R.K.M POWERGEN PRIVATE LIMITED DOC.

NO: BTG/OPR/01

4X360 MW – TPP – UCHHPINDA - CG REVISION NUMBER: 03

INTERLOCK AND PROTECTION - BTG DATE: 18-01-2020

BTG
INTERLOCK & PROTECTION
-OPERATION DEPARTMENT

RKMPPL – 4X360 MW Page 1

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 R.K.M POWERGEN PRIVATE LIMITED DOC. NO: BTG/OPR/01

4X360 MW – TPP – UCHHPINDA - CG REVISION NUMBER: 03

INTERLOCK AND PROTECTION - BTG DATE: 18-01-2020

INDEX

SL. NO CONTENTS PAGE NO.

1 MFT Condition & Furnace Purge 4&5
2 Air Pre Heater and APH Dampers 6
3 Forced Draught Fan 8
4 Induced Draught Fan 10
5 Scanner Air Fan 12
6 Primary Air Fan 13
7 Seal Air Fan 15
8 Coal Mill 15
9 Coal Feeder 19
10 Turbine Protection – ETS 20
11 Extraction Drains 21
12 Desk Push Button 21
13 Turning Gear 22
14 Jacking oil Pump 23
15 Turbine Lube Oil Pump 24
16 Vacuum Pump 25
17 HPT Evacuation Valve 26
18 CRH NRV 26
19 Extraction 1 27
20 Extraction 2 28
21 Extraction 3 29
22 Extraction 4 30
23 Extraction 5 31
24 Extraction 6 32
25 Boiler Feed Pump & ALOP 33
26 CT Induced Draught Fan 36
27 Circulating Water Pump 37
28 Condensate Extraction Pump 38
29 Open Cycle Cooling Water System 40
30 Closed Cycle Cooling water System 41
31 Hot Well Make Up pump 42
32 Boiler Fill Pump 42

RKMPPL – 4X360 MW Page 2

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 R.K.M POWERGEN PRIVATE LIMITED DOC. NO: BTG/OPR/01

4X360 MW – TPP – UCHHPINDA - CG REVISION NUMBER: 03

INTERLOCK AND PROTECTION - BTG DATE: 18-01-2020

Sl. No. CONTENTS PAGE NO.

33 HPH 3 Way Valve 43
34 Stator Water Cooling Pump 44
35 Stator Water Make Up Valve 44
36 Air Side seal Oil Pump 45
37 H2 Side seal Oil Pump 45
38 Seal Oil Back Up Sources 46
39 HP Heater 1 47
40 HP Heater 2 47
41 HP Heater 3 48
42 LP Heater 8 49
43 LP Heater 7 49
44 LP Heater 5&6 49
45 Deaerator 50
46 HP Bypass System 51
47 LP Bypass System 54
48 Stator Water Cooling System 56
49 Boiler miscellaneous 56
50 LDO Firing 57
51 HFO Firing 59
52 LDO / HFO miscellaneous 61
53 LDO Pumps 62
54 HFO Pumps 63
55 Vacuum Breaker Valve 64
56 Seal Oil System Valves 64
57 EH Oil Skid 65
58 SH & RH Spray MOV and Block Valve 66
59 ERV 66
60 HP Start up oil pump 66
61 Valves and Dampers 67
62 Generator Protection 70
63 GT Protection 71

RKMPPL – 4X360 MW Page 3

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 R.K.M POWERGEN PRIVATE LIMITED DOC. NO: BTG/OPR/01

4X360 MW – TPP – UCHHPINDA - CG REVISION NUMBER: 03

INTERLOCK AND PROTECTION - BTG DATE: 18-01-2020

1.1 MFT CONDITION

[Link] DESCRIPTION VALUE REMARKS

1 Both ID fan tripped No delay
2 Both FD fan tripped No delay
3 Both APH tripped No delay
4 Total air flow LL(30 to 40% BMCR) 2/3 logic. 3 second delay.
- 250 Drum level low low (3/3 logic.)
5 Drum level LL
mmwc 45 seconds delay
+250
6 Drum level HH 3/3 logic. 5 seconds delay.
mmwc
-19.6
7 P furnace LL 2/3 logic. 2 seconds delay.
mbar
+19.6
8 P furnace HH 2/3 logic. 2 seconds delay.
mbar
Turbine trip & Boiler load >60% 1 minute delay. (if turbine tripped, cut
9 out top mills and cut in oil based on load
(Coal flow ≥150 TPH)
automatically)
580 600 seconds delay (HRH (RH O/L) Mean
10 RH outlet Temperature HH
degree C Temp. of left and right. 2/3 logic)
RH Protection: Turbine trip, HP
11 BP Valve not open >2% and any 5 seconds delay.
feeder run
All feeders stopped , HOTV and LOTV
12 All fuel loss
closed and fuel in service
Both primary Air Fan tripped & Oil
12
not in service
MFT reset , LOTV open , 30 minutes time
14 Boiler ignition delay
delay and no fuel in service
15 Boiler ignition fail 3 attempts for proving the flame
Fuel in service and scanner no flame. 2
16 Loss of Flame
seconds delay.
Both fan stopped with fuel in service
17 Flame scanner fan stopped
time delay 200 seconds.
Flame scanner fan discharge <33
18 2 out of 3 switch with 200 seconds delay
pressure Low low mbar
19 CTRL console MFT Push Button
All BFP tripped and Unit Load >108
20 15 seconds delay.
MW
21 MFT Power Fail

RKMPPL – 4X360 MW Page 4

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 R.K.M POWERGEN PRIVATE LIMITED DOC. NO: BTG/OPR/01

4X360 MW – TPP – UCHHPINDA - CG REVISION NUMBER: 03

INTERLOCK AND PROTECTION - BTG DATE: 18-01-2020

1.2 FURNACE PURGE

[Link] DESCRIPTION VALUE REMARKS

1st PERMISSIVES:
1 Any ID Fan Run All the 11 points with MFT
2 Any FD Fan Run
3 All Mill Stop
4 All Feeder Stop
5 All MDV close
6 All Scanner Sense No Flame
7 LOTV Close
8 HOTV Close
9 Any APH Run
10 All PA Fan Stop
11 No MFT Condition
2nd PERMISSIVES:
1 Burner Tilt Horizontal Position 0 degree
30 – 40%
2 Total Air Flow
of BMCR
+5 to -5
3 Furnace Pressure
mbar
+ 150 to –
4 Drum Level 150
mmWC
5 LDO Leak Test Ok
6 HFO Leak Test Ok
7 Economizer Recirculation MOV Open Only alarm (no permissive)

RKMPPL – 4X360 MW Page 5

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 R.K.M POWERGEN PRIVATE LIMITED DOC. NO: BTG/OPR/01

4X360 MW – TPP – UCHHPINDA - CG REVISION NUMBER: 03

INTERLOCK AND PROTECTION - BTG DATE: 18-01-2020

2. AIR PREHEATER

2.1 APH MAIN MOTOR:

SL.
DESCRIPTION VALUE REMARKS
NO
START PERMISSIVE:
1 Auxiliary motor stopped
STOP PERMISSIVE:
FD Fan A stopped and ID Fan A stopped and
1
APH gas inlet temperature <80 deg C
EMERGENCY START:
1 Auxiliary motor stopped

2.3 APH STANDBY MOTOR:

SL.
DESCRIPTION VALUE REMARKS
NO
START PERMISSIVE:
1 Main motor stopped
STOP PERMISSIVE:
FD Fan A stopped and ID Fan A stopped and
1
APH gas inlet temperature <80 deg C
2 Main motor running
EMERGENCY START:
1 Main motor stopped

2.4 APH INLET GAS DOWN DAMPER:

SL.
DESCRIPTION VALUE REMARKS
NO
AUTO CLOSE:
1 Other APH run ( AND)
2 Same pass APH not run
AUTO OPEN:
1 FSSS requirement

RKMPPL – 4X360 MW Page 6

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 R.K.M POWERGEN PRIVATE LIMITED DOC. NO: BTG/OPR/01

4X360 MW – TPP – UCHHPINDA - CG REVISION NUMBER: 03

INTERLOCK AND PROTECTION - BTG DATE: 18-01-2020

2.5 APH INLET PA DAMPER:

SL.
DESCRIPTION VALUE REMARKS
NO
EMERGENCY OPEN:
1 Same pass APH run 5 seconds delay
EMERGENCY CLOSE:
1 Same pass APH Stopped

2.6 APH OUTLET HOT PA DAMPER:

SL.
DESCRIPTION VALUE REMARKS
NO
EMERGENCY OPEN:
1 Same pass APH run 5 seconds delay
EMERGENCY CLOSE
1 Same pass APH Stopped

2.7 APH INLET SA DAMPER:

SL.
DESCRIPTION VALUE REMARKS
NO
EMERGENCY OPEN:
1 FSSS Draft Requirement or Build air Channel
EMERGENCY CLOSE:
1 Other APH run (AND)
2 Same pass APH stopped

2.8 APH HOT OUTLET SA DAMPER:

SL.
DESCRIPTION VALUE REMARKS
NO
EMERGENCY OPEN:
1 FSSS Draft Requirement or Build air Channel
EMERGENCY CLOSE:
1 Other APH run (AND)
2 Same pass APH stopped

RKMPPL – 4X360 MW Page 7

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 R.K.M POWERGEN PRIVATE LIMITED DOC. NO: BTG/OPR/01

4X360 MW – TPP – UCHHPINDA - CG REVISION NUMBER: 03

INTERLOCK AND PROTECTION - BTG DATE: 18-01-2020

3. FORCED DRAUGHT FAN

3.1 FORCED DRAUGHT FAN START PERMISSIVE:

SL.
NO
DESCRIPTION VALUE REMARKS
FD Fan Blade pitch control (BPC) <5% or Vane
1 <5%
Closed
2 FD Fan outlet damper closed
3 Any APH running
If one ID Fan is running, one FD Fan can be started,
4
for starting second FD Fan both ID Fans should run.
5 Any APH outlet hot SA damper opened
6 Any hydraulic oil pump running
7 Fan oil temperature >25℃ >25℃
≥26 bar in
8 Hydraulic oil pressure normal
local gauge
No Lube oil header flow low alarm ( Both low and
9
Low low)
10 No oil filter DP high alarm
11 Tank level not low
12 FD FAN A no trip condition
FD FAN A temperature Permissive:
Motor wingding temperature < 120℃(6)
13
Motor bearing temperature < 90℃(2)
Fan bearing temperature < 90℃(9)
14 Breaker Ready

FD FAN HYDRAULIC PUMP

SL.
DESCRIPTION VALUE REMARKS
NO
START PERMISSIVE:
1 Filter DP not high
2 Tank level not low.
3 Tank temp. not high
STOP PERMISSIVE:
1 Second pump running
2 FD fan stopped 15 minutes delay
STAND BY LOGIC
1 Lube oil Pressure low or running pump stopped 2 seconds delay

RKMPPL – 4X360 MW Page 8

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 R.K.M POWERGEN PRIVATE LIMITED DOC. NO: BTG/OPR/01

4X360 MW – TPP – UCHHPINDA - CG REVISION NUMBER: 03

INTERLOCK AND PROTECTION - BTG DATE: 18-01-2020

3.2 FORCED DRAUGHT FAN PROTECTION:

SL.
NO
DESCRIPTION VALUE REMARKS
1 Both hydraulic oil pumps stopped after delay 10 seconds
Both APH stopped or same pass APH stopped and other
2
FD FAN running with delay 5 seconds
3 FD Fan run and outlet damper closed 60 seconds delay
4 ID Fan stopped or both ID fan stopped
Furnace pressure very high（+19.6mbar） after MFT
5
occurs 5 seconds delay
Lube oil Pressure low and Flow low after 10 second
6
delay
FD FAN temperature very high
a) Motor wingding temperature > 130℃ ( 2 out of 6)
b) Motor bearing temperature >95℃( Any one
7
temperature high)
c) Fan bearing temperature >100℃( 2/3 temperature
high )
Alarm-5.6
FAN vibration high high(fan and motor shaft) delay 25 Trip-8.9
Delay 25 seconds
seconds (mm/s)
8 (Individual 10 +
And for Fan
3 vibration high out of 6 vibration common 15 seconds)
Alarm-6.3, Trip-11
(mm/s)
9 Breaker Trip

RKMPPL – 4X360 MW Page 9

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 R.K.M POWERGEN PRIVATE LIMITED DOC. NO: BTG/OPR/01

4X360 MW – TPP – UCHHPINDA - CG REVISION NUMBER: 03

INTERLOCK AND PROTECTION - BTG DATE: 18-01-2020

4. INDUCED DRAUGHT FAN

4.1 INDUCED DRAUGHT FAN START PERMISSIVE:

SL.
NO
DESCRIPTION VALUE REMARKS
1 ID FAN inlet Guide Vane(IGV) closed or IGV FB <5%
2 ID FAN outlet damper closed
3 ID FAN inlet flue gas damper closed
4 Any APH running
5 Any cooling air fan running
6 ID FAN no trip conditions
ID FAN temperature OK
a) Motor wingding temperature < 90℃
7
b) Motor bearing temperature <90℃
c) Fan bearing temperature <90℃
8 No lube oil filter DP high alarm
9 No Lube oil header pressure low alarm >0.9 bar
10 No Lube oil header flow low alarm
11 Any lube oil pump running
12 Tank Lube oil temperature is normal >26℃
13 Tank level not low
14 Breaker Ready

ID FAN HYDRAULIC PUMP

SL.
DESCRIPTION VALUE REMARKS
NO
START PERMISSIVE:
1 Filter DP not high
2 Tank level not low.
3 Tank temp. not high and not low
STOP PERMISSIVE:
1 Second pump running
2 ID fan stopped and lube oil temp. not high <50 deg C
STAND BY LOGIC
1 Lube oil Pressure low 2 seconds delay
2 Running Pump Stopped

RKMPPL – 4X360 MW Page 10

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 R.K.M POWERGEN PRIVATE LIMITED DOC. NO: BTG/OPR/01

4X360 MW – TPP – UCHHPINDA - CG REVISION NUMBER: 03

INTERLOCK AND PROTECTION - BTG DATE: 18-01-2020

4.2 INDUCED DRAUGHT FAN PROTECTION:

SL.
NO
DESCRIPTION VALUE REMARKS
1 Same pass APH stopped and other ID FAN run, delay 2 seconds
2 ID FAN running and inlet damper closed or outlet damper closed. Delay 60 seconds

3 Both cooling air fan stopped delay 60 seconds

4 Both lube oil pump stopped delay 15 seconds

5 Same pass FD Fan stopped and Both ID fan running
6 Both APH stopped
7 All FD fans Stopped
ID FAN temperature Protection:
Motor wingding temperature >130℃ (2/6)
8
Motor bearing temperature >85℃ (Any one High)
Fan bearing temperature >100℃ (2/3)
Furnace pressure low than -19.6 mbar after MFT occurs more
9
than 5 seconds.
10 Lube oil header Pressure low & Flow low with 10 sec delay.
Alarm-5.6
Trip-8.9
Delay 25 seconds
ID FAN vibration high high(fan and motor shaft) (mm/s)
(Individual 10 +
11 And for Fan
3 High signal out of 8 with the delay of 25 seconds Alarm-6.3,
common 15
seconds)
Trip-11
(mm/s)
12 Breaker Trip

RKMPPL – 4X360 MW Page 11

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 R.K.M POWERGEN PRIVATE LIMITED DOC. NO: BTG/OPR/01

4X360 MW – TPP – UCHHPINDA - CG REVISION NUMBER: 03

INTERLOCK AND PROTECTION - BTG DATE: 18-01-2020

5. SCANNER AIR FAN

SCANNER AIR FAN -START PERMISSIVE

SL.
NO
DESCRIPTION VALUE REMARKS

1 Scanner air fan is in remote

SCANNER AIR FAN -STOP PERMISSIVE

SL.
NO
DESCRIPTION VALUE REMARKS

1 7200 seconds after MFT occurs

Other Scanner air fan is running and Scanner air
2 >55mbar 20 seconds delay
fan outlet Header pressure not low

SCANNER AIR FAN – STANDBY CONDITIONS

SL.
NO
DESCRIPTION VALUE REMARKS

1 Other Scanner air fan stopped.

2 Scanner air outlet header pressure low <55mbar 2 seconds delay

RKMPPL – 4X360 MW Page 12

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 R.K.M POWERGEN PRIVATE LIMITED DOC. NO: BTG/OPR/01

4X360 MW – TPP – UCHHPINDA - CG REVISION NUMBER: 03

INTERLOCK AND PROTECTION - BTG DATE: 18-01-2020

6. PRIMARY AIR FAN

6.1 PRIMARY AIR FAN START PERMISSIVE:

SL.
DESCRIPTION VALUE REMARKS
NO
1 PA FAN Blade pitch control (BPC) <5% or Closed <5%
2 PA FAN outlet damper closed
3 Any ID FAN running
4 Any FD FAN running
5 APH running (same pass)
6 Any hydraulic oil pump running
7 PA Fan Hydraulic oil temperature Normal >25℃
PA FAN Hydraulic oil Pressure not low >=26 bar in
8
local gauge
9 PA FAN lube oil flow not low
10 Tank level not low
11 PA FAN no hydraulic filter DP high
12 PA FAN no Trip condition
PA FAN temperature OK
Motor wingding temperature < 130℃(6)
13
Motor bearing temperature < 80℃(2)
Fan bearing temperature < 90℃(12)
14 Breaker Ready

PA FAN HYDRAULIC PUMP

SL.
DESCRIPTION VALUE REMARKS
NO
START PERMISSIVE:
1 Filter DP not high
2 Tank level not low.
3 Tank temp. not high
STOP PERMISSIVE:
1 Second pump running
2 PA fan stopped 15 minutes delay
STAND BY LOGIC
1 Lube oil Pressure low 2 seconds delay

RKMPPL – 4X360 MW Page 13

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 R.K.M POWERGEN PRIVATE LIMITED DOC. NO: BTG/OPR/01

4X360 MW – TPP – UCHHPINDA - CG REVISION NUMBER: 03

INTERLOCK AND PROTECTION - BTG DATE: 18-01-2020

6.2 PRIMARY AIR FAN PROTECTION

SL.
DESCRIPTION VALUE REMARKS
NO
1 Both hydraulic oil pumps stopped 10 seconds delay
PA FAN running and outlet damper closed or APH inlet
2 damper closed 60 seconds delay
3 MFT acted
4 Both ID FAN stopped, delay 4 seconds
5 Both FD FAN stopped, delay 4 seconds
6 Same pass APH stopped with delay 5 seconds
7 Pressure of lube oil low and Flow low after 10 sec delay
PA FAN temperature very high
 Motor winding temperature > 135℃( 2/6)
 Motor bearing temperature >85℃( Any one
8
temperature high)
 Fan bearing temperature >100℃( 2/3
temperature high )
Alarm-5.6
Trip-8.9
FAN vibration high high(fan and motor shaft) delay 25 (mm/s) Delay 25 seconds
9 seconds And for fan (Individual 10 + common 15
3 vibration high out of 6 vibration alarm-6.3, seconds)
Trip-
11(mm/s)
10 Breaker Trip

RKMPPL – 4X360 MW Page 14

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 R.K.M POWERGEN PRIVATE LIMITED DOC. NO: BTG/OPR/01

4X360 MW – TPP – UCHHPINDA - CG REVISION NUMBER: 03

INTERLOCK AND PROTECTION - BTG DATE: 18-01-2020

7. SEAL AIR FAN

SEAL AIR FAN -START PERMISSIVE

[Link] DESCRIPTION VALUE REMARKS

1 Seal air fan is in remote

2 Any PA fan is running

SEAL AIR FAN -STOP PERMISSIVE

[Link] DESCRIPTION VALUE REMARKS

1 All mill Stopped

2 Other Seal air fan is running.

SEAL AIR FAN – AUTO STOP CONDITIONS

[Link] DESCRIPTION VALUE REMARKS

1 Both PA Fan stopped (30 secs delay).

SEAL AIR FAN – STANDBY CONDITIONS

[Link] DESCRIPTION VALUE REMARKS

While putting standby mode
1 Other Seal air fan stopped. Suction damper will open
automatically
Seal air fan DP low(Discharge pressure – suction
2 pressure) <20 mbar

RKMPPL – 4X360 MW Page 15

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 R.K.M POWERGEN PRIVATE LIMITED DOC. NO: BTG/OPR/01

4X360 MW – TPP – UCHHPINDA - CG REVISION NUMBER: 03

INTERLOCK AND PROTECTION - BTG DATE: 18-01-2020

8. COAL MILL

8.1 COAL MILL START PERMISSIVE:

Sl.
DESCRIPTION VALUE REMARKS
No.
1 MILL lube oil status:
Any lube oil pump running
Mill lube oil flow not low >160 L/min
Mill lube oil pressure not low or low low >0.9 bar 3 min. delay
Mill lube oil filter DP not high < 2 bar
2 Any PA Fan Run and Hot Primary air header pressure >60mbar
3 Valve Position – OK
Mill Cold air Pneumatic Gate opened
Mill Hot air Pneumatic Gate closed
Mill all Discharge valve opened (4/4)
Mill Seal air valve opened

Mill Fire-Extinction steam valve closed

Mill Pyrite hopper I/L valve open

4 Mill feeder Inlet and Outlet valve open

5 No Mill trip condition

6 Mill outlet temperature not high(AMT) < 90 Deg C 2/3

7 Any Seal air fan running

8 DP between Seal air & Bowl lower > 20 mbar 5 seconds delay
Coal Ignition condition-OK (All the following
9 condition must be satisfied for the Coal Burner
ignition)
MFT Reset
The DP of Furnace & Secondary air WB is normal ≥ 5 mbar
Hot Secondary air temperature(APH O/L) >160 Deg C
Any PA Fan running
Burner tilt position horizontal or any Coal Elevation
in service
Boiler Drum level normal ±250 mmWC

RKMPPL – 4X360 MW Page 16

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 R.K.M POWERGEN PRIVATE LIMITED DOC. NO: BTG/OPR/01

4X360 MW – TPP – UCHHPINDA - CG REVISION NUMBER: 03

INTERLOCK AND PROTECTION - BTG DATE: 18-01-2020

Furnace pressure normal ±3 mbar

Coal Elevation-A Ignition energy -OK (Any of the
10 following condition either 10.1/10.2/10.3 satisfied
means Coal Elevation A ignition energy is sufficient)
10.1 Furnace Temp.(L & R reversal chamber) AND >400 Deg C
(Adjacent oil layer) AB oil layer in service (OR)
LDO AB oil layer Run (OR)
(Adjacent Mill) Coal Feeder –B Run & Boiler load > 66
10.2
MW (OR) > 66 MW

10.3 Any Coal Feeder Run > 2 & Boiler load > 120 MW > 120 MW
11 Temperature-OK
Mill Bearing temperature – OK (gear box thrust
< 60 DegC 10 seconds delay
bearing 4 and Shaft bearing 2)
Mill Motor DE & NDE Bearing temperature – OK < 90 DegC 10 seconds delay
Mill Motor Winding temperature – OK < 100 DegC 2 seconds delay
12 Breaker Ready

MILL HYDRAULIC PUMP

SL.
DESCRIPTION VALUE REMARKS
NO
START PERMISSIVE:
1 Mill lube oil tank temp. and >25 Deg C 2 seconds delay
2 Mill Tank level Not Low 2 seconds delay
STOP PERMISSIVE:
1 Mill stopped OR 120 seconds delay
2 Second pump running 120 seconds delay
EMERGENCY STOP:
1 Lube oil temp. high >65 deg C 120 seconds delay
STAND BY LOGIC:
1 Lube oil pressure low or
2 Lube oil flow low or Running pump stopped

RKMPPL – 4X360 MW Page 17

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4X360 MW – TPP – UCHHPINDA - CG REVISION NUMBER: 03

INTERLOCK AND PROTECTION - BTG DATE: 18-01-2020

8.2 COAL MILL PROTECTION:

Sl.
DESCRIPTION VALUE REMARKS
No
1 MILL lube oil status – Not OK
a) Mill lube oil pump both are not running 10 seconds delay
Alarm – 0.9bar,
b) Mill lube oil pressure low and very low 10 seconds delay
Trip - <0.6 bar
Mill lube oil temperature (Pump Tripping on high
c) temp.) > 65 Deg C 120 seconds delay

2 Operator Trip command

3 MFT
4 Both Seal air fan stopped 10 seconds delay
5 Both PA Fan stopped
6 DP between Seal air & Bowl lower <10 mbar 60 seconds delay
7 Hot PA Header Pressure ≤65 mbar Alarm
≤55 mbar All mill Trip
8 Mill O/L temperature high (2/3) ≥90 Deg C Alarm
≥110 Deg C 5 seconds delay
9 Mill running & its Discharge valve 2/4 closed 2 seconds delay
a) Flame intensity low < 50 % (¾ ) and No flame
(¾) - 180 seconds and
10 b) Load < 180 MW – 180 seconds and
c) Coal feeder run -180 Seconds and
d) Coal feeder not running > 2
11 Temperature not – OK

Mill Gear box Thrust bearing temperature high >85 Deg C 2 seconds delay
Mill Gear box Thrust shaft bearing temperature
high >90 Deg C 2 seconds delay

Mill Motor DE & NDE bearing temperature high >95 Deg C

Mill Motor Winding temperature high >130 Deg C 2/6, 2 seconds delay
12 Breaker Trip

RKMPPL – 4X360 MW Page 18

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 R.K.M POWERGEN PRIVATE LIMITED DOC. NO: BTG/OPR/01

4X360 MW – TPP – UCHHPINDA - CG REVISION NUMBER: 03

INTERLOCK AND PROTECTION - BTG DATE: 18-01-2020

9. COAL FEEDER

9.1 COAL FEEDER START PERMISSIVE

SL.
DESCRIPTION VALUE REMARKS
NO.
1 Same Mill is running
2 Coal Feeder seal air valve opened.
3 Coal Feeder inlet valve opened.
4 Coal Feeder temperature not high <70°C
5 Coal Feeder outlet not plugged.
6 Coal Feeder outlet valve opened.
7 All mill discharge valve (MDV) opened.
8 Mill outlet temp. normal >65 Deg C
9 No feeder trip conditions
Any PA Fan running & PA discharge press > 60
10
mbar

9.2 COAL FEEDER PROTECTION

SL.
DESCRIPTION VALUE REMARKS
NO.
1 Coal Feeder running & Mill-A stopped No time delay
Coal Feeder Run & Feeder outlet valve closed
2 5 sec delay
and outlet valve not open
3 Coal Feeder Run & Feeder outlet plugged 20 sec delay
4 Coal Feeder Run and inside temperature High. >70°C 5 sec delay
5 MFT No time delay

RKMPPL – 4X360 MW Page 19

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 R.K.M POWERGEN PRIVATE LIMITED DOC. NO: BTG/OPR/01

4X360 MW – TPP – UCHHPINDA - CG REVISION NUMBER: 03

INTERLOCK AND PROTECTION - BTG DATE: 18-01-2020

10. ETS TURBINE PROTECTION

VALUE
Unit
[Link] DESCRIPTION STATUS REMARKS
Alarm Trip

1 Shaft vibration trip Microns 125 254

2 EH oil pressure low trip Bar 112 86.7 2 out of 4
3 Lube oil pressure low trip Bar 0.42 2 out of 4
4 Vacuum pressure low trip Mbar - 827 -730 2 out of 4
HP turbine exhaust pressure ratio
5 1.8 1.7
low
HP turbine exhaust temperature
6 Deg C 404 420 Median of 3
high trip
7 TSI over speed trip RPM 3300
8 DEH over speed trip RPM 3300
9 Generator fault trip
10 MFT trip
11 Manual trip
12 DEH dpu fault trip
13 Axial displacement trip mm ±0.9 ±1
mm 15.70 16.45
14 Differential expansion trip
mm -0.75 -1.50
15 Bearing metal temperature high
a Turbine Deg C 107 113
b Thrust Deg C 99 107
c Generator Deg C 95 105
Top- Bottom =+56
16 HIP Top and Bottom Temp diff. Deg C 42 56
Deg C
17 Turbine inlet temperature (MST) Deg C 510 490 Arm at 530 deg C

RKMPPL – 4X360 MW Page 20

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 R.K.M POWERGEN PRIVATE LIMITED DOC. NO: BTG/OPR/01

4X360 MW – TPP – UCHHPINDA - CG REVISION NUMBER: 03

INTERLOCK AND PROTECTION - BTG DATE: 18-01-2020

11. TURBINE EXTRACTION DRAINS

Sl.
PARTICULARS STATUS REMARKS
No.
1 HP Drains
Manual Opening , Auto
2 IP Drains Closing after 5 minutes of
extraction charging
3 LP Drains

12. PUSH BUTTONS WORKING FOR TURBINE & BOILER

Sl. No. PARTICULARS STATUS REMARKS

1 Turbine Manual Trip
2 Vacuum Breaker
3 AC AOP
4 DC AOP
5 MFT
6 ERV
7 EBD
8 Generator Trip
9 Exciter Trip
10 H2 side Seal Oil Pump
11 Air side Seal Oil Pump

RKMPPL – 4X360 MW Page 21

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4X360 MW – TPP – UCHHPINDA - CG REVISION NUMBER: 03

INTERLOCK AND PROTECTION - BTG DATE: 18-01-2020

13. TURNING GEAR HARDWARE LOGIC

Location: - 12Mtr Turbine

Local Control Panel Location: - Schneider PLC.

Auto / Manual / Bypass Control: - All are applicable from LCP.

VALUE
[Link] DESCRIPTION REMARKS
Setting Status
A Start Permissive
1 Lube oil pressure Healthy >0.034Mpa ( Spray)
2 Jacking oil pressure Healthy >9.0Mpa
3 Instrument air pressure normal >0.5Mpa
4 Turbine speed @ zero rpm 0 rpm
5 Turning gear engaged Feedback

B Stop / Protection
1 Lube oil pressure Low <0.034 Mpa
2 Jacking oil pressure Low <9.0 Mpa
3 Turning gear disengaged Feedback
4 Turning gear disengaged speed 15 RPM
5 Motor over load relay trip
6 Ac supply fail

RKMPPL – 4X360 MW Page 22

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4X360 MW – TPP – UCHHPINDA - CG REVISION NUMBER: 03

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14. AC / DC JOP

VALUE
[Link] DESCRIPTION REMARKS
Alarm Trip Status
A START PERMISSIVE
1 JOP inlet line pressure not low 0.5 bar

B AUTO START
Turbine speed < 600 rpm if turbine is
1
in not latch condition

C AUTO STOP
1 Turbine speed >1200 rpm

D STAND BY LOGICS
1 DC / AC JOP trip
2 JOP outlet header pressure <120 bar

RKMPPL – 4X360 MW Page 23

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4X360 MW – TPP – UCHHPINDA - CG REVISION NUMBER: 03

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15. AOP / EOP

SL. VALUE
DESCRIPTION REMARKS
NO alarm Trip Status
AOP:
A START PERMISSIVE:
1 MOT oil level not low
2 MOT fluid temp > 27 degree Celsius
B AUTO START: In Standby Mode
Any Lube oil header pressure low (0.8
1 10 seconds delay
bar) and EOP not run
2 EOP stopped
3 EOP start and EOP not running 10 seconds delay
C EMERGENCY START:
1 Turbine tripped 5 seconds delay
2 Turbine speed <2900 rpm 5 seconds delay
3 EOP not running 5 seconds delay
4 PS2 not acted and SOV 2 open in Block 2
5 PS1 not acted and SOV 1 open in Block 1
D EMERGENCY STOP:
1 MOT level low

EOP:
A START PERMISSIVE:
1 MOT oil level not low
2 MOT fluid temp > 27 degree Celsius
B AUTO START: In Standby Mode
Any Lube oil header pressure low (0.8
1 10 seconds delay
bar) and EOP not run
2 EOP stopped
3 EOP start and EOP not running 10 seconds delay
C EMERGENCY START:
1 Turbine tripped and AOP not run 10 seconds delay
Turbine speed <2900 rpm and AOP not
2 10 seconds delay
running
3 Turbine roll and AOP not running
4 PS2 not acted and SOV 2 open in Block 2
5 PS1 not acted and SOV 1 open in Block 1
D EMERGENCY STOP:
1 MOT level low

RKMPPL – 4X360 MW Page 24

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16. VACUUM PUMP

SL. VALUE
DESCRIPTION REMARKS
NO ALARM TRIP STATUS
A START PERMISSIVE
Inlet pneumatic valve
1
closed(10MAJ40AA401)
Vacuum breaker valve
2
closed(10MAJ15AA401)
3 No trip conditions
4 Separator level normal
5 Both Inlet MOV Open

B TRIP CONDITIONS
Inlet pneumatic valve closed and not
1 2 minutes delay
open
2 Separator level low 5 minutes delay
3 Separator level high 10 minutes delay

C AUTO START
While Vacuum pump-B running and
Vacuum less than 820 mbar i.e. 819 2/3 Switch
1 mbar. 2 seconds delay
Pump -A should be in standby

D STAND BY MODE
1 Other Vacuum pump tripped

AIR JET MODE

Air jet valve open after -
1 IN: When vacuum reaches -940 mbar 940 mbar 3 seconds
delay
OUT: When vacuum reaches -910 Air jet valve close after -
2 910 mbar 3 seconds
mbar
delay or Pump stop

RKMPPL – 4X360 MW Page 25

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17. HP Turbine Evacuation Valve

SL.
OPEN PERMISSIVE VALUE REMARKS
NO
A Auto Open
1 Below 18 MW ( Block Load)
2 Turbine Trip

B Auto Closed
1 At 18 MW ( Block Load)

18. CRH NRV

SL.
OPEN PERMISSIVE VALUE REMARKS
NO
A Auto Open
While Turbine Speed > 600 rpm Released for Open

B Auto Closed
Turbine trip

RKMPPL – 4X360 MW Page 26

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19. 1ST EXTRACTION

Note: Drain which is between Turbine and Extraction’s 1st MOV should be in open condition until
extraction charging to avoid water induction to Turbine

SL.
DESCRIPTION VALUE REMARKS
NO
A HPH STEAM STOP:
1 TG OPC or
2 HPH water side stop
B HPH WATER SIDE STOP:
1 Any one of the HPH level HHH or 2 seconds delay
2 HPH water side inlet or outlet valve closed 3 seconds delay
C HPH STOPPED 3 seconds delay
1 HPH inlet valve closed or Feed water
2 HPH outlet valve closed
D CHECK VALVE OPEN PERMISSIVE:
1 HPH steam not stop and
2 TG Load >100MW
E CHECK VALVE EMERGENCY CLOSED
1 HPH steam stop or
2 HPH 1 level low
F 1st EXTRACTION MOV OPEN PERMISSIVE:
1 1st Extraction check valve opened and
2 HPH steam not stop
G 1st EXTRACTION MOV EMERGENCY CLOSE:
1 HPH steam stop or
2 1st Check valve Close
H 1ST EXT DRAINS AUTO OPEN:
1 1st Extraction MOV Close
I 1ST EXT DRAINS AUTO CLOSE:
1 1st Extraction MOV Open (Auto close after 5 mins.)

RKMPPL – 4X360 MW Page 27

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20. 2ND EXTRACTION

Note- Drain which is between Turbine and Extraction’s 1ST MOV should be in open condition until
extraction charging to avoid water induction to Turbine

SL.
DESCRIPTION VALUE REMARKS
NO
A HPH STEAM STOP:
1 TG OPC or
2 HPH water side stop
B HPH WATER SIDE STOP:
1 Any one of the HPH level HHH or 2 seconds delay
2 HPH water side inlet or outlet valve closed 3 seconds delay
C HPH STOPPED 3 seconds delay
1 HPH inlet valve closed or Feed water
2 HPH outlet valve closed
D CHECK VALVE OPEN PERMISSIVE:
1 HPH steam not stop and
2 TG Load >100MW
E CHECK VALVE EMERGENCY CLOSED
1 HPH steam stop or
2 HPH 2 level HH
F 2ND EXTRACTION MOV OPEN PERMISSIVE:
1 2ND Extraction check valve opened and
2 HPH steam not stop
G 2ND EXTRACTION MOV EMERGENCY CLOSE:
1 HPH steam stop or
2 2ND Check valve Close
H 2ND EXT DRAINS AUTO OPEN:
1 2ND Extraction MOV Close
I 2ND EXT DRAINS AUTO CLOSE:
1 2ND Extraction MOV Open (Auto close after 5 mins.)

RKMPPL – 4X360 MW Page 28

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21. 3RD EXTRACTION

Note- Drain which is between Turbine and Extraction’s 1st MOV should be in open condition until
extraction charging to avoid water induction to Turbine

SL.
DESCRIPTION VALUE REMARKS
NO
A HPH STEAM STOP:
1 TG OPC or
2 HPH water side stop
B HPH WATER SIDE STOP:
1 Any one of the HPH level HHH or 2 seconds delay
2 HPH water side inlet or outlet valve closed 3 seconds delay
C HPH STOPPED 3 seconds delay
1 HPH inlet valve closed or Feed water
2 HPH outlet valve closed
D CHECK VALVE OPEN PERMISSIVE:
1 HPH steam not stop and
2 TG Load >100MW
E CHECK VALVE EMERGENCY CLOSED
1 HPH steam stop or
2 HPH 2 level HH
F 3RD EXTRACTION MOV OPEN PERMISSIVE:
1 3RD Extraction check valve opened and
2 HPH steam not stop
G 3RD EXTRACTION MOV EMERGENCY CLOSE:
1 HPH steam stop or
2 3RD Check valve Close
H 3RD EXT DRAINS AUTO OPEN:
1 3RD Extraction MOV Close
I 3RD EXT DRAINS AUTO CLOSE:
1 3RD Extraction MOV Open (Auto close after 5 mins.)

RKMPPL – 4X360 MW Page 29

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22. 4TH EXTRACTION (DEAERATOR)

Note- Drain which is between Turbine and Extraction’s 1st MOV should be in open condition until
extraction charging to avoid water induction to Turbine

SL.
DESCRIPTION VALUE REMARKS
NO
A CHECK VALVE 1 & 2 OPEN PERMISSIVE:
1 NO TG OPC

B CHECK VALVE 1 & 2 EMERGENCY CLOSE:

1 TG OPC or level HHH

C 2nd MOV OPEN PERMISSIVE: Near Deaerator

Pressure difference between MOV upstream and
1 >0.02 bar
Deaerator and
2 NO TG OPC and
3 No Level HHH

D 2nd MOV EMERGENCY CLOSE:

1 TG OPC or
2 Deaerator Level HHH

C 1st MOV OPEN PERMISSIVE: Near Deaerator

1 NO TG OPC and
2 Check valve 1 & 2 not closed

D 1st MOV EMERGENCY CLOSE:

1 TG OPC or
2 Check valve 1 & 2 closed

H 4th EXT DRAINS AUTO OPEN:

1 4th Extraction 2nd MOV Close

I 4th EXT DRAINS AUTO CLOSE:

1 4th Extraction 2nd MOV Open (Auto close after 5 mins.)

RKMPPL – 4X360 MW Page 30

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23. 5TH EXTRACTION

Note- Drain which is between Turbine and Extraction’s 1st MOV should be in open condition until
extraction charging to avoid water induction to Turbine

SL.
DESCRIPTION VALUE REMARKS
NO
A 5th EXT. CHECK VALVE OPEN PERMISSIVE:
1 Turbine should not be tripped (No OPC)
2 LPH-5 level should not be HH
LPH -5 water side inlet MOV open ( Water Side
3
Charge)
4 LPH -5 water side outlet MOV open

B CHECK VALVE EMERGENCY CLOSE:

1 TG OPC or Water Stop or Level HH

C 5TH EXT. MOV OPEN PERMISSIVE:

1 Turbine should not be tripped (No OPC)
2 LPH-5 level should not be HH
LPH -5 water side inlet MOV open ( Water Side
3
Charge)
4 LPH -5 water side outlet MOV open
5 Check valve not closed

C 5TH EXT. MOV EMERGENCY CLOSE:

1 TG OPC
2 LPH-5 level HH
LPH -5 water side inlet MOV close ( Water Side
3
Charge)
4 LPH -5 water side outlet MOV close
5 Check valve closed

H 5th EXT DRAINS AUTO OPEN:

1 5th Extraction MOV Close

I 5th EXT DRAINS AUTO CLOSE:

1 5th Extraction MOV Open (Auto close after 5 mins.)

RKMPPL – 4X360 MW Page 31

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4X360 MW – TPP – UCHHPINDA - CG REVISION NUMBER: 03

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24. 6th EXTRACTION MOV

Note- Drain which is between Turbine and Extraction’s 1st MOV should be in open condition until
extraction charging to avoid water induction to Turbine

SL.
DESCRIPTION VALUE REMARKS
NO
A 6th EXT. CHECK VALVE OPEN PERMISSIVE:
1 Turbine should not be tripped (No OPC)
2 LPH-6 level should not be HH
LPH -6 water side inlet MOV open ( Water Side
3
Charge)
4 LPH -6 water side outlet MOV open

B CHECK VALVE EMERGENCY CLOSE:

1 TG OPC or Water Stop or Level HH

C 6th EXT. MOV OPEN PERMISSIVE:

1 Turbine should not be tripped (No OPC)
2 LPH-6 level should not be HH
LPH -6 water side inlet MOV open ( Water Side
3
Charge)
4 LPH -6 water side outlet MOV open
5 Check valve not closed

C 6th EXT. MOV EMERGENCY CLOSE:

1 TG OPC
2 LPH-6 level HH
LPH -6 water side inlet MOV close ( Water Side
3
Charge)
4 LPH -6 water side outlet MOV close
5 Check valve closed

H 6th EXT DRAINS AUTO OPEN:

1 6th Extraction MOV Close

I 6th EXT DRAINS AUTO CLOSE:

1 6th Extraction MOV Open (Auto close after 5 mins.)

RKMPPL – 4X360 MW Page 32

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25. BOILER FEED PUMP

25.1 BOILER FEED PUMP PROTECTION

SL.
DESCRIPTION VALUE REMARKS
NO
BFP Lube oil pressure low(2/3)
1 <0.8 bar 2 Seconds delay
Two switch high out of three switch
Working oil cooler inlet temperature (2/3)
2 >130℃ 3 Seconds delay
Two high signal out of three signal
Lube oil cooler O/L temperature BFP (2/3)
3 >60℃ 3 Seconds delay
Two high signal out of three signal
4 Deaerator level low and low low <0.45m 3 Seconds delay
BFP Running , Suction MOV not open & discharge MOV
5 Delay 2 seconds
closed after 2 seconds
Vibration protection: IN Board, OUT Board
BFP NDE,DE RAD VIB HH Rad vib-alarm-5.6,
trip-8.9 mm/s
(2 signal high out of 4 signals) Delay 25 seconds
Pump Alarm 100 and
(Individual 10 +
6 BFP HCP NDE, DE RAD VIB HH Trip 125 microns
common 15
( 3 Signal High out of 6 signals) HCP radial= alarm-
seconds)
8.0, trip-11 mm/s
BFP 1C MOTOR DE, NDE VIB HH
HCP Axial alarm- 11,
(2 signal high out of 4 signals) trip- 18mm/s
Temperature protection:
Motor winding temperature>130 deg C (2/6)
Coupling bearing temperature>95 deg C
7 JNL Bearing temperature BFP >95 deg C
T-BRG temp INBD BFP >95 deg C
T-BRG temp OUTBD BFP >95 deg C
Motor bearing temperature >95 deg C
JNL Bearing temperature BP >95 deg C
8 T-BRG temp INBD BP >95 deg C
T-BRG temp OUTBD BP >95 deg C
9 BFP reverses rotation.
BFP RUN for 60 sec and Minimum flow protection and
10 <170 TPH 10 Seconds delay
RC valve less than 5%
BFP run and BFP suction pressure low low acted(Both
11 <11.7 bar 60 seconds delay
switches)

RKMPPL – 4X360 MW Page 33

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25.2 BFP AUXILIARY LUBE OIL PUMP

SL.
DESCRIPTION VALUE REMARKS
NO

START PERMISSIVE:
1 Voith Coupling Lube Oil Tank Level high
EMERGENCY START:
1 Lube oil Cooler Outlet Temperature High 60 deg C Delay 3 seconds
2 Working Oil Cooler Inlet temperature High 95 deg C Delay 3 seconds
3 Voith Coupling Bearings temperature High(any Bearing) 95 deg C Delay 3 seconds
4 BFP Stopped Delay 3 seconds
5 BFP Reverse Delay 3 seconds
6 BFP Run and Lube Oil Pressure Low 1.2 bar 2/3
EMERGENCY STOP:
1 BFP Run and Lube Oil Pressure High 2.8 bar 2/3 (8 seconds delay)
2 BFP Run and Filter DP High 0.6 bar Delay 3 seconds

RKMPPL – 4X360 MW Page 34

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25.3 BOILER FEED PUMP START PERMISSIVE:

SL.
DESCRIPTION VALUE REMARKS
NO
1 Booster Pump suction Valve should be in Open condition
BFP O/L MOV in Close condition or in standby mode in
2
Open Condition
3 Deaerator Level normal >1.8 m
4 Recirculation valve more than 90 %
5 AOP run
6 Oil Pressure >1.6 bar
6 Suction strainer DP not high
Temperature permissive:
Motor winding temperature <120℃
Motor bearing temperature <85 ℃
7 Coupling bearing temperature< 85℃
JNL Bearing temperature BFP< 75℃
T-BRG temp INBD BFP 1C<80℃
T-BRG temp OUTBD BFP 1C<80℃
JNL Bearing temperature BP 1C<75℃
8 T-BRG temp INBD BP 1C<75℃
T-BRG temp OUTBD BP 1C<75℃
9 No Trip Condition
10 Breaker ready

Dis. Valve
STAND BY LOGIC:
open(Auto)
1 Running Pump Tripped and outlet valve open
Another Pump running and Header pressure less than
2
50 bar and discharge valve open (Auto)

RKMPPL – 4X360 MW Page 35

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26. COOLING TOWER INDUCED DRAUGHT FAN

SL.
DESCRIPTION VALUE REMARKS
NO
A START PERMISSIVES:
1 Vibration not high
2 Level not low
3 Oil Temperature not high

B TRIP CONDITIONS:
Alarm – 7
1 Vibration high mm/s 5 Seconds delay
Trip-8mm/s
2 Level low
3 Oil temperature high Trip-80°c

RKMPPL – 4X360 MW Page 36

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27. CIRCULATING WATER PUMP

VALUE
[Link] DESCRIPTION REMARKS
Alarm Trip Status
A START PERMISSIVES:
1 Fore bay level normal 3500mm
Hydraulic valve full closed / crack
2
open
Temperature Permissive:
Motor Winding Temp. <120 deg C
3 Upper bearing temp. <80 deg C
Lower bearing temp. <80 deg C
Thrust bearing temp. <80 deg C
4 CWP no trip condition
5 ACW / Other CW pump running

B TRIP CONDITIONS:
1 Fore Bay level 2800 mm
2 Hydraulic valve closed 30 seconds delay
3 Breaker tripped
Temp Protection:
Motor Winding Temp [2/6 Nos]. >130°C
4 Upper bearing temp[01 Nos ] > 90°C
Lower bearing temp[01 Nos ] > 90°C
> 90°C
Thrust bearing temp[01 Nos ]
Vibration protection:
5 DE vibration NDE vibration Thrust No trip Only alarm
vibration

C STAND BY LOGIC:
Applicable for 1 or 2
1 CWP discharge header pressure low <1.2 bar Pump operation
only

RKMPPL – 4X360 MW Page 37

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28. CONDENSATE EXTRACTION PUMP

28.1 CEP START PERMISSIVES:

[Link] DESCRIPTION VALUE REMARKS

A START PERMISSIVES:
1 Suction MOV open feedback
2 O/L MOV Closed or Pump on standby(5 seconds)
3 Condenser level normal >650mm
After CEP pump start R/C open in auto if Deaerator
4 control valve is not in open condition or flow is less
than 280 TPH
5 Suction strainer DP not high 0.4
6 No trip conditions
7 Electrical breaker ready
Temperature Permissive:
1- T1-Pump DE side Brg. Temp. <75° C
2- T2-Pump NDE side Brg. Temp. <75° C
8
3- Motor DE side Brg Temp <75° C
4- Motor NDE side Brg Temp <75° C
5- Motor winding temp <95° C

RKMPPL – 4X360 MW Page 38

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28.2 CEP TRIP CONDITION:

SL.
DESCRIPTION VALUE REMARKS
NO
Inlet MOV close feedback coming and open
1
feedback not coming
2 CEP run feedback & outlet MOV closed. Delay 30 Sec
3 Condenser level less than 270 mm Delay 2 seconds
Temperature OK permissive:
>95° C
a) T1-Pump DE side Brg. Temp.
>95° C
b) T2-Pump NDE side Brg. Temp.
4 >95° C
c) Motor DE side Brg Temp
>95° C
d) Motor NDE side Brg Temp
>130° C
e) Motor winding temp. (2/6)

Vibration protection (2/3): Delay 25 seconds

Alarm Trip
a-Motor DE side (Individual 10 +
5 a. 8.0 mm/Sec 9.0 mm/sec
b-Motor NDE side common 15
b. 8.0 mm/Sec 9.0 mm/sec seconds)
c-Thrust shaft
c. 6.0 mm/Sec 7.0 mm/sec
Auto Stand By logic:
a) Low discharge pressure (2 seconds
<20 bar
6
delay) or
b) Hot well level high high(2 sec delay)
>1750 mm
or
c) Running Pump Trip

RKMPPL – 4X360 MW Page 39

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29. OPEN CYCLE COOLING WATER PUMP

VALUE
[Link] DESCRIPTION REMARKS
Alarm Trip Status
A START PERMISSIVES
Outlet MOV closed (or) stand by
1
(10PCB11AA402)
2 ACW / CW Running
B TRIP CONDITIONS
1 Outlet MOV closed(10PCB11AA402)
2 Local protection trip ACW/ CW Trip

C STAND BY CONTROL LOGIC

1 Outlet Pressure low 2.8 Bar

RKMPPL – 4X360 MW Page 40

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30. CLOSED CYCLE COOLING WATER PUMP

VALUE
[Link] DESCRIPTION REMARKS
Alarm Trip Status
A START PERMISSIVES
1 Outlet MOV closed (or) stand by
2 Expansion tank level not low
3 DP not high < 0.8 bar
4 Breaker ready
5 No trip conditions

B Trip conditions
1 Outlet MOV closed 30 seconds
Expansion tank level low and low
2 150 mm
level switch acted
3 Breaker trip

C Stand by control logic <1.0 Bar

RKMPPL – 4X360 MW Page 41

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31. HOTWELL MAKE UP PUMP

VALUE
[Link] DESCRIPTION REMARKS
Alarm Trip Status
A START PERMISSIVES
1 CST tank level not low 800 mm

B Trip conditions
1 Cst tank level low 2400 mm <500 mm Time delay 2 Secs

To start both the

C Stand by control logic pump parallel 650
mm level

32. BOILER FILL PUMP

VALUE
[Link] DESCRIPTION REMARKS
Alarm Trip Status
A START PERMISSIVES
1 CST tank level not low 800 mm

B Trip conditions
1 CST tank level low 2400 mm <500 mm Time delay 2 Secs

RKMPPL – 4X360 MW Page 42

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33. HPH THREE WAY VALVE

[Link] DESCRIPTION STATUS REMARKS

A OPEN PERMISSIVES
1 3 Way balancing valve open
2 HPH -1 outlet MOV open

B Auto closed conditions

1 HPH -1 outlet MOV closed
2 Water side hp heater stopped

RKMPPL – 4X360 MW Page 43

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34. STATOR WATER COOLING PUMP

VALUE
[Link] DESCRIPTION REMARKS
Alarm Trip Status
A Auto start
While pump-B , Pump DP LL and
1 0.14 Bar
running

B Stand by logics
While pump- tripped

35. STATOR WATER MAKE UP VALVE AUTO

VALUE
[Link] DESCRIPTION REMARKS
Alarm Trip Status
A Auto open
1 While stator water tank level low 450 mm

B Auto close
While stator water tank level high 650 mm

RKMPPL – 4X360 MW Page 44

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36. AIR SIDE AC /DC SEAL OIL PUMP

VALUE
[Link] DESCRIPTION REMARKS
Alarm Trip Status
A AUTO START
Seal oil to hydrogen DP low with
1 Hydrogen in generator pressure >
2.5 bar

B Stand by logics
1 Dc seal oil pump trip
2 Pump discharge pressure low
3 AC Fail

37. H2 SIDE AC /DC SEAL OIL PUMP

VALUE
[Link] DESCRIPTION REMARKS
Alarm Trip Status
A AUTO START
Seal oil to hydrogen DP low with
1 Hydrogen in generator pressure > 2.5
bar

B Stand by logics
1 Dc seal oil pump trip
2 Pump discharge pressure low
3 AC Fail

RKMPPL – 4X360 MW Page 45

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38. SEAL OIL SYSTEM BACK UP SOURCE

[Link] DESCRIPTION STATUS REMARKS

1 St Spare oil Source when DP reduces to 0.056

Mpa from 0.085 MPa and Turbine speed is more
1 than 2900 rpm. MOP will supply the oil and
retained the seal oil and hydrogen side DP 0.056
MPa.
2 nd spare oil sources when DP reduces to 0.056
2
MPA and Turbine speed is less than 2900 rpm, HP
startup oil pump will supply oil.
3 rd spare oil source when DP reduces to 0.035
3 MPa from 0.056 MPa , DC Seal oil pump will be in
service to maintain rated (DP-0.085 MPa)
4 th Spare oil source when DP reduces to <0.035
4 MPa then AC lube oil pump will supply oil on that
time reduce Hydrogen Pressure to 0.014 MPa

RKMPPL – 4X360 MW Page 46

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39. [Link] -1

Sl. No. Indication Value Logic

Extraction -1 Check valve will be
closed, FW by pass open and
1 High High HIgh ( HHH) level 314.5 mm
ultimately all Extractions cut. 2
seconds delay
2 High High level 264.5 mm Emergency Drain open
3 High Level 214.5 mm Alarm
176.5 -210 At 195 mm Emergency drain
4 Normal
mm closed.
5 Low 138.5 mm Alarm

40. [Link] -2

Sl. No. Indication Value Logic

Extraction -2 Check valve will be
closed, FW by pass open and
1 High High High ( HHH) level 362.5mm
ultimately all Extractions cut. 2
seconds delay
2 High High level 312.5 mm Emergency Drain open
3 High Level 262.5 mm Alarm
(200-250) mm. At 225 mm
4 Normal 224.5mm
Emergency drain closed.
5 Low 186.5 mm Alarm
6 Low low (LL) level 136.5 mm Alarm

RKMPPL – 4X360 MW Page 47

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41. [Link] -3

Sl. No. Indication Value Logic

Extraction -3 Check valve will be
1 High High HIgh ( HHH) level 390.5 mm closed. FW by pass open and
ultimately all Extractions cut
2 High High level 340.5 mm Emergency Drain open
3 High Level 290.5 mm Alarm
(245-280) mm. At 253 mm
4 Normal 252. 5mm
Emergency drain closed.
5 Low 214.5 mm Alarm
6 Low low (LL)level 164.5 mm Alarm

RKMPPL – 4X360 MW Page 48

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42. [Link] -8

Sl. No. Indication Value Logic

Alarm. Condensate By pass and

1 High High ( HH) level 785 mm
I/L. and O/L valve closed.
2 High level 735 mm Alarm and Emergency Drain Open
( 650 to 700 mm operational zone
4 Normal 685 mm
). Emergency drain close.
5 Low 635 mm Alarm
6 Low low (LL) level 585 mm Alarm

43. [Link] -7

Sl. No. Indication Value Logic

Alarm. Condensate By pass and I/L.

1 High High ( HHH) level 740 mm
and O/L valve closed.
2 High High level 690 mm Al arm and Emergency Drain
(610-670 mm Normal Operation
3 Normal 640 mm
Zone). Emergency drain close.
4 Low 590 mm Alarm
5 Low low (LL)level 540 mm Alarm

44. [Link] -5 &6

Sl. No. Indication Value Logic

Extraction Shut off valve Closed. FW
1 High High ( HH) level 395 mm
bypass valve open.
2 High level 345 mm Alarm and Emergency Drain open.
(270-320 mm Normal Operation
3 Normal 295 mm
Zone). Emergency drain close.

4 Low 245 mm Alarm

5 Low low (LL)level 195 mm Alarm

Note: If LP heater -6 level high high then normal drain of LP Heater- 5 also closes.

RKMPPL – 4X360 MW Page 49

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45. DEAERATOR

Sl. No. Indication Value Logic

High High High ( HHH) level
1 3450 mm Extraction MOV Closed.
& HH switch
High High level & Level
2 3250 mm Emergency drain MOV opens.
transmitter >3250 mm
3 High Level 3150 mm Alarm
4 Normal 2950 mm Emergency drain MOV close
5 Low 2750 mm Alarm
6 Low low (LL)level 450 mm Boiler Feed Pump Trip

RKMPPL – 4X360 MW Page 50

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46. HP BYPASS SYSTEM

46.1 HP BYPASS VALVE:

SL. NO DESCRIPTION STATUS REMARKS

A HP – BYPASS FAST OPEN CONDITIONS:

BFP Discharge pressure > 65 bar and
Any BFP in running condition and
1 HP- Bypass outlet temp. < 330 Deg C and
No HP over ride close PB and
HP bypass fast open PB pressed from DCS face plate
OR
BFP Discharge pressure > 65 bar and
Any BFP in running condition and
2 HP- Bypass outlet temp. < 330 Deg C and
No HP over ride close PB and
Turbine –Generator Trip ( OPC / ETS)

Note: Before operating HP & LP bypass valve ensure no alarm in Local control panel

RKMPPL – 4X360 MW Page 51

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46.1 HP BYPASS VALVE:

SL. NO DESCRIPTION STATUS REMARKS

A HP – BYPASS FAST CLOSE CONDITIONS:

1 HP over ride close PB
OR
2 HP Bypass downstream > 360 Deg C 20 sec time delay
OR

No BFP running and HP bypass downstream temp. > 360

3
Deg C and BFP discharge pressure< 65 bar

OR
4 LP Bypass close

RKMPPL – 4X360 MW Page 52

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46.2 HP BYPASS SPRAY VALVE:

SL.
DESCRIPTION STATUS REMARKS
NO
A SPRAY CONTROL VALVE OPEN PERMISSIVE:
No Deviation high (>10 %)
1
HP Bypass valve position > 2%
B SPRAY CONTROL VALVE AUTO CLOSE:
1 HP bypass valve position < 2%
C HP BYPASS BD VALVE OPEN PERMISSIVE:
1 HP Bypass valve position >5%
D HP BYPASS BD VALVE EMERGENCY OPEN:
1 HP Bypass valve fast open
E HP BYPASS BD VALVE EMERGENCY CLOSE:
1 HP Bypass valve CLOSE – TRIP

RKMPPL – 4X360 MW Page 53

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47. LP BYPASS SYSTEM

47.1 LP BYPASS VALVE:

SL. NO DESCRIPTION STATUS REMARKS

A FAST OPEN CONDITIONS:

HP Bypass fast open AND
1
No LP bypass Trip Condition
OR
LP bypass Fast open PB pressed from DCS face plate
2 AND
No LP bypass trip condition
B FAST CLOSED CONDITIONS:

1 Condenser vacuum LL OR 2/3 Logic

2 Condenser temperature H OR 10 Sec delay
CEP discharge pressure low < 11 bar and all CEP
3 No delay
stop and Condenser temperature high OR
4 LP Bypass outlet temp. 160 Deg c OR 20 Sec. delay
5 LP bypass outlet pressure > 3 bar OR
LP Bypass Fast Close PB pressed from DCS face plate
6
OR
7 All CWP Trip

RKMPPL – 4X360 MW Page 54

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47.2 LP BYPASS SPRAY VALVE:

SL. NO DESCRIPTION STATUS REMARKS

A SPRAY CONTROL VALVE PERMISSIVE:
1 No LP Bypass BPE valve alarm
2 No Deviation high (>10%)

B LP BYPASS BD VALVE OPEN PERMISSIVE:

1 LP bypass valve open feedback > 5 %

C BD VALVE EMERGENCY OPEN:

1 LP bypass valve fast open

D BD VALVE EMERGENCY CLOSE:

1 LP By pass Close

Note: Before operating HP & LP bypass valve ensure no alarm in Local control panel

RKMPPL – 4X360 MW Page 55

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48. STATOR WATER COOLING SYSTEM

VALUE
[Link] DESCRIPTION REMARKS
Alarm Trip Status
Hydrogen V/s Stator Cooling Calculated at 6 m
A <0.35 bar
water Differential Pressure floor.
Calculated as
Inlet and Outlet Stator water < 0.30 bar quantity 2/3 for
B < 0.15 bar
Differential Pressure. >0.85 bar alarm and 1/3 for
Gen. Trip
C DP across filter >0.71 bar
>50 Deg C
D Inlet water temperature high
>85 Deg C
>5.0 micro Siemens Take Fresh
E Stator water conductivity
/cm makeup
>0.5 micro Siemens
F De-mineralizer Conductivity Replace the Resin
/cm
Normal-0.14 bar.
Safety valve
G Stator water tank pressure >0.42 bar
release N2
automatically.
High-650 mm
Low -450 mm Normal-550 mm.
H Stator water tank level ( Auto Close/Open If level is low
Electromagnetic Pump cannot start.
Valve)
I Pump Running DP low < 1.4 bar Auto Pump Start

49. BOILER MISCELLANEOUS

S. No. DESCRIPTION LOGIC REMARKS

1 CBD - MOV Emergency close with MFT 20 Seconds Delay

2 EBD- MOV a) Emergency Open:+ 180 mm of Drum level

b) Emergency Close: + 50 mm of Drum level

3 Water wall drain MOV Emergency Close: +50 mm of Drum level

4 Drum Vent Auto close: Drum Pressure 2 Bar 15 Seconds Delay

5 Boiler Temperature Probe Auto retract -580 Deg C

Valve open can be

Emergency Close: MS Flow >70TPH and Feed
6 Economizer R/C MOV given in Purge
flow >70 TPH
permissive

RKMPPL – 4X360 MW Page 56

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50. LDO FIRING

S. N. DESCRIPTION VALUE REMARKS

50.1 LDO IGNITE PERMIT:

1 MFT Reset
2 No LDO Trip Condition
3 LOTV Open
4 Flame Scanner Fan Pressure not low
5 Total Air Flow Not Low
6 PS before inlet of filter is High
+5 to –5
7 Furnace Pressure Normal
mbar
8 Atomizing Air pressure not low
9 All corner control cabinet Remote Signal

50.2 INDIVIDUAL CORNER PERMISSIVE:

1 LDO ignite Permit
2 Individual corner Nozzle valve close
3 No Individual corner and LDO Trip Condition
4 Individual corner control cabinet Remote signal
5 First Ignite permit

50.3 INDIVIDUAL CORNER FLAME ON:

1 Individual corner flame ON
2 Individual corner Flame Not Fail
3 Individual Corner Fuel valve open

50.4 INDIVIDUAL CORNER NO FLAME:

Delay 2
1 No Individual corner flame ON
seconds
2 Individual corner Flame Fail
3 Individual Corner Fuel valve not open

50.5 CORNER IN SERVICE: RUNNING

1 Individual corner flame ON
Individual corner Purge Valve Close AND
2
Individual corner gun entered

50.6 CORNER NOT IN SERVICE:FAIL IN RUNNING

Ind. Corner LONV
1 Individual corner is Running AND close will reset the
Fail in running
Individual corner Purge Valve not Close OR
2
Individual corner gun not entered

RKMPPL – 4X360 MW Page 57

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49. LDO FIRING

S. N. DESCRIPTION VALUE REMARKS

50.7 LOTV:
OPEN PERMISSIVE:
1 All Nozzle Valve Closed
2 PS before inlet of filter is High
3 LDO leak test OK or Start
EMERGENCY OPEN:
1 LDO leak test start
EMERGENCY CLOSE:
1 Leak test not start and LDO Trip
2 LDO Fill Fail
3 MFT 02
4 Leak test close

50.8 LDO TRIP CONDITION:

1 MFT 02
Delay 5
2 PS 1 or 2 after inlet of filter low
seconds
Delay 15
3 Atomizing air pressure low
seconds

50.9 LDO TRIP RESET:

1 LOTV Closed
2 Individual corner valves closed
3 Leak test OK

50.10 LDO INDIVIDUAL CORNER TRIP:

1 MFT 02
2 LDO Trip
Delay 10
3 Corner start command and Gun not entered
seconds
Corner start and Gun Entered and Fuel NV not Delay 45
4
open seconds
Delays 12
5 Fuel NV open and No Flame
seconds
6 Corner Fail In Running
7 Stop command and Cabinet Remote Signal

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51. HFO FIRING

S. N. DESCRIPTION VALUE REMARKS

51.1 HFO IGNITE PERMIT:
1 MFT Reset
2 No HFO Trip Condition
3 HOTV Open
4 Flame Scanner Fan Pressure not low
Total Air Flow Not Low and HFO supply temp.
5
not low
6 PS before inlet of filter is High
7 Furnace Pressure Normal +5 to –5 mbar
8 Atomizing Steam pressure and temp. not low PS and TS
9 All corner control cabinet Remote Signal
10 Any oil or coal layer running

51.2 INDIVIDUAL CORNER PERMISSIVE:

1 HFO ignite Permit
2 Individual corner Fuel Nozzle valve close
3 No Individual corner and HFO Trip Condition
4 Individual corner control cabinet Remote signal
5 First Ignite permit

51.3 INDIVIDUAL CORNER FLAME ON:

1 Individual corner flame ON
2 Individual corner Flame Not Fail
3 Individual Corner Fuel valve open

51.4 INDIVIDUAL CORNER NO FLAME:

Delay 2
1 No Individual corner flame ON
seconds
2 Individual corner Flame Fail
3 Individual Corner Fuel valve not open

51.5 CORNER IN SERVICE: RUNNING

1 Individual corner flame ON
Individual corner Purge Valve Close AND
2
Individual corner gun entered

51.6 CORNER NOT IN SERVICE:FAIL IN RUNNING

Ind. Corner LONV
1 Individual corner is Running AND close will reset the
Fail in running
Individual corner Purge Valve not Close OR
2
Individual corner gun not entered
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51. HFO FIRING

S. N. DESCRIPTION VALUE REMARKS

51.7 HOTV:
OPEN PERMISSIVE:
1 All individual corner Nozzle Valve Closed
2 PS before inlet of filter is High
3 HFO leak test OK or Start
EMERGENCY OPEN:
1 HFO leak test start
EMERGENCY CLOSE:
1 Leak test not start and LDO Trip
2 HFO Fill Fail
3 MFT 03
4 Leak test close
5 HFO oil temp low low
6 Close command from Leak test

51.8 HFO TRIP CONDITION:

1 MFT 03
Delay 5
2 PS 1 or 2 after inlet of filter low
seconds
Delay 15
3 Atomizing medium pressure low low
seconds

51.9 HFO TRIP RESET:

1 HOTV Closed
2 Individual corner valves closed(AB, BC and DE)
3 HFO Leak test OK

51.10 HFO INDIVIDUAL CORNER TRIP:

1 MFT 03
2 HFO Trip
Delay 10
3 Corner start command and Gun not entered
seconds
Corner start and Gun Entered and Fuel NV not Delay 45
4
open seconds
Delays 12
5 Fuel NV open and No Flame
seconds
6 Corner Fail In Running
7 Stop command and Cabinet Remote Signal

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52. LDO / HFO MISCELLANEOUS

S. N. DESCRIPTION VALUE REMARKS

52.1 LDO / HFO RETURN CONTROL VALVE
EMERGENCY OPEN:
1 Open Command
EMERGENCY CLOSE:
1 Leak Test Command
2 MFT 02/03
3 Leak test start

52.2 LDO / HFO LONG RECIRCULATION VALVE:

EMERGENCY OPEN:
1 LDO / HFO Trip

RKMPPL – 4X360 MW Page 61

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53. LDO PRESSURIZING PUMP

S. N. DESCRIPTION VALUE REMARKS

START PERMIT:
1 Suction Header Pressure Switch High
2 LDO Day tank level not low

STOP PERMIT:
Delay 2
1 Suction Pressure not High
seconds
Delay 3
2 LDO Day Tank Level Low
seconds

START PERMISSIVE:
1 Start Permit
2 Suction Filter DP not high
3 No Trip Feed Back

EMERGENCY START:
1 Stand By mode

EMERGENCY STOP:
Delay 3
1 Stop permit
seconds
Delay 3
2 Suction Filter DP High
seconds

RKMPPL – 4X360 MW Page 62

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54. HFO PRESSURIZING PUMP

S. N. DESCRIPTION VALUE REMARKS

START PERMIT:
1 Suction Header Pressure Switch High
HFO Day tank level not low and suction valve
2
not close
3 Tank Temperature OK 55 deg C

STOP PERMIT:
HFO Day Tank 1 Level Low and Suction Valve
1
Open
HFO Day Tank 2 Level Low and Suction Valve
2
Open

START PERMISSIVE:
1 Start Permit
2 Suction Filter DP not high
3 No Trip Feed Back

EMERGENCY START:
1 Stand By mode

EMERGENCY STOP:
Delay 3
1 Stop permit
seconds
Delay 3
2 Suction Filter DP High
seconds

RKMPPL – 4X360 MW Page 63

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55. VACUUM BREAKER VALVE

S. N. DESCRIPTION VALUE REMARKS

EMERGENCY OPEN:
1 Turbine Lube Oil Pressure LL 0.8 bar 3/4 logic
2 Turbine Axial Shift ± 1mm 3/4 logic
All CWP trip or both Vacuum Pump Stopped
3 and TG Speed >300 rpm and Vacuum >-400
mbar

OPEN PERMISSIVE:
1 Speed less than 2000 RPM
2 OPC Trip

56. SEAL OIL SYSTEM VALVE SETTING

S. N. DESCRIPTION VALUE REMARKS

1 Main DPR 0.85 bar
2 Spare DPR 0.56 bar
Air and H2 side seal oil pressure equalizing
3 +5 to -5 cm
valve
4 Air side PRV 9.2 bar
5 H2 side PRV 9.2 bar
6 Spare line PRV 10.2 bar
7 Spare HP line PRV 9 bar

RKMPPL – 4X360 MW Page 64

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57. ELECTRO HYDRAULIC GOVERNING SKID

S. N. DESCRIPTION VALUE REMARKS

57.1 EH MAIN OIL PUMP
A START PERMISSIVE:
1 EH Fluid tank level not low

B TRIP CONDITION:
1 EH Fluid tank level low low low

C STAND BY LOGICS:
1 Running pump discharge pressure low <112 bar
2 Running pump stop

57.2 EH OIL CIRCULATING PUMP:

A AUTO START:
1 EH oil temperature high >55 deg C
B AUTO STOP:
1 EH oil temperature low <40 deg C

57.3 EH HEATER PROTECTION:

1 Heater ON temperature 40 deg C
2 Heater Cut Off Temperature 55 deg C
3 EH Oil High Temperature Alarm 60 deg C Alarm
4 EH Oil Low Temperature 20 deg C Alarm

57.4 EH SKID TANK LEVEL PROTECTION:

1 L Level 450 mm
2 LL Level 370 mm
3 LLL Level 230 mm 2 seconds delay
4 Normal Working Level 500 – 730 mm

RKMPPL – 4X360 MW Page 65

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58. SH AND RH ATTEMPERATOR VALVES

S. N. DESCRIPTION VALUE REMARKS

SH AND RH SPRAY MOV
AUTO OPEN:
1 CV Demand more than 5%
AUTO CLOSE:
1 CV Demand less than 5%
2 MFT

SH & RH SPRAY BLOCK VALVE

EMERGENCY CLOSE
1 MFT

59. ELECTRONIC RELIEF VALVE

S. N. DESCRIPTION VALUE REMARKS

EMERGENCY OPEN:
1 Any of MS Pressure more than 178.3 bar 178 1/3
EMERGENCY CLOSE:
1 All MS Pressure more than 174.7 bar 174.7 3/3

60. HP START UP OIL PUMP

S. N. DESCRIPTION VALUE REMARKS

AUTO START:
1 Seal oil Source pressure LL Delay 5 seconds
EMERGENCY STOP:
1 Seal oil Source pressure LL Delay 20 seconds

RKMPPL – 4X360 MW Page 66

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 R.K.M POWERGEN PRIVATE LIMITED DOC. NO: BTG/OPR/01

4X360 MW – TPP – UCHHPINDA - CG REVISION NUMBER: 03

INTERLOCK AND PROTECTION - BTG DATE: 18-01-2020

61. VALVES AND DAMPERS

S. N. DESCRIPTION VALUE REMARKS

61.1 3RD RANK BYPASS VALVE
EMERGENCY OPEN:
LP BP downstream temperature >50 deg C >50 deg C

61.2 DEAERATOR LEVEL EMERGENCY DRAIN 0 & 25.2 m EL

1 EMERGENCY OPEN:
Deaerator level HH 3250 mm
2 EMERGENCY CLOSE:
Deaerator level Normal 2950 mm Delay 5 seconds

61.3 CEP DISCHARGE VALVE

AUTO OPEN:
1 Pump on Standby (or)
2 Pump Run Delay 5 seconds
AUTO CLOSE:
1 Pump not run Delay 10 seconds

61.4 OCCW DISCHARGE VALVE

AUTO OPEN:
1 Pump on Standby (or)
2 Pump Run Delay 5 seconds
EMERGENCY CLOSE:
1 Pump not run Delay 5 seconds

61.5 CCCW DISCHARGE VALVE

AUTO OPEN:
1 Pump on Standby (or)
2 Pump Run Delay 5 seconds
EMERGENCY CLOSE:
1 Pump not run Delay 5 seconds

61.6 SELF CLEANING STRAINER DRAIN MOV

1 EMERGENCY OPEN:
DP High
2 EMERGENCY CLOSE:
DP not High Delay 10 seconds

61.7 CONDENSATE DUMP VALVE

AUTO OPEN:
1 Deaerator level HH and 3250 mm
2 Hot well level high 1290 mm

RKMPPL – 4X360 MW Page 67

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PREPARED & CHECKED PREPARED & CHECKED APPROVED
 R.K.M POWERGEN PRIVATE LIMITED DOC. NO: BTG/OPR/01

4X360 MW – TPP – UCHHPINDA - CG REVISION NUMBER: 03

INTERLOCK AND PROTECTION - BTG DATE: 18-01-2020

61. VALVES AND DAMPERS

S. N. DESCRIPTION VALUE REMARKS

61.8 CW PUMP DISCHARGE VALVE HOPD
1 EMERGENCY OPEN:
CWP Run Delay 5 seconds
2 EMERGENCY CLOSE:
CWP stopped

61.9 BOILER FEED PUMP VALVES

A SUCTION VALVE:
CLOSE PERMISSIVE:
1 BFP stopped

B DISCHARGE VALVE
AUTO OPEN:
1 Pump on Standby (or)
2 Pump Run Delay 5 seconds
EMERGENCY CLOSE:
1 Pump not run Delay 10 seconds
2 Pump Reverse Delay 10 seconds

61.10 ID FAN DAMPERS

A SUCTION DAMPER:
CLOSE PERMISSIVE:
1 ID Fan Stopped and
2 No FSSS requirement
EMERGENCY OPEN:
1 ID Fan Run or Delay 15 seconds
2 FSSS Requirement
EMERGENCY CLOSE:
1 ID Fan Stopped and Delay 3 seconds
2 Other ID Fan Run with close permissive Delay 60 seconds
B DISCHARGE DAMPER:
CLOSE PERMISSIVE:
1 ID Fan Stopped and
2 No FSSS requirement
EMERGENCY OPEN:
1 ID Fan Run or Delay 15 seconds
2 FSSS Requirement
EMERGENCY CLOSE:
1 ID Fan Stopped and Delay 3 seconds
2 Other ID Fan Run with close permissive Delay 60 seconds

RKMPPL – 4X360 MW Page 68

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PREPARED & CHECKED PREPARED & CHECKED APPROVED
 R.K.M POWERGEN PRIVATE LIMITED DOC. NO: BTG/OPR/01

4X360 MW – TPP – UCHHPINDA - CG REVISION NUMBER: 03

INTERLOCK AND PROTECTION - BTG DATE: 18-01-2020

61. VALVES AND DAMPERS

S. N. DESCRIPTION VALUE REMARKS

61.11 FD FAN DISCHARGE DAMPER
CLOSE PERMISSIVE:
1 FD Fan Stopped and
2 No FSSS requirement
EMERGENCY OPEN:
1 FD Fan Run or Delay 15 seconds
2 FSSS Requirement or
3 Build Air channel
EMERGENCY CLOSE:
1 FD Fan Stopped and Delay 3 seconds
2 Other FD Fan Run Delay 60 seconds
With Discharge valve close permissive

61.12 PA FAN DISCHARGE DAMPER

CLOSE PERMISSIVE:
1 PA Fan Stop
EMERGENCY OPEN:
1 PA Fan Run Delay 15 seconds
EMERGENCY CLOSE:
1 PA Fan Stop

61.13 MILL GATE

A MILL HOT GATE
OPEN PERMISSIVE:
1 Mill run
EMERGENCY CLOSE:
1 Mill Trip or
2 MFT 02 or
3 AMT High >110 deg C
B MILL COLD GATE
OPEN PERMISSIVE:
1 All 4 MDV Open
CLOSE PERMISSIVE:
1 Mill Run and
2 AMT Low <45 deg C AMT – Mill O/L Temp.
EMERGENCY CLOSE: with close permissive
1 Mill Trip or
2 MFT 02
C MDV
Open Permissive: Any time
1
Close Permissive: Mill stopped
Emergency close: MFT or Mill tripped or AMT
2
>110 deg c

RKMPPL – 4X360 MW Page 69

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PREPARED & CHECKED PREPARED & CHECKED APPROVED
 R.K.M POWERGEN PRIVATE LIMITED DOC. NO: BTG/OPR/01

4X360 MW – TPP – UCHHPINDA - CG REVISION NUMBER: 03

INTERLOCK AND PROTECTION - BTG DATE: 18-01-2020

62. GENERATOR PROTECTION

GEN PROTECTION
TRIPPING RELAY
[Link] PROTECTION REMARKS
OPERATED OPERTD
1 GEN DIFF PROTECTION-87G CLASS-A2 86A2
2 NE-PH SEQUENCE OVER LOAD PROTN-49G CLASS-A2 86A2
3 GEN LOSS OF FIELD PROTN-40G CLASS-A2 86A2
4 GEN 95% STATOR E/F PROTN 64G CLASS-A2 86A2
5 GEN 100% STATOR E/F PROTN 64G CLASS-A2 86A2
6 GEN ROTOR E/F PROTN-64R CLASS-B 86B
GEN TIME DELAYED O/V & U/V RES
7 CLASS-A1 86A1
PROTN 51/27G
8 GEN REV POWER PROTN-32R CLASS-A2 86A2
9 GEN O/V FOR STATOR 59G CLASS-B 86B
GENERATOR
10 GEN U/O FREQ PROTN-81-G CLASS-C 86C
TRIP
11 GEN POLE SLIPING-78G CLASS-C 86C
12 GEN STATOR INTER TURN FAULT-61G CLASS-A2 86A2
13 GEN OVER FLUX PROTN-24G CLASS-B 86B
14 GEN U/V PROTN-27G
15 GEN VOLTAGE BALANCE PROTN-60G CLASS-A1 86A1
16 GEN LOW FORWARD POWER-32LG CLASS-B 86B
17 GEN ACCIDENTAL-50/81 AEG CLASS-A1 86A1
18 GEN DEAD MACHINE-61BG CLASS-A1 86A1
19 GEN OVER LOAD-49G
20 GCB FAILURE PROTN-50BF CLASS-A1 86A1

RKMPPL – 4X360 MW Page 70

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PREPARED & CHECKED PREPARED & CHECKED APPROVED
 R.K.M POWERGEN PRIVATE LIMITED DOC. NO: BTG/OPR/01

4X360 MW – TPP – UCHHPINDA - CG REVISION NUMBER: 03

INTERLOCK AND PROTECTION - BTG DATE: 18-01-2020

63. GT/UAT/ST/ET PROTECTION

GT/UAT/ST/ET PROTECTION
SL. TRIPPING RELAY
PROTECTION REMARKS
NO OPERATED OPRTD
1 GT DIFF PROTN-87GT CLASS-A1 86A1
2 GT OVER FLUX-24GT CLASS-A1 86A1
GT E/F FAULT PROTN FOR LV SIDE-
3 CLASS-A1 86A1
64GT
GT NEUTRAL O/C PROTN FOR LV
4 CLASS-A1 86A1
SIDE-51N GT
5 GT TROUBLES CLASS-A1 86A1
6 GT REF PROTN 87NT CLASS-A1 86A1
7 UAT(1BBT01) DIFF PROTN-87UAT CLASS-A1 86A1
8 UAT(1BBT01)THERMAL PROTN CLASS-A1 86A1
UAT(1BBT01) NEUTRAL O/C-51N
9 CLASS-A1 86A1
UAT
10 UAT(1BBT01) REF 64UAT CLASS-A1 86A1
11 UAT(1BBT01) TROUBLES CLASS-A1 86A1
12 UAT(1BBT02) DIFF PROTN-87UAT CLASS-A1 86A1 GT TRIP
UAT(1BBT01) THERMAL PROTN-
13 CLASS-A1 86A1
49UAT
UAT(1BBT01)NEUTRAL O/C-51N
14 CLASS-A1 86A1
UAT
15 UAT(1BBT01) REF 64UAT CLASS-A1 86A1
16 UAT(1BBT02)TROUBLES CLASS-A1 86A1
17 ST(0BCT01) DIFF PROTN-87ST CLASS-A1 86A1
18 ST(0BCT01)THERMAL PROTN-49ST CLASS-A1 86A1
19 ST(0BCT01) NEUTRAL O/C-51N ST CLASS-A1 86A1
20 ST(0BCT01) REF 64ST CLASS-A1 86A1
21 ST(OBCT01) TROUBLES CLASS-A1 86A1
ET(1MKC01) IDMT & INSTANT.0/C
22 CLASS-A2 86A2
PROTN
23 ET(1MKCO1) THERMAL O/L PROTN CLASS-A2 86A2

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