8-16 Redwood Drive, Dingley Telephone: (03) 9551 8188 enquiries@[Link].

au
Victoria 3172, Australia Facsimile: (03) 9551 2120 [Link]
Private Bag 45, International Code (+61 3)
Clayton South 3169, Australia
A division of Hunt Engineering & Staff Pty. Ltd.
A.C.N. 099 659 168 A.B.N. 30 099 659 168

CONSTRUCTION PROCEDURE OUTLINE

BOLTED STEEL WATER STORAGE TANK
RPL SERIES Tank - Using Jacking System
Intent
Tank Industries has prepared this Construction procedure to outline activities, responsibilities and conduct of
our installers on site.

Scope
Construction of rectangular panel bolted steel water storage tanks onto pre-prepared foundations, using a
purpose design & built hydraulic jacking system.
All tank installation activities are done at ground level including assembly of all ladders, connections, roof
structure fitting and hanging of all liners.

Description of Tank Installation Methodology

The tank is constructed using the hydraulic jacking system to lift the previously installed assembly to a full
strake height. RP wall panels are installed at this new level in a sequential manner around the circumference of
the tank. This newly formed panel strake is attached to the upper previous assembly.
Construction begins with the assembly of the top strake, roof structure, roof sheeting and top platform/hatch.
The roof structure and sheeting are assembled with installers on the ground. Strake height is 1200mm off the
ground.
Once the pre-jacking assembly is complete, the hydraulic jacking system is attached and tank lifted to the
height for the next panel installation to proceed.
This creates a full panel clear opening under the pre-installed portion of tank.
Tank liner is rolled out and attached to the inside of the top hoop while at ground level.
Staybars for the top strake are then fitted.
Next strake wall panels are then installed after jacking.
The tank has a rectangular panel hatch positioned in the final stake for installers to exit from when assembling
the final strake.
Upon exit, the final panel is fitted to complete the last strake.
Next strake wall panels are installed and the process is repeated until assembly reaches full height.
All work is performed with installers at ground level, hence no working at height.
There is no welding or gases introduced during assembly. All items are bolted together.
As the tank is being assembled it is not deemed as a confined space.
Installers can walk freely between the inside & outside of tank.
When fully assembled and on the ground, the top access hatch and bottom lower manhole are open to create
natural air flow within the tank.
With a large air volume contained within the tank which is being continuously vented, allows installers to more
freely within and for them to work without hindrance.
The bottom lower manhole is used by installers to gain entry and exit from within the tank.
The installer simply steps through the opening without being hindered or obstructed.
Connections are then bolt assembled and Sikaflex is used to seal them against tank wall. Sikaflex does not give
off any fumes when curing.
The liner is checked and curtain correctly positioned before exiting tank.
Tank is anchored to concrete foundation.
Manhole hatch is locked up and tank is ready to be handed over.

Tools to be used

 Hydraulic Jacking System

 Electric metal cut off saw
 Grinder
 Impact rattle gun
 Basic hand tools
 Cordless drill
 Tek screw gun
 Electrical extension cables

Component Delivery

 All components to be delivered by local cartage contractor to site

 Components will be palletised for ease of handling
 Pallets will be shrink wrapped to keep item out of the weather before installation

Inductions

 Tank Installers are available for induction course at the beginning of their first day on site.

Site Safety

 All tank installers are briefed on site safety requirements and will be required to check and issue work crew
with hard hats, safety boots, gloves and goggles as required.
 All installers have completed a course in “Occupational Safety & Health Induction for Employees in the
Building and Construction Industry” (White Card Course)
 Running on site is strictly prohibited.
 Whist on site, installers will conduct themselves in a safe and orderly manner.

Personnel Protective Equipment (PPE)

Suitable safety clothing and equipment is to be worn according to the job requirement.
Protective equipment may include:
 Safety Helmets
 Safety Footwear
 Eye protection
 Hearing protection
 Safety Harness

Housekeeping, Cleanliness & Site Clean Up

 Each installer is responsible for maintaining amenities and their work area in a clean and tidy state.
 All food scraps, lunch wrappers, cigarette butts, etc. should be placed in appropriate disposal bins
 During and at completion of tank installation all pallets, shrink wrap, strapping, paper, etc. will be removed
from tank area and placed in disposal bins.
Installer Responsibilities

 It is the responsibility of all persons in the installation crew to familiarize themselves and observe all specific
safety rules on site.
 Installers are responsible for the erection of the tank
 Installers shall represent themselves in a professional manner and work in a safe and orderly manner on
site.
 Installers report to the Tank Industries Project Manager

Tank Foundations

 Tank Industries representative will inspect the tank foundation(s) if required, prior to installation
commencement.
 Variations in level over the foundation, non-smooth transitions, etc, impact on the quality and performance
of the tank.
 If foundation is unacceptable, installation will not commence until they have been rectified.

Site Responsibilities

Tank Industries expects the following items to be provided on site:

 Site amenities provided for installers.
 Provide on-site electrical power (240 volt) within a reasonable distance from working area (preferably closer
to the work area)
 Provide a clear and accessible work area.
 Provide a foundation (supplied by others) that is true, accurate and level, without dips or ridges in the
concrete that can cause future problems.
Work Outline
 Check foundation is level and without dip rough edges and smooth transitions
 Set and mark tank centre line and outer diameter.
 Assemble base hoops to create circle around tank perimeter
 Beginning with suction panel, location its position in accordance with client requirements.
 Continue erecting walls panels for initial strake.
 Locate ladder and manhole position and orientate roof structure to suit.
 Install roof main beam and purlins as per Tank Industries standard procedure and drawings.
 Install manhole and infill box in required positions.
 Roof sheets and flashing to be “tek screwed” to purlins
 Cut out upper tank penetration such as overflow in required positions.
 Roll out and attach liner eyelet top hoop ring
 Set up and attach hydraulic jacks to tank shell.
 Lift tank shell to the required height.
 Attach next row of panels to the lower rim of the previous strake.
 Once strake is complete, lower tank shell to ground level.
 Erect ladders and level indicator to the tank at each stage of tank lift.
 Detach, lower and reattach hydraulic jacks to tank shell (now with one extra strake)
 Repeat process by lifting tank shell and attaching next strake. Continue method until tank shell is complete.
 Lower tank shell such that it sits approximately 50 to 100mm off the ground.
 Attach base hoops to bottom wall strake panels.
 Lower tank to ground and detach hydraulic jack from tank shell.
 Cut out lower level penetrations.
 Anchor tank to concrete foundation.
 Clean up rubbish from work area.

Materials to be used
 Galvanised Steel Sheets for wall
 Hot dipped galvanised steel angled vertical – bracing cleats
 Hot dipped galvanised rolled steel angles - hoops
 Hot dipped galvanised bolts, nuts and washers
 Hot dipped galvanised Ladders and supports.
 Food grade flexible sealant
 Containment Liner with Geotextile membrane underlay
 Galvanised Main beams and Purlins
 Zincalume Roof sheeting
 Galvanised steel connections
Tools to be used
 Grinder
 Impact rattle gun
 Basic hand tools
 Cordless drill
 Tek screw gun
 Hydraulic Jacking system
 Electrical extension cables

Component Delivery
 All components to be delivered by local cartage contractor to site
 Components will be palletised for ease of handling and steel strapped to pallets
 Pallets will be shrink wrapped to keep item out of the weather before installation.

Inductions
 Tank Installers are available for induction course at the beginning of their first day on site.

Site Safety

 All tank installers will follow all site safety rules.

 Installers have completed and a carry “General Induction” cards for the Building and Construction Industry
 Installers will conduct themselves in a safe and orderly manner on site.

Personnel Protective Equipment (PPE)

Suitable safety clothing and equipment is to be worn according to the job requirement.
Protective equipment may include but not limited to:
 Safety Helmets
 Safety Footwear
 Eye protection
 Hearing protection
 Safety Harness

Housekeeping, Cleanliness & Site Clean Up

 Each installer is responsible for their work area and maintaining it in a clean and tidy state.
 All food scraps, lunch wrappers, cigarette butts, etc. should be placed in appropriate disposal bins
 During and at completion of tank installation all pallets, shrink wrap, strapping, paper, etc. will be removed
from tank area and placed in disposal bins.
Tank Foundations
 A Tank Industries representative will inspect the tank foundation(s) prior to installation commencement.
 Variations in level over the foundation, non-smooth transitions, etc , impact on the quality and performance
of the tank.
 If foundation is unacceptable, installation will not commence until they have been rectified.