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Turning Moment Diagrams & Governors Analysis

The document contains tutorial problems related to mechanical engineering concepts, specifically focusing on turning moment diagrams and governors. It includes calculations for angular acceleration, kinetic energy, power, and torque for various machines and systems. Additionally, it addresses the design parameters for governors, including spring stiffness and tension in links.
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0% found this document useful (0 votes)
8 views3 pages

Turning Moment Diagrams & Governors Analysis

The document contains tutorial problems related to mechanical engineering concepts, specifically focusing on turning moment diagrams and governors. It includes calculations for angular acceleration, kinetic energy, power, and torque for various machines and systems. Additionally, it addresses the design parameters for governors, including spring stiffness and tension in links.
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

UNIVERSITI TEKNIKAL MALAYSIA MELAKA

FAKULTI TEKNOLOGI DAN KEJURUTERAAN MEKANIKAL

DMKU 2223 – MEKANIK MESIN

Tutorial 5
Turning Moment Diagram and Governor

1. The flywheel of an engine has a radius gyration of 1 m and mass of 200 kg.
The starting torque of the engine is 1000 Nm, and may be assumed constant.
Determine :
(i). the angular acceleration of the flywheel
(ii). Kinetic energy of the flywheel after 10 seconds from the start.
(Neglect effect of arms and hub).
[Ans:  = 5 rad/sec2 K.E = 250 kJ]

2. A pressing machine is operated by an electric motor which delivers 3 kW. The


flywheel of the pressing machine has a speed of 280 rpm at the
commencement of the operation and the moment of inertia of the flywheel is
55 kgm2. Each pressing requires 5.2 kJ of energy and takes 0.75 second. Find:
(i) the number of pressings that can be made in 1 hour.
(ii) The reduction in speed of the flywheel after the pressing is over.
Neglect friction losses.
[Ans: n = 2077, N1- N2 = 18.05 rpm]

3. A machine is driven by a constant torque electric motor with a speed of 210


rpm. The torque of the machine is shown in Figure 1. Find the torque of the
motor and also the power.
If the system is fitted with a flywheel of mass 210 kg and radius of gyration of
the flywheel is 0.75 m, calculate the percentage of fluctuation of speed.
[Ans: Tm = 417 Nm, P = 9.2 kW,  = 3.1 %]

Figure 1

4. Figure 2 shows changes in torque with time in one cycle operation for a
puncher machine. The machine is driven by an electric motor which produces a
constant torque and rotates at a mean speed of 250 rpm. If the moment inertia
of the flywheel is 50 kgm2, find the power of the motor and percentage of
fluctuation of speed.
[Ans: P = 2.32 kW,  = 8.9 %]
UNIVERSITI TEKNIKAL MALAYSIA MELAKA
FAKULTI TEKNOLOGI DAN KEJURUTERAAN MEKANIKAL

DMKU 2223 – MEKANIK MESIN

300

Figure 2

5. Figure 3 shows a Porter governor for which the speed range can be varied by
means of the auxiliary spring S. The spring force is transmitted to the sleeve by
the arm AB which is pivoted at A. The two balls each of mass 0.36 kg are
supported by four links, C1, C2, C3 and C4, each 90 mm in length. The sleeve
carries a mass of 0.9 kg. The sleeve begins to rise when the balls revolve at a
speed of 200 rev/min in a circle of 75 mm radius. The speed of the governor is
not to exceed 220 rev/min when the sleeve has risen 10 mm from its original
[Link]
(a) the necessary stiffness of the spring, S
(b) the tension in the link C1 when the sleeve begin to rise
[Ans: 845 N/m, 13.9 N]

30 mm

90 mm
C1 C3

C2 C4
30 mm

60 mm 90 mm
B
A
S

Figure 3
UNIVERSITI TEKNIKAL MALAYSIA MELAKA
FAKULTI TEKNOLOGI DAN KEJURUTERAAN MEKANIKAL

DMKU 2223 – MEKANIK MESIN

6. A governor of the Proell type is shown diagrammatically, with certain


dimensions, in Figure 4. The central load acting on the sleeve has a mass of 25
kg and the two rotating masses each have a mass of 3.2 kg. When the
governor sleeve is in mid-position, the arm AB of the cranked lever ABC is
vertical and the radius of the path of rotation of the masses is 175 mm.
If the governor speed is to be 160 rev/min when in mid-position, find:
a. The length of the arm AB, and
b. The tension in the link BD.
Neglect friction.
[Ans: (a) 0.0638 m (b) 192.5 N]

25 mm

A
250 mm

250 mm

25 mm
Figure 4

Common questions

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The stiffness of a governor's spring is determined by calculating the forces needed to maintain the desired speed range while accounting for the spring force due to displacement. Using the defined operational speeds (200 to 220 rev/min) and the displacement when the sleeve rises (10 mm), the centripetal force and spring stiffness equation can be set up as F_s = k * x, where k is the stiffness, and x is the displacement. Calculating adjustments between the maximum and minimum speed and solving gives the required stiffness value, in this case, 845 N/m.

The tension in a link of a Proell governor involves examining the equilibrium of forces due to rotation. For a given rotation path radius (175 mm) and mass placement, calculate the centrifugal force exerted by the rotating masses at the defined speed (160 rev/min in this context). Convert the speed to angular velocity and apply F_c = m * ω^2 * r for each mass, summing these forces against the setup's geometry and gravity. Solving through vector sum in link tension gives a result of 192.5 N, balancing out according to gravitational pull and centrifugal effects.

The reduction in speed of a flywheel is calculated by first determining the change in kinetic energy due to the energy expended during pressings. With each pressing requiring 5.2 kJ and occurring over 0.75 seconds, first calculate the energy drawn per pressing. Then, use the initial kinetic energy formula with the given speed (280 rpm converted to rad/s) and find the new kinetic energy post-working. The difference in these kinetic energies gives the speed reduction: ΔE = 0.5 * I * (ω1^2 - ω2^2), where ΔE is the energy per pressing. Solve for ω2 to find the speed reduction: ω1 = initial angular velocity, and thus the change in speed can be found as ω1 - ω2 = 18.05 rpm.

To find the angular acceleration (α) of a flywheel, the starting torque (T) can be used in conjunction with the flywheel's moment of inertia (I). The moment of inertia for a flywheel is given by I = m * k^2, where m is the mass and k is the radius of gyration. Using this, α can be calculated with the formula α = T/I. Given T = 1000 Nm, m = 200 kg, and k = 1 m, I = 200 * (1)^2 = 200 kgm^2, thus α = 1000 / 200 = 5 rad/sec^2.

The kinetic energy (K.E) of a flywheel after a specific time under constant torque can be derived using the angular acceleration and rotational energy formulas. After finding the angular acceleration as 5 rad/sec^2, use K.E = 0.5 * I * ω^2, where ω is the angular velocity after 10 seconds, calculated as ω = α * time = 5 * 10 = 50 rad/sec. The moment of inertia (I) is 200 kgm^2. Therefore, K.E = 0.5 * 200 * 50^2 = 250,000 J or 250 kJ.

The tension in a link of a Porter governor can be found by analyzing the forces in centrifugal equilibrium and the change in potential energy due to displacement. When given the speed of operation and the risen displacement, first calculate the change in centrifugal force due to the updated speed. Using the balance of forces on the sleeve and balls setup, apply F_c = m * ω^2 * r for balls at the rise start speed (200 rev/min converted to rad/s). With the geometry of the governor, solve for the link tension. The solution shows this as 13.9 N.

The power output of an electric motor with a variable torque cycle is calculated by considering the mean torque over the operational cycle and the average speed. The mean torque involves integrating the torque over time if it changes during the cycle. The mean power is given by P = τ_mean * ω_mean, where τ_mean is the mean torque, and ω_mean is the angular mean speed in rad/s. The specific example requires accounting for the torque's functional dependency over time, leading to practical power calculations such as the given 2.32 kW for the puncher machine.

To determine the percentage fluctuation of speed in a mechanical system with a flywheel and electric motor, consider the fluctuation in energy during the cycle and the moment of inertia of the flywheel. The percentage fluctuation is calculated as (ω_max - ω_min) / ω_mean * 100, where ω_max and ω_min are the maximum and minimum angular velocities during the cycle. The moment of inertia and torque changes determine fluctuations in kinetic energy, guiding the speeds. For example, with a given system having a 3.1% fluctuation as calculated with known mass and radius of gyration, these contribute to the final percentage expression.

To determine the necessary length of an arm in a Proell-type governor to maintain a defined speed at mid-position, use the governor's frequency relation with its mass distribution. At the desired mid-position speed (160 rev/min), the centrifugal force must balance with gravitational pull and central load-induced tension. By rearranging the force balance equations, incorporating the geometric setup's trigonometric components, the arm length can be calculated to maintain the speed. For this case, the calculated length is 0.0638 m.

To determine the number of operations a machine can perform, you need to calculate the total available energy from the power source over the time frame in question. Given a power output of 3 kW and an hour of operation, the total energy is 3 kW * 3600 seconds = 10,800 kJ. Each operation requires 5.2 kJ; thus, the number of possible operations is found by dividing the total energy by the energy per operation: 10,800/5.2 ≈ 2077 operations.

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