TARAHAN STORAGE TANK
PT. Sumber IndahPerkasa EXPANSION LAMPUNG
PBS/QCM/ITP/2024/VI/001
INSPECTION AND TEST PLAN (ITP)
PT, SUMBER INDAHPERKASA
TARAHAN STORAGE TANK EXPANSION LAMPUNG PROJECT, TARAHAN - LAMPUNG SELATAN
LAMPUNG, INDONESIA
REVISION RECORD
REVISION DATE ISSUED DESCRIPTION PREPARED By: REVIEWED By: APPROVED By:
PBS RAPID SIP
00 30 June 2024 Issued For Approval
Robi Candra
Page 1 of 6
TARAHAN STORAGE TANK
PT. Sumber IndahPerkasa EXPANSION LAMPUNG
PBS/QCM/ITP/2024/VI/001
1 Introduction
1,1 Inspection and Test Plan (ITP)
1.1.1 Definition and Scope
The Inspection and Test Plan (ITP) is an engineering document, which described the inspection
and tests to be performed. This specification includes general requirements for inspection and
testing of storage tanks such as (CPO, CPKO, RBDOL, RBDPO, RBDPKO, PKFAD, RKOL, RKST).
All required tasks/activities done with care and good workmanship and accordance with the owner
specifications and specified codes & standards to achieve satisfactory results completion of all activities.
1.1.2 Acceptance Conditions
a. The equipment and materials are inspected and tested at EPC Company’s facility in confirmation of the
conditions specified in the ITP. Each work activity refers to the standard, a technical specification.
b. Detailed Legend for Inspection activity points shall be designated on the ITP by the
related parties as following;
P : Performance/Prepare Point. Responsible to perform or execute the actual works.
R : Review Point. Responsible for Generating review for record.
W : Witness Point. EPC Company shall send a notification to the CM and Owner, CM and Owner
prior to perform the related testing or inspection. If the CM and Owner fails to be present,
the test or inspection may be carried out by EPC Company without witness of the CM and Owner.
SW : Spot Witness Point. The spot witness point that is handled like as a sample witness point,
it will be to be inspected. But, if inadequate witnessed by related parties only for several
activities working procedures are detected by related parties, this point will be treated as
witness points after the proper action.
H : Hold Point. EPC Company shall also send a notification to the CM and Owner, CM and Owner
prior to perform the related testing or inspection. If the CM and Owner fails to be present,
any fabrication activities shall not be proceeded by EPC Company without attendence or any
written approval of the CM and Owner.
CM : Construction Management
SIP : PT. SUMBER INDAH PERKASA as PBS's Client
RAPID : PT. RAPID INFRASTRUKTUR INDONESIA as SIP's CM
PBS : PT. PARAMITA BANGUN SARANA Tbk. as SIP's Contractor
1,2 Report and Documentation
1.2.1 The results of inspections and tests shall be documented in writing and signed by the related parties as a taken of approval
1.2.2 Signed documents shall be controlled as a QC records in accordance with the related procedure
1.2.3 Inpection and Test report or certificate which are indicated in the column of "Verification Document" will be included
in the final quality dossier or EPC Company’s Data Report (MDR) will be submitted after completion of final inspection and
hand over completion works
1.2.4 Inspection requirements to be carried out in the field, the notification is one (1) day before the inspection is carried out.
1,3 Flowchart of Tank Inspection
Page 2 of 6
FLOWCHART OF TANK INSPECTION
PT. Sumber IndahPerkasa
Project Tittle : TARAHAN STORAGE TANK EXPANSION LAMPUNG PMC : PT. RAPID INFRASTRUKTUR INDONESIA
Client : PT. SUMBER INDAHPERKASA Contractor : PT. PARAMITA BANGUN SARANA Tbk.
Drawing & WPS Opening of Shell & Roof Nozzle :
Approved 1. Marking Nozzle Orientation
2. Opening of Shell & Roof marking
3. Fit-Up & Visual Welding Inspection
Receiving Material
Inspection
Penetrant
Welding Qualification: Test
Re-Qualification Test
Welder Performance
Just Once Yes
Qualification Test
Install Nozzle
Reinforcement Plate
No NDT Inspection
1. Visual Test
2. Radiography Test Pneumatic
Test
Yes Yes
Fabrication Inspection Before
(Pre-Erection Work) at WS Hydrostatic Test
(Line Check)
1. Dimensional marking
2. Edge Preparation
Cleaning Bottom, Shell & Roof:
3. Bending Shell
1. Cleaning Weld Scale & Spatter
4. Welding (If Any)
2. Remove Temporary Support &
5. Blasting & Painting
StrongBack
Inspection: Hydrostatic Test
1. Surface Preparation (Full of Water Test)
2. Painting Thickness
Yes
Packaging & Shipping 1. Check Water Level
to Site & Visual Inspection
2. Check Settlement &
Verticality
Erection
(Installation Work) Yes
Dewatering & Cleaning
Battom Plate Installation: of Tank
Fit-Up & Visual Welding
Inspection
Inspection:
Yes
Surface Preparation
Shell Plate to Bottom Installation:
Fit-Up & Visual Welding Inspection Yes
Final Painting
Oil Leak Test
Inspection:
Yes Painting Thickness
Shell Plate Installation:
Fit-Up & Visual Welding Inspection Yes
Final WalkDown
Inspection:
1. Plumbness
2. Roundness 1. Check Completion
3. Peaking&Bending Blind Flange
2. Check Completion
Yes of Accessories
Roof Plate Installation: 3. Check completion
Fit-Up & Visual Welding Inspection of Painting
Hand Over
Vacuum Test MDR
Page 3 of 6
INSPECTION AND TEST PLAN FOR TANK
PT. Sumber IndahPerkasa
Project Tittle : TARAHAN STORAGE TANK EXPANSION LAMPUNG Legend:
Client : PT. SUMBER INDAHPERKASA P : Perform / Prepare R : Review Document Tittle : Inspection and Test Plan for Tank
PMC : PT. RAPID INFRASTRUKTUR INDONESIA W : Witness 100% A : Approve Document No. : PBS/QCM/ITP/2024/VI/001
Contractor : PT. PARAMITA BANGUN SARANA Tbk. SW : Spot Witness H : Hold Point Date : 28 June 2024
Location : TARAHAN, LAMPUNG SELATAN TI : Third Party Inspection Revisi : 0
VERIFICATION FREQUENTLY OF METHODE OF Resposibility
No. DESCRIPTION REFERENCE DOCUMENT ACCEPTANCE CRITERIA
DOKUMENT INSPECTION INSPECTION PBS RAPID SIP TI
1 DOCUMENT REVIEW
1.1 DRAWING AND DESIGN CALCULATION Client's Data Sheet AFC Drawing 100% Review P R&A A
1.2 WELDING PROCEDURE SPESIFICATION (WPS) ASME IX Approved WPS 100% Review P R&A A
1.3 PROCEDUR QUALIFICATION RECORD (PQR) Contract agreement, Standart & Code ASME IX Approved PQR 100% Review P R&A A
1.4 WELDER CERTIFICATION ASME IX Certificate 100% Review P R&A A
1.5 FABRICATION AND INSTALLATION PROCEDURE Applicable standard Procedure 100% Review P R&A A
2 RECEIVING MATERIAL
2.1 CHECK MATERIAL IDENTIFICATION / COLOR CODING, SPECIFICATION Mill Certificate 100% Review P SW & R R
Contract agreement, Drawing, PO & Packing
2.2 MATERIAL CERTIFICATE ASME II Mill Certificate 100% Review P R R
list
2.3 INSPECTION MATERIAL Inspection Report 100% Visual & P SW & R R
Dimensional
3 WELDING QUALIFICATION
3.1 WELDING PROCEDURE SPESIFICATION (WPS) ASME IX ASME IX WPS 100% Review P R R
3.2 PROCEDUR QUALIFICATION RECORD (PQR) ASME IX ASME IX PQR 100% Review P R R
3.3 WELDER PERFORMANCE QUALIICATION TEST (WPQT) ASME IX ASME IX WPQT & Welder List 100% Visual P R R
3.2.1 VISUAL CHECK NDT Procedure Applicable standard Documentation 100% Visual P W&R R
3.2.2 NON DESTRUCTIVE TEST (RT) NDT Procedure ASME VIII Parag. UW-51 (b) RT Report 100% RT P SW & R R
3.3 WELDING ELECTRODE USED WPS ASME IIC WPS 100% Visual P R R
4 FABRICATION (Pre-Erection Work)
4.1 MARKING DIMENTIONAL CHECK PRIOR CUTTING AFC Drawing 100% Dimensional P SW R
4.2 EDGE PREPARATION Drawing, Techical specification API 650 100% Visual P SW R
4.3 BENDING CHECK FOR SHELL, FORMING CHECK FOR ROOF CONE AFC Drawing 100% Dimensional P SW R
4.4 WELDING (if any)
4.4.1 FIT UP CHECK WPS, Drawing API 650 Fit-Up Report 100% Visual P SW R
4.4.2 VISUAL INSPECTION OF WELDMENT API 650 Parag.8.5 API 650 Parag.8.5.2 Visual Report 100% Visual P SW R
4.4.3 NDT (if required) NDT Procedure NDT Report P SW R
4.5 BLASTING AND PAINTING
4.5.1 MATERIAL VERIFICATION CHECK Painting Procedure Painting Procedure Report 100% Visual P SW & R R
4.5.2 SURFACE PREPARATION CHECK Contract agreement Client's Specification Report 100% Visual P SW & R R
4.5.3 PRIMER & SECOND COATING Contract agreement Client's Specification Report 100% Dimensional P SW & R R
4.6 PACKAGING ANG SHIPPING
4.6.1 CHECK BOXES FOR BENDING PLATE Procedure Released Report 100% Visual P R R
Packaging & Shipping Procedure
4.6.2 CHECK SHIPPING IDENTIFICATION (TAGGING) Procedure Released Report 100% Visual P R R
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INSPECTION AND TEST PLAN FOR TANK
PT. Sumber IndahPerkasa
Project Tittle : TARAHAN STORAGE TANK EXPANSION LAMPUNG Legend:
Client : PT. SUMBER INDAHPERKASA P : Perform / Prepare R : Review Document Tittle : Inspection and Test Plan for Tank
PMC : PT. RAPID INFRASTRUKTUR INDONESIA W : Witness 100% A : Approve Document No. : PBS/QCM/ITP/2024/VI/001
Contractor : PT. PARAMITA BANGUN SARANA Tbk. SW : Spot Witness H : Hold Point Date : 28 June 2024
Location : TARAHAN, LAMPUNG SELATAN TI : Third Party Inspection Revisi : 0
VERIFICATION FREQUENTLY OF METHODE OF Resposibility
No. DESCRIPTION REFERENCE DOCUMENT ACCEPTANCE CRITERIA
DOKUMENT INSPECTION INSPECTION PBS RAPID SIP TI
5 ERECTION / INSTALLATION WORK
5.1 Inpection and Test report or certificate which are indicated in the column of "Verification Document" will be included
in the final
FIT UP
quality
CHECK WPS, Drawing
dossier or Manufacturer’s Data Report (MDR) will be submitted after completion of final inspection and API 650 Fit-Up Report 100% Visual P SW & R R
hand over
VISUALcompletion
INSPECTIONworks
OF WELDMENT API 650 Parag.8.5 API 650 Parag.8.5.2 Visual Report 100% Visual P SW & R R
5.1.3 VACUUM TEST Vacuum Test Procedure API 650 Parag.8.6 Vacuum Tes Report 100% Test P SW SW
5.1.4
5.2 BOTTOM
FITTO
UPSHELL
CHECK WPS, Drawing API 650 Visual Test Report 100% Visual P SW & R R
5.2.2 VISUAL INSPECTION OF WELDMENT API 650 Parag.8.5 API 650 Parag.8.5.2 Visual Report 100% Visual P SW & R R
5.2.3 OIL LEAK TEST OF WELDMENT NDT Procedure API 650 Parag.7.2.4 Oil Leak Test Report 100% Test & Visual P SW SW
5.3 SHELL PLATE INSTALLATION
5.3.1 FIT UP CHECK WPS, Drawing API 650 Fit-Up Report 100% Visual P SW & R R
5.3.2 DIMENTIONAL CHECK
[Link] PLUMBNESS API 650 Parag.7.5.2 Plumbness Report 100% Dimensional P SW SW
Installation Procedure
[Link] ROUNDNESS API 650 Parag.7.5.3 Roundness Report 100% Dimensional P SW SW
5.3.3 VISUAL INSPECTION OF WELDMENT API 650 Parag.8.5 API 650 Parag.8.5.2 Visual Report 100% Dimensional P SW R
5.3.4 NDT (if required) NDT Report P SW & R R
5.4 ROOF PLATE INSTALLATION
5.4.1 FIT UP CHECK WPS, Drawing API 650 Fit-Up Report 100% Visual P SW & R R
5.4.2 VISUAL INSPECTION OF WELDMENT API 650 Parag.8.5 API 650 Parag.8.5.2 Visual Test Report 100% Visual P SW & R R
5.4.3 VACUUM TEST Vacuum Test Procedure API 650 Parag.8.6 Vacuum Test Report 100% Test & Visual P SW SW
5.5 OPENING OF NOZZLE INSPECTION
5.5.1 MARKING ORIENTATION Orientation Nozzle Drawing AFC Drawing AFC Drawing 100% Dimensional P SW R
5.5.2 FIT UP CHECK WPS, Drawing API 650 Fit-Up Report 100% Visual P SW R
5.5.3 VISUAL INSPECTION OF WELDMENT API 650 Parag.8.5 API 650 Parag.8.5.2 Visual Test Report 100% Visual P SW & R R
5.5.4 PENETRANT TEST ASME V, Article 6 ASME VIII, Parag, 8-3, 8-4, 8-5 NDT Report 100% Test & Visual P SW & R SW
5.6 INSPECTION OF REINFORCEMENT PLATE
5.6.1 PNEUMATIC TEST (REFER TO DRAWING) API 650, Para 7.3.5 API 650, Para 7.3.5 Pneumatic Report 100% Test & Visual P W&R SW
6 INSPECTION BEFORE HYDROSTATIC TEST (Line Check)
6,1 CLEANING BOTTOM, SHELL & ROOF PLATE
6.1.1 CLEANING WELD SCALE P SW R
Installation Procedure Installation Procedure PunchList 100% Visual
6.1.2 CLEANING WELD SPATTER P SW R
6.1.3 REMOVE TEMPORARY SUPPORT & STRONGBACK P SW R
6,2 CHECK SETTLEMENT & VERTICALITY Dimensional P SW R
Page 5 of 6
INSPECTION AND TEST PLAN FOR TANK
PT. Sumber IndahPerkasa
Project Tittle : TARAHAN STORAGE TANK EXPANSION LAMPUNG Legend:
Client : PT. SUMBER INDAHPERKASA P : Perform / Prepare R : Review Document Tittle : Inspection and Test Plan for Tank
PMC : PT. RAPID INFRASTRUKTUR INDONESIA W : Witness 100% A : Approve Document No. : PBS/QCM/ITP/2024/VI/001
Contractor : PT. PARAMITA BANGUN SARANA Tbk. SW : Spot Witness H : Hold Point Date : 28 June 2024
Location : TARAHAN, LAMPUNG SELATAN TI : Third Party Inspection Revisi : 0
VERIFICATION FREQUENTLY OF METHODE OF Resposibility
No. DESCRIPTION REFERENCE DOCUMENT ACCEPTANCE CRITERIA
DOKUMENT INSPECTION INSPECTION PBS RAPID SIP TI
7 HYDROSTATIC TEST
7,1 FULL OF WATER TEST WITH ATMOSPHERIC PRESSURE HydroTest Report 100% Test & Visual P H H
7.7.1 CHECK WATER LEVEL / LEAK INSPECTION API 650 Parag. 7.3.6 HydroTest Report 100% Test & Visual P W&R SW
Hydrostatsic Test Procedure
7.7.2 CHECK SETTLEMENT & VERTICALITY API 650 Parag.7.3.7 & 7.5.2 Settlement Report 100% Dimensional P W&R SW
8 INSPECTION AFTER HYDROSTATIC TEST
8,1 AFTER FULL OF WATER TEST
8.1.1 VISUAL CHECK / LEAK INSPECTION API 650 Parag. 7.3.6 HydroTest Report 100% Test & Visual P W&R SW
Hydrostatsic Test Procedure
8.1.2 CHECK SETTLEMENT & VERTICALITY API 650 Parag.7.3.7 & 7.5.2 Settlement Report 100% Dimensional P W&R SW
9 PAINTING INSPECTION
9,1 MATERIAL VERIFICATION P SW R
Visual &
9,2 SURFACE PREPARATION CHECK Contract agreement & Painting Procedure Client's Specification Painting Report 100% P SW R
Dimensional
9,3 CHECK DFT OF COATING P SW R
10 FINAL WALKDOWN
10,1 CHECK COMPLETION OF BLIND FLANGE NOZZLE AND BOLTING Drawing AFC Drawing P SW R
10,2 CHECK COMPLETION OF ACCESSORIES TANK Drawing AFC Drawing PunchList 100% Visual P SW R
10,3 CHECK COMPLETION OF PAINTING Painting Procedure Client's Specification P SW R
11 FINAL REVIEW OF DOCUMENT
11,1 MANUFACTURING DATA REPORT (MDR) Contract agreement Client's Specification MDR 100% Review P R&A A
Prepared by, Reviewed by, Approved by,
PT. PARAMITA BANGUN SARANA Tbk. PT. RAPID INFRASTRUKTUR INDONESIA PT. SUMBER INDAHPERKASA
Robi Candra
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