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Boosting Manufacturing Line Efficiency

The document outlines objectives and steps to improve manufacturing productivity through an effective production reporting system that utilizes barcodes and scanners for real-time data collection. It details an action plan involving discussions with two companies for necessary equipment and highlights the benefits of the XL400 productivity appliance, which provides live performance data and eliminates manual data entry. The overall goal is to enhance production line efficiency by ensuring accurate and timely reporting of performance metrics.

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2 views2 pages

Boosting Manufacturing Line Efficiency

The document outlines objectives and steps to improve manufacturing productivity through an effective production reporting system that utilizes barcodes and scanners for real-time data collection. It details an action plan involving discussions with two companies for necessary equipment and highlights the benefits of the XL400 productivity appliance, which provides live performance data and eliminates manual data entry. The overall goal is to enhance production line efficiency by ensuring accurate and timely reporting of performance metrics.

Uploaded by

nazmy.prd
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

Controlling Production Lines Efficiencies

Improving Manufacturing Productivity

1. Objectives:

- Obtaining an Accurate & Effective data “on Time” for all Products over all Production Lines.

- Measuring the Production Line’s Performance Continuously, Constantly & Visually all the time.

- No waiting. Instant production reports delivered on Spot, “Effective Production Reporting System”

- Eliminates time consuming and error-prone manual data entry.

2. Applying Steps:

- Each Product should have a barcode including (SKU-Product, Date, Serial)

- Printing the List of Barcodes “Prior to the Production Process” per each product according to the production Plan per

each shift.

- Sticking the printed barcode over the finished product.

- Scanning the barcode.

- Obtaining a signal to be transmitted to the PC Desktop on spot

3. Action Plan:

- Communicated & Contacted with 2 Companies “Honeywell & Gargour” for discussing:

1- The Factory & industry needs regarding applying the barcode & scanner system.

2- Studying the offered proposals.

Honeywell Gargour

a- Label Printer “8500 EGP/U” a- Label Printer “9000 EGP/U”

Honeywell PM43 Rugged Label Printer TTP-2410M Pro

b- Mobile HandHeld “3200


b- Mobile Handheld “4300 EGP/U” EGP/U”
Honeywell 7800 Rugged Handheld Bluebird® pidion BI-300

Total: 8500+ 15x4300 = 73000 EGP


Total: 9000 + 15x3200 = 57000

1
Improving Manufacturing Productivity:
XL400 PRODUCTIVITY APPLIANCE

XL400 12” 4 to 6 Digits from $2,634

KEY BENEFITS

- A complete solution—plant floor score board,

Production reporting system, historical analytics,

Browser-based live data—all included.

- No software to install. Simply plug the XL400 into your LAN

and it delivers instant plant floor performance data.

- No changes to your process. It’s a “bolt-on”

Solution that easily connects to your existing process.

- No waiting. Instant production reports delivered formats.

- Live production data delivered directly to your

Desktop via a standard web-browser.

- Motivates plant floor employees to meet and exceed goals with real-time performance

feedback.

- Eliminates time consuming and error-prone manual data entry.

- Tracks 100+ metrics including OEE, Target, and Performance to Takt, Rate and Down Time.

- Exposes losses in real-time for immediate corrective action.

- Shows if process is on target (green), slightly deviating (amber), or requires immediate

attention (red) on tricolor models.

Adapts to your process with intuitive browser-based configuration tools.

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