1.

General GD&T Basics (15 Questions)

1. What is GD&T?
GD&T is a symbolic language used on engineering drawings to
precisely communicate geometry requirements.
2. Why is GD&T important?
It ensures clear communication of design intent and avoids
manufacturing/inspection ambiguity.
3. What is a feature control frame?
It’s a rectangular box that defines geometric tolerance for a feature
using symbols, tolerance values, and datums.
4. What are datums in GD&T?
Reference surfaces, points, or axes used to define part geometry
consistently.
5. Name the types of geometric tolerances.
Form, Orientation, Location, Runout, and Profile.
6. What are the five tolerance zones?
Straightness, Flatness, Circularity, Cylindricity, and Profile.
7. What's the difference between plus-minus and GD&T?
Plus-minus defines size variation; GD&T defines shape, form,
orientation, and location.
8. What does MMC stand for?
Maximum Material Condition – the condition with the most
material present (e.g., smallest hole or largest shaft).
9. What is LMC?
Least Material Condition – opposite of MMC, where the feature
has the least material.
10. What is RFS?
Regardless of Feature Size – tolerance applies regardless of size
variation.
11. What is the virtual condition?
The worst-case boundary created by a combination of size and
geometric tolerance.
 12. What is a basic dimension?
A theoretically exact dimension without tolerance, often used with
GD&T.
13. What does the symbol Ø mean in GD&T?
Diameter – used to show cylindrical tolerance zones.
14. What is a tolerance zone?
The permissible range within which a feature’s geometry must lie.
15. How many datums can be referenced in a single control
frame?
Up to three – primary, secondary, and tertiary.

�2. Form Tolerances (10 Questions)

16. What is straightness?

Controls the straightness of a line on a surface or axis.
17. Can straightness be applied to an axis?
Yes, to control axis straightness in cylindrical features.
18. What is flatness?
Controls the flatness of a surface without relation to a datum.
19. What is circularity (roundness)?
Ensures all points on a circular cross-section are equidistant from a
center.
20. What is cylindricity?
Combines circularity and straightness along the axis of a cylinder.
21. Which tolerance is more restrictive: flatness or
straightness?
Flatness, because it considers the entire surface.
22. Can straightness be used without a datum?
Yes, it can be used independently of datums.
23. Can you measure circularity with a height gauge?
No, it requires a roundness tester or CMM.
24. When would you use cylindricity?
When both roundness and straightness of a cylinder are critical.
 25. Can cylindricity be applied to a cone?
No, it applies only to cylindrical features.

�3. Orientation Tolerances (10 Questions)

26. What is perpendicularity?

Controls the 90° angle between features.
27. Can perpendicularity be applied to an axis?
Yes, to control the angle of a hole or shaft axis.
28. What is angularity?
Controls any angle other than 90° between features.
29. What is parallelism?
Controls parallel relationship between two features.
30. Is orientation tolerance applied with a datum?
Yes, it always requires a reference datum.
31. What‟s the difference between flatness and parallelism?
Flatness is self-referencing; parallelism requires a datum.
32. Can orientation controls limit the size of a part?
No, size limits are defined by size dimensions.
33. Which is stricter: angularity or perpendicularity?
Perpendicularity, because it’s a specific case of angularity.
34. Can angularity tolerance be zero?
No, there must be a permissible range.
35. How is perpendicularity verified?
Using CMM, height gauge, or surface plate with an indicator.

�4. Location Tolerances (15 Questions)

36. What is position tolerance?

Controls the exact location of features using datums.
37. What‟s the difference between position and
concentricity?
Position locates features; concentricity controls center alignment.
38. What is true position?
The theoretically exact location of a feature.
39. What is the formula for positional tolerance?
(X−X0)2+(Y−Y0)2≤tolerance\sqrt{(X - X_0)^2 + (Y - Y_0)^2}
\leq \text{tolerance}(X−X0)2+(Y−Y0)2≤tolerance
40. Can position tolerance control symmetry?
Yes, for locating symmetric features like slots.
41. What is concentricity?
Controls the center axis of one feature relative to another.
42. What is symmetry tolerance?
Ensures center planes or axes are symmetric about a datum.
43. Why is concentricity rarely used?
It’s hard to measure and often replaced by position or runout.
44. What is the difference between position and symmetry?
Position controls center location; symmetry controls mirrored
geometry.
45. When do we use position tolerance at MMC?
To allow for bonus tolerance during inspection.
46. What is bonus tolerance?
Extra tolerance when a feature departs from MMC.
47. What‟s a composite tolerance?
A control of pattern location and orientation with multiple
tolerance zones.
48. What is a projected tolerance zone?
A tolerance applied beyond the surface to account for fastener
engagement.
49. What symbol represents position tolerance?
A crosshair: ⊕
50. How is symmetry verified?
Using CMM or specialized fixtures.
�5. Runout Tolerances (10 Questions)

51. What is circular runout?

Controls circular elements' deviation during rotation.
52. What is total runout?
Controls variation of entire surface during rotation.
53. When is runout used?
For rotating parts like shafts and gears.
54. What‟s the difference between total and circular runout?
Circular runout controls single cross-sections; total covers full
length.
55. Can runout be applied to planar surfaces?
No, only to rotating cylindrical surfaces.
56. How is runout measured?
Using dial indicators during part rotation.
57. What datum is used for runout control?
Typically the axis of rotation.
58. Can runout be used without a datum?
No, a datum axis is required.
59. Is runout a form or location tolerance?
It’s a composite of form, orientation, and location.
60. What‟s the runout symbol?
Two half-arrows forming a circle: ⌖

�6. Profile Tolerances (10 Questions)

61. What is profile of a line?

Controls variation along a specific cross-section.
62. What is profile of a surface?
Controls entire 3D contour of a surface.
63. Can profile be used without a datum?
Yes, for controlling form only.
64. What‟s the symbol for profile?
A semicircle on a line: ⌒
 65. Can profile control size?
No, size is controlled separately unless specified.
66. What is unilateral profile tolerance?
Tolerance applies in one direction from the nominal.
67. What is bilateral profile tolerance?
Tolerance applies equally in both directions.
68. When to use profile tolerance?
For complex surfaces or freeform parts like castings.
69. What‟s the advantage of profile control?
Controls form, size, orientation, and location in one tolerance.
70. Can profile replace flatness?
Yes, with or without datums.

�7. Datums and Feature Control Frames (10 Questions)

71. What is a datum feature?

A part feature used to establish a datum.
72. What is the primary datum?
First feature used to constrain part in 3D space.
73. What is a datum target?
Specific point/line/area used to define a datum when surfaces are
irregular.
74. What is a datum reference frame?
A 3D coordinate system built from primary, secondary, and
tertiary datums.
75. How many points define a datum?
Three non-collinear points.
76. What does A|B|C mean in a control frame?
Primary = A, Secondary = B, Tertiary = C datums.
77. Can a hole be a datum?
Yes, its axis can define a datum.
78. What if a feature has multiple control frames?
Each applies different geometric control.
 79. What is implied datum?
Assumed reference, often from symmetry or standard convention.
80. How is datum shift handled?
Through MMC and datum modifiers.

�8. Advanced & Conceptual (20 Questions)

81. What is a restraint in GD&T?

Fixing or limiting movement during inspection or assembly.
82. What is free state condition?
Part condition without external forces, e.g., plastic clips.
83. What is datum precedence?
The order of datums in a control frame defines inspection
sequence.
84. What is statistical tolerancing?
Assigning tolerances based on statistical process control (SPC).
85. Difference between unilateral and bilateral tolerances?
Unilateral = one side; Bilateral = both sides of nominal.
86. Can GD&T be used on sheet metal?
Yes, especially for controlling flatness and hole positions.
87. What is worst-case boundary?
A condition that includes MMC + geometric tolerance.
88. What is a phantom datum?
A temporary datum used for theoretical reference.
89. What is a composite feature?
A set of features treated as one unit for GD&T purposes.
90. How does GD&T support manufacturing?
Provides clear tolerances, reducing waste and rework.
91. What is tolerance stack-up?
Accumulated variation from multiple features.
92. What does “envelope principle” mean?
Part must fit within a perfect boundary defined by limits.
 93. What is the importance of a datum simulator?
Mimics the datum during inspection (e.g., surface plate).
94. What is functional gaging?
Uses physical gauges to verify GD&T compliance.
95. Can profile be used to control hole position?
Yes, especially in complex geometries.
96. What is refinement of tolerance?
Adding tighter control over an existing tolerance.
97. What does “datum shift” refer to?
Variation allowed in datum position due to MMC.
98. Can GD&T be used in 3D CAD modeling?
Yes, through MBD (Model-Based Definition).
99. What is ISO equivalent of ASME Y14.5?
ISO 1101.
100. How does GD&T help in quality control?
Enables precise inspection and reduces ambiguity.

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�1. AutoCAD Basics (15 Questions)

1. What is AutoCAD?
AutoCAD is a 2D and 3D CAD software developed by Autodesk
for drafting, modeling, and design.
2. What is the default file extension of AutoCAD files?
.dwg
3. What is the difference between model space and paper space?
Model space is for designing; paper space is for layout and
plotting.
4. What is the use of the command „UNITS‟?
It sets the drawing units such as millimeters, inches, etc.
5. How do you start a new drawing in AutoCAD?
Use the command NEW or click on ―New Drawing.‖
6. What command is used to draw a circle?
CIRCLE
7. What is the function of the „ESC‟ key in AutoCAD?
Cancels the current command or selection.
8. How do you draw a line in AutoCAD?
Use the LINE command.
9. What is the difference between „SAVE‟ and „SAVEAS‟?
SAVE stores changes in the current file; SAVEAS saves the file
under a new name.
10. What is a polyline?
A connected sequence of segments treated as a single object.
11. How can you make a copy of a line in AutoCAD?
Use the COPY command.
12. What does the ZOOM command do?
Enlarges or reduces the view of the drawing.
13. What is the use of the PAN command?
Moves the view without changing the zoom.
14. What is the function of UNDO?
Reverts the last action.
15. How do you switch between open drawings in AutoCAD?
Use Ctrl + Tab or click on tabs at the top.
�2. Drawing & Editing Tools (15 Questions)

16. How do you erase an object?

Use the ERASE command or E.
17. What does the TRIM command do?
Trims or cuts objects to meet the edges of other objects.
18. What is the EXTEND command used for?
Extends an object to meet the edge of another.
19. What is the difference between MIRROR and ROTATE?
MIRROR flips the object; ROTATE turns it around a base point.
20. How do you join lines into a polyline?
Use PEDIT with the join option.
21. What is the use of the OFFSET command?
Creates a parallel copy of an object at a specified distance.
22. What does ARRAY do?
Creates copies of objects in a pattern (rectangular or polar).
23. What is the use of SCALE?
Changes the size of an object.
24. How do you measure distance between two points?
Use the DIST command.
25. What does the FILLET command do?
Rounds corners between two objects.
26. What is CHAMFER used for?
Creates a beveled edge between two lines.
27. How do you create a rectangle?
Use the RECTANGLE or REC command.
28. How do you draw an arc?
Use the ARC command.
29. What is the MOVE command used for?
Moves objects to a different location.
30. How do you delete duplicates or overlapping lines?
Use OVERKILL command.
�3. Layers and Properties (10 Questions)

31. What is a layer in AutoCAD?

A layer is like a transparent sheet to organize objects.
32. How do you create a new layer?
Use LAYER command or Layer Properties Manager.
33. Why are layers important?
They organize drawings and control visibility and properties.
34. How do you change the color of a layer?
Use the Layer Properties Manager.
35. How do you lock a layer?
From Layer Manager, check the lock icon next to the layer.
36. How do you freeze a layer?
Use the freeze option in the Layer Properties Manager.
37. What‟s the difference between freeze and off?
Freeze improves performance; off only hides visibility.
38. How do you assign linetypes to layers?
From the Layer Properties Manager, assign under ―Linetype.‖
39. What is layer 0?
The default layer, used in blocks.
40. Can you delete layer 0 or Defpoints?
No, they are system layers.

�4. Dimensions & Annotations (10 Questions)

41. How do you add dimensions in AutoCAD?

Use DIM or specific dimension commands like DIMLINEAR.
42. What is a dimension style?
A set of formatting properties for dimensions.
43. How do you create a dimension style?
Use the DIMSTYLE command.
 44. What is the use of TEXT and MTEXT?
Add single-line and multi-line text annotations.
45. How do you edit text?
Use DDEDIT or double-click the text.
46. How can you rotate text?
Use ROTATE or define rotation during creation.
47. What is a leader in AutoCAD?
An annotation line pointing to a detail.
48. What is the difference between annotative and standard
text?
Annotative text scales automatically with viewports.
49. What is the purpose of tolerances in dimensions?
To indicate acceptable limits of variation.
50. How do you insert symbols in text (like Ø)?
Use %%c or Unicode shortcuts (e.g., Alt+0216 for Ø).

�5. Blocks & Attributes (10 Questions)

51. What is a block?

A group of objects saved as a single reusable object.
52. How do you create a block?
Use the BLOCK or B command.
53. What is the difference between WBLOCK and BLOCK?
WBLOCK writes a block to a new file.
54. What is an attribute in a block?
Textual information that can be edited per block instance.
55. How do you define an attribute?
Use the ATTDEF command.
56. How do you insert a block?
Use the INSERT or I command.
57. How do you edit a block?
Use the BEDIT or REFEDIT command.
 58. What is dynamic block?
A block with adjustable properties (like stretch, rotate, visibility).
59. How do you explode a block?
Use the EXPLODE command.
60. Can you use blocks across multiple drawings?
Yes, via WBLOCK, INSERT, or Tool Palettes.

�6. 3D Modeling in AutoCAD (10 Questions)

61. Is AutoCAD capable of 3D modeling?

Yes, AutoCAD supports 3D solid, surface, and mesh modeling.
62. How do you switch to 3D workspace?
Choose ―3D Modeling‖ workspace from the Workspace menu.
63. What command is used to create 3D solids from 2D
profiles?
EXTRUDE
64. What is the REVOLVE command?
Creates a 3D solid by revolving a 2D shape around an axis.
65. How do you create a sphere in AutoCAD?
Use the SPHERE command.
66. What is PRESSPULL used for?
Adds or subtracts volume from a solid.
67. What is UNION in 3D?
Combines two or more solids into one.
68. How do you subtract one solid from another?
Use the SUBTRACT command.
69. How can you switch between different views in 3D?
Use VIEWCUBE or VPOINT commands.
70. How do you render a 3D model?
Use the RENDER command or set visual styles.
�7. Printing & Plotting (10 Questions)

71. What command is used to print a drawing?

PLOT
72. What is a viewport in AutoCAD?
A window in a layout that shows a view of model space.
73. How do you set scale in a viewport?
Use the Properties palette or right-click on the viewport.
74. How do you set up a title block?
Insert as a block or Xref in paper space.
75. How do you create a plot style table?
Through the Plot dialog → ―Add Plot Style Table.‖
76. What is CTB and STB?
CTB: Color-based plotting; STB: Style-based plotting.
77. What is paper size setup in AutoCAD?
Defined in Page Setup Manager or PLOT dialog.
78. How do you preview a plot?
Click on ―Preview‖ in the Plot dialog box.
79. What file formats can AutoCAD export to?
PDF, DWF, DWG, DXF, STL, etc.
80. How do you print multiple layouts at once?
Use the PUBLISH command.

�8. Shortcuts and Productivity (10 Questions)

81. Shortcut for line?

L
82. Shortcut for circle?
C
83. Shortcut for polyline?
PL
84. Shortcut for move?
M
 85. Shortcut for trim?
TR
86. Shortcut for copy?
CO or CP
87. Shortcut for rectangle?
REC
88. Shortcut for zoom?
Z
89. Shortcut for offset?
O
90. Shortcut for explode?
X

�9. Advanced Features and Customization (10 Questions)

91. What is Xref in AutoCAD?

External Reference – links another drawing to the current one.
92. How do you manage Xrefs?
Use the XREF command.
93. Can AutoCAD be customized?
Yes, using CUI (Customize User Interface) and LISP.
94. What is a script file in AutoCAD?
A .scr file that automates a sequence of commands.
95. What is AutoLISP?
A programming language for automating tasks in AutoCAD.
96. What is the use of DesignCenter?
To import content like blocks, layers from other drawings.
97. What is a macro in AutoCAD?
A recorded command sequence for automation.
98. What is parametric constraint?
Automatically controls geometry using dimensions and relations.
99. What is data extraction in AutoCAD?
Extracts information (like quantity, size) from objects.
 100. What is sheet set manager?
A tool to organize and manage multi-sheet drawings.

�1. Basics of SolidWorks (15 Questions)

1. What is SolidWorks?
SolidWorks is a 3D CAD software used for solid modeling,
simulation, and product design, developed by Dassault Systèmes.
2. What is the default file extension for SolidWorks parts?
.SLDPRT
3. What is the extension for SolidWorks assemblies?
.SLDASM
4. What is the file extension for a drawing file?
.SLDDRW
5. What are the three main environments in SolidWorks?
Part, Assembly, and Drawing.
6. What is the FeatureManager Design Tree?
A panel that lists all features, sketches, and references of a model.
7. What is the use of „Rebuild‟ in SolidWorks?
It updates the model to reflect design changes.
8. What does the „Ctrl + Q‟ shortcut do?
Force rebuilds the entire model including dependency checks.
9. How do you change document units in SolidWorks?
Go to Options → Document Properties → Units.
10. Can you open an older version of a SolidWorks file in a
newer version?
Yes, always.
11. Can you open a newer version file in an older version?
No, not directly.
12. What is Instant3D?
A tool that allows real-time drag manipulation of features.
13. What is the purpose of „Rollback‟ in the Feature Tree?
Temporarily suppresses later features for debugging/design.
 14. What does „Fully Defined‟ mean in a sketch?
All dimensions and relations are specified; no ambiguity.
15. What does „Under Defined‟ or „Over Defined‟ mean?
Under Defined = missing dimensions; Over Defined = conflicting
constraints.

�2. Sketching and 2D Features (10 Questions)

16. What are the types of entities you can draw in a sketch?
Lines, arcs, circles, rectangles, splines, ellipses, polygons.
17. What is a sketch relation?
A geometric constraint (e.g., horizontal, perpendicular, tangent).
18. What does the „Convert Entities‟ command do?
Projects existing edges or curves into the current sketch.
19. What is the use of „Offset Entities‟?
Creates parallel curves at a specified distance.
20. Can you extrude an open sketch?
Yes, only as a surface—not as a solid.
21. What is a construction geometry?
Geometry used for reference, not for modeling.
22. What is the difference between centerline and line?
Centerlines are for symmetry/reference; lines are used in features.
23. What is a derived sketch?
A linked copy of another sketch.
24. What is contour selection?
Allows selecting multiple closed regions within one sketch for
extrusion/cut.
25. What color are fully defined sketches?
Black.

�3. Features & 3D Modeling (15 Questions)

26. What are base features?
The first feature used to create the model, usually extrude or
revolve.
27. What is the difference between Boss-Extrude and Cut-
Extrude?
Boss = Add material; Cut = Remove material.
28. What is the Fillet feature used for?
Rounds internal or external edges.
29. What is the Chamfer feature?
Bevels an edge by a defined angle and distance.
30. What is Shell in SolidWorks?
Removes inner material to create a hollow feature with defined
wall thickness.
31. What is the purpose of the „Draft‟ feature?
Applies taper to faces, useful in molded parts.
32. What is a Hole Wizard?
Tool to create standard holes like counterbores, taps, and clearance
holes.
33. What is a Revolved Boss/Base?
Creates features by revolving a sketch around an axis.
34. What is a Sweep?
Extrudes a profile along a path.
35. What is a Loft?
Blends multiple profiles into a smooth shape.
36. What is Rib feature used for?
To create thin supports or reinforcements.
37. Can you edit a feature after creating it?
Yes, right-click the feature and select ―Edit Feature‖ or ―Edit
Sketch‖.
38. What is the difference between Merge Result and No
Merge?
Merge Result combines bodies; No Merge keeps them separate.
39. What is a multi-body part?
A part file containing more than one solid body.
 40. Can you create multiple parts in a single file?
Yes, using multi-body design or save bodies.

�4. Assemblies (15 Questions)

41. What is an assembly in SolidWorks?

A file (.SLDASM) that brings multiple part files together.
42. What are mates in assemblies?
Constraints that define how parts fit together (e.g., coincident,
concentric).
43. What is a sub-assembly?
An assembly used as a component in a larger assembly.
44. What is the default first component in assembly?
It is fixed in place and not movable by default.
45. What is the „Mate Reference‟?
Automatically adds predefined mates during assembly.
46. How do you check for interference?
Use ―Evaluate‖ tab → ―Interference Detection‖.
47. What is a flexible sub-assembly?
A sub-assembly that allows motion in the parent assembly.
48. What is exploded view?
Separates components for clarity in drawings or presentations.
49. What is Assembly Feature?
A cut, hole, or fillet applied at the assembly level.
50. What is Smart Component?
Parts that auto-insert associated hardware (e.g., bolts with
washers).
51. What is a collision detection tool?
Simulates contact/motion to identify interferences.
52. Can you simulate motion in SolidWorks assembly?
Yes, using Mate Controllers or Motion Study.
53. What‟s the difference between „Float‟ and „Fix‟?
Float allows movement; Fix locks the component’s position.
 54. What is the Pack and Go command?
Collects all related files (parts/drawings) into one folder or zip.
55. How can you suppress a component?
Right-click → Suppress (removes from graphics and rebuild).

�5. Drawings (10 Questions)

56. How do you create a drawing from a part or assembly?

File → Make Drawing from Part/Assembly.
57. What is a projected view?
Automatically generated orthographic view from a base view.
58. What is a section view?
A cut-through view of the model to show internal features.
59. What is the difference between detail and auxiliary view?
Detail = zoomed-in area; Auxiliary = shows inclined face true
shape.
60. What is a BOM (Bill of Materials)?
A tabular list of parts in an assembly drawing.
61. How do you add dimensions to drawings?
Use Smart Dimension or import from the model.
62. What is a break view?
Removes a section of the view to shorten long parts.
63. What is the use of Revision Table?
Tracks design changes and revisions.
64. Can you apply GD&T symbols in drawings?
Yes, using the annotation tab and symbols like position, flatness,
etc.
65. What is Design Table in SolidWorks?
A table that drives multiple configurations using Excel.

�6. Simulation & Analysis (10 Questions)

 66. What is SolidWorks Simulation?
An FEA tool for analyzing stress, deformation, etc., under loads.
67. What analysis can you perform with SolidWorks
Simulation?
Static, thermal, frequency, buckling, fatigue, drop test, etc.
68. What is a fixture in Simulation?
A constraint that restricts motion (like a clamp or fixed face).
69. What is a mesh in Simulation?
The division of geometry into small elements for analysis.
70. What is Factor of Safety?
Ratio of material strength to applied load.
71. What does a red area in simulation results mean?
Typically high stress or deformation.
72. Can you simulate assemblies?
Yes, with contact sets and appropriate fixtures.
73. What is a contact set?
Defines interaction between touching parts in Simulation.
74. Can you perform motion analysis?
Yes, with Motion Study (Basic, Animation, or Motion Analysis).
75. What‟s the difference between Static and Dynamic
analysis?
Static = no time variation; Dynamic = considers inertia and time.

�7. Advanced Modeling & Configurations (10 Questions)

76. What is Configuration in SolidWorks?

Variants of the same part or assembly with different
dimensions/features.
77. How do you create a Configuration?
Use the ConfigurationManager tab → Add Configuration.
78. What is a design table?
An Excel-based table that controls multiple configurations.
 79. What is a derived configuration?
A sub-configuration based on a parent configuration.
80. Can configurations control material and color?
Yes.
81. What is Top-Down Assembly Modeling?
Creating parts within an assembly using references.
82. What is Bottom-Up Modeling?
Assembling already created parts into an assembly.
83. What is the difference between swept boss and lofted
boss?
Sweep = profile along path; Loft = blend between profiles.
84. Can you use equations in SolidWorks?
Yes, to define parametric relations between dimensions.
85. What is the use of global variables?
Used to control multiple dimensions centrally.

�8. Shortcuts & Productivity (10 Questions)

86. Shortcut for Line command?

L
87. Shortcut for Smart Dimension?
S to bring up shortcut bar or click directly.
88. Shortcut to hide/show sketches?
Shift + S or right-click on the sketch → Hide/Show.
89. Shortcut for Normal To view?
Ctrl + 8
90. How do you isolate a part?
Right-click the part → Isolate.
91. How do you measure in SolidWorks?
Use the Evaluate tab → Measure.
92. How to quickly rotate the model?
Middle mouse button drag.
 93. How to create a section view in part mode?
Use Section View in the View tab.
94. What is the PropertyManager?
Dynamic panel that changes based on selected command.
95. How do you hide/show planes, axes, or origins?
Toggle from FeatureManager or using Hide/Show Items menu.

�9. File Management & Export (5 Questions)

96. How do you export a SolidWorks part to STEP/IGES?

File → Save As → Change file type to STEP/IGES.
97. Can SolidWorks import AutoCAD files?
Yes, DWG/DXF files can be imported and converted to sketches.
98. What is eDrawings?
A lightweight viewer for sharing SolidWorks files.
99. Can you batch export drawings to PDF?
Yes, using Task Scheduler.
100. What is the purpose of SOLIDWORKS PDM?
Product Data Management – version control and file management.

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by topic to help you prepare for CAD, product design, or mechanical
engineering interviews:
�1. CATIA Basics (15 Questions)

1. What is CATIA V5?

CATIA V5 is a multi-platform CAD/CAM/CAE software
developed by Dassault Systèmes for 3D modeling, simulation, and
manufacturing.
2. What does CATIA stand for?
Computer-Aided Three-Dimensional Interactive Application.
3. What is the file extension of a CATIA part file?
.CATPart
4. What is the extension for a CATIA assembly file?
.CATProduct
5. What is the drawing file extension in CATIA?
.CATDrawing
6. What are the main workbenches in CATIA V5?
Part Design, Assembly Design, Drafting, Sketcher, Wireframe &
Surface Design, GSD, etc.
7. What is the purpose of the Part Design workbench?
To create solid 3D models from sketches.
8. What is the purpose of the Assembly Design workbench?
To assemble multiple parts and define relationships.
9. What is a sketch in CATIA?
A 2D profile used to create 3D geometry through operations like
Pad or Pocket.
10. How do you enter the Sketcher workbench?
Double-click a plane or use the Sketch command.
11. What is a constraint in CATIA?
A rule that defines relationships or sizes in sketches.
12. What is a geometric constraint?
Constraints that define the shape (e.g., parallel, tangent,
perpendicular).
13. What is a dimensional constraint?
Numerical values that define lengths, angles, and distances.
 14. What is the default unit system in CATIA?
mm (millimeter), but can be changed in tools → options.
15. What is the difference between absolute axis system and
user-defined axis system?
Absolute is the global coordinate system; user-defined can be set
by the user.

�2. Sketcher Workbench (10 Questions)

16. What is the function of the Sketcher workbench?

To create 2D profiles for 3D modeling.
17. What command creates a closed loop rectangle?
Rectangle tool.
18. How do you mirror geometry in a sketch?
Use the Mirror command with a centerline.
19. What is 'Profile' in Sketcher?
A continuous 2D chain of lines and arcs.
20. How do you check if a sketch is fully constrained?
The sketch turns green and displays ―Fully Constrained‖ in the
status bar.
21. What is a construction element?
Reference geometry (not used for solid features).
22. How do you project a 3D edge into a sketch?
Use the Project 3D Elements command.
23. Can you use spline in a sketch?
Yes, for complex curves.
24. What is the function of 'Quick Trim'?
Removes excess geometry within the sketch.
25. How do you change the plane of a sketch?
Delete and recreate on a different plane or use geometric
references.
�3. Part Design Workbench (15 Questions)

26. What is a Pad?

Extrudes a sketch into a 3D solid.
27. What is a Pocket?
Cuts material by extruding a sketch into a part.
28. What is the difference between Rib and Slot?
Rib adds material along a guide curve; Slot removes material.
29. What is a Draft feature?
Adds taper to faces for molding/manufacturing.
30. What is a Shell?
Removes material inside the part to create a hollow.
31. How do you create a Hole?
Use the Hole tool on a planar face.
32. What is the difference between Fillet and Chamfer?
Fillet = rounded edge; Chamfer = beveled edge.
33. What is a Multi-Pad?
Pads multiple sketch profiles to different lengths.
34. What is Boolean operation?
Combine, subtract, or intersect solids (Add, Remove, Intersect).
35. What is the purpose of 'Remove Lump'?
Removes disconnected solid bodies not needed in a model.
36. What is a Shaft feature?
Rotates a sketch around an axis to create a solid.
37. Can you use formulas in CATIA?
Yes, using Tools → Formula.
38. What is the purpose of Define In Work Object?
Specifies the feature to be currently edited.
39. What is the purpose of Hide/Show?
Hides or shows features or bodies in the model.
40. What is the difference between hybrid and non-hybrid
design?
Hybrid = sketches and bodies in same tree; Non-hybrid = separate
containers.
�4. Assembly Design (10 Questions)

41. What is an assembly in CATIA?

Combination of multiple part files (.CATParts).
42. What are constraints in Assembly Design?
Mates like coincident, contact, angle, offset to define positioning.
43. What is the purpose of Fix constraint?
Locks a component in space.
44. What is a Coincidence constraint?
Aligns two faces, edges, or planes.
45. What is Contact constraint?
Ensures surfaces touch without overlap.
46. How do you insert a component into an assembly?
Use Insert → Existing Component.
47. What is the use of Exploded View?
Visualizes components separated for presentations.
48. What is a Product Structure?
Hierarchy showing all components and sub-assemblies.
49. What is the difference between bottom-up and top-down
assembly?
Bottom-up = insert existing parts; Top-down = design within the
assembly.
50. Can you simulate motion in CATIA Assembly?
Basic kinematic analysis is possible with DMU Kinematics
module.

�5. Drafting (2D Drawing) Workbench (10 Questions)

51. How do you generate 2D views from 3D models?

Use Front View, Projection, Section, and Detail
View.
 52. What is the difference between First Angle and Third
Angle Projection?
Different conventions for placing views (First = Europe/India;
Third = US).
53. How do you add dimensions in CATIA drawing?
Use the Dimensioning toolbar (length, angle, radius, etc.).
54. What is a Section View?
A cut-through view that shows internal features.
55. What is a Detail View?
Enlarged view of a specific area for clarity.
56. How do you insert a title block?
Use Sheet Background and insert drawing templates.
57. What is the purpose of „Generate Bill of Materials‟?
Lists components in an assembly drawing.
58. What is a balloon in CATIA Drafting?
Numbered annotation linked to parts in BOM.
59. Can you customize dimension styles in CATIA?
Yes, through Standards and Tools → Options.
60. How do you change the drawing scale?
Set it during view creation or modify it afterward in the view
properties.

�6. Wireframe & Surface Design (10 Questions)

61. What is Wireframe modeling?

Modeling using curves, lines, and points.
62. What is a surface model?
A model made of zero-thickness surfaces (used in
styling/aerodynamics).
63. What is Sweep in surface modeling?
Extends a profile along a guide curve to form a surface.
64. What is Loft in CATIA?
Creates a surface between multiple section curves.
 65. What is Join in surface design?
Combines two or more surfaces or curves.
66. What is Healing?
Fixes discontinuities in surfaces or edges.
67. What is Trim in surface design?
Cuts one surface with another.
68. What is Fillet in surface design?
Creates smooth transitions between surfaces.
69. How do you convert a surface model to a solid?
Use Close Surface in Part Design.
70. What is Boundary in surface design?
Creates a surface using four boundary edges or curves.

�7. Sheet Metal Design (10 Questions)

71. What is Sheet Metal workbench used for?

To design components manufactured by bending sheet materials.
72. What is Wall?
Basic sheet metal feature representing thickness.
73. What is Bend?
The curved area formed between two walls.
74. What is a Stamping feature?
Used to create holes, louvers, embosses in sheet metal.
75. What is Unfold?
Flattens the 3D part to 2D for manufacturing.
76. What is Fold?
Refolds the flattened part to 3D.
77. What is K-factor in sheet metal?
It’s the ratio of neutral axis location to material thickness.
78. How do you create a flange?
Use the Wall on Edge or Flange command.
79. Can you convert a solid to sheet metal?
Yes, using Sheet Metal Parameters → Thickness.
 80. What is Relief in sheet metal?
A small cut to avoid tearing at bends.

�8. Advanced Tools & Productivity (10 Questions)

81. What is Power Input in CATIA?

Keyboard command line input for faster modeling.
82. What is the use of Catalogs in CATIA?
Stores standard parts or templates.
83. What is a User Pattern?
Custom pattern based on user-defined geometry.
84. How do you use Parameters and Formulas?
To control dimensions using algebraic relationships.
85. What is the purpose of Knowledgeware?
Automation, design rules, templates, and logic-based modeling.
86. What is the use of Macros in CATIA?
Automates repetitive tasks using VBScript or CATScript.
87. What is a Design Table?
Controls part configurations via Excel table.
88. How do you create a multi-body part in CATIA?
Use Boolean operations and multiple bodies under one part.
89. What is the use of the Sketch Analysis tool?
Checks sketch geometry for open loops, invalid constraints.
90. What is Update Diagnosis?
Tool for identifying errors when model fails to update properly.

�9. General & Conceptual (10 Questions)

91. What‟s the difference between CAD, CAM, and CAE?

CAD = Design, CAM = Manufacturing, CAE = Analysis.
92. Why is CATIA used in aerospace and automotive
industries?
 Due to its powerful surface modeling, assembly management, and
simulation capabilities.
93. What is a parent-child relationship in CATIA?
A dependency where one feature affects another.
94. What is the benefit of parametric modeling?
Allows easy updates and modifications.
95. What is meant by „contextual design‟?
Part modeling with external assembly references.
96. What does it mean to isolate a feature?
Temporarily break links or references to external features.
97. What is a hybrid body?
Combines wireframe and solid/surface elements.
98. How is CATIA different from SolidWorks?
CATIA is more advanced and used in enterprise-level design
(especially for surfaces and large assemblies).
99. Can CATIA import files from other CAD software?
Yes, it supports IGES, STEP, STL, and others.
100. What is DMU (Digital Mock-Up)?
A digital 3D prototype used for assembly simulation, clearance
check, and product review.