DOC NO: IMAM:SP:06.

FF:01
IN PLANT/SUPPLIER QUALITY PROBLEM ANALYSIS AND COUNTERMEASURE SHEET (5-RULE) REV: 00

Department Chain case (Sunmax Auto engg Pvt Ltd) PART NO : 40510-KWA-9700 CAPA NO. PROD. INCHARGE QA MGR. PREPARED BY DATE
PROBLEM:- Dim 10.1 ± 0.50 mm Undersize. Obs. is 8 to 8.5 mm PART NAME : Chain Case Upper 218469 Mr. Tanuj Siddhu Mr. Kumud Chandra SAE TEAM 27/07/18
ACTUAL CONTENTS ACTUAL INVESTIGATION (PRODN. END - MACHINE / METHOD / MATERIAL / JIG / EQUIPMENT)
RANK PROCESS FLOW STATUS ANALYSIS
MODEL: KWA PLACE OF OCCURRENCE Machine
Measurement Method INCOMING PARTS OK
SAFETY / PRESS WORK Not Ok Die wear out
REJ. QTY.: 3
PERFORMANCE/ SPOT WELDING Ok
HMCL
FIT FUNCTION/ Die wear out PRE-TREATMENT Ok
OTHERS: [Link] added in
AESHTHETIC. Approval check Checking POWDER COATING Ok
DETAIL OF PROBLEM (DATA/SKETCH) sheet method PDI OK
not proper
Dim 10.5 ± 0.70
mm Undersize.

Dim 10.5 ± 0.70 mm Undersize.

Patch upper
(child part) height Man Operator not aware
Material
less

ROOT CAUSE COUNTERMEASURE DETAIL RESP. IMPL. DATE OBSERVATION / EFFECTIVENESS (GRAPH/Cp)
CORRECTIVE ACTION:
1- 100% Segragation Done at Inhouse
2- Tranning Provided to Operators SAE TEAM 28.07.2018
Die wear out
3- OPL Display on shop floor

PREVENTIVE ACTION:

1- Mention This Dim. In PQCS 28.07.2018

SAE TEAM
2- Dim.10.5 added in Approval check sheet.
3- Die to be replace
4- Gauge develop for checking 10mm dim.

WHY-WHY ANALYSIS : MONITORING SHEET (REOCCURANCE OF DEFECT ) (QTY./GRAPH) FEED BACK TO OTHER
PROBLEM I II III Action 1 MONTH II MONTH III MONTH IV MONTH V MONTH VI MONTH REMARKS PROCESS ( IF SAME TYPE
PROBLEM)

PM plan to be
Dim 10.5 ± 0.70 Die wear out PM plan not adhere and die
mm Undersize. adhere to be replaced

Form No:F-QA-19, Rev:00