Product Specifications PSS 21H-1B8 B3
I/A Series® Hardware
Control Processor 60 Simplex
The Control Processor 60 Simplex (CP60S) is a The Control Processor 60 communicates with all
station that performs regulatory, logic, timing, and associated devices via a 10 Mbps Ethernet trunk
sequential control together with connected Fieldbus Fieldbus. The interface between the devices (FBMs)
Modules (FBMs). It also performs data acquisition and the 10 Mbps Ethernet trunk Fieldbus is via
(via the Fieldbus Modules) and alarm detection and Fieldbus Communications Modules (FCM10E or
notification. FCM10Ef modules) and/or DIN Fieldbus Converter
The Control Processor 60S is a single-width Modules (DCM10E or DCM10Ef) or Fieldbus Isolators
processor module that does not provide fault-tolerant (FBI10E modules).
capability. It supports two basic types of FBMs, those
Diagnostics
included in the DIN rail mounted subsystem
(FBM201, FBM202, and so forth), and Y-Module form The Control Processor 60S uses three types of
factor FBMs (FBM01, FBM02, and so forth). It also diagnostic tests to detect and/or isolate faults:
supports communication with the Hydrostatic • Power-up self-checks
Interface Unit (HIU), Mass Flowmeter, and Panel • Run-time and watchdog timer checks
Display Stations, SPECTRUM Migration, and • Off-line diagnostics.
Competitor Migration DCS Fieldbus Modules. For
details, see “Devices Supported” on page 2.
PSS 21H-1B8 B3
Page 2
Power-up self-checks are self-initiated when power is Fieldbus Modules
applied to the control processor. These checks Fieldbus Modules (FBMs) provide the necessary
perform sequential tests on the various control conversion of digital I/O, analog I/O, and Intelligent
processor functional elements. Red and green Transmitter signals, allowing the corresponding signal
indicators at the front of the control processor module values to be communicated to the control processor.
reflect the successful (or unsuccessful) completion of A wide range of FBMs is available to perform the
the various phases of the control processor startup various types of signal conversion necessary to
sequence. interface the control processor with field sensors and
The run-time and watchdog timer checks provide actuators.
continuous monitoring of control processor functions For further information on the DIN Rail Mounted
during normal system operations. The operator is FBMs, refer to Product Specification Sheet
informed of a malfunction by means of printed or PSS 21H-2W1 B3. For further information on the
displayed system messages. Y-Module form factor FBMs, refer to Product
Off-line diagnostics are temporarily loaded into the Specification Sheet PSS 21H-2B1 B3.
system for the purpose of performing comprehensive
tests and checks on various system stations and Fieldbus Flexibility
devices. Using the off-line diagnostics, a suspected The Control Processor 60S is used in two basic
fault in the control processor can be isolated and/or network configurations, which provide broad flexibility
confirmed. in I/O subsystem implementation:
Devices Supported • Direct Network Configuration (Figure 1) – In this
configuration, a direct connection is made
The following devices are supported by the Control between the control processor and the FCM(s)
Processor 60. and/or DCM10E or FBI10E modules, with the
• All DIN rail mounted subsystem FBMs (FBM201, possible option of a fiber optic extension.
FBM202, and so forth)
• Active Star Network Configuration (Figure 2) – In
• All Y-Module form factor FBMs (FBM01, FBM02,
this configuration, a multiport fiber optic converter
and so forth)
(hub) further extends the overall Fieldbus
• Foxboro Hydrostatic Interface Unit (HIU)
distance, while adding application versatility and
• Foxboro Mass Flowmeter
security.
• Foxboro Panel Display Stations
• Cluster I/O using FBP10 Migration Integrator Either configuration supports up to 120 Fieldbus
• DCS Fieldbus Modules for Honeywell® TDC Modules. (For configuration purposes, the HIUs,
2000 Systems (H2Mxx series of FBMs) Mass Flowmeters and Panel Display Stations count
• DCS Fieldbus Modules for Honeywell® TDC as FBMs.) For maximum cabling distances, refer to
3000 Systems (H3Mxx series of FBMs) the “Functional Specifications” at the end of this PSS.
• DCS Fieldbus Modules for the Bailey NET90®
and INFI90® Systems
• DCS Fieldbus Modules for the Fisher PROVOX®
Controller Series, Series 10 and Series 20
Systems
• DCS Fieldbus Modules for Westinghouse®
Process Control WDPF® Systems
• SPECTRUM Migration Integrators (FBP11,
FBP12, FBP13 and FBP14)
• SPEC 200™ Control Integrator FBMs
• SPEC 200 MICRO™ Control Integrator FBMs
• SPEC 200 CCM Control Integrator FBMs
The Foxboro Gas Chromatograph is not supported.
PSS 21H-1B8 B3
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CONTROL
PROCESSOR 60
A B 10BASE2 (10 Mbps)
ETHERNET TRUNK FIELDBUS
(REDUNDANT)
10BASE2 OPTIONAL FIBER OPTIC
TO FIBER EXTENSION OF THE
CONV. ETHERNET TRUNK FIELDBUS
FIBER
TO OTHER INVENSYS
OPTIC 10BASE2 (10 Mbps) ETHERNET
CABLING 10BASE2 EQUIPMENT
TRUNK FIELDBUS (REDUNDANT)
(SEE NOTE 5)
FIBER TO B
10BASE2
A
CONV.
F F 2 Mbps HDLC D D D D
C C MODULE FIELDBUS C C C C
M M (SHIELDED TWISTED- M M SEE NOTE 3 M M
10 10 PAIR AND/OR FIBER 10 10 10 10
E E OPTIC CABLING) E E 268.75 Kbps E E
A B A B I/A SERIES A B
HDLC
F F FIELDBUS
B B SEE
DIN RAIL MOUNTED
I I NOTE 4
FBMs (FBM201,
F F F
FBM202, ETC.), A B
B B B
UP TO 30 PER
FCM10E OR M M M
FCM10E PAIR
(SEE NOTE 1) BASEPLATE-MOUNTED EQUIP- DEVICES LISTED UNDER
F F “DEVICES SUPPORTED”
MENT (SEE PSS 21H-2X2 B4
B B ON PAGE 2, EXCEPT FOR
FOR BASEPLATE USAGE)
M M SERIES 200 DIN RAIL
MOUNTED FBMS, Y-MODULE
Y-MODULE FORM FACTOR FORM FACTOR FBMS, AND
FBMs (FBM01, FBM02, ETC.), WESTINGHOUSE WPDF
UP TO 24 PER FBI OR FBI SYSTEMS
PAIR (SEE NOTE 1)
NOTES:
1. FOR ADDITIONAL SIZING CONSTRAINT INFORMATION, REFER TO THE FUNCTIONAL SPECIFICATIONS AT THE END
OF THIS DOCUMENT.
2. USE THE WFCM10E TO CONNECT WESTINGHOUSE PROCESS CONTROL WPDF SYSTEMS TO THE 2 Mbps FIELDBUS.
3. THE FBI10E CAN BE USED IN PLACE OF THE DCM10E.
4. THE FIELDBUS ISOLATORS (FBIs) ARE NOT REQUIRED WHEN THE DCMs ARE LOCATED IN THE SAME ENCLOSURE
AS THE FBMs.
5. FCM10E, WFCM10E, DCM10E, FBI10E, HUBS PO922KS AND P0916JM ONLY. NO OTHER EQUIPMENT IS ACCEPTABLE.
Figure 1. Typical Direct Network Configuration
PSS 21H-1B8 B3
Page 4
OPTIONAL FIBER OPTIC
EXTENSIONS OF THE
CONTROL
ETHERNET TRUNK FIELDBUS
PROCESSOR 60
A B
B TO OTHER INVENSYS
10BASE2 FIBER TO
TO FIBER 10BASE2 EQUIPMENT
10BASE2 A
CONV. CONV. (SEE NOTE 5)
10BASE2 (10 MBPS) 10BASE2
ETHERNET TRUNK FIBER OPTIC MULTIPORT ETHERNET
FIELDBUS (REDUNDANT) CABLING FIBER OPTIC
CONVERTER
(HUB)
FIBER OPTIC CABLE PAIRS
[EACH DASHED LINE IS ONE A B ABAB
PAIR (TX + RX)]
(UP TO 6)
F F D D D D
C C 2 Mbps HDLC C C C C
M M MODULE FIELDBUS M M M M
10 10 (SHIELDED TWISTED- 10 10 SEE NOTE 3 10 10
E E PAIR AND/OR FIBER E E E E
f f OPTIC CABLING) f f f f
268.75 Kbps
A B A B I/A SERIES A B
HDLC
F F FIELDBUS
B B SEE
I I NOTE 4
F F F F F
B B B A B
B B
M M M M M
BASEPLATE-MOUNTED EQUIP-
MENT (SEE PSS 21H-2X2 B4 DEVICES LISTED UNDER
F F “DEVICES SUPPORTED”
FOR BASEPLATE USAGE) B B ON PAGE 2, EXCEPT FOR
M M SERIES 200 DIN RAIL
MOUNTED FBMS, Y-MODULE
DIN RAIL MOUNTED Y-MODULE FORM FACTOR FORM FACTOR FBMS, AND
FBMs (FBM201, FBMs (FBM01, FBM02, ETC.), WESTINGHOUSE WPDF
FBM202, ETC.), UP TO 24 PER FBI OR FBI SYSTEMS
UP TO 30 PER PAIR (SEE NOTE 1)
FCM10Ef OR
FCM10Ef PAIR
(SEE NOTE 1)
NOTES:
1. FOR ADDITIONAL SIZING CONSTRAINT INFORMATION, REFER TO THE FUNCTIONAL SPECIFICATIONS AT THE END
OF THIS DOCUMENT.
2. USE THE WFCM10E OR WFCM10Ef TO CONNECT WESTINGHOUSE PROCESS CONTROL WPDF SYSTEMS TO THE
2 Mbps FIELDBUS.
3. THE FBI10E WITH A FIBER TO 10BASE 2 CONVERTER CAN BE USED IN PLACE OF THE DCM10Ef.
4. THE FIELDBUS ISOLATORS (FBIs) ARE NOT REQUIRED WHEN THE DCMs ARE LOCATED IN THE SAME ENCLOSURE
AS THE FBMs.
5. FCM10E, WFCM10E, DCM10E, FBI10E, HUBS PO922KS AND P0916JM ONLY. NO OTHER EQUIPMENT IS ACCEPTABLE.
Figure 2. Typical Active Star Network Configuration
PSS 21H-1B8 B3
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FUNCTIONAL SPECIFICATIONS
Processor Type Cable Lengths – Module Fieldbus
CONTROL PROCESSOR DIN RAIL MOUNTED FBMS
Microprocessor-based AMD486 DX5 (running at Refer to PSS 21H-2W1 B3
133 MHz) with stored programs, using high-speed Y-MODULE FORM FACTOR FBMS
communication capability. 10 m (30 ft)
NODEBUS PROCESSOR
82596CA LAN Coprocessor Cable Lengths – Combined
FIELDBUS PROCESSOR CONTROL PROCESSOR 60 TO FURTHEST FBM
AMD 386 Ethernet Processor (USING COMBINED COAXIAL AND FIBER OPTIC
CABLING)
Memory 20 km (12.4 mi)
SIZE
8 MB storage Process I/O Capacity
ERROR DETECTION FIELDBUS MODULES(c)
ECC providing single-bit error detection and 120 maximum per Control Processor 60 depending
correction. on selected scan periods. (d)
30 FBMs maximum per FCM or FCM10Ef module or
Process I/O Communications (with FBMs) redundant module pair
ETHERNET TRUNK FIELDBUS 36 FBMs maximum per WFCM10E or WFCM10Ef
Type module or redundant module pair
10Base2 24 FBMs maximum per FBI10E or FBI module, or
Transmission Rate redundant module pair
10 Mbps FCM/DCM/WFCM/FBI MODULES
30 (maximum total) FCM10E, FCM10Ef, DCM10,
MODULE FIELDBUS, VIA FCM DCM10Ef, WFCM10E, or FBI10E modules, all of
Type one kind or in any combination, per Ethernet trunk
HDLC, EIA RS-485 Fieldbus
Transmission Rate
2 Mbps Maximum Blocks Configured
The maximum number of blocks that can be
MODULE FIELDBUS, VIA FBI10E OR DCM10E configured for use with the CP60 (or redundant CP60
Type pair) is 4000. (The number of blocks used depends on
HDLC, EIA RS-485 scan periods and block type selection.) The blocks in
Transmission Rate question include all types (control blocks, ECBs,
268.75 Kbps compounds, data blocks, and so forth).
Cable Lengths – Ethernet Trunk Fieldbus Power Requirements
ETHERNET TRUNK FIELDBUS(a), 10BASE2 INPUT VOLTAGE (REDUNDANT VOLTAGE)
COAXIAL CABLING ONLY 39 V dc typical
185 m (607 ft) maximum(b) CONSUMPTION
FIBER OPTIC EXTENSION (BETWEEN BNC TO 15 W, maximum
FIBER-ST CONVERTERS
2 km (1.24 mi) maximum, each extension(b) Indicators
MAXIMUM ETHERNET TRUNK SEGMENTS Red and green light-emitting diodes (LEDs) indicate
Three 10Base2, joined by two fiber optic extensions operational status.
FIBER DISTANCE FROM HUB TO FCM10Ef, Internal Diagnostics
DCM10Ef, OR FIBER CONVERTER (FOR FBI10E) Self-checking performed at power-up. Run-time
2 km (1.24 mi) maximum(b) checks and the watchdog timer function performed
during operation.
(a) The Ethernet trunk Fieldbus connects between the Control Processor 60 and the FCMs and/or DCM10E or FBI10E modules in the Direct
Network Configuration (Figure 1), and between the Control Processor 60 and the hub(s) in the Active Star configuration (Figure 2).
(b) In any specific application, individual maximum cable lengths may be affected by (limited by) the overall maximum allowable cable length
(20 km) between the Control Processor 60 and the farthest FBM.
(c) For configuration purposes, HIUs, Mass Flowmeters, Panel Display Stations, etc. are counted as FBMs.
(d) Refer to Control Processor 60 (CP60) Sizing Guidelines and Excel Workbook (B0400BK).
PSS 21H-1B8 B3
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ENVIRONMENTAL SPECIFICATIONS(a)
Operating Storage
TEMPERATURE TEMPERATURE
0 to 60° C (32 to 140° F) -40 to +70° C (-40 to +158° F)
RELATIVE HUMIDITY RELATIVE HUMIDLY
5 to 95% (noncondensing) 5 to 95% (noncondensing)
ALTITUDE ALTITUDE
-300 to +3,000 m (-1,000 to +10,000 ft) -300 to +12,000 m (-1,000 to +40,000 ft)
(a) The environmental ranges can be extended by the type of enclosure containing the module. [Refer to the applicable Product
Specification Sheet (PSS) which describes the specific enclosure that is to be used.]
PHYSICAL SPECIFICATIONS
Configuration Mounting
Single-width processor module May be placed in any of the following I/A Series
mounting structures:
Mass (Maximum) – 1x8 Mounting Structure
1.7 kg (3.75 lb) – Industrial Enclosures, Structural Foam or
Metal
– Field Enclosures, Structural Foam or Metal
PSS 21H-1B8 B3
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PSS 21H-1B8 B3
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