NAME Snehamaye Nayak Redq.
No- a3110830
Brah- Mechanic Enquneering Secton-B (B2)
Subjet Manutactunq Processes (hewamet)
sketchey the diterevdt open dre torqang operatons.
descrbe wlth sutatble the workpiece ts detosmed
whee
metad toy ming protess matersas tomplete)y.
Open de or 4ma Is a oncloye tne
dies that do not
betuen tat os Simple-haped tve uS- eetfon of the
togaina): Tnoeaes the lengt and veduos
* Drag Out or
reducng the hergut
Upseng Tnereayes
the ros secthon by
2. and create grooves
Distribute
matertal
3.F uleing localt zed area.
materia tnto a
Edgng:Gather even.
1 Surtace Hat ond
Flattenn: Nabe th e
5.
Drowina out
(ot Co6GiNG)
EDAINA
EuLLERTNG
cloed - die Fosong. des
Exan the pro ess ot is plared between two
93- whee the metal
workplece
loyd -die tor ng is a fro cess
When Me cue Woe and apply pressu)
Aons: desed shape.
the impreston ot the ehape.
th adt co ntoin the cavity, oming he t nod
he meta tows to Hll
Sheps tor ng malleae, ually between loo-j210°
tt
the wor*pi ece : The met s heated to make
1. Meatng
louwer die,
toy sfe, placed Dn the
the ie: The hot met s
ith tovC eyCauin the metd to
2. Placing 1n The yper dJe ts brovqht don
Forqng:
[Link] closure ang acs wweh help
and Hil the Cayity.
edqos, tovmg a
Mow
Excess metd ows
out at the e
mation:
4. Flash Aos
n the cavity
tomed ott n a sep arate operetm.
5. Tnmmng: The tash is
Draw and explam e cur os to 4 ng load versus dte advance for oyed
de Por gmg pror es,
The curve of forgg lo ad vsdte advaneein doed -die
fCoorgni dg ToT oon advante 1n Uosed-die fosqyng typlcaly Constts of heee
maiy
4. 3nited Co tact and Buwlduy stoqe!
Buld up with the
4 As he dies be4n to cloyContact 1s made
Die advance
woreplece
t The torgng load tnereees qraduay as he matertal shats
to detom
2. Dle Cavty Aling)
AThe \0ad 1ncreases mo re Taptdly as the moterta s the de Cavites,
Coltaetfrietion.
Ress tance inereases due to worK hardenina and
*
3. Flash fosmaton and Anad compreston: materta ows owt to tom he Hah.
ts Aledg ex cess
* Once the de Cavty
rnetadthroug
Hasy tormatton | nvolves squeezing
rise in load , as
* This reqwve a chap hth nesstanee.
a 9ep which addS
narrow cuse helps oph mje
derstandnghs
lourt. Un
betore Lomplete de processey.
Peak Load
oceussJut
and energy eHtelehey
in torofg
destgn, load estmaton
de
Brelty describe the typtead ogng delects.
Q4.
neude:
Ang: Typlcad tonqng dekecs oY excesive det ov mattor.
togng temperaho
1- Cracxst Caued by riproper properly tusina.
toldsover tselt tho wt metal How.
hus fos med vonen netad dle destgy o po0Y
2Cold to lmproper
metal swtace due the,metal,
3 Laps r
Overlapng
on4es tragped nstde
materlals Uke soq
or
Incluaons- Forelqn oT mlsmatched pants.
4. iHrequdar shapes
ment + Resuts in to missmg featre
s.
[Link] mis aligo cavltys leading
Tncomplete tlung of the die
6. UndertilDng common in o pen- de torging.
surtace,
Oxidotton on he
4. Surtace scales-
insuthdent re ssure
or poor bil
due to
he haertol
8. Intenad volds- Gops wlthin
quabty
Diferentate between dret And Indrect ertruorn wth s wtable S ketches.
Ans: Dret Extrton
Tndreet btruston
* Dle moves through tne stattona y
a statoroy de bill et
* with fret on due tocontact
High contaner * Low fricton as blet remans
Walls Statnary
to
* More torce is requtned Aless tricton is requed due
reduced triton
due to high ficton.
to a hollow
* Tne e is txed at the * The de is attached
nd of the contaner.
t Matenal How s oppo stte to the
ram
* Material tow is in the same
durectton as ram movement. Thonement.
synetrtcd
KSutale tor GoHer and
wtde range ot metals. Shapes.
DLe
lLLET
CoNTANeR CoNTAINeR
[Link] and egam the ty plco cures oF extrson pressure ersus ram avel for
Aret nd indret extuslon.
Ans. [Link] Extrusov Curve ;
* Intal Peak: At the stortypressuwe ries sharply to oercome statte cton ond tnHtate metal
steady due to continyed
* steady Regon: Aterthe peakg pre Chure Sughty aops and becomes
metal ow,
*Fad Rise lBut Gttet): Near the end ot rom frae pressue rises Aqn as the blle
Chostens nd thrtton tnceares at the buttend.
ndre Extruton Cur ve
peak: si nce the billet does move agdnst tontner als therels les friHon, so.
the curve stats \owen,
nd tower then diret
* State pressure The pressure remains velttvely teady
e rucon hroughod the proces .
* No shop End Rie; Due to minlma hton,the pressure Inereax oat the end is also
, pronounced
preEsMwurceon Sntta peox
Tess
Ram trawel
the cdvatages and Umrtatons af Hydrostate eatruston?
Q4. what are
* Advatanges ot Hydrotete entucb:
between bilet and contalne
urlzed utd elminates dlret cotat
* Low tritton: The press
redusng trtcton. etude d
he Husd provides Smootmer surece on
* Improed Sutace AnehiLbri caton trom
parts, craking-
How and preverts Suface
aterie
* Unitosm Detos aton: Pron ojes homo qeneous due to reduced nestanee.
speed
spees: Exrulon Can be pertos med at higner
* High britte matenas i ke
tunq sten
Maetak sutade ts
* Extrusi Dn ot Brtte hear Sthesses.
nigh
thot cast handle
Extruyon;
Limitatons of Hy drostact rua syn, matlng setup ovty and
pess
Equipment: Requires a sesled, gh
* Comlex tetg fuctne
eomplex. contamnatg the Htd,
containatton Rie of
blet maten d
K Flid Öper atons, bilets due to presue malntananc
(ge
taton ! Difhalt to apply fos very
+ Gze mi
hot exruom due to ttwd heating and Breatdoo),
*1engerade Contrd : Challngng tn
ptsinguh betwen Tube stnxng and tube dravdng.
Tube sineing Tube rausng
Reduces tube diameter
w|thout * Redue, ajaneler ond thiaress
t mandrei or
w1 1neras cuyt (
tternal Suppnt lno madre) plud),
betey
s face Anish is less k The inernad surtace tnih istore tn,
* The nten Dndcontrolle4 1nterrod
sur
accurate jrougheY Hnish.
aracy.
ds m
dmension
* Less o nondrel ue
4 More comp)ex cetup due
requnedi
* Sim pler equgent ts * Used ohen ttgt
tolerante ond
when nherna tns Fanes ove reqsred.
* Vsed
IS not ritea,