Alum Coagulant from Beverage Can Waste
Alum Coagulant from Beverage Can Waste
BY
MUSA, ABDULMAJEED
CHEMISTRY
NOVEMBER, 2022
i
DECLARATION
I MUSA ABDLMAJEED, 17/56EF048, hereby declare that except from the reference to other
literatures which has been duly acknowledged, this project is a result of my own research work and
has not been in part or whole, been presented for a degree or diploma in any institution.
____________________
Signature/Date
ii
CERTIFICATION
This is to certify that this research work was carried out by MUSA ABDULMAJEED with matric
number 17/56EF048 has been read and approved as meeting the partial requirement for the award of
the degree of Bachelor of Science (B. Sc Hons.) in Industrial Chemistry, Faculty of Physical
Sciences, University of Ilorin, Ilorin, Nigeria.
________________________ __________________
(PROJECT SUPERVISOR)
_________________________ __________________
(HEAD OF DEPARTMENT)
_______________________ _____________________
iii
DEDICATION
This work is dedicated to Almighty Allah the alpha and Omega of the Universe, for making the study
a completed task for me. And to my parents for their endless support.
iv
ACKNOWLEDGEMENT
My profound gratitude goes to the one without a rival, the one who owns my soul (Almighty
Allah), the source of my inspiration, my sustainer up till now and forever. To him be the praise and
worship.
My deepest appreciation goes to my supervisor Prof. F. A. Adekola for his advice, guidance,
and love, may Allah grant you excellent success in your entire endeavor in life.
My big thanks to our lab technicians; Mr. Ajala, Mrs. Zubair. May God be with you.
I want to express my unalloyed gratitude to my sources, Alhaji Musa Sulaiman and Mrs.
Halimat Musa for the support, caring, and encouragement they have done to bring me up to where I
am today. May God Almighty grant you an healthy long life with wealth to reap the fruit of your
labor. Amen
Also, to my Siblings; Aishat, Shuaibat, Abdulkabeer, and to the baby of the house; Lukman
Musa. May you all be blessed.
My utmost thanks to my Uncles and Aunties; Mr. Sulaiman Abdulfatah, Mr. Sulaiman Sheu,
Mallam Sulaiman Abdulwaasi’i, Mr. Sulaiman Abdulhameed, Mrs Sulaiman Idayat, Miss Sulaiman
Balqees, Mr. Sambo Abubakar Oluwadare who have played in one way or the other to this success
and the entire membership of the Sulaiman and Sambo family. May Allah be your guide through
your endeavor.
In addition, less I forget Mrs Lawal Fatimoh, Mrs. Magaji Monsurat, Mrs. Isiaq Aminat may
you all reap the fruits of your labor.
Furthermore, to all my friends, who I can’t mention their names, Lateefat Abdulwasi’i
colleagues; Abdulkareem Wasilat, Shittu Latifat, my clique; Kareem Malik Oyewale, Oniye
Abdullahi Funsho, Binlawal Yusuf. Also to a friend and boss; Rufai Oluwadare. ,
Finally, to my beloved partner (Miss Oluwanifemi Maryam) and those who I may not be
chanced to mention their names. Thank you all.
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TABLE OF CONTENTS PAGES
Declaration ii
Certification iii
Dedication iv
Acknoledgement v
List of tables ix
List of figures x
CHAPTER ONE 1
INTRODUCTION 1
CHAPTER TWO 4
vi
2.3.2 Community benefits 11
2.6 Aluminisilicates 13
2.7 Alum 15 - 16
CHAPTER THREE 21
3.1 Materials 21
vii
3.1.1 Reagents used 21
3.2.1 Reactions 24
CHAPTER FOUR 27
4.2 Conclusion 37 - 38
REFERENCE 38 - 41
viii
LIST OF TABLES PAGES
Table 4.2: Determination of the turbidity of the water sample before and after addition of alum 30
ix
LIST OF FIGURES PAGES
x
ABSTRACT
This study provides a chemical process for the recycling of waste aluminum cans to alum crystals.
Alum crystals have considerable applications in industry. The study was performed with a
concentrated acidic and alkaline solution. It involved an initial dissolution of aluminum can in KOH
solution, followed by neutralization with H2SO4 solution, and finally cooling to enable crystallization
into alum crystals. Emphasis was placed on the percentage yield of alum and recovery of aluminum
from waste aluminum can to useful product. The highest yield of 58.36% was obtained when 1.4M
of KOH solution and 9M of H2SO4 solution were used with 1 g of aluminum beverage cans. The
synthesized alum was found to be more effective for the use as coagulant than the commercially
available alum in the treatment of muddy water from the University of Ilorin Dam. The synthesized
alum reduces the turbidity level of the muddy from 20.00 NTU to 9.20 NTU. The use of synthesized
alum in water treatment has been found to be more efficient, economical, and eco-friendly compared
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CHAPTER ONE
1.0 INTRODUCTION
Wastes are generated from a spread of activities related to industries’ productions and other
anthropogenic sports. Wastes are of 3 types: solids, liquids, and gaseous. In beverage industries, the
most common wastes polluting our environment are waste aluminum cans. The handiest manner to
reduce/get rid of the effect of waste on the environment is to develop and put into effect a powerful
waste control technique. (Yun Ming et al., 2015). Even though a whole lot of strategies were
installed location to limit waste, those have did not meet the set trendy of the waste regulatory our
bodies. (Samuel et al., 2019) The beverage enterprise specializes in the non-stop manufacturing of
liquids for human consumption. production can be unbearably tasking due to the incessant daily
demands. The liquids both are available in bottles or cans. that is a characteristic of the initial design
of the production line. The cans and bottles can also come in the shape of plastic or glass. The boxes
can be cold-filled; warm-crammed; conventional or herbal. loads of factors are put in place in the
manufacturing of bins because of the inherent characteristics of the liquid content material. (Samuel
et al., 2019).
At some stage in history and the advancement of Civilization, discovery, development, and
application of metals has driven the way people stay and the way societies are organically fashioned.
(Ugwekar, 2012). Metals, while taken into consideration in an extensive sense may be divided into
two massive corporations, ferrous and non-ferrous. Ferrous substances are iron-based totally, and
non-ferrous materials have some factors apart from iron as the predominant constituent. The utility
of non-ferrous materials in engineering are big this encompasses; corrosion resistance, electrical
conduction software, low density, and smooth to fabricate. (William D. Callister, 2014)
1
The attention of waste discount in beverage industries has caused a number of the enhancements
tested within the sector. quite a few waste reduction strategies have been installed region to make
certain the powerful optimization of beverage packaging. This became completed via incorporating a
series of waste reduction criteria subjected to tremendous and open communication among producers
and clients. no matter the several waste reduction techniques it has been tough to overcome waste
that outcomes from the metal taste of the indoor liner of can beverages. (Samuel et al., 2019).
Nowadays maximum beverage cans are made of aluminum and they constitute throw-away
wastes. but, in maximum elements of Europe and Asia, greater than half of the beverage cans are
fabricated from metal while approximately 45 percent of the cans are made from aluminum alloy
(Samuel et al., 2019). In some cases, the steel cans have aluminum tops. In some parts of the sector,
customers save their aluminum cans for bulk purchase through scrap metallic dealers. these kinds are
returned and recycled with the aid of melting to produce new stock of cans. Aluminum,
consequently, is one of the fee-powerful materials for the manufacture of cans for the beverage-
producing industries. Efforts to reap number one aluminum brought about the conversion of bauxite
into alumina through the Bayer procedure and then aluminum is extracted from the alumina for
further processing into the desired form of the can via cold or hot drawing (Samuel et al., 2019).
typically, present-day cans are produced via a mechanical cold forming approach which begins via
punching a flat clean from a stiff bloodless-rolled sheet. The sheet used is either alloy 3104-H19 or
3004-H19 which includes 98 % Al, 1 % Mn, and 1 % Mg to enhance formability and power (Samuel
et al., 2019).
2
(c) Comparison of the efficiency of the synthesized alum to that of the commercially available
The problem of this study is ineffective waste management techniques, In beverage industries, the
most common wastes polluting our environment are waste aluminum cans. This study will enlighten
us on ways to keep the environment safe from the beverage can solid waste as well as conversion of
3
CHAPTER TWO
Aluminum is the 1/3 maximum abundant element inside the earth's crust, the delivery of
aluminum ore is not inexhaustible, the triumphing, or extraction of the steel shape an impure ionic
supply, of aluminum from aluminum ore, is very luxurious from an electricity factor of view, the
technique of obtaining natural metal aluminum from aluminum oxide in a reasonably electricity-
green manner, which made it viable for aluminum to be the less expensive metal we understand these
days, become developed in a home laboratory quickly after the chemist finished his undergraduate
degree, Aluminum is an exceedingly beneficial material, in part due to the fact beneath ordinary
alongside a motorway has an anticipated life of 100 years, From a chemist's factor of view,
The recycling of aluminum scraps is a very wonderful contribution to saving our natural
surroundings and earning money. most of the recycled aluminum is melted and recast into different
aluminum metal products or used in the manufacturing of diverse aluminum compounds like alums
in the form of dry crystals (Ugwekar, 2012). The alum has huge application in industries along with
fabric industry, wastewater remedy plant, paper, and pulp enterprise, meals industry, home water
purification; it's also medically used as an astringent and antiseptic, as a herbal deodorant by way of
inhibiting the boom of the bacteria answerable for body odor, to reduce bleeding in minor cuts and
Synthesizing potash alum from waste aluminum cans become discovered to be appropriate for
turning it into a useful chemical. The problem of environmental pollutants with the aid of strong
waste disposal is a prime difficulty. Aluminum and other metals are environmental contaminants.
4
Even the automobile now consists of greater aluminum alloys. Many food industries are at the boom
Aluminum is a gentle, long-lasting and lightweight metallic, crafted from Bauxite ore, which is
mined from the earth. Bauxite is transformed into alumina, a satisfactory white powder, that's then
smelted at over 700°C to become aluminum, that's one of the versatile merchandise universally being
utilized by customers in some of the applications. The procedure is costly and makes use of big
resources, such as strength and gas. Making cans out of aluminum for storing tender beverages and
juices is one of the typically used phenomenons as it takes 5 tonnes of Bauxite to make simply one
Among the foods and drinks merchandise, we buy are packaged in cans made from either
aluminum or metallic, and both of these materials can be without difficulty recycled after we
have finished with them to make either new cans or other allied appropriate merchandise.
Aluminum cans are very not unusual in our day-by-day existence and are often eaten up as drink
bins and later thrown as garbage in packing containers or being littered on streets and open plots.
The good factor is that those cans supply meals and earnings to many poor people who inn to
5
gather them from the containers and open areas and promote it to the middle recycling shops in
trade for money. This practice is sincerely limiting big quantities of cans going to municipal
landfill sites saving treasured space and is prompting informal recyclable material collection.
The aluminum can is the arena’s most recycled packaging box. We want to remember the fact
that all aluminum cans are 100% recyclable. It could absorb 500 years for aluminum cans to
decompose. Aluminum does now not degrade for the duration of the recycling process, which
means that it could be repeatedly recycled many times (Tse, 2020). Recycling aluminum saves
whilst the fee of series, separation, and recycling are taken into consideration. Over a long time,
even large countrywide savings are made while the reduction within the capital prices associated
with landfills, mines, and global shipping of raw aluminum is considered. (Ahmad, 2020)
Aluminum recycling is a technique whereby the scrapped aluminum can be reused after
preliminary production. Recycling aluminum beverage cans is vital as the recycling manner
consumes only 5% more power than the power wanted for the extraction of aluminum from its
natural ores (Schlesinger, 2006). except, in keeping with the worldwide Aluminum institute, it
saves up to 8kg of bauxite, 4kg of chemical products, and 14 kWh of strength via recycling 1 kg
There are numerous strategies to recycle aluminum beverage cans including the reprocessing of
discarded aluminum beverage cans for equal utility (closed-loop recycling) and re-melting the
aluminum beverage cans to be the bottom cloth for casting packages (cascade recycling)
(Filipovic et al., 2009). rather than recycling aluminum beverage cans into new beverage cans, a
chemical method may be carried out to transform scrapped aluminum into a useful chemical
“Alum”. Alum has discovered utility as mordant, astringent, clarifier, and flocculant in the
6
It's miles our environmental and social duty to separate aluminum cans from other home waste
and either deliver to recyclers or one at a time discard it at containers so that it could be without
difficulty accrued via negative entrants. Before disposal, make certain that the aluminum cans are
empty and no longer soiled and broken. The gathered cans inside the center East are then taken to
a nearby recycling facility in which they're beaten, compacted, baled, and later transported and
exported to different nations for recycling, in which they are milled and remade into new
merchandise. A critical reality is that recycling aluminum can save sufficient strength to run a
television for three hours. If we throw away two aluminum cans, we waste extra power that is
used each day by using each of the billion human beings in the developing international. We
want to preserve our environmental sources and exercise environmentally pleasant behavior
along with aluminum can segregation and recycling. Brazil recycles greater than 98% of its
aluminum can manufacturing, ranking first within the international accompanied by Japan with
83% restoration fee. Let us try to make center East recycling heaven and protect our sources from
The stimuli to recycle aluminum are thus very strong and are being bolstered through other
recent traits. The manufacturing of aluminum from natural assets like bauxite (aluminum oxide,
Al2O3) and cryolite (Na3AlF6) entails an electrolytic method that uses a huge amount of power
and an excessive price of electricity. The trouble of recycling aluminum scraps and
pollutants agencies and the population. Efforts are being made in the production of alum
(coagulates) from aluminum scraps for wastewater remedy and to lessen the pollutants charge
inside the surroundings. because of competition in aluminum with calcium for absorption, the
elevated amount of dietary aluminum may additionally contribute to the reduced skeletal
mineralization (osteopenia) located in infants with growth retardation. Aluminum can cause
neurotoxicity and is related to altered characteristics of the blood-brain barrier6. people who are
7
allergic to aluminum and revel in touch dermatitis, digestive problems, vomiting, or different
antiperspirants or antacids. research has shown that consumption of liquids with aluminum
The environmental advantages of recycling aluminum are tremendous. most effective round 5%
of the CO2 is produced all through the recycling system in comparison to generating uncooked
aluminum, and an even smaller percent when thinking about the entire cycle of mining and
transporting of the aluminum. Additionally, open-cut mining is most often used for acquiring
aluminum ore, which destroys large sections of the arena's herbal land (Ekberg & Hultman,
2021). even though plenty-used aluminum can be transformed lower back into aluminum the use
Something that is made from aluminum can be recycled repeatedly. Aluminum cans, foil, plates,
window frames, furnishings, automobile additives are melted down and used to make similar
products once more. Recycling is vital a part of the aluminum enterprise is comparatively cheap,
technical, and ecological. Aluminum organizations have invested in a committed country of the
artwork secondary steel processing plants to recycle aluminum. The recycling of aluminum calls for
the most effective 5% of the energy used to supply number one aluminum (new aluminum from ore)
and simplest generates five% of greenhouse gas emissions as compared to producing primary
aluminum.
All aluminum that is recycled can be described as either "new scrap" or "old scrap". New scrap is
that surplus fabric that arises during the manufacture and fabrication of aluminum alloys up to the
factor in which they may be bought to the very last customer. Examples include the trappings from
the edges of sheet aluminum, turnings and millings from aluminum fabrication, and surplus
8
extrusion discards. New scrap tends to return from the manufacturing enterprise and tends to be of a
recognized satisfaction and composition and may be processed with very little practice.
Vintage scrap is aluminum materials that have been used by the consumers and subsequently
discarded. This encompasses an extensive variety of gadgets consisting of used beverage cans, car
cylinder heads, window frames, or electric cabling. The aluminum can is taken into consideration to
be the maximum recycled consumer beverage program globally. The used beverage aluminum cans
are gaining a widespread price and the market scrap expenses have been increasing throughout the
years. inside the worldwide Aluminum Institute 2005, it's far recognized that almost 60% of cans
recycled that 12 months have been aluminum cans. almost 44 billion aluminum cans had been
recycled in comparison to the 17 billion metallic cans, 7.6 billion plastic bottles, and zero. three
50
44
45
40
35
30
25 17
20
7.6
5
0.3
The recycling rates due to the efforts of the global government authorities through the coming years
have been increasing significantly. The table below shows the number of used beverage cans
9
Table 1: Amount of Cans Collected Globally
All aluminum products can be recycled after use. each two out of three aluminum cans produce are
the recycling system both at nearby recycling centers, network drop-off websites, recycling boxes.
Aluminum cans from these assets are then accumulated at large scrap processing compounds. Scrap
aluminum is then transported to the scrap compounds wherein it's far checked and looked after to
determine its composition and price. If the scrap is of unknown nice, the scrap aluminum will first be
passed through big magnets to get rid of any ferrous metallic. Then they are condensed into
Relying upon the form of contamination gift, the condensed cans might be shredded, crushed, and
stripped off their interior and external lacquer through a burning system. Then the shredded portions
of aluminum cans are loaded into melting furnaces, where the recycled metallic is blended with new
The ingots are fed into rolling turbines that reduce the thickness of the metal. The steel is then coiled
and shipped to can producers who produce can bodies and lids. They in flip deliver cans to beverage
10
businesses for filling. the brand new cans are then geared up to go back to store shelves in much less
Aluminum can recycling affords many environmental, monetary, and community benefits to people,
Recycling aluminum cans save treasured natural sources, energy, money, and time for you to
advantage the earth and additionally the economic system and local communities. The aluminum can
is a sustainable product that can be recycled again and again. every aluminum may be recycled and
turned into a new can within 60 days and be offered on the shop cabinets once more. In 2003, almost
fifty-four billion aluminum cans in the united states have been recycled, and this protects power that
is equal to fifteen million barrels of crude oil important for America’s gasoline consumption for one
day.
The aluminum can is the maximum precious packaging to recycle and is the maximum recycled
purchaser product within the world nowadays. Every 12 months, the aluminum enterprise can pay
over $800 million for empty aluminum cans in the US. This cash is going to charity companies.
Money that is recovered shape recycling aluminum helps international locations and their
communities rebuild houses for the poor and aid the needy.
11
Aluminum can recycling enables many charitable organizations and organizations to earn funds to in
addition local initiatives. The cash earned enhances applications, groups and improves the best of
• This steel is broadly used for components inside the aerospace, transportation, and creation
industries.
• Non-corrosive
• Electronic casings
12
Density 2.5x103 - 2.9x103 kg/m3
Recycle Yes
2.6 ALUMINOSILICATES
Because of their biocompatibility, high surface area, ion-exchange ability, and superior thermal and
mechanical stability, aluminosilicates have long been utilized as excipients in medicinal formulations
(Lopes et al., 2014). Composite materials with increased functional qualities, such as drug-loading
capacity, swelling, and drug-release properties, sensitivity to biological stimuli, and mechanical and
13
rheological characteristics, can be made by modifying/functionalizing aluminosilicates with other
components.
Aluminosilicates are a type of minerals that contain the components alumina (Al 2O3) and silica
(SiO2). Alumina and silica are two of the most abundant chemicals in the Earth's crust, and they
produce some of the most frequent minerals on the planet as a result. Aluminosilicates are found in
mineral. The clay-like aluminosilicates have a similar texture to dry modeling clay. Water is included
in the chemical structure of clay aluminosilicates, which gives them their clay characteristics. It
doesn't make them feel watery or turn them into a liquid, but it does transform their appearance from
crystalline to thick and powdery. The other variety of aluminosilicate is more crystalline in
appearance. Hard, non-clay-like crystals arise from these minerals. Some, such as beryl and topaz,
can be polished into gemstones. Emerald is the gemstone form of beryl, and the popularity of
emeralds has made beryl one of the most well-known aluminosilicate minerals.
This is a generic term for chemical compounds generated from aluminum oxide (Al 2O3) and silicon
produced. xAl2O3ySiO2zH2O is a common chemical formula for these minerals. E number E559 is
the code for it. Wikipedia (Wikipedia, 2021). Aluminum silicate is a fibrous substance comprised of
14
aluminum oxide and silicon dioxide that has a high melting point (such materials are also called
aluminosilicate fibers). Rather than chemical compounds, these are glassy solid solutions. The
percentage weights of alumina (Al2O3) and silica (SiO2) are frequently used to define the
compositions. As the percentage of alumina increases, so does the temperature resistance. Loose
wool, blankets, felt, paper, and boards are examples of fibrous materials. (Wikipedia, 2021)
EXAMPLES
Al2Si2O5(OH)4, (Al2O3·2SiO2·2H2O), which occurs naturally as the mineral kaolinite and is also
called aluminum silicate dihydrate. It is a fine white powder and is used as a filler in paper and
Al2Si2O7, (Al2O3·2SiO2), called metakaolinite, formed from kaolin by heating at 450 °C (842 °F).
Al6Si2O13, (3Al2O3·2SiO2), the mineral mullite, is the only thermodynamically stable intermediate
phase in the Al2O3-SiO2 system at atmospheric pressure. This is also called '3:2 mullite' to
2.7 ALUM
Alum, any of a set of hydrated double salts, commonly together with aluminum sulfate, the
water of hydration, and the sulfate of some other detail. a whole series of hydrated double salts
results from the hydration of the sulfate of a singly charged cation (e.g., k +) and the sulfate of any
individual of numerous triply charged cations (e.g., Al 3+). Aluminum sulfate can as a result form
alums with sulfates of the singly charged cations of potassium, sodium, ammonium, cesium, and
other elements and compounds. further, sulfates of the triply charged cations of iron, chromium,
manganese, cobalt, and other metals may also take the area of aluminum sulfate. The maximum vital
15
alums are potassium aluminum sulfate, ammonium aluminum sulfate, and sodium aluminum sulfate.
Potassium aluminum sulfate, is also known as potassium alum or potash alum. (Encyclopaedia
Britannica, 2021)
Alums can without problems be produced with the aid of precipitation from an aqueous
answer. In producing potassium alum, for example, aluminum sulfate and potassium sulfate are
dissolved in water, after which upon evaporation, the alum crystallizes out of the answer. An extra
commonplace manufacturing method is to treat bauxite ore with sulfuric acid and then with
potassium sulfate. Ammonium alum is produced by using the evaporation of a water solution
containing ammonium sulfate and aluminum sulfate. it could additionally be received by way of
treating a combination of aluminum sulfate and sulfuric acid with ammonia. Alums arise clearly in
various minerals. Potassium alum, for instance, is located in the minerals kaolinite, alunite, and
leucite, which can be dealt with sulfuric acid to obtain crystals of the alum. (Encyclopaedia
Britannica, 2021)
normally used as a coagulant. Alum is double salt this is used inside the purification of water, the
negatively charged colloidal particles clumps collectively into flocs, impurities in the water can be
natural or inorganic which now settle at the lowest of the water. (Byjus, 2022a)
Alum has lengthy been utilized in paper sizing to enhance sturdiness and ink receptivity and
in water, the remedy to make clear water. different uses for alum consist of wastewater remedy, as a
waterproofing agent and accelerator in concrete, as a clarifier for fat and oils, and as a foaming agent
- It is soluble in water
16
2.7.2 TYPES OF ALUM
Potassium alum
Soda alum
Ammonium alum
Chromium alum
astringent and antisepsis in various food preparation processes such as pickling and fermentation and
as flocculants for water purification. As a naturally occurring mineral, potassium alum is known as
an alum-(K). Other potassium aluminum sulfate minerals are: - alunite (KAl (SO 4)2.2Al(OH)3) and
It's far double salt that is used normally in medicinal drugs and the water treatment system. It
is also commonly referred to as ‘fitkari.’ Potash alum is an essential member of alum that is one of
the maximum popular coagulants utilized in water remedies, especially in low-colored waters. It has
numerous exceedingly complicated species, which includes aluminum polymers in conditions that
affect the product type which further depends on different situations including dosage, pH, and
hydroxide supplement fee and mixing. the versatility additionally means that alum may be very
17
Density 1.725 g/cm3
18
[Link].1 PROPERTIES OF POTASH ALUM
The shape or structure of potassium alum crystals is octahedral. it is almost colorless solid and is
highly soluble in water. Obtains a crimson coloration while heated to a sure degree and forms a
porous, cold weight called ‘burnt alum’. when it's far exposed to very excessive temperatures warm
molecules of water evaporate and sulfuric acid is released leaving behind an aggregate of alumina
Potassium aluminum sulfate fuses in its very own crystallization water at 92°C. it is acidic in nature
Fireplace Retardant
The use of potassium alum for textiles, timber, and paperless flame resistance is a fireplace-retardant.
Tanning
For leather-based tanning, potassium alum is used to extract moisture from the hide and avoid
rotting. Alum isn't covered and can be washed out, in comparison to tannic acid.
This aluminum answer has the property that steels are dissolved without affecting aluminum or base
metals. For machined castings of metal parts of machinery, alum solutions may be used.
Gourmand food
Potassium alum can be an acidic aspect in baking powder to offer a second leavening step at high
temperatures (even though sodium alum is extra widely used for this motive). Bakers in England
19
Used for Dyeing
Alum turned into used to form a permanent hyperlink between natural textile fibers like wool and
dye, as mordant.
Aluminum hydroxide from alum acts as a base for maximum lake pigments
Blocking Chemicals
Due to the fact far off antiquity, potassium alum become used for purifying turbid drinks. The
ingesting water and business water systems, equine treatment, and put up-storm lake tactics stay
Water is implemented to the domestic wastewaters more or less 30 to 40 ppm of alum, however
greater usually to the commercial wastewater to clump negative debris into the flocs and waft them
as much as the liquid backside, or greater readily clear out them out of liquid before similarly
Soda alum, NaAl(SO4)2.12H2O, mainly occurs in nature as the mineral mendozite. It is very soluble
in water and is extremely difficult to purify. Soda alum is used in the acidulent of food as well as in
20
[Link] CHROMIUM ALUM
Chrome alum, Ker(SO4)2.12H2O, a dark violet crystalline double sulfate of chromium and potassium
Use in toothpaste.
Use in deodorant
It is used as acid.
Alum is one of the most widely used coagulants in the water remedy enterprise (Benschoten and
Edzwald 1990). For water and wastewater remedies, the coagulants used extra frequently are the
inorganic salts of aluminum. while introduced to water, Al ions hydrolyze rapidly and form several
metallic hydrolysis species (Jiang 2015). those cationic species adsorb onto the negatively charged
particles and neutralize the rate. in this mechanism, particles get destabilized and aggregation takes
21
CHAPTER THREE
3.1 Materials
Scissors
Sandpaper
Stirring rod
Spatula
Vacuum filtration apparatus: Buchner funnel, side-arm flask, rubber tubing, and filter paper
Bunsen burner
Ethanol
Using scissors or metal snips, a piece of aluminum approximately 5 cm x 7.5 cm was cut from the
can. Using a piece of sandpaper, scrape off any paint and/or plastic coating from both sides, as
22
completely as possible. The cleaned piece of aluminum was weighed. You need approximately 1.0 g
of aluminum (if the mass is between 0.9 and 1.2 g, that is acceptable). (David A. Katz, 2000)
A 250-mL beaker was weighed. The aluminum sample was cut into small squares of about 0.2 cm in
length (small pieces will react at a faster rate) and placed in the 250-mL beaker. The beaker and final
sample were weighed to the nearest 0.01 g and the mass was recorded. Then the mass of the
approximately 25 mL. The reaction is completed when the hydrogen evolution ceases and there are
no visible pieces of aluminum metal. The final volume of the liquid was about 25 mL
During the reaction, the initially colorless mixture turned dark gray or black. Pieces of plastic
lining, that were not completely removed were floating in the liquid and were removed. The dark
material probably comes from the decomposition of residual paint or plastic lining. A vacuum
filtration apparatus was set up. The hot solution was filtered to remove any solid residue. The filtrate
was cleared with dark residue left on the filter paper. The beaker was rinsed twice with 5-mL portions
When all of the liquid has passed through the filter paper, The vacuum was
23
broken by disconnecting the rubber tubing from the filter flask.
The clear filtrate was transferred into a clean 250-mL beaker. And the filter flask was rinsed with
Fig10
4: mL
filtering of the water and poured into the beaker. When the filtrate was not yet cool, it is then
of distilled
heated solution.
placed in a cooling bath of cold water.
Slowly and carefully, the solution was stirred, 20 mL of 9.0 M H2SO4 was added to the cooling
solution. The solution got hot from the neutralization reaction occurred. The appearance of a white
precipitate of aluminum hydroxide was noticed. The addition of the last few milliliters of the sulfuric
acid will usually dissolve the Al(OH) 3. Where necessary, warm the solution gently, while stirring, to
completely dissolve any A1(OH)3 that might have formed. The final solution contained potassium
ions (from the KOH used), aluminum ions, and sulfate ions. The mixture was then filtered and
An ice-water bath
was prepared by
filling a 600-mL
beaker two-thirds
12 ml ethanol was mixed with 12 mL water in a small beaker. The chilled solution of alum crystals
was removed from the ice bath and chilled the ethanol mixture. The alum crystals were filtered from
the chilled solution, transferring as much of the crystalline product as possible to the funnel.
Half of the chilled ethanol solution was used to rinse the remaining crystals from the beaker into
24
the funnel. The beaker was rinsed again with the second half of the solution. And a spatula was used
While the crystals are drying, a clean, dry 250-mL beaker was weighed to the nearest 0.01 g. and
the mass was recorded. Using a spatula to transfer all of the air-dried crystals from the filter paper
into the beaker. The beaker and the crystals were reweighed. And the mass was recorded. Then the
3.2.1 The reactions involved in converting aluminum into alum are as follows:
2 KAl(OH)4 (aq) + H2SO4 (aq) → 2 Al(OH)3 (s) + K2SO4 (aq) + 2 H2O (l)…………………………..2
4. The overall reaction that takes place is the sum of the previous reactions Or the net ionic
equation is:
Muddy water and distilled water were used to check the efficiency of the synthesized alum. Distilled
water was used in a control experiment. Two 20 mL of each water sample were measured in six
separate test tubes labeled A, A1, B, B1, and C, C1. The initial turbidity level of each water sample
was recorded using digital turbidity (meter model no: 331). 0.50 g each of commercial alum and the
synthesized alum were added into the different test tubes and left for three days. The synthesized
25
alum was used in flask A, B, C while the commercial alum was used in flask A1, B1, and C1. The
turbidity of the sample waters was measured for both; the commercial and the synthesized alum after
three days. The efficiency of the synthesized and commercially available alum was compared based
Qualitative analysis of the synthesized potash alum was carried out to confirm the presence of
potassium, sulfate, aluminum, and water of hydration and the alum melting point.
26
3.4 SAFETY AND DISPOSAL
Strong acids and bases are corrosive and should be handled with care, such as
Potassium hydroxide solutions are caustic. In the event of contact with your skin or eyes,
wash the affected area immediately with lots of water and soap. If necessary, seek qualified
medical assistance.
Also Sulfuric acid is corrosive. In the event of contact with your skin or eyes, wash the
affected area immediately with lots of water. If necessary, seek qualified medical assistance.
Ethanol is a flammable liquid. Avoid flames. Prolonged skin exposure can cause drying and
cracking of the skin. The aluminum metal may have shape edges. Exercise care in handling
the metal. Work in the mini-hoods whenever possible to avoid breathing in fumes. All
solutions can be disposed of down the sink with running water. The alum can be safely
disposed of in the trash but has several uses and can be used for other laboratories, place alum
crystals into the designated container. Goggles or safety glasses must be worn at all times in
the laboratory.
27
Fig 6: STRUCTURE OF MODERN ALUMINUM CAN
28
(Hosford & Duncan, 1994a).
CHAPTER FOUR
The synthesis of alum from aluminum beverage cans occurred through crystallization.
tetrahydroxoaluminate (III), K[Al(OH)4], which is stable only in the basic solution. When
H2SO4 solution was added, a portion of the acid acted to neutralize the excess KOH solution
and convert it to K2SO4 and water. As more H 2SO4 solution was added, Al(OH)3, white,
gelatinous semi-solid was produced which was then dissolved to form soluble Al2(SO 4)3. In
the growing of the alum crystal, the aluminum sulfate and potassium sulfate diffuse through
water and reach the surface of the crystal. Then, they join with each other and some water to
produce alum. The growth of alum from a solution is due to the difference in the solubility of
alum in water at different temperatures. Alum has very low solubility in water at low
temperatures.
Yields of alum crystals are defined as the mass of crystals obtained from a unit mass
of solution. Theoretical yield is the maximum mass of alum crystals that can be obtained from
the chemical reaction while the actual yield of alum is the mass of alum that is obtained in the
laboratory. To investigate the feasibility of the chemical reaction, the percentage yield of
alum produced is calculated to specify the attainment of the theoretical yield. The raw
29
material of aluminum beverage can is aluminum, however, there are also other impurities in
trace amounts such as magnesium, manganese, iron, silicon, and copper (Hosford & Duncan,
1994b). Furthermore, the crystallized alum might revert into the solution in a reversible
The following qualitative analyses were carried out on the synthesized alum crystal:
4.1.1 Analysis for potassium ion (K+) in the synthesized alum crystal
Using the flame test, the presence of potassium was tested in the synthesized alum, the crystal
was held in flame for 20 seconds until the crystal glows. Potassium was evolved and the red
4.1.2 Analysis for sulfate ion (SO4-2) in the synthesized alum crystal.
A small amount of the pulverized alum crystal was added into a test tube filled halfway with
distilled water and the solution was stirred with a stirring rod until dissolution was complete.
Two drops of aqueous barium chloride (BaCl 2) solution were added to the mixture. A white
precipitate formed, which was insoluble in Barium Chloride. This indicates the presence SO 4-2
4.1.3 Analysis for Aluminum ion (Al3+) in the synthesized alum Crystal
30
Two drops of diluted 1.4M KOH were added to the dissolved alum solution. Sulfuric acid in
drop and then in excess was also added to the alum solution. A thick white gelatinous
precipitate was formed which was insoluble in drops but soluble in excess sulfuric acid. This
indicates the presence of aluminum ions in the synthesized alum crystal (Yauri & Aliyu,
2014)
31
Test Observation Inference
Aluminate ion
soluble in excess
32
The mass of alum obtained from the aluminum can is 10.26 g, and % yield of the synthesized
(g) (g)
Table 4.2: Determination of the turbidity of the water sample before and after addition
of alum
Sample water type Initial turbidity level Final turbidity level (NTU)
(NTU)
water
The turbidity level of each water sample measured (Table 3) before the addition of alum gave
0.00 NTU and 20.00 NTU for distilled water and Dam water respectively. The distilled water
33
sample was turbidity free before the addition of alum. This shows that Dam water from
Unilorin Dam has a higher level of impurity than Distilled water. This is because; they are
contaminated differently by different species and at different degrees. The Dam water is
on.
The coagulation action of synthesized alum is found to be very effective, but upon application
of heat the rate at which alum crystals dissolved differed at different temperature range but
the suspended particles in the wastewater was observed to settle irrespective of temperature
34
Synthesized Commercial Synthesized alum Commercial
(muddy) coagulation
(muddy)
colorless)
used
35
Theoretical yield of Alum 17.58g
reaction. The Al metal is oxidized to aluminum with an oxidation number of +3 and the
gas. The Al(OH)4- ion is a complexion called “aluminate." The reaction between aluminate
ion and sulphuric acid is an acid-base reaction in which the H + ions from the sulfuric acid
neutralize the base Al(OH)4-. Initially, a thick, white, gelatinous precipitate of aluminum
hydroxide, Al(OH)3 was formed as more acid is added, the precipitate dissolved. The solution
at this point contains Al3+ ions, K+ ions (from potassium hydroxide), and SO 42- ions (from
sulfuric acid) equations (1) &(2) above. However, the qualitative analysis of the Alum crystal
formed indicated insoluble white precipitate when reacted with Barium chloride confirming
the presence of sulfate ions. While a blue flame of Bunsen burner and pale purple (lavender)
color produced, this confirmed the presence of potassium ion (K+ ) in the solid crystal
36
Alum) (synthesized Alum)
The chemical analysis of the prepared alum and the commercial at different calcination
temperatures obtained by XRF results and expressed as oxides wt% taking into account the
The impurities for the prepared alum are attributed to the presence of impurities in the
aluminum can waste, as the can contains the ratio of iron and silica. the percentage of SO 3 of
both the alum was similar to each other. The silica ratio of the synthesized alum is higher than
37
that of the commercial alum. Also, the Alumina ratio of commercial alum is lesser than the
synthesized alum.
The commercial alum contains a mainly high percentage of Alum-K of about 100%. Peaks
38
Fig 8: XRD result of Synthesized Alum
The Synthesized alum contains a mainly high percentage of Alunogen of about 100%. Peaks
It is clear from the above figures that the synthesized alum and the commercial alum at
different calcination temperatures (a,b and c) exhibits similar broad diffraction peaks at 2Ө
4.2 CONCLUSION
This study investigated the recycling of waste aluminum cans to produce alum crystals. Alum
crystals were crystallized from a chemical process involving the use of alkali and acid
solutions. The yield of alum production is important to determine the feasibility of the
chemical reaction and the efficiency of the recovery of aluminum into useful products. The
result of the study indicated that the crystallization process is efficient. The highest
percentage yield of alum with 1.4M of KOH solution and 9M of H2SO4 solution. The yield
39
of alum increased with the increase of weight of aluminum cans, however, there is a
limitation on the weight of aluminum cans added. Furthermore, the percentage yield of alum
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