Shielding Materials in Nuclear Reactors
Shielding Materials in Nuclear Reactors
Unfortunately, magnox is increasingly reactive with increasing temperature, and the use of this
material limited the operational gas temperatures to 360 °C
In order to improve the cost effectiveness of this type of reactor, it was necessary to go
to higher temperatures to achieve higher thermal efficiencies and higher power
densities to reduce capital costs. This entailed increases in cooling gas pressure and
changing from Magnox to stainless steel cladding and from uranium metal to uranium
dioxide fuel.
The most widely used reactor type in the world is the Pressurised Water Reactor (PWR) which uses
enriched (about 3.2% U235) uranium dioxide as a fuel in zirconium alloy cans.
The breeding of uranium-233 from thorium is more efficient than the breeding of plutonium from
uranium-238, because less of various nonfissile isotopes is created along the way.
There are some other pluses as well. For example, thorium dioxide, the form of thorium used for
nuclear power, is a highly stable compound—more so than the uranium dioxide typically employed in
today's fuel. So there is less concern that the fuel pellets could react chemically with the metal cladding
around them or with the cooling water should there be a breach in the protective cladding.
a gas-cooled, graphite-moderated reactor called
Peach Bottom Unit One, located in southeastern
Pennsylvania, used a combination of thorium and
highly enriched uranium in the mid-1960s.
The major disadvantages of oxide fuel are its low uranium density and poor thermal conductivity. The low density
of uranium atoms in UO2 requires a larger core for a given amount of fissile species than if a fuel of higher
uranium density were used.
The fluorite crystal structure of UO2. Uranium ions shown in blue and oxygen ions shown in red
Property UO2 PuO2 MOX Fuel ThO2
If clad ballooning were to continue without rupturing, the flow of emergency core cooling water would be
restricted because of excessive interaction between adjacent fuel rods, causing blockage of sub-channels.
With the increasing of hydrogen concentration, the volume fraction of newly nucleated voids in
the cladding increases significantly due to precipitated hydrogen, which could result in a higher
risk of cladding brittle failure at a relatively low temperature.
Chromium-coated Fuel Cladding
Accident tolerant fuels (ATF) are a series of new nuclear fuel concepts researched to improve fuel
performance during normal operation, transient conditions, and accident scenarios, such as loss-of-coolant
accidents (LOCA) or reactivity-initiated accidents (RIA).
Chromium is one of the possible coating elements for accident-tolerant fuel. Cr-coated zirconium cladding and other
metallic-coated claddings significantly reduce the high-temperature oxidation rates. The coating thickness is usually
between 20 and 30 mm. All investigated coating materials (Cr, FeCrAl, Cr-Al, CrN) are harder than zirconium alloys, so
if the coating is sufficiently thick (>30μ), then mechanical properties will be modified with increased strength and
reduced ductility. The increased hardness of the coating materials has the benefit of potentially protecting the
cladding against fretting and wear. Therefore Cr-coating may significantly reduce the risk of cladding damages due to
debris or grid-to-rod fretting.
the corrosion of Cr-coated zirconium alloys is reduced to close to zero, thus also decreasing the hydrogen uptake
by the cladding. The cladding will, therefore, not exhibit hydrogen embrittlement, leading to increased operating
margins and potentially longer fuel rod irradiations.
Advanced Steels
FeCrAl alloys consist mainly of iron, chromium (20–30%), and aluminium (4–7.5 %). These alloys
are known under the trademark Kanthal, a family of iron-chromium-aluminium (FeCrAl) alloys used
in a wide range of resistance and high-temperature applications. FeCrAl is highly corrosion
resistant due to forming a thin aluminum-rich oxide, Al2O3.
The concept’s key advantage over Zircaloy is its substantially slower oxidation kinetics up to 1773 K (1500°C).
FeCrAl alloys have mechanical strength similar or superior to that of Zircaloy, with plastic yielding (ballooning) and
perforation characteristics similar or better than zirconium alloys.
• Increased parasitic neutron absorption. Due to increased neutron absorption cross-section of iron.
• Tritium releases. There is a potential increase in tritium release into the reactor coolant. Tritium is produced as a
fission product (FP). FeCrAl does not react with hydrogen to form stable hydrides like a zirconium-based alloy,
resulting in higher permeability of tritium through cladding to the reactor coolant.
Refractory Metals for Fuel Cladding
Refractory metals and alloys are well known for their extraordinary resistance to heat and wear.
The most common refractory metals include five elements: niobium and molybdenum of the fifth period and
tantalum, tungsten, and rhenium of the sixth period. They share some properties, including a melting point above
2000 °C and high hardness at room temperature.
Poor low-temperature fabricability and extreme oxidability at high temperatures are the main disadvantages of
most refractory metals. The application of these metals requires a protective atmosphere or coating.
Research project with conceptual designs of coated molybdenum alloy as an ATF cladding to achieve accident
resistance to a temperature range of 1,200–1,500°C.
Mo and its alloys are known to be susceptible to forming volatile MoO3 in oxidizing environments at
temperatures > 600°C. Therefore, this research program uses a composite design in which the Mo alloy cladding
is covered with an outer protective coating of either a Zr-alloy or an Al-containing alloy.
Molybdenum is highly resistant to oxidation in high-purity or reducing steam. Therefore, the lined molybdenum
cladding is anticipated to maintain good integrity in the event of steam ingress into a failed fuel rod and under a
design-basis LOCA.
SiC and SiC/SiC-composite claddings
Silicon carbide is an exceedingly hard, synthetically produced crystalline compound of silicon and carbon, and its
chemical formula is SiC. Silicon carbide has a Mohs hardness rating of 9, approaching that of a diamond.
In addition to hardness, silicon carbide crystals have fracture characteristics that make them extremely useful in
grinding wheels. Its high thermal conductivity, high-temperature strength, low thermal expansion, and resistance
to a chemical reaction make silicon carbide valuable in the manufacture of high-temperature applications and
other refractories.
SiC cladding is intended to provide groundbreaking safety margin improvements. SiC cladding reacts many orders of
magnitude slower with water and steam than zirconium at critical temperatures (above 800°C), resulting in the
minimal generation of heat and hydrogen in beyond-design-basis accident scenarios.
the SiC/SiC composites are anticipated to provide additional benefits over the Zr-alloys, such as a
reduced neutron absorption cross-section enabling a smaller uranium enrichment.
In a BWR, the water turns into steam in the reactor core and is then pumped directly to the turbines that power
electrical generators. In a PWR, the primary loop of coolant flowing through the core is at very high pressure (2250
psi) so it will remain a liquid. [2] It then transfers heat to a secondary loop of water that vaporizes and turns the
turbines.
This latter method ensures that any radioactivity activated in the coolant remains within the reactor.
Because the heat of vaporization that is required for the phase change from liquid to steam limits thermal
efficiency, there is currently research being done on a Generation IV supercritical reactor
Light water is a good coolant for thermal reactors but not for fast breeders; pressurized water also moderates (slows
down) the neutrons because hydrogen-1 (H-1), which comprises much of water, has a scattering cross section of σ =
82.03 barns, far larger than any other atom.
PWRs have an intrinsic failsafe should the reactor overheat to the point where the water in the primary loop boils;
neutrons interact less with steam and do not get thermalized, so the abundance of fast neutrons causes the rate of
fission to drop. After a few minutes, the reactor achieves passive shut-down.
heavy water coolant
The heavy water coolant is kept under pressure to avoid boiling, allowing it to reach higher temperature
(mostly) without forming steam bubbles, exactly as for a pressurized water reactor.
heavy water, or deuterium (liquid D2O), because its absorption cross section is three orders of magnitude smaller
than that of hydrogen. However, it is also prohibitively expensive: approximately $2400/L.
When it comes to fast breeder reactors, molten sodium is the coolant of choice because it causes negligible
moderation.
liquid sodium is further advantageous because it carries a high power density and is non-corrosive to stainless
steels: oxygen reacts preferentially with sodium, forming Na2O. [6] Like PWRs, the sodium-cooled fast reactor (SFR)
utilizes a primary coolant loop that transfers heat via a steam generator to a separate water cycle. The sodium
becomes intensely radioactive from contact with the fuel, but it stays contained within the reactor and has a short
half-life of approximately 15 hours. [6] Like light water, liquid sodium is inherently safe in loss-of-flow scenarios; its
large heat capacity and good thermal conductivity prevent significant temperature rises
Liquid sodium has significant disadvantages as well: it ignites spontaneous upon contact with the air, and reacts
violently with water. Besides burning, sodium exposed to the air produces aerosols that are highly toxic and can
cause equipment damage to the surfaces onto which they are deposited. An operational concern is that the
opacity of the coolant makes fuel handling and monitoring more complicated.
Molten salt
The salts concerned as primary coolant, mostly lithium-beryllium fluoride and lithium fluoride, remain liquid without
pressurization from about 500°C up to about 1400°C, in marked contrast to a PWR which operates at about 315°C
under 150 atmospheres pressure.
Density is related to
Thermal
Moderate Moderate High High Low Low
Conductivity
Neutron
High Very High None None None None
Moderation
Corrosion
Moderate High Moderate Low High Very High
Resistance
Pressure
High High Low Low High Moderate
Requirement
Neutron
Moderate Low Very Low Low Low Very Low
Absorption
Radioactive
Moderate High (Tritium) Low Low Low Very Low
Activation
Cost &
Low & Abundant High & Limited Moderate High Moderate High
Availability
•Light Water (H₂O): Best for commercial reactors due to its low cost and ease of handling.
•Molten Salt: Promising for future reactors due to stability and efficiency.
•Gas Coolants (CO₂, Helium): Good for high-temperature reactors but require high pressure.
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Criteria Requirement Examples
Boron-10, Silver-Indium-Cadmium,
Neutron Absorption High absorption cross-section
Hafnium
No cracking, swelling, or
Mechanical Strength Stainless Steel Clad Boron Carbide
deformation
Dysprosium titanate is brittle and has low plasticity. Some of its advantages as a neutron
absorber include:
• Low swelling
• No gas release under irradiation
• Compatibility with the cladding
Material Composition Advantages Disadvantages Used In
- High neutron
absorption cross-section - Swells under radiation
PWRs, BWRs, Fast
Boron Carbide (B₄C) Boron (B) & Carbon (C) - Stable at high exposure
Reactors
temperatures - Brittle, can crack
- Lightweight
- Excellent corrosion
resistance - Expensive
Naval Reactors, Research
Hafnium (Hf) Pure Hafnium - Low neutron activation - Heavier than other
Reactors
- Strong structural materials
stability
- Low swelling
- No gas release under - Brittle
Dysprosium Titanate Dysprosium, Titanium,
irradiation - Less common than B₄C Advanced Reactors
(Dy₂TiO₅) Oxygen
- Good compatibility with or Ag-In-Cd
cladding
Unit-2
An infinite reflector will have the maximum albedo, but for all practical purposes a reflector will suffice if it is
about twice as thick as the average distance over which a thermal neutron diffuses.
The best reflector is a compromise between high albedo and low spectral shift, which increases the
safety of the reactor. The measured value for thermal neutron albedo is 0.95 ± 0.03 at about 8 cm
reflector thickness.
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Essentially, for thermal reactors, a good moderator is also a good reflector because most moderators also
possess the properties mentioned above of a good reflector. Water, heavy water, beryllium, or graphite are
commonly used as reflectors.
Unit-2
(i) interaction with the nuclei or electrons, to produce secondary charged particles;
(ii) the secondary charged particles have kinetic energies related to the energy of the
primary particles and the type of interactions;
(iii) the secondary charged particles lose energy through ionization and the emission of
photons called bremsstrahlung,
(iv) scattering and other processes by uncharged primary particles may produce
additional uncharged particles, which also remove part of the energy of the interaction.
Neutron Interactions with Materials
Neutron absorption cross-sections for all nuclides are small at all energies except
thermal energies
The (n, gamma) reaction is significant only for thermal neutrons and for a few
absorption resonances for the heavy elements.
At energies above about 8MeV, reactions such as (n, 2n) and (n, n+p) can occur. In
light elements interactions such as (n, p) and (n, alpha), which produce charged
particles, are possible
Gamma Rays Interactions with Materials
For example, from 0.26 cm for iron at 100 keV to about 1.06 cm at 500 keV.
The attenuation proceeds approximately exponentially with distance.
The region of gamma photons in the range of 0.5MeV to 10MeV is the most important in
reactor technology, because it includes the penetrating radiations from fission, capture,
and inelastic scattering of neutrons, as well as from the decay of many fission products.
Other important factors include the temperatures and temperature gradients and thermal
stresses in the shield, as well as the effects of nuclear irradiation on the properties of the
shielding materials.
Thermal protection is often required for inner layers of shielding materials, so that
cooling must be provided.
Water
It can be used to shield against both neutrons and gamma radiation. It is the
least expensive material and can readily be formed into complex-shaped shields
with good structural properties.
Concrete is composed of a mixture of cement (about 13%), water (about 7%), and
aggregate (about 80%).
Scrap iron of small size or iron shots may be dispersed in the concrete to obtain high
density. Ferrophosphorus ore aggregate and limonite mixtures have been used
because of their greater densities and higher water content.
Colemanite aggregate is a hydrated calcium borate with high boron and water
content. The barium sulfate ore barite is also used as an aggregate in heavy
concretes. These concretes contain boron for neutron absorption and hydrogen for
neutron attenuation. The barite ore is also a good gamma attenuator
Hydrogen in fixed water (hydrated form) and free water (in the pores) in concrete
serves as a good neutron shield. Initially the free water content is about 3% by
weight.
Steel
It may range from -70 to 20°C. Irradiation increases the NDTT by as much as
several hundred degrees at high exposures.
Lead is the best material for gamma ray shielding next to uranium, because of its high
density and high atomic number.
It is used for gamma shielding when limitations on shield thickness are important.
Cadmium
Cadmium was used as a neutron absorber in the first nuclear reactor, CP-1, in
1942. It is a very good absorber of neutrons with energies below 0.6eV.
its neutron capture gamma radiation is much more penetrating than that
from boron, but less energetic than the principal iron radiation.
Tungsten
because of its high cost it is generally used for small shield components near the
source. A layered configuration of tungsten, alternating with lithium hydride,
provides good neutron and gamma attenuation.
Uranium
It has a very high density (19 gcm-3) and good strength properties.
However, depleted uranium does have a residual amount of 235U (0.2%) that
should be considered in estimating activation, secondary gamma production,
and heating
alloying may be required to mitigate its large and anisotropic thermal expansion
coefficient if used at high temperatures
Boron is used primarily to absorb thermal neutrons because of its high absorption
cross-section of 3840 barns for the 10B→(n, gamma) →7Li reaction by which the
majority of the neutron captures result.
the high hydrogen content slows down radiation to lower energies, such as
within the thermal energy region. The boron then absorbs the low energy
radiation. Hydrogen-rich materials can attenuate neutrons, while boron tends
to absorb thermal neutrons.
It is a good shield material for slowing down fast neutrons and when mixed
with boron carbide it is a very effective material for capturing neutrons.