LG inverter modification “II”

Ref. nr. SCC_73709

Doc. version 1.2
October 30, 2009
 SCC_73709

COMPONENT KIT (996500095005)

The Component Kit includes the following components (for Master & Slave) :

• TVS zener diode (33 V) x2

• MLCC capacitor (100 pF) x2
• Resistor (DIP type or SMD) 4.7 Ω x4

2
 SCC_73709

STEP 1
Confirm Inverter model name:
•PNEL-T707A(MASTER),
•PNEL-T708A(SLAVE).

REMARK 1
• It does not matter if the zener diode (modification “I”) exists or not for
inverter modification “II”.

3
 SCC_73709

STEP 2.1
Cut tracks:
- Cut the SW1 & SW2 tracks on both inverters.
- Confirm that there are no short circuits with metal
pieces of tracks, and there is no damage to other tracks !
PNEL-T707A

PNEL-T708A

4
 SCC_73709

STEP 2.2
1. Check the secure cut line (SW1 & SW2) by visual inspection first:
 Visual inspection to verify if cut well and not damaged.
2. Check the resistance between two ‘via’ holes of the cut SW line:
 Measure the resistance of the cutted SW1 & SW2 line through „via‟ holes
with a DVM (Digital Volt Meter).

Measure Point (Master) Cut Mark Measure Point (Slave)

Case 1 > Several tens of kΩ: Line cut well.

Case 2 > under 1 Ω: Line short.
※ After attaching the resistor, the resistance should be 4.2 ~ 5.2 Ω.

5
 SCC_73709

STEP 2.3
Check pattern damage of parallel tracks
Cut Mark
Cut mark
GND
PNEL-T707A PNEL-T708A
GND

GND
GND

SW1 Pattern
SW2 Pattern
SW1 Pattern SW2 Pattern
HN2 Pattern HN1 Pattern HN1 Pattern
HN2 Pattern
Case study for pattern damage of parallel tracks
Parallel tracks of SW line are HN1, HN2 and GND tracks.
- Case1> If cut the HN track by mistake  Cause of Inverter malfunction.
 Check : HN line‟s resistance should be under 0.5Ω when measured with DVM (resistance b.t.w. via holes of HN line).
- Case2> Damage on GND track by mistake  No affect to Inverter function.
 No damage on GND function because GND track is spread widely.

6
 SCC_73709

REMARK 2
• The kit of components can include the following resistors:

 4 x DIP type resistors (4.7 Ω) with shrink tube (20 mm)

 then go to step 3.1 and 3.2

20mm

OR

 4 x SMD type resistors (4.7 Ω)

 then go to step 3.3

7
 SCC_73709

STEP 3.1
Solder resistors on board PNEL-T708A:
- Remove the coating/varnish on solder point to reveal the copper pad.
- Solder resistor (DIP type resistors (4.7 Ω) with shrink tube (20 mm)) on solder points (red marks).

PNEL-T708A PNEL-T708A

8
 SCC_73709

STEP 3.2
Solder resistors on board PNEL-T707A:
- Remove the coating/varnish on solder point to reveal the copper pad.
- Solder resistor (DIP type resistors (4.7 Ω) with shrink tube (20 mm)) on solder points (red marks).

PNEL-T707A PNEL-T707A

9
 SCC_73709

REMARK 3
Front side of reworked inverter (DIP type resistor):

DIP type resistor (Front)

Side view dimension of implemented inverter

 Take care that the height of the DIP type resistor is below the height of the transformer
because of the metal shielding on the inverter boards.

Shield Cover
Trans.
Cap.
Resistor
11mm 10.1mm
8mm
3.5mm

3.5mm
Cover Bottom

1mm

10
 SCC_73709

STEP 3.3
Solder SMD resistors on board PNEL-T707A and PNEL-T708A:
- Remove the coating/varnish on solder points to reveal the copper.
- Solder SMD resistor on created solder pads (red marks).

11
 SCC_73709

STEP 3.4
Solder capacitor (MLCC) on PNEL-T707A and PNEL-T708A:
-Solder capacitor MLCC (100 pF) on blue indicated position.

MLCC position

PNEL-T707A PNEL-T708A PNEL-T707A PNEL-T708A

12
 SCC_73709

STEP 3.5
Solder zener diode (TVS) on PNEL-T707A and PNEL-T708A:
- Solder zener diode TVS (33 V) on red indicated position.

Classification Indication Attachment

Polarity Band mark on body Place band mark on assigned position
TVS position
Non polarity No mark No need to distinguish the TVS direction

PNEL-T707A PNEL-T708A

Polarity : Band mark position

Non-Polarity: No placing direction

PNEL-T707A PNEL-T708A

13
14
 1 2 3 4

HIU 812 M 24VCC 35V/330UF

35V/330UF
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P0CN101

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P0C202 P0C201
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D Title D

Size Number Revision

A4
Date: 2009-1-10 Sheet of
File: E:\ \..\ .SCHDOC Drawn By:
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 1 2 3 4

HIU 812 S

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4 P0CN20307 100K
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8 P0CN20303
9 P0CN20302
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D C232 Title D
C221

Size Number Revision

A4
Date: 2009-1-10 Sheet of
File: E:\ \..\ .SCHDOC Drawn By:
1 2 3 4