Select Study title/No.
DATA ENTRY SHEET FOR CONDUCTING GAUGE R & R STUDY :
Date : …….
Part No. and Name : 1,2,3,4,5,6,7,8,9,10
Characteristics : ………
Specifications : …………
Gauge Name : ………..
Gauge No. : ………..
Gauge Type :
Performed by : ………..
Tolerance : ……. …..
1st appraiser : 2nd Appraiser 3rd Appraiser
Name : ……… ………. …………..
Trial 1 376.44 376.12 376.18
Part 1 Trial 2 376.24 376.22 376.38
Trial 3 376.16 376.28 376.24
Trial 1 374.86 374.88 374.96
Part 2 Trial 2 374.68 374.68 374.98
Trial 3 374.78 374.9582 374.82
Trial 1 375.58 375.22 374.78
Part 3 Trial 2 375.46 375.04 374.88
Trial 3 375.22 375.12 374.92
Trial 1 374.78 375.18 374.76
Part 4 Trial 2 374.88 375.08 374.92
Trial 3 374.72 375.02 374.96
Trial 1 373.98 374.52 374.68
Part 5 Trial 2 373.86 374.68 374.52
Part 5
Trial 3 374.12 374.56 374.78
Trial 1 375.22 375.24 374.74
Part 6 Trial 2 375.46 375.18 374.76
Trial 3 375.34 375.08 374.88
Trial 1 375.48 374.82 374.96
Part 7 Trial 2 375.56 374.98 374.84
Trial 3 375.28 374.88 374.92
Trial 1 375.58 374.98 374.88
Part 8 Trial 2 375.36 375.12 374.92
Trial 3 375.44 375.12 374.82
Trial 1 374.88 375.12 374.96
Part 9 Trial 2 374.76 375.04 374.76
Trial 3 374.82 375.08 374.92
Trial 1 375.52 374.74 374.96
Part 10 Trial 2 375.36 374.98 374.88
Trial 3 375.28 374.92 374.76
Gauge Repeatability And Reproducibility Data Sheet
PART DETAILS
Appraiser Trial AVERAGE
1 2 3 4 5 6 7 8 9 10
1 1.44 -0.14 0.58 -0.22 -1.02 0.22 0.48 0.58 -0.12 0.52 0.232
2 1.24 -0.32 0.46 -0.12 -1.14 0.46 0.56 0.36 -0.24 0.36 0.162
………
3 1.16 -0.22 0.22 -0.28 -0.88 0.34 0.28 0.44 -0.18 0.28 0.116
Average 1.280 -0.227 0.420 -0.207 -1.013 0.340 0.440 0.460 -0.180 0.387 Xa = 0.170
Range 0.280 0.180 0.360 0.160 0.260 0.240 0.280 0.220 0.120 0.240 Ra = 0.234
1 1.12 -0.12 0.22 0.18 -0.48 0.24 -0.18 -0.02 0.12 -0.26 0.082
2 1.22 -0.32 0.04 0.08 -0.32 0.18 -0.02 0.12 0.04 -0.02 0.100
3 1.28 -0.42 0.12 0.02 -0.44 0.08 -0.12 0.12 0.08 -0.08 0.064
……….
Average 1.207 -0.287 0.127 0.093 -0.413 0.167 -0.107 0.073 0.080 -0.120 Xb = 0.082
Range 0.160 0.300 0.180 0.160 0.160 0.160 0.160 0.140 0.080 0.240 Rb = 0.174
1 1.18 -0.04 -0.22 -0.24 -0.32 -0.26 -0.04 -0.12 -0.04 -0.04 -0.014
2 1.38 -0.02 -0.12 -0.08 -0.48 -0.24 -0.16 -0.08 -0.24 -0.12 -0.016
3 1.24 -0.18 -0.08 -0.04 -0.22 -0.12 -0.08 -0.18 -0.08 -0.24 0.002
…………..
Average 1.267 -0.080 -0.140 -0.120 -0.340 -0.207 -0.093 -0.127 -0.120 -0.133 Xc = -0.009
Range 0.200 0.160 0.140 0.200 0.260 0.140 0.120 0.100 0.200 0.200 Rc = 0.172
X= 0.081
Part Average 1.251 -0.198 0.136 -0.078 -0.589 0.100 0.080 0.136 -0.073 0.044
Rp= 1.840
_ _ _
( [ Ra = 0.234 +[Rb = 0.174 +[Rc = 0.172 ] )/ [No. of Appraiser = 3 R= 0.19333
_ _ _
[ Max X = 0.170 ]-[Min X = -0.009 ]=XDIFF= 0.179 0.243
=
* [ R= 0.193 ] X [D4= 2.58 ]=UCLR= 0.4988 0.243
* D4 = 3.27 for 2 trials and 2.58 for 3 [Link] represents the limit of individual R,[Link] value of ranges that are beyond the limit are comes in red bold [Link]
the cause and [Link] these readings using the same appraiser and unit as originally used or discard values and re-average and recompute R and the limiting
value from the remaining observations.
Notes :
Gauge Repeatability and Reproducibility Report
Part No. and Name : 1,2,3,4,5,6,7,8,9,10 Gauge Name : ……….. Date : …….
Performed by : ………..
Characteristics : ……… Gauge No. : ………..
Specifications : ………… 0 0
XDIFF = 0.179 Rp = 1.840
From Data Sheet : R 0.193
Measurement Unit Analysis % Total Variation
Repeatability - Equipment Variation (EV) %EV = 100[EV/TV]
= 100 [ 0.114221333
/ 0.6125
]
EV = R X K1
= 18.6477 %
= 0.193 X 0.5908
Trials K1
Measurement System need improvement after
= 0.1142 2 0.8862
analysing application,device cost etc.
3 0.5908
Reproducibility - Appraiser Variation (AV) %AV = 100[AV/TV]
= ( XDIFF x K2)2 - (EV2/(nr)) = 100 [ 0.0689 / 0.6125 ]
= ( 0.179 x 0.5231 )2 - ( 0.11422 2
/ ( 10 x 3 ) = 11.253 %
= 0.069 Measurement System need improvement after
analysing application,device cost etc.
n = parts r = trials Appraiser 2 3
K2 0.7071 0.5231
Repeatability and Reproducibility (GRR) %GRR = 100[GRR/TV]
GRR = EV2 + AV2 = 100 [ 0.1334
/ 0.6125
]
= ( 0.1142 2
+ 0.069 2
) = 21.780 %
= 0.133 Measurement System need improvement after
Parts K3
analysing application,device cost etc.
2 0.7071
3 0.5231
4 0.4467
Part Variation (PV) %PV = 100[PV/TV]
PV = Rp x K3
5 0.403
= 1.8400 x 0.3249 = 100 [ 0.5978
/ 0.6125
]
= 0.5978
6 0.3742
= 97.599 %
7 0.3534
Total Variation (TV)
TV = GRR + PV
2 2
8 0.3375
= ( 0.133 2
+ 0.598 2
) ndc = 1.41(PV/GRR)
9 0.3249
= 1.41 ( 0.5978 / 0.133 )
= 0.61252 = 6.31835 ~ 6
10 0.3146 No. of Distinct Category>5,i.e,Measurement System
is Acceptable with respect to Application.
For information on the theory and constants used in the form see MSA Reference Manual, Third edition.
Average Chart
1.50
Average Value
1.00
Average ValueAppraiser ………
Average ValueAppraiser ……….
0.50
Average ValueAppraiser …………..
0.00
1 2 3 4 5 6 7 8 9 10
-0.50
-1.00
-1.50
PARTS
Average Chart
1.500
1.000
Average Value
0.500
Average Value
UCL
0.000
LCL
………
……….
…………..
-0.500
-1.000
-1.500
PARTS (FOR INDIVIDUAL APPRAISER)
Justification :
[Link] representation indicates that part to part variation not clearly established and almost all the parts results similar type of
observation. Study shall be reconducted with 10 another parts where part to part variation must be established by the graph.
#VALUE!
0
RUN CHART
2.00
1.50
Row 6
1.00 Row 7
Row 8
OBSERVATIONS
Row 9
Row 10
0.50
Row 11
Row 12
Row 13
0.00 Row 14
0 1 2 3 4 5 6 7 8 9 10 11
-0.50
-1.00
-1.50
PARTS
Remarks :
[Link] Repeatability and reproducibility study was conducted
with 10 same parts and reconduction have to be done with 10
different parts.
#VALUE!
Title of Study Date Part No and Name Characteristics Specifications Gauge Name Gauge No Gauge Type
MSA Study No.-01 08/12/2005 1,2,3,4,5,6,7,8,9,10 Length of Sheets TPR-22 Measuring Tape Digital T17 Linear scale (electronics)
MSA Study No.-02
MSA Study No.-03
MSA Study No.-04
Performed by Tolerance Unit Appraiser Name(1st) Appraiser Name(2nd) Appraiser Name(3rd)
S. Chakraborty 10 mm N. Roy C. Roy B. Prasad
AP1/PR1/TR1 AP1/PR1/TR2 AP1/PR1/TR3 AP1/PR2/TR1 AP1/PR2/TR2 AP1/PR2/TR3 AP1/PR3/TR1 AP1/PR3/TR2 AP1/PR3/TR3 AP1/PR4/TR1
1742.7 1742.7 1742.7 874 873.9 873.8 1201.5 1201.4 1201.4 1511.3
AP1/PR4/TR2 AP1/PR4/TR3 AP1/PR5/TR1 AP1/PR5/TR2 AP1/PR5/TR3 AP1/PR6/TR1 AP1/PR6/TR2 AP1/PR6/TR3 AP1/PR7/TR1 AP1/PR7/TR2
1511.3 1511.2 1050.6 1050.7 1050.8 580.2 580.4 580.2 1244.1 1244
AP1/PR7/TR3 AP1/PR8/TR1 AP1/PR8/TR2 AP1/PR8/TR3 AP1/PR9/TR1 AP1/PR9/TR2 AP1/PR9/TR3 AP1/PR10/TR1 AP1/PR10/TR2 AP1/PR10/TR3
1244 1152.1 1152 1152 651.9 651.8 651.7 823.6 823.7 823.7
Title
MSA Study No.-01
AP2/PR1/TR1 AP2/PR1/TR2 AP2/PR1/TR3 AP2/PR2/TR1 AP2/PR2/TR2 AP2/PR2/TR3 AP2/PR3/TR1
1742.9 1742.8 1742.9 873.8 873.5 873.7 1201.7
AP2/PR3/TR2 AP2/PR3/TR3 AP2/PR4/TR1 AP2/PR4/TR2 AP2/PR4/TR3 AP2/PR5/TR1 AP2/PR5/TR2
1201.8 1201.6 1510.5 1510.4 1510.4 1050 1050.2
AP2/PR5/TR3 AP2/PR6/TR1 AP2/PR6/TR2 AP2/PR6/TR3 AP2/PR7/TR1 AP2/PR7/TR2 AP2/PR7/TR3
1050.3 580.6 580.5 580.6 1244.2 1244.1 1244.2
AP2/PR8/TR1 AP2/PR8/TR2 AP2/PR8/TR3 AP2/PR9/TR1 AP2/PR9/TR2 AP2/PR9/TR3 AP2/PR10/TR1
1152 1152.3 1152 651.4 651.4 651.7 823.4
AP2/PR10/TR2 AP2/PR10/TR3 Title
823.2 823.4 MSA Study No.-01
MSA Study No.-02
AP3/PR1/TR1 AP3/PR1/TR2 AP3/PR1/TR3 AP3/PR2/TR1 AP3/PR2/TR2 AP3/PR2/TR3 AP3/PR3/TR1
1742.1 1741.9 1742 874.2 874 874.3 1201.7
AP3/PR3/TR2 AP3/PR3/TR3 AP3/PR4/TR1 AP3/PR4/TR2 AP3/PR4/TR3 AP3/PR5/TR1 AP3/PR5/TR2
1201.6 1201.5 1511.2 1511.1 1511.3 1050.4 1050.6
AP3/PR5/TR3 AP3/PR6/TR1 AP3/PR6/TR2 AP3/PR6/TR3 AP3/PR7/TR1 AP3/PR7/TR2 AP3/PR7/TR3
1050.3 580.6 580.7 580.8 1244.2 1244.4 1244.1
AP3/PR8/TR1 AP3/PR8/TR2 AP3/PR8/TR3 AP3/PR9/TR1 AP3/PR9/TR2 AP3/PR9/TR3 AP3/PR10/TR1
1152 1152.1 1152.2 651.3 651.1 651.2 823.6
AP3/PR10/TR2 AP3/PR10/TR3 Title
823.4 823.6 MSA Study No.-01