixture Nafion solution was sonicated for 3 h in a water bath. This
followed by the addition of 246 mg of benzene-1,3,5- homogenized slurry was applied uniformly onto a 1 cm2 fluorine
tricarboxylic acid. The above mixture was placed in a Teflon doped tin oxide (FTO) electrode. The coated electrodes were given
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their appropriate names after being dried for the whole night at 3d3/2 of the Ag0, respectively (Fig. 1(b)). The high-resolution
70 1C in an oven. The prepared catalyst on FTO acted as a working profile of Cu 2p reveals the presence of two characteristic peaks
electrode where the CO2 reduction occurs. The counter electrode at 932.8 eV and 953.0 eV attributed to Cu 2p3/2 and Cu 2p1/2,
used in this experiment was a graphite rod; the reference electrode respectively (Fig. 1(c)). These peaks represent the formation of
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was Ag/AgCl; and the electrolyte was 0.1 M KHCO3. Before perform- copper nanoparticles. The C 1s XPS spectra of Ag–Cu NPs/C are
ing each electrochemical experiment, the electrolyte was degassed displayed in Fig. 1(d), with the peaks at binding energies of
by purging high-purity argon for at least 30 min and then saturated 284.8 eV and 284.5 given to the C–C bond and CQC, respec-
with carbon dioxide. The Nernst equation used for converting tively. The presence of silver and copper peaks implies the
potential values from Ag/AgCl to a standard RHE is as follows: successful incorporation of bimetallic nanoparticles into car-
bon nanoflakes.
ERHE = EAg/AgCl + 0.0592(pH) + 0.1976
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Fig. 1 Comparative PXRD patterns of Ag-NPs (red), Cu/C (blue), and Ag–Cu NPs/C (black) along with their JCPDS. XPS data of Ag–Cu NPs/C (b), Ag 3d
(c) and Cu 2p (d) C1s. (e)–(g) TEM images of Ag–Cu NPs/C at different resolutions (100 nm, 50 nm, and 10 nm).
Ag–Cu NPs/C, which was synthesized by calcination under a 44.14 mA cm2. This indicates that with the increase in tempera-
reducing environment at different temperatures of 550 1C, ture, the particle size decreases and per unit active surface area
600 1C, 700 1C and 850 1C, reveals the catalytic activity in a increases. This in turn enhances CO2 adsorption and the kinetics
CO2-saturated medium. The recorded j for the electrocatalysts of the eCO2RR. Fig. 2(d) demonstrates the partial CO current
follows in this order: Ag–Cu NPs/C 550 1C (17.22 mA cm2) o density ( jCO) for all synthesized electrocatalysts, notably Ag–Cu
Ag–Cu NPs/C 600 1C (20.1 mA cm2) o Ag–Cu NPs/C 700 1C NPs/C 850 1C exhibits superior activity in the eCO2RR over all the
(25.02 mA cm2) o Ag–Cu NPs/C 850 1C (44.14 mA cm2) remaining synthesized electrocatalysts.
(as illustrated in Fig. 2(c)). It appears that catalytic activity is found The electrochemical impedance spectroscopy (EIS) experi-
to enhance with an increase in carbonization temperature. The ment depicted in Fig. 2(e) was conducted within the frequency
maximum catalytic activity is achieved for Ag–Cu NPs/C (850 1C), limits of 0.01 Hz to 103 kHz to investigate the overall charge
with a low onset potential of 0.430 VRHE and a maximum j of transfer resistance in the circuit. The spectra obtained by
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Fig. 2 Cathodic LSV results of (a) Ag–Cu NPs/C in Ar and CO2 saturated solutions, (b) Ag-NPs, Cu/C and Ag–Cu NPs/C and (c) Ag–Cu NPs/C
synthesized at different temperatures. (d) Partial CO ( jCO) of all the synthesized electrocatalysts. (e) EIS (Nyquist plot) of Ag–C at different temperatures.
(f) Tafel plot of Ag–Cu NPs/C at different temperatures.
plotting Zreal vs. Zimag components of the circuit are called the transfer kinetics on the catalyst’s surface. The Tafel slope
Nyquist plot. The Rpo value determined by fitting is 93.3 ohm (Z vs. log j) is shown in Fig. 2(f). The catalyst material (Ag–Cu
for Ag–Cu NPs/C which is small and confirms the faster NPs/C 850 1C) shows a lower Tafel value of only 75 mV dec1.
electron transfer at the interface, resulting in enhanced The comparatively low Tafel slope obtained for Ag–Cu NPs/C
reduction performance of the eCO2RR, with a smaller charge (850 1C) compared to all the synthesized electrocatalysts is
transfer resistance (Rct). Comparing the impedance results of attributed to the synergistic effect of Ag and Cu. The presence
all the synthesized catalysts indicates that our optimum elec- of copper modifies the d-band of silver and enhances the CO2
trocatalyst, Ag–Cu NPs/C (8501), has the smallest resistance to reduction reaction’s selectivity and activity.
charge transfer having a smaller semicircular diameter, which Chronoamperometry (CA) is the continuous measurement
is attributed to the synergistic interaction of copper and silver of current over time at a fixed potential and is an essential
(as illustrated in Fig. 2(e)). component of electroanalytical techniques. To evaluate the
Tafel slope analysis was carried out to obtain a mechanistic stability of the catalyst material, long term controlled potential
understanding of the eCO2RR and to evaluate the charge electrolysis (CPE) of the CO2 reduction reaction was performed
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through CA at different potentials from 0.4 VRHE to 0.8 VRHE. efficiency, thereby underscoring the robustness and reliability
In CPE studies, the working electrode is held at a constant of the catalyst under continuous operational conditions.
potential (V), and the current vs. time response is recorded. The Product analysis shows that carbon monoxide (CO) is
result of the durability test over 10 h for all potentials is shown the main gaseous product formed in the eCO2RR. Gas chroma-
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in Fig. 3(a), which indicates no remarkable change in j, con- tography (GC) was performed using helium as a carrier gas
firming that the optimum electrocatalyst Ag–Cu NPs/C 850 1C is and the gas quantification was achieved by generating calibra-
stable enough, making it suitable for long time use in the tion curves from the standard of CO. The chromatogram
reduction of CO2. Moreover, the long term stability test of the shows peaks for CO2 and CO, which were detected at distinct
optimum ratio at 0.79 VRHE for 40 h showing only a 2% loss in time intervals. The retention time (Rt) for CO2 in the column
activity is illustrated in Fig. S7 (ESI†). During the stability test, was 5.3 min, while the Rt for CO was 7.4 min. After 1 h, a short
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various parameters, such as catalytic activity, selectivity, and peak of CO was observed; the intensity of the CO peak was
structural integrity, were monitored to ascertain any potential increased after 2–10 h, while the intensity of the CO2 peak
degradation or deactivation of the catalyst. The results indi- decreased which confirms that some of the CO2 actively
cated a consistent performance with a minimal loss in catalytic participated in the reaction and converted to CO as
Fig. 3 (a) CA of Ag–Cu NPs/C 850 1C at different potentials over 10 h. (b) Gas chromatogram of Ag–Cu NPs/C 850 1C at 0.79 VRHE. (c) FECO% at various
applied potentials from 0.4 VRHE to 0.9 VRHE. (d) Linear Cdl plot of Ag–Cu NPs/C at different temperatures. (e) Comparative FECO% of Cu NPs/C, Ag
NPs and Ag–Cu NPs/C. (f) TOF of Ag–Cu NPs/C at different temperatures.
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Table 1 Comparison of previously reported Ag–Cu bimetallic catalysts with our work for the eCO2RR
Catalyst Electrolyte (KHCO3) M Electrolytic cell setup Applied potential (V vs. RHE) FECO% Ref.
Ag–Cu NPs/C 0.1 H-Cell 0.79 90 This work
1.10
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illustrated in Fig. 3(b). The change in FECO% by using all the performance of Ag and Cu active sites. The optimum electro-
synthesized Ag–Cu NPs/C electrocatalysts at various potentials catalyst Ag–Cu NPs/C 850 1C gives a high TOF value of B19
(from 0.4 VRHE to 0.9 VRHE) shows that the maximum FECO% 103 h1 at 0.8 VRHE, much higher (14.6 times) than that of Ag–
is obtained at a potential of 0.79 VRHE, which indicates that Cu NPs/C 550 1C (B1.30 103 h1 at 0.8 VRHE). The higher
the selectivity of CO depends on the applied potential and is TOF value of Ag–Cu NPs/C 850 1C indicates a faster rate of the
summarized in Fig. 3(c). eCO2RR to CO (as illustrated in Fig. 3(f)). Table 1 presents the
The change in FECO% of the optimum ratio of the synthe- comparative analysis of Ag–Cu based electrocatalysts with the
sized electrocatalyst (Ag–Cu NPs/C 850 1C) was analyzed by recent literature.
performing the eCO2RR at a fixed potential of 0.79 VRHE with
the continued bubbling of CO2 for 10 h as shown in Fig. S3
(ESI†). As illustrated in Fig. 3(e), the electrocatalytic perfor- Conclusions
mance of Cu/C, Ag-NPs, and Ag–Cu NPs/C, the comparative
In summary, we presented an Ag–Cu based bimetallic nano-
FECO% graph shows that Ag–Cu NPs/C exhibits superior far-
material, Ag–Cu NPs/C, and evaluated its performance in the
adaic efficiency with a value of 90% than those of pure silver
eCO2RR to CO. Ag–Cu NPs/C was synthesized by the incorpora-
(75%) and copper (20%) metal. This indicates that the selectiv-
tion of silver nanoparticles into Cu-BTC metal organic frame-
ity of the eCO2RR to CO has been improved by combining Ag
works and subsequent carbonization at higher temperature
with MOF-derived Cu/C and can be controlled by adjusting the
under a hydrogen environment. The as-prepared catalyst has
applied potential.
shown high performance for the eCO2RR, with a FECO value
The electrochemically active surface area (ECSA) of the
of B 90% at 0.79 VRHE and a j-value of 44.15 mA cm2 at a
electrodes was measured using an electrical double-layer capa-
low onset potential of 0.430 VRHE. The stability test over 10 h
citance (Cdl) as an indicator to further explore how the electrode
also confirms the excellent performance of Ag–Cu NPs/C. The
material influences electrocatalytic performance. Cyclic voltam-
nanostructure, dispersion, and synergistic combination of sil-
metry (CV) was carried out in the non-faradaic region at various
ver and copper nanoparticles are responsible for accelerating
scan rates ranging from 5 to 50 mV s1 as presented in
the activity and selectivity for the conversion of CO2 to CO. The
Fig. S4(a)–(d) (ESI†). The straight line is obtained by plotting
results demonstrate the potential of this material for the
scanning rates against the corresponding current and the slope
development of sustainable CO2 reduction technologies.
of the straight-line yields the Cdl value. The calculated Cdl
values of 5.075 mF cm2, 5.945 mF cm2, 6.48 mF cm2, and
8.497 mF cm2 for Ag–Cu NPs/C 550 1C, Ag–Cu NPs/C 600 1C, Data availability statement
Ag–Cu NPs/C 700 1C, and Ag–Cu NPs/C 850 1C, respectively, are
Cdl The data underlying this study will be available upon request.
demonstrated in Fig. 3(d). By using the formula ECSA ¼
Cs
the ECSA was calculated, where Cs is the specific capacitance,
and its value is 0.029 mF cm2. The maximum ECSA value Conflicts of interest
obtained for Ag–Cu NPs/C 850 1C was 293 cm2 as illustrated in
There are no conflicts to declare.
Fig. S5 (ESI†). A catalyst with a larger value of the ESCA will
possess more active sites thereby improving its performance for
the eCO2RR (high j and low Z). Note added after first publication
The turnover frequency (TOF) for CO2 reduction was eval-
uated at various potentials between 0.4 V and 0.8 V (vs. RHE) This article replaces the version published on 6th August 2024,
in a CO2-saturated medium to estimate the intrinsic which contained errors in Scheme 1.
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grant of ‘‘President’s International Fellowship Initiative’’ homogeneous to heterogeneous electrocatalysis, Acc. Chem.
(PIFI) award. Res., 2020, 53(1), 255–264.
15 J. Wang, X. Huang, S. Xi, J. M. Lee, C. Wang, Y. Du and
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The size and morphology of Ag-Cu NPs/C electrocatalysts critically affect their performance in CO2 reduction. Smaller particle sizes increase the surface area-to-volume ratio, providing more active sites for catalysis. The specific porous structure of the carbon support enhances electron transfer and facilitates gas diffusion, contributing to higher catalytic efficiency. Morphological control, such as uniform distribution of particles and an optimal ratio of components, further improves selectivity and reaction kinetics .
The enhanced activity of Ag-Cu NPs/C for CO2 electroreduction compared to single-metal catalysts is attributed to the synergistic effect of having both Ag and Cu present. This combination improves electronic interactions and exposes more active sites, increasing adsorption capacity and catalytic activity. Dopants and structural optimizations further augment these effects, leading to superior performance .
HRTEM is used to determine the size and dispersion of the metallic nanoparticles on the carbon support, which range from 10 nm to 40 nm. EDX analysis confirms the elemental composition and the ratio of Ag to Cu, supporting formation and distribution of nanoparticles. ICP techniques further verify the composition, providing quantitative analysis of the elements present in the catalyst .
The faradaic efficiency (FECO%) for CO production is highest for the Ag-Cu NPs/C catalyst at 90%, compared to 75% for Ag-NPs and 20% for Cu/C. This indicates the Ag-Cu bimetallic system significantly enhances the selectivity and efficiency for converting CO2 to CO, highlighting the synergistic effects of combining these two metals .
The actual ratio of Ag to Cu in the optimized catalyst is 1:0.75. This specific ratio contributes to the high efficiency and selectivity of the electrocatalysts. The synergistic effect of the smaller-sized Ag-Cu nanoparticles leads to enhanced activity of the catalyst for CO2 reduction compared to individual Ag or Cu nanoparticles .
The stability of the Ag-Cu NPs/C electrocatalyst is supported by durability tests over 10 hours at various potentials, showing no significant change in current density (j). Additionally, a long-term stability test conducted at -0.79 V_RHE for 40 hours only resulted in a 2% loss in activity. This consistent performance indicates robust catalytic stability, making it suitable for long-term use in CO2 reduction .
The performance of Ag-Cu NPs/C electrocatalysts for CO2 reduction improves with increasing calcination temperature. As the temperature rises from 550 °C to 850 °C, the catalytic activity increases, achieving maximum activity at 850 °C, with a low onset potential of 0.430 V_RHE and a maximum j (current density) of 44.14 mA cm^−2. This improvement is attributed to reduced particle size and increased per-unit active surface area, facilitating enhanced CO2 adsorption and kinetics of the eCO2RR .
The main gaseous product of the eCO2RR using Ag-Cu NPs/C is carbon monoxide (CO). Gas chromatography (GC) is used for product analysis, with helium as a carrier gas. The Rt for CO2 and CO in the chromatogram are 5.3 min and 7.4 min, respectively. The intensity of the CO peak increases over time as CO2 is converted to CO, demonstrating successful catalysis .
ECSA is important because it indicates the number of active sites available for catalysis, influencing both the catalytic performance and efficiency. The larger the ECSA, the more active sites are available, thereby improving the electrocatalytic performance for CO2 reduction. For the optimized Ag-Cu NPs/C catalyst at 850 °C, the ECSA was calculated to be 293 cm^2, the highest among the tested samples .
The turnover frequency (TOF) quantifies the intrinsic activity per active site of a catalyst. For the optimized Ag-Cu NPs/C electrocatalyst at 850 °C, a high TOF of approximately 19 x 10^3 h^-1 at -0.8 V_RHE indicates superior catalytic efficiency. This high TOF, much greater than those of single-metal catalysts, suggests that the Ag-Cu combination results in more effective active sites for CO2 reduction .