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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i02248427

Engine Design
SMCS - 1201

Illustration 1 g00296424
Cylinder and valve location
(A) Exhaust valve
(B) Inlet valve

Bore ... 105 mm (4.133 inch)

Stroke ... 127 mm (5.000 inch)

Displacement ... 4.4 L (269 in3)

Cylinder arrangement ... In-line

Type of combustion ... Direct injection

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Compression ratio

Naturally aspirated engines ... 19.25:1

Turbocharged engines ... 18.23:1

Number of cylinders ... 4

Valves per cylinder ... 2

Valve lash

Inlet valve ... 0.20 mm (0.008 inch)

Exhaust valve ... 0.45 mm (0.018 inch)

Firing order ... 1, 3, 4, 2

When the crankshaft is viewed from the front of the engine, the crankshaft rotates in the following
direction: ... Clockwise

When the camshaft is viewed from the front of the engine, the camshaft rotates in the following
direction: ... Clockwise

The front of the engine is opposite the flywheel end. The left side and the right side of the engine
are viewed from the flywheel end. The No. 1 cylinder is the front cylinder.

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Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i05195434

Fuel Injection Lines

SMCS - 1252

Illustration 1 g01276774

Table 1
Specifications for the Fuel Injection Lines
Callout Quantity Part Specification Description

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1 2 Union nuts Tighten to 30 N·m (22 lb ft)

1 Remaining ( not showing) Union nuts Tighten to 30 N·m (22 lb ft)

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Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i05195444

Fuel Injection Pump

SMCS - 1251; 1290

Delphi DP210

Illustration 1 g01276809
(1) O-ring
(2) Locking screw
(3) Washer

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Illustration 2 g01276811
(4) Mounting bolt

Table 1
Specifications for the Fuel Injection Pump
Note: Parts that are inside of the fuel injection pump are only serviceable by an authorized
Delphi dealer. Consult your parts book for the availability of external pump parts not related to
the fuel pump settings and for the possibility of remanufacturing options.
Callout Quantity Part Specification Description
Note: Before the fuel pump is removed from the engine, the fuel pump shaft must be locked.
The locking screw will prevent the shaft from rotating. Position the engine to TC compression
stroke before tightening the locking screw. If the pump was removed prior to properly locking
the shaft, the fuel pump will need to be timed by trained personnel.
Loosen locking screw (2) and remove washer (3).
Tighten the bolt to the following torque. Do not
- 1 Locking the shaft discard the washer. The washer will need to be
reinstalled later. Torque to 15 N·m
(11.0634 lb ft)
Loosen locking screw (2) and install the washer
- 1 Unlocking the shaft (3). Tighten the bolt to the following torque
12 N·m (9 lb ft)
Tighten the
4 1 Torque to 44 N·m (32 lb ft)
mounting bolt
Tighten the bolts
that hold the fuel
- - Torque to 25 N·m (18 lb ft)
pump to the front
housing

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Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i05197439

Fuel Injection Pump

SMCS - 1251; 1290

Bosch EVPE

Illustration 1 g01276786
(1) O-ring
(2) Locking screw
(3) Spacer

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Illustration 2 g01276787
(4) Support bracket bolt

Table 1
Specifications for the Fuel Injection Pump
Note: Parts that are inside of the fuel injection pump are only serviceable by an authorized
Bosch dealer. Consult your parts book for the availability of external pump parts not related to
the fuel pump settings and for the possibility of remanufacturing options.
Callout Quantity Part Specification Description
Note: Before the fuel pump is removed from the engine, the fuel pump shaft must be locked.
The locking screw will prevent the shaft from rotating. Position the engine to TC compression
stroke before tightening the locking screw. If the pump was removed prior to properly locking
the shaft, the fuel pump will need to be timed by trained personnel.
Remove spacer (3) before locking screw
- 1 Locking the shaft (2) is tightened to the following torque:
31 N·m (23 lb ft)
Loosen the bolt and place spacer (3)
- 1 Unlocking the shaft behind locking screw (2). Tighten the bolt
to the following torque: 12 N·m (9 lb ft)
Tighten the bolt for the
4 1 Torque to 44 N·m (32 lb ft)
support bracket.
Tighten the bolts that
- - hold the fuel pump to the Torque to 25 N·m (18 lb ft)
front housing

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Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i05261259

Fuel Injection Nozzles

SMCS - 1254

Illustration 1 g01276914

Table 1
Callout Quantity Part Specification Description
Tighten the bolt in the clamp for the fuel injection
1 - Bolt
nozzle to the following torque. 35 N·m (26 lb ft)
Service setting for Injection pressure is 29.4 + 0.8 MPa
- -
the Fuel Injector (4264 + 116 psi)
Leakage in 10
- - 0 drops
seconds

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Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i05197701

Fuel Transfer Pump

SMCS - 1256

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Illustration 1 g03330530

Table 1
Callout Quantity Part Specification Description
1 - Retaining bolts -
2 - Clip -
3 - Spacer -
Fuel transfer Type:
4 -
pump 12 V or 24 V electric motor
Fuel filter
5 - -
element
6 - O ring -
7 -

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Fuel filter Tighten the fuel filter bowl by hand. Rotate the bowl
bowl 1/8 of a turn more by hand.

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Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i05197746

Lifter Group
SMCS - 1209

Illustration 1 g01356270

Table 1
Callout Quantity Part Specification Description
Diameter of the lifter body 18.99 to 19.01 mm
A - -
(0.7475 to 0.7485 inch)
Clearance of the lifter in the cylinder block bore 0.04 to 0.09 mm
- - -
(0.0015 to 0.0037 inch)

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Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i05197765

Rocker Shaft
SMCS - 1102

Illustration 1 g03330574

(1) Snap ring

(2) O-ring

(3) Rocker arm

(4) Rocker arm bore and Rocker arm bushing

(5) Spring

(6) Bolt

(7) Rocker shaft

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(8) Rocker shaft assembly

(9) Locknut

Table 1
Specifications for the Rocker Shaft
Callout Quantity Part Specification Description
Rocker arm Diameter of the rocker arm bore for the bushing
4 -
bore 25.01 to 25.05 mm (0.9847 to 0.9862 inch)
Clearance between the rocker arm bushing and the rocker
Rocker arm shaft 0.03 to 0.09 mm (0.0010 to 0.0035 inch) Maximum
- -
bushing permissible clearance between the rocker arm bushing and
the rocker shaft 0.17 mm (0.007 inch)
Note Install the longest screw at the front of the rocker
shaft assembly.
6 - Bolt Tighten the bolts evenly. Begin in the center and work
toward the outside. Tighten the bolts to the following
torque. 35 N·m (26 lb ft)
Note The shaft has a seat that has been cut into the top of
Rocker the shaft for the bolt head.
7 -
shaft Diameter of the rocker shaft 24.96 to 24.99 mm
(0.9827 to 0.9839 inch)
Rocker
In order to install the rocker shaft assembly, ensure that
8 - shaft
the machined square is to the top of the rocker shaft.
assembly
9 - Locknut Torque for the locknut 27 N·m (20 lb ft)

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Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i02551219

Valve Mechanism Cover

SMCS - 1107

Illustration 1 g01277221

Tighten the bolts for the valve mechanism cover in the sequence that is shown to the following
torque. ... 9 N·m (7 lb ft)

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Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i05198919

Cylinder Head Valves

SMCS - 1105

Illustration 1 g03331363

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Table 1
Specifications for the Valve Spring
Callout Quantity Type of Engine Specification Description
Length of the valve springs under test force
Naturally aspirated
1 - 33.5 mm (1.318 inch)
engines
Test force of the valve springs 254 N (57.1 lb)
Length of the valve springs under test force
1 - Turbocharged engines 34.5 mm (1.358 inch)
Test force of the valve springs 229 N (51.4 lb)
2 - - Valve spring recess

Table 2
Specifications for the Valve Guides
Note When new valve guides are installed, new valves and new valve seat inserts must be
installed. The valve guides and the valve seat inserts are supplied as partially finished parts. The
unfinished valve guides and unfinished valve seat inserts are installed in the cylinder head. Then,
the guides and inserts are cut and reamed in one operation with special tooling. This procedure
ensures the concentricity of the valve seat to the valve guide in order to create a seal that is tight.
Refer to the Disassembly and Assembly Manual for removal and installation procedures.
Type of
Callout Quantity Specification Description
Engine

Inside diameter of valve guide

3 - -
9.000 to 9.022 mm (0.3543 to 0.3552 inch)

Outside diameter of the exhaust valve guide

3 - -
13.034 to 13.047 mm (0.5131 to 0.5137 inch)
Outside diameter of the inlet valve guide
3 - -
13.034 to 13.047 mm (0.5131 to 0.5137 inch)

Interference fit of valve guide in cylinder head

3 - -
0.007 to 0.047 mm (0.0003 to 0.0019 inch)
Length of Valve guide
3 - -
51.00 to 51.50 mm (2.018 to 2.027 inch)

Projection of the valve guide above the valve

3 - - spring recess (2)
12.35 to 12.65 mm (0.486 to 0.498 inch)

Table 3
Specifications for the Exhaust Valve
Callout Quantity Type of Engine Specification Description

Diameter of the exhaust valve stem

4 - -
8.938 to 8.960 mm (0.3519 to 0.3528 inch)

4 - - Clearance of valve in valve guide

0.040 to 0.840 mm (0.0016 to 0.033 inch)

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Overall length of the exhaust valve

4 - -
128.92 to 129.37 mm (5.075 to 5.093 inch)

The face of the exhaust valve is recessed below the cylinder head by the following amount.
4 - Naturally aspirated engines 0.53 to 0.81 mm (0.021 to 0.032 inch)
Service limit
4 - -
1.06 mm (0.042 inch)

4 - Turbocharged engines 1.53 to 1.81 mm (0.060 to 0.071 inch)

Service limit
4 - -
2.06 mm (0.0811 inch)

Table 4
Specifications for the Inlet valve
Callout Quantity Type of Engine Specification Description
Diameter of the inlet valve stem
5 - -
8.953 to 8.975 mm (0.3525 to 0.3533 inch)

Clearance of valve in valve guide

5 - -
0.025 to 0.069 mm (0.001 to 0.0027 inch)
Overall length of the inlet valve
5 - -
128.92 to 129.37 mm (5.075 to 5.093 inch)
The face of the inlet valve is recessed below the cylinder head by the following amount.
5 - Naturally aspirated engines 0.58 to 0.84 mm (0.023 to 0.033 inch)
Service limit
5 - -
1.09 mm (0.043 inch)
5 - Turbocharged engines 1.58 to 1.84 mm (0.062 to 0.072 inch)
Service limit
5 - -
2.09 mm (0.0823 inch)

Table 5
Specifications for the Exhaust Valve Face Angle (from the Vertical Axis)
Callout Quantity Type of Engine Specification Description
Valve face angle
A - -
30 degrees
Valve seat angle
A - -
30 degrees

Table 6
Specifications for the Diameter of the Exhaust Valve Head
Callout Quantity Type of Engine Specification Description

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B - - 41.51 to 41.75 mm (1.634 to 1.643 inch)

Table 7
Specifications for the Diameter of the Inlet Valve Head
Callout Quantity Type of Engine Specification Description
C - - 46.20 to 46.45 mm (1.818 to 1.828 inch)

Table 8
Specifications for the Angle of the Inlet Valve Face (from the Vertical Axis)

Callout Quantity Type of Engine Specification Description

Valve face angle
D - -
30 degrees
Valve seat angle
D - -
30 degrees

Table 9
Valve Lash with Cold Engine
Callout Quantity Type of Valve Specification Description

- All Inlet 0.20 mm (0.008 inch)

- All Outlet 0.45 mm (0.018 inch)

Illustration 2 g03334254

Table 10
Recess for the Valve Seat Insert
Callout Quantity Type of Engine Specification Description

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6 Machine the recess in the head for valve seat inserts to the following dimensions.
Inlet Valve Seat Depth (Naturally 9.840 to 10.040 mm
G -
Aspirated) (0.3874 to 0.3952 inch)
Inlet Valve Seat Diameter (Naturally 47.820 to 47.845 mm
E -
Aspirated) (1.8826 to 1.8836 inch)
Inlet Valve Seat Maximum Radius
F - 0.38 mm (0.015 inch)
(Naturally Aspirated)
Exhaust Valve Seat Depth (Naturally 9.840 to 10.040 mm
G -
Aspirated) (0.3874 to 0.3952 inch)

Exhaust Valve Seat Diameter 42.420 to 42.445 mm

E -
(Naturally Aspirated) (1.6700 to 1.6710 inch)
Exhaust Valve Seat Maximum Radius
F - 0.38 mm (0.015 inch)
(Naturally Aspirated)

Inlet Valve Seat Depth (Turbocharged 10.840 to 11.040 mm

G -
Engines) (0.42677 to 0.4346 inch)
Inlet Valve Seat Diameter 47.820 to 47.845 mm
E -
(Turbocharged Engines) (1.8826 to 1.8836 inch)

Inlet Valve Seat Maximum Radius

F - 0.38 mm (0.015 inch)
(Turbocharged Engines)
Exhaust Valve Seat Depth 10.840 to 11.040 mm
G -
(Turbocharged Engines) (0.42677 to 0.4346 inch)

Exhaust Valve Seat Diameter 42.420 to 42.445 mm

E -
(Turbocharged Engines) (1.6700 to 1.6710 inch)

Exhaust Valve Seat Maximum Radius

F - 0.38 mm (0.015 inch)
(Turbocharged Engines)

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Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i05207053

Cylinder Head
SMCS - 1100

The cylinder head bolts are two different lengths. The following information provides the proper
torque for the cylinder head bolts.

Illustration 1 g03334417
The tightening sequence

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Illustration 2 g03334432
Head bolts
(A) 270 degrees
(B) 225 degrees

Table 1
Bolt Torque Specifications

Callout Quantity Part Specification Description

Lubricate the threads and the underside of the head bolts with clean engine oil.

Tighten the bolts in the sequence that is shown in Illustration 1 to

- 10 -
the following torque. 50 N·m (37 lb ft)
Tighten the bolts in the sequence again to the following torque.
- 10 -
100 N·m (74 lb ft)
The head bolts require an additional torque turn procedure. The bolts numbered (1, 3, and 4) are
the three long cylinder head bolts. All of the other cylinder bolts are short bolts. The tightening
sequence is shown in Illustration 1
Place an index mark on the top of each bolt head. Tighten the
- 7 - short bolts for the additional amount of 225 degrees (B). Refer to
Illustration 2.
Place an index mark on the top of each bolt head. Tighten the
- 3 - long bolts for the additional amount of 270 degrees (A). Refer to
Illustration 2.

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Illustration 3 g03334654
Cylinder head

Table 2
Cylinder Head Specifications Refer to Illustration 3
Callout
Quantity Dimension Specification Description

Thickness of the cylinder head 117.95 to 118.05 mm

- - -
(4.643 to 4.647 inch)
Minimum thickness of cylinder head 117.20 mm
- - -
(4.614 inch)
Dimension The Maximum Distortion of the Cylinder Head

Width (C) 0.03 mm (0.0018 inch)

Height (D) 0.05 mm (0.0019 inch)
Diagonal Line (E) 0.05 mm (0.0019 inch)

Width (F) 0.03 mm (0.0018 inch)

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Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i06810092

Turbocharger
SMCS - 1052

S/N - CRS1-UP

S/N - CST1-UP

S/N - G4D1-UP

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Illustration 1 g00991357
Typical turbocharger

(1) Actuator rod

(2) Actuator

(3) Turbocharger

Table 1

Callout Quantity Part Specification Description

Apply 5P-3931 Anti-Seize Compound Tighten the nuts to the
4 - to the nuts that are used to mount the following torque. 47 N·m
turbocharger. (34 lb ft)
Tighten the bolt to the
5 - - following torque. 9 N·m
(80 lb in)
Tighten the bolt to the
6 - - following torque. 22 N·m
(16 lb ft)
The maximum test pressure
- - - for the waste gate 205 kPa
(30 psi)
The movement for the rod
1 - -
actuator 1 mm (0.0394 inch)

Table 2
The part number for the turbocharger The pressure for the waste gate
234-2988 100 ± 5 kPa (14.5040 ± 0.7252 psi)
233-9779 110 ± 5 kPa (15.9544 ± 0.7252 psi)
236-4927 128 ± 5 kPa (18.5651 ± 0.7252 psi)
237-4734 100 ± 5 kPa (14.5040 ± 0.7252 psi)
235-2401 128 ± 5 kPa (18.5651 ± 0.7252 psi)
234-2418 128 ± 5 kPa (18.5651 ± 0.7252 psi)
225-8529 136 ± 5 kPa (19.7254 ± 0.7252 psi)
226-8771 136 ± 5 kPa (19.7254 ± 0.7252 psi)
233-9534 136 ± 5 kPa (19.7254 ± 0.7252 psi)
237-3786 100 ± 5 kPa (14.5040 ± 0.7252 psi)

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237-4736 128 ± 5 kPa (18.5651 ± 0.7252 psi)

317-6388 121 kPa (17.54984 psi)
315-9721 100 kPa (14.50400 psi)
326-9153 121 kPa (17.54984 psi)
484-9402 121 kPa (17.54984 psi)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i02697666

Exhaust Manifold
SMCS - 1059

Illustration 1 g01353472
Tightening sequence

Note: The exhaust manifold must be aligned to the cylinder head. Refer to the Disassembly and
Assembly manual.

Tighten the exhaust manifold bolts in the sequence that is shown to the following torque. ...
33 N·m (24 lb ft)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i05237751

Camshaft
SMCS - 1210

Illustration 1 g01277351
Checking the end play of the camshaft

Table 1
End Play
Callout Quantity Part Specification Description
End play of a new camshaft 0.10 to 0.55 mm
1 - -
(0.004 to 0.022 inch)
Maximum permissible end play of a worn camshaft 0.60 mm
1 - -
(0.023 inch)

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Illustration 2 g01277354
Typical camshaft

Table 2
Camshaft Specifications
Callout Quantity Part Specification Description
Tighten the bolt to the following torque. 95 N·m
2 - Bolt
(70 lb ft)
Camshaft Thickness of the thrust washer 5.49 to 5.54 mm
3 -
thrust washer (0.216 to 0.218 inch)
Depth of the recess in the cylinder block for the thrust
- - -
washer 5.54 to 5.64 mm (0.218 to 0.222 inch)
Tolerance of the thrust washer in cylinder block front
- - -
face −0.154 to −0.003 mm (−0.0006 to −0.0001 inch)

Table 3
Camshaft Journal (4)
Camshaft Journal
Quantity Part Specification Description
Number
Diameter of the camshaft journal 50.71 to 50.74 mm
1 - -
(1.9965 to 1.9975 inch)
Diameter of the camshaft journal 50.46 to 50.48 mm
2 - -
(1.9865 to 1.9875 inch)
Diameter of the camshaft journal 49.95 to 49.98 mm
3 - -
(1.9665 to 1.9675 inch)
- - -

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Maximum wear on the camshaft journals 0.05 mm

(0.0021 inch)

Illustration 3 g03342206

Table 4
Camshaft lobe lift
Callout Quantity Type of Engine Specification Description
Naturally Inlet lobe 7.382 to 7.482 mm
A -
aspirated (0.2906 to 0.2946 inch)
Naturally Exhaust lobe 7.404 to 7.504 mm
A -
aspirated (0.2914 to 0.2954 inch)
Inlet lobe 7.031 to 7.130 mm
A - Turbocharged
(0.2768 to 0.2807 inch)

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A - Turbocharged Exhaust lobe 7.963 to 8.063 mm

(0.3135 to 0.3174 inch)

(B) Camshaft lobe height

(C) Base circle

To determine the lobe lift, use the procedure that follows:

1. Measure the camshaft lobe height (B).

2. Measure the base circle (C).

3. Subtract the base circle that is found in Step 2 from the camshaft lobe height that is found in
Step 1. The difference is the actual camshaft lobe lift.

Maximum permissible clearance between the actual lobe lift and the specified lobe lift of a new
camshaft ... 0.05 mm (0.021 inch)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i05239594

Engine Oil Filter

SMCS - 1318

Spin-on Oil Filter

Illustration 1 g01277377

Table 1
Callout Quantity Part Specification Description
Lubricate the top of the seal with clean engine oil before
1 - Seal
installation.
- - Filter Type Full flow
- -

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Bypass Pressure to open engine oil filter bypass valve

valve 80 to 120 kPa (12 to 18 psi)

Replaceable Element

Illustration 2 g01277379

Note: Lubricate the seal on the oil filter housing with clean engine oil before installation.

Table 2
Callout Quantity Part Specification Description
- - Filter type Full flow
Oil filter Tighten the oil filter housing to the oil filter base to the
2 -
housing following torque. 25 N·m (18 lb ft)
3 - - Recess for 1/2 inch square drive
Tighten the drain plug on the oil filter housing to the
4 - Drain plug
following torque. 12 N·m (9 lb ft)
Bypass Pressure to open engine oil filter bypass valve
- -
valve 130 to 170 kPa (19 to 25 psi)

Note: The horizontal filter has a drain plug in the filter head

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i05239781

Engine Oil Pump

SMCS - 1304

Engines with Balancer Group

Type ... Gear-driven differential rotor

Number of lobes

Inner rotor ... 6

Outer rotor ... 7

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Illustration 1 g01277444
Oil pump for balancer

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Illustration 2 g01277446
Inner rotor

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Illustration 3 g01277448
End play for rotor assembly

Table 1
Callout Quantity Part Specification Description
Clearance of the outer rotor to the body 0.130 to 0.24 mm
1 - -
(0.0050 to 0.0094 inch)
Clearance of inner rotor to outer rotor 0.050 to 0.200 mm
2 - -
(0.0020 to 0.0079 inch)
End play of
3 - Inner rotor 0.04 to 0.11 mm (0.0016 to 0.0043 inch)
rotor
End play of
3 - Outer rotor 0.04 to 0.00 mm (0.0016 to 0.0043 inch)
rotor

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Illustration 4 g01277449
End cover

Illustration 5 g01277450
Idler gear and pump gear

Table 2
Callout Quantity Part Specification Description
4 - - Torque for cover bolts for oil pump. 26 N·m (19 lb ft)
Replace the idler gear bolt (5) and the nut for the oil pump gear
- - -
(6).
Tighten the idler gear bolt to the following torque. 26 N·m
5 - -
(19 lb ft)

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- - - Set the engine to the TC position. Refer to Testing and

Adjusting , "Finding Top Center Position for No. 1 Piston".
Install the balancer. Refer to the Disassembly and Assembly
manual. Install the gear for the oil pump and tighten the nut (6).
6 - - Tighten the nut to the following torque. 95 N·m (70 lb ft)
Tighten the bolts that hold the balancer to the cylinder block to
- - -
the following torque. 54 N·m (40 lb ft)

Engines without Balancer Group

Type ... Gear-driven differential rotor

Number of lobes

Inner rotor ... 5

Outer rotor ... 6

Illustration 6 g01277453
Oil pump

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Illustration 7 g01277455
Checking clearance

Illustration 8 g01277457
Checking end play

Table 3
Callout Quantity Part Specification Description
Clearance of the outer rotor to the body
7 - -
0.152 to 0.330 mm (0.0059 to 0.0129 inch)
Clearance of inner rotor to outer rotor
8 - -
0.040 to 0.127 mm (0.0015 to 0.0050 inch)
9 -

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End play of Inner rotor 0.038 to 0.089 mm

rotor assembly (0.0014 to 0.0035 inch)
End play of Outer rotor 0.025 to 0.076 mm
9 -
rotor assembly (0.0010 to 0.0029 inch)
Tighten the bolts that hold the front cover of the oil
- - - pump assembly to the following torque. 26 N·m
(19 lb ft)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i01804040

Engine Oil Pressure

SMCS - 1924

The minimum oil pressure at the maximum engine speed and at normal operating temperature is
the following value. ... 300 kPa (43 psi)

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Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i05241920

Engine Oil Bypass Valve

SMCS - 1306-BV

Installed in the Oil Pump

Illustration 1 g01277776
Typical engine oil pump
(1) Plug

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Illustration 2 g01277777
(2) Relief valve
(3) Spring

Table 1
Callout Quantity Part Specification Description
Tighten the plug for the relief valve to the following
1 - Plug
torque. 35 N·m (26 lb ft)
Diameter of the plunger 19.186 to 19.211 mm
2 - Plunger
(0.7554 to 0.7563 inch)
Plunger Clearance of plunger in bore 0.039 to 0.114 mm
2 -
bore (0.0015 to 0.0045 inch)

Installed in the Balancer

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Illustration 3 g01277780
(4) Plug

Illustration 4 g01277781
(5) Relief valve
(6) Spring

Table 2
Callout Quantity Part Specification Description
Tighten the plug for the relief valve to the following
4 - Plug
torque. 35 N·m (26 lb ft)
Diameter of the plunger 14.46 to 14.48 mm
5 - Plunger
(0.5692 to 0.5700 inch)

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5 - Plunger Clearance of plunger in bore 0.04 to 0.08 mm

bore (0.0015 to 0.0031 inch)

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Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i05242349

Engine Oil Pan

SMCS - 1302

Illustration 1 g01277798
Typical engine oil pan

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Illustration 2 g01277799

Table 1

Callout Quantity Part Specification Description

Tighten the bolts and the nuts that fasten the engine
1 - Bolt oil pan to the cylinder block to the following torque.
22 N·m (16 lb ft)
The engine may be equipped with an oil drain plug or the engine may be equipped with an oil
drain valve.
If equipped with Tighten the drain plug for the engine oil pan to the
2 -
a drain plug following torque. 34 ± 5 N·m (25 ± 4 lb ft)
If equipped with Tighten the drain valve into the adapter to the
3 -
a drain valve following torque. 34 ± 5 N·m (25 ± 4 lb ft)
Tighten the adapter into the engine oil pan to the
4 - Adapter
following torque. 34 ± 5 N·m (25 ± 4 lb ft)

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Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i05242407

Crankcase Breather
SMCS - 1317

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Illustration 1 g01286670
Breather valve

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Illustration 2 g01286673

Table 1
Callout Quantity Part Specification Description
Plastic
1 1 -
cover
2 1 Cover plate -
Tighten the screws for the cover plate with a plastic valve
mechanism cover to the following torque. 1.3 N·m
(11.5 lb in)
3 2 Screws
Tighten the screws for the cover plate with a metal valve
mechanism cover to the following torque. 1.8 N·m
(16 lb in)
4 1 Diaphragm -
5 1 Cap -
6 1 Spring -
Lubricate the O-ring with clean engine oil before
7 1 O-ring
installing the breather pipe in the valve mechanism cover.
Tighten the bolts that secure the breather pipe to the
8 2 Bolts
cylinder head to the following torque. 9 N·m (80 lb in)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i05190241

Water Temperature Regulator

SMCS - 1355

Illustration 1 g00906121

Table 1
Specifications for Temperature Regulator
Callout Qty Part Specification Description

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- - - Opening temperature is 79 to 84 °C (174 to 183 °F).

- - - Full open temperature is 93 °C (199 °F).
- - - Minimum stroke at full open temperature is 10 mm (0.393 inch).

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Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i01788970

Water Pump
SMCS - 1361

Note: The internal components of the water pump are not serviceable. Contact your Caterpillar
dealer for more replacement information.

Illustration 1 g00915951

Note: Apply 4C-4030 Thread Lock Compound to the first three threads of the bolts before
installation.

Tighten the nine bolts that secure the water pump to the front housing in the numerical sequence
that is shown to the following torque. ... 22 N·m (16 lb ft)

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Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i05242569

Cylinder Block
SMCS - 1201

Illustration 1 g00924764
Cylinder block

Table 1
Callout Quantity Part Specification Description

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1 - Cylinder
block
105.000 to 105.025 mm (4.1338 to 4.1348 inch)
The first oversize bore diameter 105.5 to 105.525 mm
(4.1535 to 4.1545 inch)
Cylinder
2 - The second oversize bore diameter
bore
106.000 to 106.025 mm (4.1732 to 4.1742 inch)
The maximum permissible wear for the cylinder bore
0 to 0.15 mm (0 to 0.0059 inch)
Diameter of the bore in the cylinder block for the number
1 camshaft bearing 55.56 to 55.59 mm
(2.188 to 2.189 inch)

Diameter of the bore in the cylinder block for the number

Camshaft
3 - 2 camshaft journal 50.54 to 50.60 mm
bearings
(1.990 to 1.992 inch)

Diameter of the bore in the cylinder block for the number

3 camshaft journal 50.038 to 50.090 mm
(1.969 to 1.972 inch)
Main Bore in the cylinder block for the main bearings
4 -
bearings 80.416 to 80.442 mm (3.1660 to 3.1670 inch)

Table 2
Procedure to Install the Main Bearing Cap Bolts
Callout Quantity Part Specification Description
Main
Apply clean engine oil to the threads of the main bearing
5 - bearing
cap bolts.
cap bolts
Put the main bearing caps in the correct position that is
indicated by a number on the top of the main bearing cap.
- - -
Install the main bearing caps with the locating tabs in
correct alignment with the recess in the cylinder block.
Evenly tighten the main bearing cap bolts.
- - -
Torque for the main bearing cap bolts. 245 N·m (180 lb ft)

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Illustration 2 g00938203

Table 3
Procedure to Install the Allen Head Bolts for the Bridge
Callout Quantity Part Specification Description
Use a straight edge in order to ensure that the bridge is aligned
- - -
with the front face of the cylinder block.
Tighten allen head bolts for the bridge.
6 - -
Torque for the allen head bolts 16 N·m (12 lb ft)
When the bridge is installed on the cylinder block, apply a thin
7 - - bead of 8T-9013 Silicone Sealant into groove at each end of the
bridge.
Total height of the cylinder block between the top and the bottom
- - -
faces. 441.173 to 441.274 mm (17.3689 to 17.3729 inch)

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Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i05443510

Crankshaft - Spheroidal Graphite Iron (SGI) Crankshaft

SMCS - 1202

S/N - CRS1-UP

S/N - CST1-UP

S/N - G4D1-UP

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Illustration 1 g03435603
Typical Example

Table 1
Callout Quantity Part Specification Description
Refer to the Specifications Module, "Connecting Rod
Connecting rod
1 - Bearing Journal" topic for information on the
bearings
connecting rod bearings.
Standard thickness 2.26 to 2.31 mm
(0.089 to 0.091 inch)
2 - Thrust washers
Oversize thickness 2.45 to 2.50 mm
(0.097 to 0.098 inch)
Refer to the Specifications Module, "Main Bearing
3 - Main bearings
Journal" topic for information on the Main bearings.
Maximum permissible temperature of the gear for
installation on the crankshaft 180 °C (356 °F)
Crankshaft
4 - The timing mark is toward the outside of the
gear
crankshaft when the gear is installed on the
crankshaft.

Note: The SGI crankshaft cannot be reconditioned. If the crankshaft is worn or damaged, the
crankshaft must be replaced

Table 2
Callout Quantity Part Specification Description
End play of the crankshaft 0.05 to 0.38 mm
Crankshaft (0.002 to 0.015 inch)
5 -
end play
Maximum crankshaft end play 0.51 mm (0.020 inch)
Refer to the Specifications Module, "Connecting Rod
Connecting Bearing Journal" topic for more information on the
6 -
rod journal connecting rod bearing journals and connecting rod
bearings.
Refer to the Specifications Module, "Main Bearing
Main bearing
7 - Journal" topic for information on the main bearing
journal
journals and for information on the main bearings

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Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i06645907

Crankshaft - Steel Crankshaft

SMCS - 1202

Illustration 1 g03437936
Typical Example

Table 1
Callout Quantity Part Specification Description

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1 - Connecting rod Refer to the Specifications Module, "Connecting Rod

bearings Bearing Journal" topic for information on the
connecting rod bearings.
Standard thickness 2.26 mm to 2.31 mm
Thrust (0.089 inch to 0.091 inch)
2 -
washers Oversize thickness 2.45 mm to 2.50 mm
(0.097 inch to 0.098 inch)
Refer to the Specifications Module, "Main Bearing
3 - Main bearings
Journal" topic for information on the Main bearings.
Maximum permissible temperature of the gear for
Crankshaft installation on the crankshaft 180 °C (356 °F)
4 -
gear The timing mark is toward the outside of the crankshaft
when the gear is installed on the crankshaft.

Note: After a crankshaft has been reconditioned, the crankshaft must be rehardened. After a
nitrocarburised crankshaft has been reconditioned, the nitrocarburised crankshaft must be
rehardened. If the crankshaft has been nitrided for at least 60 hours, the crankshaft can be ground
undersize 0.25 mm (0.010 inch) without rehardening. An induction hardened crankshaft does not
need rehardening after machining. Inspect the crankshaft for cracks before machining and after
machining.

Note: Turbocharged engines and turbocharged aftercooled engines have the nitrocarburised
crankshaft. Naturally aspirated engines have the induction hardened crankshafts.

Table 2
Callout Quantity Part Specification Description
End play of the crankshaft 0.05 mm to 0.38 mm
Crankshaft (0.002 inch to 0.015 inch)
5 -
end play
Maximum crankshaft end play 0.51 mm (0.020 inch)
Refer to the Specifications Module, "Connecting Rod
Connecting Bearing Journal" topic for more information on the
6 -
rod journal connecting rod bearing journals and connecting rod
bearings.
Refer to the Specifications Module, "Main Bearing
Main bearing
7 - Journal" topic for information on the main bearing
journal
journals and for information on the main bearings

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i05251526

Crankshaft Seals
SMCS - 1160; 1161

Illustration 1 g03345336

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Illustration 2 g00915076

Table 1
Callout Quantity Part Specification Description
1 1 Crankshaft -
Plastic
2 1 -
sleeve
Crankshaft
3 1 -
seal
Alignment
4 1 -
tool
Tighten bolts 1, 2, 3, 4, 5, 6, 7, and 10 in the sequence
that is shown in Illustration 2 to the following torque.
22 N·m (16 lb ft)
5 10 Bolts
Remove the alignment tool.

Tighten bolts 8 and 9 in the sequence that is shown in

Illustration 2 to the following torque. 22 N·m (16 lb ft)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i06270066

Connecting Rod Bearing Journal - Spheroidal Graphite Iron

Crankshaft
SMCS - 1202; 1219; 1225

S/N - CRS1-UP

S/N - CST1-UP

S/N - G4D1-UP

Table 1
Item Quantity Part Specification Description
The original size of the connecting 67.99 mm (2.6768 inch) to
- -
rod bearing journal 68.01 mm (2.6776 inch)
Maximum permissible wear of the
- - 0.04 mm (0.0016 inch)
connecting rod bearing journals
Width of the connecting rod bearing 40.305 mm (1.5868 inch) to
- -
journals 40.455 mm (1.5927 inch)
Surface finish of connecting rod
- - Ra 0.0025 microns (10 µ inch)
bearing journals and radii

The Shell for the Connecting Rod Bearings

Standard Bearing Shells

Table 2
Item Quantity Part Specification Description
1.995 mm (0.0785 inch) to
- All Thickness at center of the shells
2.002 mm (0.0788 inch)

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- All Width of the connecting rod bearing 31.47 mm (1.2390 inch) to

shells 31.73 mm (1.2492 inch)
Clearance between the bearing shell and 0.031 mm (0.0012 inch) to
- All
the connecting rod bearing journals 0.078 mm (0.0031 inch)

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Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i06646273

Connecting Rod Bearing Journal - Steel Crankshaft

SMCS - 1202; 1219; 1225

Refer to the Specifications Module, "Crankshaft" topic for information on the undersize crankshaft
journals.

Table 1
Item Quantity Part Specification Description
The original size of the connecting 63.47 mm to 63.49 mm
- -
rod bearing journal (2.4988 inch to 2.4996 inch)
Maximum permissible wear of the
- - 0.04 mm (0.0016 inch)
connecting rod bearing journals
Width of the connecting rod 40.35 mm to 40.42 mm
- -
bearing journals (1.589 inch to 1.591 inch)
Radius of the fillet of the 3.68 mm (0.1449 inch) to 3.93 mm
- -
connecting rod bearing journals (0.1547 inch)
Surface finish of connecting rod
- - Ra 0.4 microns (16 µ inch)
bearing journals and radii

Connecting rod bearing journals can be machined by the following amounts:

• First undersize - 0.254 mm (0.010 inch). For connecting rod bearing shells, refer to Table 3.

• Second undersize - 0.508 mm (0.020 inch). For connecting rod bearing shells, refer to Table
4.

• Third undersize - 0.762 mm (0.030 inch). For connecting rod bearing shells, refer to Table
5.

The Shell for the Connecting Rod Bearings

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Standard Bearing Shells

Table 2
Item Quantity Part Specification Description
1.835 mm (0.0722 inch) to
- All Thickness at center of the shells
1.841 mm (0.0725 inch)
Width of the connecting rod bearing 31.62 mm to 31.88 mm
- All
shells (1.244 inch to 1.255 inch)
Clearance between the bearing shell
0.034 mm (0.0013 inch) to
- All and the connecting rod bearing
0.081 mm (0.0032 inch)
journals

First Undersize Bearing Shells

Table 3
Item Quantity Part Specification Description
- All First undersize bearing shell 0.254 mm (0.010 inch)
1.962 mm (0.0772 inch) to
- All Thickness at center of the shells
1.968 mm (0.0775 inch)
Width of the connecting rod bearing 31.62 mm (1.2449 inch) to
- All
shells 31.88 mm (1.2551 inch)
Clearance between the bearing shell and 0.034 mm (0.0013 inch) to
- All
the connecting rod bearing journals 0.081 mm (0.0032 inch)

Second Undersize Bearing Shells

Table 4
Item Quantity Part Specification Description
- All Second undersize bearing shell 0.508 mm (0.020 inch)
2.089 mm (0.0822 inch) to
- All Thickness at center of the shells
2.095 mm (0.0825 inch)
Width of the connecting rod bearing 31.62 mm (1.2449 inch) to
- All
shells 31.88 mm (1.2551 inch)
Clearance between the bearing shell and 0.034 mm (0.0013 inch) to
- All
the connecting rod bearing journals 0.081 mm (0.0032 inch)

Third Undersize Bearing Shells

Table 5
Item Quantity Part Specification Description

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- All Third undersize bearing shell 0.762 mm (0.030 inch)

2.216 mm (0.0872 inch) to
- All Thickness at center of the shells
2.222 mm (0.0875 inch)
Width of the connecting rod bearing 31.62 mm (1.2449 inch) to
- All
shells 31.88 mm (1.2551 inch)
Clearance between the bearing shell and 0.034 mm (0.0013 inch) to
- All
the connecting rod bearing journals 0.081 mm (0.0032 inch)

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Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i05449711

Main Bearing Journal - Spheroidal Graphite Iron (SGI)

Crankshaft
SMCS - 1202; 1203

S/N - CRS1-UP

S/N - CST1-UP

S/N - G4D1-UP

Refer to the Specifications module, "Crankshaft" topic for information on the width of main
bearing journals.

Table 1
Item Quantity Part Specification Description
The original size of the main bearing 76.159 to 76.180 mm
- All
journal (2.9984 to 2.9992 inch)
Maximum permissible wear of the
- All 0.040 mm (0.0016 inch)
main bearing journals
Surface finish of bearing journals,
- All Ra 0.0025 microns (10 µ inch)
crank pins, and radii

The Shell for the Main Bearings

Bearing Shells

Table 2
Item Quantity Part Specification Description
2.083 to 2.089 mm
- All Thickness at center of the shells
(0.0820 to 0.0823 inch)

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- All Width of the main bearing shells 31.62 to 31.88 mm

(1.244 to 1.255 inch)
Clearance between the bearing shell 0.057 to 0.117 mm
- All
and the main bearing journals (0.0022 to 0.0046 inch)

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Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i06646474

Main Bearing Journal - Steel Crankshaft

SMCS - 1202; 1203

Refer to the Specifications module, "Crankshaft" topic for information on the undersize main
bearing journals, and information on the width of main bearing journals.

Table 1
Item Quantity Part Specification Description
The original size of the main 76.159 mm to 76.180 mm
- All
bearing journal (2.9984 inch to 2.9992 inch)
Maximum permissible wear of
- All 0.040 mm (0.0016 inch)
the main bearing journals
Radius of the fillet of the main 3.68 mm (0.1449 inch) to 3.89 mm
- All
bearing journals (0.1531 inch)
Surface finish of bearing
- All 0.4 microns (16 µ inches)
journals, crank pins, and radii

Main bearing journals can be machined by the following amounts:

• First undersize - 0.254 mm (0.010 inch). For main bearing shells, refer to Table 3.

• Second undersize - 0.508 mm (0.020 inch). For main bearing shells, refer to Table 4.

• Third undersize - 0.762 mm (0.030 inch). For main bearing shells, refer to Table 5.

The Shell for the Main Bearings

Standard Bearing Shells

Table 2
Item Quantity Part Specification Description

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- All Thickness at center of the shells 2.083 mm to 2.089 mm

(0.0820 inch to 0.0823 inch)
31.62 mm to 31.88 mm
- All Width of the main bearing shells
(1.244 inch to 1.255 inch)
Clearance between the bearing
0.057 mm to 0.117 mm
- All shell and the main bearing
(0.0022 inch to 0.0046 inch)
journals

First Undersize Bearing Shells

Table 3
Item Quantity Part Specification Description
- All First undersize bearing shell 0.254 mm (0.010 inch)
2.210 mm (0.0870 inch) to
- All Thickness at center of the shells
2.216 mm (0.0872 inch)
31.62 mm (1.2449 inch) to
- All Width of the main bearing shells
31.88 mm (1.2551 inch)
Clearance between the bearing shell 0.058 mm (0.0023 inch) to
- All
and the main bearing journals 0.117 mm (0.0046 inch)

Second Undersize Bearing Shells

Table 4
Item Quantity Part Specification Description
- All Second undersize bearing shell 0.508 mm (0.020 inch)
2.337 mm (0.0920 inch) to
- All Thickness at center of the shells
2.343 mm (0.0922 inch)
31.62 mm (1.2449 inch) to
- All Width of the main bearing shells
31.88 mm (1.2551 inch)
Clearance between the bearing shell 0.058 mm (0.0023 inch) to
- All
and the main bearing journals 0.117 mm (0.0046 inch)

Third Undersize Bearing Shells

Table 5
Item Quantity Part Specification Description
- All Third undersize bearing shell 0.762 mm (0.030 inch)
2.404 mm (0.0946 inch) to
- All Thickness at center of the shells
2.470 mm (0.0972 inch)
- All Width of the main bearing shells

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31.62 mm (1.2449 inch) to

31.88 mm (1.2551 inch)
Clearance between the bearing shell 0.058 mm (0.0023 inch) to
- All
and the main bearing journals 0.117 mm (0.0046 inch)

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Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i05449909

Connecting Rod - For Use With Spheroidal Graphite Iron

(SGI) Crankshaft
SMCS - 1218

S/N - CRS1-UP

S/N - CST1-UP

S/N - G4D1-UP

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Illustration 1 g03442137
Typical Example

Illustration 2 g01356356
Alignment of the bearing shell

Table 1
The mating surfaces of the connecting rod are produced by hydraulically fracturing the forged
connecting rod.
Callout Quantity Part Specification Description
Use new Torx bolts (1) for this procedure.
Use a Torx socket to tighten the Torx bolts to a
torque of 40 N·m (30 lb ft)

Tighten the Torx bolts for an additional 120

Connecting rod
1 - degrees.
bolts
After removal of the connecting rod, reassemble the
connecting rod cap to the connecting rod. Tighten
the assembly to the following torque 15 N·m
(133 lb in).
The bearing shell
2 - for the connecting
rod
The bearing shell for the connecting rod must be
aligned equally from both ends of the connecting
Alignment of the
A - rod.
bearing shell
Refer to the Disassembly and Assembly Manual for
information on the alignment tool.

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Table 2
31.47 mm (1.2390 inch) to 31.73 mm
Bearing Width for the Connecting Rod
(1.2492 inch)
31.47 mm (1.2390 inch) to 31.73 mm
Bearing Width for the Connecting Rod Cap
(1.2492 inch)
Thickness of Connecting Rod Bearing at the 1.995 mm (0.0785 inch) to 2.002 mm
Center (0.0788 inch)
Thickness of Connecting Rod Bearing for the 1.995 mm (0.0785 inch) to 2.002 mm
Cap at the Center (0.0788 inch)
0.031 mm (0.0012 inch) to 0.078 mm
Bearing Clearance
(0.0031 inch)

Illustration 3 g03442182

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Table 3
Connecting Rod Dimensions
Callout Quantity Part Specification Description
Diameter of the bore for the 43.01 to 43.04 mm
B -
piston pin (1.693 to 1.694 inch)
Distance between bearing 219.05 to 219.10 mm
C -
centers (8.624 to 8.626 inch)
Diameter for the bore for the 72.045 mm (2.8364 inch) to
D -
connecting rod bearing 72.058 mm (2.8369 inch)

Illustration 4 g01356360

Connecting rods are color coded. The color code is a reference for the length (Y) of the connecting
rod. Refer to table 4 for the different lengths of connecting rods.

Table 4
Length Grades for Connecting Rods
Grade Letter Color Code Length (Y)
F Red 163.310 mm (6.4295 inch) to 163.343 mm (6.4308 inch)
G Orange 163.264 mm (6.4277 inch) to 163.297 mm (6.4290 inch)
H White 163.219 mm (6.4259 inch) to 163.252 mm (6.4272 inch)
J Green 163.173 mm (6.4241 inch) to 163.206 mm (6.4254 inch)
K Purple 163.127 mm (6.4223 inch) to 163.160 mm (6.4236 inch)
L Blue 163.081 mm (6.4205 inch) to 163.114 mm (6.4218 inch)

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Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i06646538

Connecting Rod - For Use With Steel Crankshaft

SMCS - 1218

Illustration 1 g01356355

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Illustration 2 g01356356
Alignment of the bearing shell

Table 1
The mating surfaces of the connecting rod are produced by hydraulically fracturing the forged
connecting rod.
Callout Quantity Part Specification Description
Tighten the connecting rod bolts to the following
torque. 18 N·m (13 lb ft)

Tighten the connecting rod bolts again to the

following torque. 70 N·m (52 lb ft)

Connecting rod Tighten the screws for the connecting rod for an
1 -
bolts extra 120 degrees. The screws for the connecting
rod (1) must be replaced after this procedure.

Always tighten the connecting rod cap to the

connecting rod, when the assembly is out of the
engine. Tighten the assembly to the following
torque 20 N·m (14 lb ft).
The bearing shell
2 - for the connecting
rod
The bearing shell for the connecting rod must be
aligned equally from both ends of the connecting
Alignment of the
A - rod.
bearing shell
Refer to the Disassembly and Assembly Manual for
information on the alignment tool.

Table 2

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Bearing Width for the Connecting Rod 31.62 mm to 31.88 mm

(1.245 inch to 1.255 inch)
31.62 mm to 31.88 mm
Bearing Width for the Connecting Rod Cap
(1.245 inch to 1.255 inch)
Thickness of Connecting Rod Bearing at the 1.835 mm to 1.842 mm
Center (0.0723 inch to 0.0725 inch)
Thickness of Connecting Rod Bearing for the 1.835 mm to 1.842 mm
Cap at the Center (0.0722 inch to 0.0725 inch)
0.034 mm to 0.081 mm
Bearing Clearance
(0.0013 inch to 0.0032 inch)

Table 3
Undersized Connecting Rod Bearing
0.25 mm (0.010 inch)
0.51 mm (0.020 inch)
0.76 mm (0.030 inch)

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Illustration 3 g01356359

Table 4
Connecting Rod Dimensions
Callout Quantity Part Specification Description
Diameter of the bore for the 43.01 mm to 43.04 mm
B -
piston pin (1.693 inch to 1.694 inch)
Distance between bearing 219.05 mm to 219.10 mm
C -
centers (8.624 inch to 8.626 inch)
Diameter for the bore for the 67.21 mm to 67.22 mm
D -
connecting rod bearing (2.6460 inch to 2.6465 inch)

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Illustration 4 g01356360

Connecting rods are color coded. The color code is a reference for the length (Y) of the connecting
rod. Refer to table 5 for the different lengths of connecting rods.

Table 5
Length Grades for Connecting Rods
Grade Letter Color Code Length (Y)
R Red 165.728 mm to 165.761 mm (6.5247 inch to 6.5260 inch)
O Orange 165.682 mm to 165.715 mm (6.5229 inch to 6.5242 inch)
W White 165.637 mm to 165.670 mm (6.5211 inch to 6.5224 inch)
G Green 165.591 mm to 165.624 mm (6.5193 inch to 6.5206 inch)
P Purple 165.545 mm to 165.578 mm (6.5175 inch to 6.5188 inch)
B Blue 165.499 mm to 165.532 mm (6.5157 inch to 6.4961 inch)

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Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i05254068

Piston and Rings

SMCS - 1214; 1215

Note: An arrow which is marked on the piston crown must be toward the front of the engine.

Note: Ensure that the ring end gaps of all the piston rings have 120 degrees spacing from each
other.

Illustration 1 g00888215
A typical example of a piston and rings

Table 1
Top Compression Ring

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When installing a new top compression ring, make sure that the word "TOP" is facing the top of
the piston. New top piston rings have a red identification mark which must be on the left of the
ring end gap when the top piston ring is installed on an upright piston.
Callout Quantity Type Specification Description
Naturally The shape of the top compression ring is
1 All
Aspirated rectangular with a barrel face
Thickness of the top compression ring
- - -
2.475 to 2.49 mm (0.097 to 0.098 inch)
Clearance between the top compression ring and
- - - the piston groove 0.09 to 0.15 mm
(0.0035 to 0.0059 inch)
Ring gap 0.30 to 0.55 mm
- - -
(0.0118 to 0.0216 inch)
The shape of the top compression ring is keystone
1 All Turbocharged
with a barrel face
- - - Thickness of the top compression ring (Tapered)
Ring gap 0.30 to 0.55 mm
- - -
(0.0118 to 0.0216 inch)

Table 2
Intermediate Compression Ring
The word "TOP" must be facing the top of the piston when you install a new intermediate
compression ring. New intermediate rings have a green identification mark which must be on
the left of the ring gap when the intermediate ring is installed on an upright piston.
Callout Quantity Type Specification Description
The shape of intermediate compression ring is a step in the
2 All -
bottom outside edge with a tapered face
Width of intermediate compression ring 2.47 to 2.49 mm
- -
(0.097 to 0.098 inch)
Clearance between the intermediate compression ring and
- - -
the piston groove 0.05 to 0.09 mm (0.002 to 0.003 inch)
- - - Ring gap 0.70 to 0.95 mm (0.0275 to 0.0374 inch)

Table 3
Oil Control Ring
A pin is used in order to hold both ends of the spring of the oil control ring in position. The
ends of the spring of the oil control ring must be installed opposite the end gap of the oil control
ring.
Callout Quantity Type Specification Description

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3 All - Shape of oil control ring is a two-piece coil that is spring

loaded.
Width of oil control ring 3.47 to 3.49 mm
- - -
(0.1366 to 0.1374 inch)
Clearance between the oil control ring and the groove in the
- - -
piston 0.03 to 0.07 mm (0.0011 to 0.0027 inch)
- - - Ring gap 0.30 to 0.55 mm (0.0118 to 0.0216 inch)

Piston
Table 4
Callout Quantity Type Specification Description
Turbocharged The combustion bowl re-entrant angle is 80
- All
engine degrees
- - Width of top groove in piston (Tapered)
Naturally aspirated The combustion bowl re-entrant angle is 70
- All
engine degrees
Width of top groove in piston 2.58 to 2.60 mm
- - -
(0.1016 to 0.1024 inch)
Piston height above cylinder block
- All Both
0.21 to 0.35 mm (0.008 to 0.014 inch)
Width of second groove in piston 2.54 to 2.56 mm
- - -
(0.1000 to 0.1008 inch)
Width of third groove in piston 3.52 to 3.54 mm
- - -
(0.1386 to 0.1394 inch)
Diameter of a new piston pin 39.694 to 39.700 mm
- All Piston pin
(1.5628 to 1.5630 inch)
Diameter of the bore for the piston pin
- - -
39.703 to 39.709 mm (1.5631 to 1.5633 inch)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i05254558

Piston Cooling Jet

SMCS - 1331

Illustration 1 g00942652

Table 1
Piston cooling jet
Callout Quantity Part Specification Description
The spring loaded valve must move freely. Tighten the bolt to the
1 - -
following torque. 9 N·m (7 lb ft)

Piston Cooling Jet Alignment

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Illustration 2 g01006929
(2) Piston cooling jet
(3) Rod
(4) Cylinder block

Table 2
Piston Cooling Jet Alignment
Callout Quantity Part Specification Description
3 All - The rod has a diameter of 1.70 mm (0.067 inch)
A All - Dimension (A) is 55.25 mm (2.1752 inch)
B All - Dimension (B) is 14 mm (0.5512 inch)
C All - Dimension (C) diameter is 14 mm (0.5512 inch)

Use the following procedure in order to check the alignment of the piston cooling jet.

1. Insert rod (3) into the end of the piston cooling jet (2). Rod (3) must protrude out of the top
of the cylinder block (4).

2. Dimension (A) and dimension (B) are tangent to the cylinder bore.

3. The position of the rod (3) must be within the diameter of dimension (C).

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i04739152

Balancer - If Equipped
SMCS - 1220

Illustration 1 g00929516
Typical example

(1) Tighten the six mounting bolts to the following torque. ... 54 N·m (40 lb ft)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i05254582

Front Housing and Covers

SMCS - 1162; 1166

Illustration 1 g00995663
Alignment

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Illustration 2 g00918672
Front cover

Table 1
Callout Quantity Part Specification Description
The front housing must be aligned to the cylinder block
- - Alignment face.
+ 0.05 to minus 0.05 mm (+ 0.0020 to minus 0.0020 inch )
Front Tighten the bolts that fasten the front cover to the front
1 -
cover housing to the following torque. 22 N·m (16 lb ft)
Water Tighten the bolts that fasten the water pump to the front
2 -
pump housing to the following torque. 22 N·m (16 lb ft)

Note: Refer to Specifications, "Water Pump" for the correct bolt tightening sequence for the water
pump.

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i05254597

Gear Group (Front)

SMCS - 1206

Table 1
Callout Quantity Part Specification Description
The drive gear on the Delphi fuel
Tighten the nut to the following
- - pump is retained by a tapered shaft
torque 24 N·m (18 lb ft)
and a nut.
Release the lock on the fuel pump Torque the nut to the following
- -
shaft. torque. 90 N·m (66 lb ft)

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Illustration 1 g00918708

The 3054C uses two different brands of fuel pumps. The fuel pump can be either a Delphi fuel
pump or a Bosch fuel pump.

Table 2
Fuel Injection Pump Drive Gear
Callout Quantity Part Specification Description
Tighten the four bolts for the Bosch fuel injection pump drive
1 - -
gear to the following torque. 28 N·m (21 lb ft)
Bore diameter of the fuel injection pump 36.00 to 36.06 mm
- - -
(1.1809 to 1.1819 inch)drive gear
Clearance between the fuel injection pump drive gear and the
- - -
drive gear hub 0.003 to 0.075 mm (0.0001 to 0.0050 inch)
- - - Number of teeth (68)

Table 3
Camshaft Gear
Callout Quantity Part Specification Description
2 - -

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Tighten the bolt for the camshaft gear to the following torque.
95 N·m (70 lb ft)
Bore diameter of the camshaft gear 34.93 to 34.95 mm
- - -
(1.3750 to 1.3760 inch)
Outside diameter of the camshaft hub 34.90 to 34.92 mm
- - -
(1.3741 to 1.3747 inch)
Clearance between camshaft gear and camshaft hub
- - -
0.003 to 0.048 mm (0.0001 to 0.0019 inch)
- - - Number of teeth (68)

Table 4
Idler Gear and Hub
Callout Quantity Part Specification Description
Tighten the bolts for the idler gear to the following torque.
3 - -
44 N·m (33 lb ft)
Bore diameter of the idler gear 57.14 to 57.18 mm
- - -
(2.2495 to 2.2512 inch)
Bore diameter of the idler gear with roller bearings
- - -
72.35 to 72.36 mm (2.8484 to 2.8488 inch)
Width of idler gear and split bearing assembly 30.14 to 30.16 mm
- - -
(1.186 to 1.187 inch)
Inside diameter of idler gear bearings with flanges
- - -
50.78 to 50.80 mm (1.999 to 2.000 inch)
Outside diameter of idler gear hub 50.70 to 50.74 mm
- - -
(1.9961 to 1.9976 inch)
Outside diameter of idler gear hub with roller bearings
- - -
49.975 to 49.988 mm (1.9675 to 1.9680 inch)
Clearance of idler gear bearing on hub 0.04 to 0.10 mm
- - -
(0.0016 to 0.0039 inch)
- - - Idler gear end play 0.10 to 0.20 mm (0.004 to 0.008 inch)
Idler gear end play with roller bearings 0.10 to 0.75 mm
- - -
(0.0039 to 0.0295 inch)
- - - Maximum permissible end play 0.38 mm (0.015 inch)
- - - Number of teeth (73)

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Illustration 2 g00918756

Table 5
Crankshaft Gear
Callout Quantity Part Specification Description
Bore diameter of crankshaft gear 47.625 to 47.650 mm
4 - -
(1.8750 to 1.8760 inch)
Outside diameter of crankshaft hub 47.625 to 47.645 mm
- - -
(1.8750 to 1.8758 inch)
Clearance of gear on crankshaft −0.020 to +0.020 mm
- - -
(-0.0008 to +0.0008 inch)
- - - Number of teeth (34)

Table 6
Oil Pump Idler Gear
Callout Quantity Part Specification Description
Inside diameter of oil pump idler gear bearing 22.22 to 22.26 mm
5 - -
(0.875 to 0.876 inch)
Outside diameter of oil pump idler gear shaft 22.19 to 22.21 mm
- - -
(0.873 to 0.874 inch)
Clearance of oil pump idler gear bearing on shaft
- - -
0.024 to 0.030 mm (0.0009 to 0.0012 inch)
End play of the oil pump idler gear 0.050 to 0.275 mm
- - -
(0.0019 to 0.0108 inch)

Table 7

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Backlash Values
Item Quantity Part Specification Description
Backlash between drive gear and idler gear of balancer (if equipped)
- - -
0.097 to 0.170 mm (0.0038 to 0.0066 inch)
Backlash between idler gear and oil pump drive gear
- - -
0.046 to 0.106 mm (0.0018 to 0.0041 inch)
Backlash between oil pump idler gear and crankshaft gear
- - -
0.095 to 0.160 mm (0.0037 to 0.0063 inch)
Backlash between the idler gear and the crankshaft gear
- - -
0.064 to 0.124 mm (0.0025 to 0.0049 inch)
Backlash between camshaft gear and idler gear 0.052 to 0.107 mm
- - -
(0.0020 to 0.0042 inch)
Backlash between fuel injection pump gear and idler gear
- - -
0.054 to 0.109 mm (0.0021 to 0.0043 inch)
Backlash between water pump gear and fuel injection pump gear
- - -
0.073 to 0.133 mm (0.0028 to 0.0052 inch)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i07037423

Flywheel
SMCS - 1156

Illustration 1 g00584712

Table 1
Callout Quantity Part Specification Description
1 -

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Flywheel ring Heat the flywheel ring gear to the following

gear temperature. 250 °C (480 °F)
1 Do not use a torch to heat the flywheel ring gear.
2 - Flywheel -
Apply 4C-5593 Anti-Seize Compound to the threads
3 - Bolt
of the flywheel bolts.
Tighten the flywheel bolts to the following torque.
3 - -
140 N·m (103 lb ft)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i05255063

Flywheel Housing
SMCS - 1157

Illustration 1 g00631781

Table 1
Callout Quantity Part Specification Description
Tighten the bolts for the aluminum flywheel housing to the
1 - Bolt
following torque. 70 N·m (52 lb ft)
1 - - Tighten the bolts for the cast iron flywheel housing to the
following torque:

M10 "8.8 " 44 N·m (33 lb ft)

M10 "10.9" 63 N·m (47 lb ft)

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M12 "8.8" 75 N·m (55 lb ft)

M12 "10.9" 115 N·m (85 lb ft)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i05255785

Crankshaft Pulley
SMCS - 1205

Illustration 1 g00915497

Table 1
Callout Quantity Part Specification Description
Lubricate the threads of the bolts with clean engine oil before installation.
Tighten the three bolts for the crankshaft pulley to the
following torque. 115 N·m (85 lb ft)
1 3 Bolts
Recheck the torque of the bolts (1) twice.
2 - Thrust block -
3 - -

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Crankshaft
pulley

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i05255798

Fan Drive
SMCS - 1359

Illustration 1 g00926178

Table 1
Callout Quantity Part Specification Description
Tighten the bolts for the fan to the following torque. 22 N·m
1 - -
(16 lb ft)
Tighten the bolts that secure the fan drive pulley to the hub to the
- - - following torque (not shown).
22 N·m (16 lb ft)

Fan drive housing

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Table 2
Callout Quantity Part Specification Description
Tighten the bolts that secure the fan drive housing to the cylinder
- - - head to the following torque (not shown).
44 N·m (32 lb ft)
Bearing bore for the housing
- - -
61.986 to 62.005 mm (2.4404 to 2.4411 inch)
Outer bearing diameter
- - -
61.987 to 62.000 mm (2.4404 to 2.4409 inch)
Interference fit for the bearing
- - -
0.014 to minus 0.018 mm (0.0006 to minus 0.0007 inch)
The outer diameter of the shaft
- - -
25.002 to 25.011 mm (0.9843 to 0.9847 inch)
Maximum permissible end play of the shaft
- - -
0.20 mm (0.0079 inch)

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Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i01721280

Engine Lifting Bracket

SMCS - 1122

All engines are equipped with two engine lifting brackets.

Tighten the two bolts on each engine lifting bracket to the following torque. ... 44 N·m
(32 lb ft)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i05255819

Alternator and Regulator

SMCS - 1405; 1410

12 V and 24 V Alternator

Illustration 1 g03346962
A typical alternator

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Table 1
Callout Quantity Part Specification Description
Tighten terminal nut "W" to the following torque. 2 N·m
1 - -
(17 lb in)
Tighten terminal nut "D+" to the following torque. 4.3 N·m
2 - -
(38 lb in)
Tighten terminal nut "B+" to the following torque.
3 - -
4.3 N·m (38 lb in)
Tighten the pulley nut (not shown) to the following torque.
- - -
80 N·m (59 lb ft)
Alignment of the alternator pulley to the crankshaft pulley
- - -
± 2.4 mm ( ± 0.0945 inch)
- - - Rotation (clockwise)
- - - Polarity (Negative earth)

V-Belt
Note: The V-belt must be checked by a gauge. Refer to the Testing and Adjusting, "V-Belt-Test"
for the correct type of gauge in order to check the V-belt.

V-belt tension ... 535 N (120 lb)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i05256124

Electric Starting Motor

SMCS - 1453

24 V Starter Motor

Illustration 1 g03346982
The 24 V starter motor which shows the electrical connections

Table 1

Callout Quantity Part Specification Description

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1 - - Tighten the negative terminal nut to the following torque. 15 N·m

(11 lb ft)

Tighten the positive terminal nut to the following torque. 21 N·m

2 - -
(15 lb ft)
Tighten the solenoid terminal to the following torque. 3.5 N·m
3 - -
(31 lb in)

- - - Rated voltage (24 V)

- - - Pull in voltage (16 V)

12 V Starter Motor

Illustration 2 g03346984
The 12 V starter motor which shows the electrical connections

Table 2

Callout Quantity Part Specification Description

Tighten the solenoid terminal to the following torque. 8 N·m
1 - -
( 70 lb in)
Tighten the positive terminal nut to the following torque. 6 N·m
2 - -
( 53 lb in)
Tighten the negative terminal nut to the following torque.
3 - -
8 N·m (70 lb in)

- - - Rated voltage (12 V)

- - - Pull in voltage (8 V)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054C Engines for Caterpillar Built Machines
Media Number -RENR2414-18 Publication Date -01/08/2015 Date Updated -25/09/2018

i05260898

Glow Plugs
SMCS - 1412

Illustration 1 g00955714
Typical example

Table 1
Callout Quantity Part Specification Description
Glow Tighten the glow plugs in the cylinder head to the following
3 4
plugs torque. 15 N·m (11 lb ft)
1 1 Bus bar Tighten the nuts for the bus bar that is installed on top of the
2 4 Nuts glow plugs to the following torque. 2 N·m (18 lb in)

- - Voltage 12 V or 24 V

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
Air Conditioning and Heating R134a for All Caterpillar Machines
Media Number -SENR5664-31 Publication Date -01/05/2015 Date Updated -23/10/2018

i05418670

Refrigerant Compressor
SMCS - 1802

S/N - BXE1-UP

S/N - CBD1-UP

S/N - DBL1-UP

S/N - DDT1-UP

S/N - EAT1-UP

S/N - ELB1-UP

S/N - FSH1-UP

S/N - GKZ1-UP

S/N - HBE1-UP

S/N - HLS1-UP

S/N - KMW1-UP

S/N - LBE1-UP

S/N - SHA1-UP

S/N - SNL1-UP

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Illustration 1 g03429111

(1) Apply Loctite 242 or Loctite STS Dri-Loc to magnetic field coil screws and with initial torque
of ... 8.0 ± 1.5 N·m (71.00 ± 13.00 lb in)

(2) Final installation torque ... 35 ± 3 N·m (26 ± 2 lb ft)

(3) Pressure relief valve

Installation Torque ... 12 to 14 N·m (106 to 124 lb in)

Opening pressure of the relief valve ... 3500 to 4100 kPa (508 to 595 psi)
Sealing pressure of the relief valve ... 2900 kPa (421 psi)

(4) Oil plug

Note: Oil plug (4) is under pressure when the system is pressurized.

Displacement per revolution ... 214.7 cc (13.1 cubic inch)

Maximum Compressor RPM ... 4000 rpm

R-134a Refrigerant

DuPont ... SUVA TRANS A/C HFC134a

ICI ... KLEA 134a

Refrigerant Oil

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Oil capacity ... 180 mL (6 oz)

Cat 4C-2959 Air Conditioner Lubricant (PAG)

Magnetic Clutch

Coil resistance ... 3.2 ohms

Voltage ... 12 DCV

Minimum voltage for engagement ... 8 DCV

Maximum Current ... 3.75 amp

Apply 4C-4030 Thread Lock Compound to the mounting screws for the magnetic coil.

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
Air Conditioning and Heating R134a for All Caterpillar Machines
Media Number -SENR5664-31 Publication Date -01/05/2015 Date Updated -23/10/2018

i05139449

System Capacities for Refrigerant (Backhoe Loaders)

SMCS - 1809

S/N - 1AR1-UP

S/N - 1CR1-UP

S/N - 1ER1-UP

S/N - 1FR1-UP

S/N - 1HR1-UP

S/N - 1JR1-UP

S/N - 1MR1-UP

S/N - 1NR1-UP

S/N - 1PR1-UP

S/N - 1RR1-UP

S/N - 1TR1-UP

S/N - 1WR1-UP

S/N - 1XR1-UP

S/N - 1YR1-UP

S/N - 1ZR1-UP

S/N - 2AR1-UP

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S/N - 2BR1-UP

S/N - 2CR1-UP

S/N - 2DR1-UP

S/N - 4ZN1-UP

S/N - 5YN1-UP

S/N - 6KL1-UP

S/N - 6XF1-UP

S/N - 6XN1-UP

S/N - 7FL1-UP

S/N - 7WN1-UP

S/N - 8RN1-UP

S/N - 8TN1-UP

S/N - 9JN1-UP

S/N - 9KN1-UP

S/N - BFP1-UP

S/N - BGJ1-UP

S/N - BGP1-UP

S/N - BKC1-UP

S/N - BKG1-UP

S/N - BKR1-UP

S/N - BLD1-UP

S/N - BLL1-UP

S/N - BLN1-UP

S/N - BMC1-UP

S/N - BML1-UP

S/N - BMT1-UP

S/N - BNB1-UP

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S/N - BNK1-UP

S/N - BNS1-UP

S/N - BPE1-UP

S/N - BPN1-UP

S/N - BRG1-UP

S/N - BRY1-UP

S/N - BWC1-UP

S/N - BXC1-UP

S/N - BXE1-UP

S/N - CBD1-UP

S/N - CJZ1-UP

S/N - CXP1-UP

S/N - DAN1-UP

S/N - DBL1-UP

S/N - DDT1-UP

S/N - DJL1-UP

S/N - DPH1-UP

S/N - DSK1-UP

S/N - DSX1-UP

S/N - DXC1-UP

S/N - EAT1-UP

S/N - EBL1-UP

S/N - ELB1-UP

S/N - EME1-UP

S/N - FDP1-UP

S/N - GKZ1-UP

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S/N - HBE1-UP

S/N - HLS1-UP

S/N - HXB1-UP

S/N - JBA1-UP

S/N - JWJ1-UP

S/N - JXR1-UP

S/N - KMW1-UP

S/N - KSF1-UP

S/N - LBE1-UP

S/N - LBH1-UP

S/N - LDH1-UP

S/N - LDY1-UP

S/N - LJJ1-UP

S/N - LKH1-UP

S/N - LMS1-UP

S/N - LNH1-UP

S/N - LNR1-UP

S/N - LRH1-UP

S/N - LTG1-UP

S/N - LWT1-UP

S/N - MAW1-UP

S/N - MBH1-UP

S/N - MBM1-UP

S/N - MTR1-UP

S/N - MXB1-UP

S/N - NBA1-UP

S/N - PCR1-UP

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S/N - PHC1-UP

S/N - PRA1-UP

S/N - PXR1-UP

S/N - RAK1-UP

S/N - RBA1-UP

S/N - RDF1-UP

S/N - RGS1-UP

S/N - RLN1-UP

S/N - RXA1-UP

S/N - RXS1-UP

S/N - SCD1-UP

S/N - SEF1-UP

S/N - SEJ1-UP

S/N - SHA1-UP

S/N - SJL1-UP

S/N - SJW1-UP

S/N - SKR1-UP

S/N - SMJ1-UP

S/N - SNL1-UP

S/N - SWC1-UP

S/N - SXB1-UP

S/N - TBD1-UP

S/N - TDR1-UP

S/N - WEP1-UP

414 Refrigerant Capacities

414E

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ELB1-Up ... 3.2 kg (7.1 lb)

416 Refrigerant Capacities

416B

8SG5327-Up ... 2.1 kg (4.6 lb)

8ZK1769-Up ... 2.1 kg (4.6 lb)

416C
4ZN1-Up ... 1.8 kg (4.0 lb)

5YN1-Up ... 1.8 kg (4.0 lb)

1BR1-Up ... 1.8 kg (4.0 lb)

1KR1-Up ... 1.8 kg (4.0 lb)

1LR1-Up ... 1.8 kg (4.0 lb)

1WR1-Up ... 1.8 kg (4.0 lb)

1XR1-Up ... 1.8 kg (4.0 lb)

416D
CXP1-Up ... 1.4 kg (3.0 lb)

B2D1-Up ... 1.4 kg (3.0 lb)

BFP1-Up ... 1.4 kg (3.0 lb)

BKG1-Up ... 1.4 kg (3.0 lb)

BGJ1-Up ... 1.4 kg (3.0 lb)

416E

SHA1-Up ... 3.2 kg (7.06 lb)

CBD1-Up ... 3.2 kg (7.06 lb)

BWC1-Up ... 2.0 kg (4.4 lb)

LMS1-Up ... 2.0 kg (4.4 lb)

416F

KSF1-Up ... 2.0 kg (4.4 lb)

LWT1-Up ... 2.0 kg (4.4 lb)

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420 Refrigerant Capacities

420D
FDP1-Up ... 1.4 kg (3.0 lb)

BKC1-Up ... 1.4 kg (3.0 lb)

BMC1-Up ... 1.4 kg (3.0 lb)

MBH1-Up ... 1.4 kg (3.0 lb)

BLN1-Up ... 1.4 kg (3.0 lb)

420E

HLS1-Up ... 3.2 kg (7.06 lb)

KMW1-Up ... 3.2 kg (7.06 lb)

PHC1-Up ... 2.0 kg (4.4 lb)

PRA1-Up ... 2.0 kg (4.4 lb)

DAN1-Up ... 2.0 kg (4.4 lb)

DJL1-Up ... 2.0 kg (4.4 lb)

420F
JWJ1-Up ... 2.0 kg (4.4 lb)

SKR1-Up ... 2.0 kg (4.4 lb)

LTG1-Up ... 2.0 kg (4.4 lb)

LKH1-Up ... 2.0 kg (4.4 lb)

422 Refrigerant Capacities

422E

HBE1-Up ... 3.2 kg (7.06 lb)

MAW1-Up ... 2.0 kg (4.4 lb)

DSK1-Up ... 2.0 kg (4.4 lb)

422F

LRH1-Up ... 2.0 kg (4.4 lb)

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424 Refrigerant Capacities

424D
BGP1-Up ... 1.4 kg (3.0 lb)

BKR1-Up ... 1.4 kg (3.0 lb)

CJZ1-Up ... 1.4 kg (3.0 lb)

RXA1-Up ... 1.4 kg (3.0 lb)

426 Refrigerant Capacities

426B
5YJ1546-Up ... 2.1 kg (4.6 lb)

6KL1769-Up ... 2.1 kg (4.6 lb)

426C
6XN1-Up ... 1.8 kg (4.0 lb)

7WN1-Up ... 1.8 kg (4.0 lb)

1CR1-Up ... 1.8 kg (4.0 lb)

1ER1-Up ... 1.8 kg (4.0 lb)

1MR1-Up ... 1.8 kg (4.0 lb)

1NR1-Up ... 1.8 kg (4.0 lb)

1YR1-Up ... 1.8 kg (4.0 lb)

1ZR1-Up ... 1.8 kg (4.0 lb)

428 Refrigerant Capacities

428B
7EJ2812-Up ... 2.1 kg (4.6 lb)

428C

8RN1-Up ... 1.8 kg (4.0 lb)

1HR1-Up ... 1.8 kg (4.0 lb)

1SR1-Up ... 1.8 kg (4.0 lb)

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2CR1-Up ... 1.8 kg (4.0 lb)

428D
BLL1-Up ... 1.4 kg (3.0 lb)

BMT1-Up ... 1.4 kg (3.0 lb)

BNS1-Up ... 1.4 kg (3.0 lb)

BNB1-Up ... 1.4 kg (3.0 lb)

BXC1-Up ... 1.4 kg (3.0 lb)

DSX1-Up ... 1.4 kg (3.0 lb)

MBM1-Up ... 1.4 kg (3.0 lb)

428E

SNL1-Up ... 3.2 kg (7.06 lb)

DPH1-Up ... 2.0 kg (4.4 lb)

DXC1-Up ... 2.0 kg (4.4 lb)

428F
LBH1-Up ... 2.0 kg (4.4 lb)

SJW1-Up ... 2.0 kg (4.4 lb)

RAK1-Up ... 2.0 kg (4.4 lb)

430 Refrigerant Capacities

430D

BML1-Up ... 1.4 kg (3.0 lb)

BNK1-Up ... 1.4 kg (3.0 lb)

430E

DDT1-Up ... 3.2 kg (7.06 lb)

EAT1-Up ... 3.2 kg (7.06 lb)

SCD1-Up ... 2.0 kg (4.4 lb)

RLN1-Up ... 2.0 kg (4.4 lb)

MXB1-Up ... 2.0 kg (4.4 lb)

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SWC1-Up ... 2.0 kg (4.4 lb)

430F
RGS1-Up ... 2.0 kg (4.4 lb)

RDF1-Up ... 2.0 kg (4.4 lb)

LNH1-Up ... 2.0 kg (4.4 lb)

LDY1-Up ... 2.0 kg (4.4 lb)

432 Refrigerant Capacities

432D

BLD1-Up ... 1.4 kg (3.0 lb)

TDR1-Up ... 1.4 kg (3.0 lb)

WEP1-Up ... 1.4 kg (3.0 lb)

432E
BXE1-Up ... 3.2 kg (7.06 lb)

JBA1-Up ... 2.0 kg (4.4 lb)

RXS1-Up ... 2.0 kg (4.4 lb)

432F

LNR1-Up ... 2.0 kg (4.4 lb)

PXR1-Up ... 2.0 kg (4.4 lb)

SEJ1-Up ... 2.0 kg (4.4 lb)

434 Refrigerant Capacities

434E
FSH1-Up ... 3.2 kg (7.06 lb)

SJL1-Up ... 2.0 kg (4.4 lb)

SEF1-Up ... 2.0 kg (4.4 lb)

SXB1-Up ... 2.0 kg (4.4 lb)

434F

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MTR1-Up ... 2.0 kg (4.4 lb)

LDH1-Up ... 2.0 kg (4.4 lb)

436 Refrigerant Capacities

436B

6MJ650-Up ... 2.1 kg (4.6 lb)

7FL1-Up ... 2.1 kg (4.6 lb)

436C
8TN1-Up ... 1.8 kg (4.0 lb)

9JN1-Up ... 1.8 kg (4.0 lb)

1FR1-Up ... 1.8 kg (4.0 lb)

1GR1-Up ... 1.8 kg (4.0 lb)

1PR1-Up ... 1.8 kg (4.0 lb)

1RR1-Up ... 1.8 kg (4.0 lb)

2AR1-Up ... 1.8 kg (4.0 lb)

2BR1-Up ... 1.8 kg (4.0 lb)

438 Refrigerant Capacities

438B

3KK1136-Up ... 2.1 kg (4.6 lb)

438C
1JR1-Up ... 1.8 kg (4.0 lb)

9KN1-Up ... 1.8 kg (4.0 lb)

1TR1-Up ... 1.8 kg (4.0 lb)

2DR1-Up ... 1.8 kg (4.0 lb)

438D

BPN1-Up ... 1.4 kg (3.0 lb)

BPE1-Up ... 1.4 kg (3.0 lb)

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442 Refrigerant Capacities

442D
BRY1-Up ... 1.4 kg (3.0 lb)

BRG1-Up ... 1.4 kg (3.0 lb)

SMJ1-Up ... 1.4 kg (3.0 lb)

TBD1-Up ... 1.4 kg (3.0 lb)

442E

GKZ1-Up ... 3.2 kg (7.06 lb)

EME1-Up ... 2.0 kg (4.4 lb)

PCR1-Up ... 2.0 kg (4.4 lb)

444 Refrigerant Capacities

444E

LBE1-Up ... 3.2 kg (7.06 lb)

NBA1-Up ... 2.0 kg (4.4 lb)

HXB1-Up ... 2.0 kg (4.4 lb)

444F
JXR1-Up ... 2.0 kg (4.4 lb)

LJJ1-Up ... 2.0 kg (4.4 lb)

446 Refrigerant Capacities

446B
5BL386-Up ... 2.2 kg (4.85 lb)

6XF386-Up ... 2.2 kg (4.85 lb)

446D

DBL386-Up ... 1.6 kg (3.53 lb)

450 Refrigerant Capacities

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450E
EBL1-Up ... 2.3 kg (5.1 lb)

RBA1-Up ... 2.3 kg (5.1 lb)

Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 13 18:36:56 UTC+0800 2019
All Rights Reserved.
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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i03570040

Hydraulic Tank and Mounting

SMCS - 5056

S/N - -

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Illustration 1 g01381698

(A) Filler Cap

(1) Bracket

(2) Tank

(3) Sight gauge

(4) Elbow

(5) Clamps

(7) Filter

(8) Clamp

(9) Bolts

(A) Cap

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(1) Bracket

The clearance between the bracket and the rear face of the engine block ... 31 mm (1.2 inch)
Minimum clearance between the bracket and tank (6) ... 7 mm (0.3 inch)

Note: When you assemble tank (2) to bracket (1), hand tighten the four bolts before you torque the
four bolts.

(2) Tank

(3) The torque for the bolts for the sight gauge ... 12.0 ± 1.5 N·m (106.00 ± 13.00 lb in)

(4) The torque for the elbow ... 45.0 ± 5.0 N·m (33.00 ± 4.00 lb ft)

(5) The torque for the three clamps ... 0.8 ± 0.3 N·m (7.08 ± 2.66 lb in)

(7) Install the filter so that the air flow into the tank is in the direction of the arrow that is on the
filter.

(8) The torque for the clamp ... 4.5 ± .5 N·m (40.00 ± 4.00 lb in)

(9) The torque for the bolts ... 2.5 ± 0.2 N·m (22.13 ± 1.77 lb in)

Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 13 18:38:15 UTC+0800 2019
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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i06182935

Oil Filter (Hydraulic)

SMCS - 5068; 5093

S/N - CBD1-UP

S/N - ELB1-UP

S/N - HBE1-UP

S/N - MFG1-UP

S/N - SHA1-UP

S/N - SNL1-UP

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Illustration 1 g01624642

Pressure setting for the filter bypass ... 345 kPa (50 psi)

Cooler bypass relief setting ... 379 kPa (54 psi)

Back pressure relief setting ... 760 kPa (110 psi)

Torque for the oil filter ... 40.0 ± 5.0 N·m (29.5 ± 3.7 lb ft)

Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 13 18:39:12 UTC+0800 2019
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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i02570047

Piston Pump (Implement and Steering)

SMCS - 5070

S/N - CBD1-UP

S/N - ELB1-UP

S/N - HBE1-UP

S/N - MFG1-UP

S/N - SHA1-UP

S/N - SNL1-UP

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Illustration 1 g01189028

Pump type ... variable piston (slipper)

Use SAE 10W oil at 65 °C (149 °F) in order to test the pump.

Displacement of the pump ... 60 cc (3.7 in3)

Pressure cutoff at zero flow ... 25000 ± 350 kPa (3626 ± 50 psi)

Pump capacity at 2200 RPM and 6900 kPa (1000 psi) ... 132 L/min (34.9 US gpm)

Margin pressure ... 2200 ± 100 kPa (320.0 ± 15.0 psi)

Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 13 18:40:09 UTC+0800 2019
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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i03178784

Metering Pump (Steering)

SMCS - 4312

S/N - CBD1-UP

S/N - ELB1-UP

S/N - HBE1-UP

S/N - MFG1-UP

S/N - SHA1-UP

S/N - SNL1-UP

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Illustration 1 g01625084

(1) Right port

(2) Pressure port

(3) Tank port

(4) Left port

(5) Load signal port

Displacement per revolution ... 125 cc (7.63 in3)

Flow rating ... 3.8 to 30.0 L/min (1.00 to 7.95 US gpm)

Inlet pressure rating ... 20700 kPa (3000 psi)

Return pressure rating ... 2100 kPa (305 psi)

Pressure setting for the load sensing relief valve ... 17200 ± 350 kPa (2490.0 ± 50.8 psi)

Pressure setting for the cylinder relief valve ... 23400 ± 10 kPa (3390.00 ± 1.45 psi)

Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 13 18:41:05 UTC+0800 2019
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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

Priority Valve
SMCS - 4320; 5137

S/N - CBD1-UP

S/N - ELB1-UP

S/N - HBE1-UP

S/N - MFG1-UP

S/N - SHA1-UP

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416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 2/3

Illustration 1 g01189308

(1) Load sensing relief valve

Setting for the relief valve at a flow rate of 3 L/min (0.8 US gpm) ... 19050 ± 350 kPa
(2750.0 ± 50.0 psi)
Torque for the cap ... 12.5 ± 2.5 N·m (110.0 ± 22.0 lb in)

(2) Torque for the plug ... 5 ± 1 N·m (44.0 ± 9.0 lb in)

(3) Torque for the plug ... 140 ± 7 N·m (103.0 ± 5.0 lb ft)

(4) Torque for the plug ... 60 ± 3 N·m (44.0 ± 2.0 lb ft)

(5) Torque for the plug ... 60 ± 3 N·m (44.0 ± 2.0 lb ft)

Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 13 18:42:02 UTC+0800 2019
All Rights Reserved.

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i03176200

Hydraulic Hand Control (Loader) (Mechanically Operated)

SMCS - 5063

S/N - CBD1-UP

S/N - EAT1-UP

S/N - ELB1-UP

S/N - HBE1-UP

S/N - HLS1-UP

S/N - MFG1-UP

S/N - SHA1-UP

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Illustration 1 g01624607

Front left view

Note: Adjust the plate (5) in order to allow full spool travel and compress the spring damper (11)
to a maximum of 2 mm (0.1 inch).

(1) Position the bottom cover so that the neutralizer switch is 12 ± 5 degrees from the centerline of
the cab.

(2) Torque for two screws ... 1.50 ± 0.25 N·m (13 ± 2 lb in)

(3) Torque for the jam nut ... 40 ± 5 N·m (30 ± 4 lb ft)

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(4) Apply 157-7228 Adhesive in the groove of the bottom cover.

(6) As required, use 1K-0502 Washer in order to allow a maximum gap of 1.2 mm (0.05 inch):

Quantity ... 7
Thickness of one washer ... 1.2 mm (0.05 inch)

(7) Torque for eight nuts ... 20 ± 5 N·m (15 ± 4 lb ft)

(8) Torque for two locknuts ... 25 ± 5 N·m (18 ± 4 lb ft)

(9) Torque for two locknuts ... 30 ± 7 N·m (22 ± 5 lb ft)

(10) Torque for two screws ... 30 ± 7 N·m (22 ± 5 lb ft)

Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 13 18:42:59 UTC+0800 2019
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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i03176242

Hydraulic Hand Control (Loader) (Mechanically Operated)

SMCS - 5063

S/N - CBD1-UP

S/N - EAT1-UP

S/N - ELB1-UP

S/N - HBE1-UP

S/N - HLS1-UP

S/N - MFG1-UP

S/N - SHA1-UP

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Illustration 1 g01624620

Front left view

Note: Adjust the plate (2) in order to allow full spool travel and compress the spring damper (12) to a
maximum of 2 mm (0.1 inch).

(1) Position the top cover so that the neutralizer switch is 12 ± 5 degrees from the centerline of the
cab.

(3) Torque for two screws ... 1.50 ± 0.25 N·m (13 ± 2 lb in)

(4) Torque for the jam nut ... 40 ± 5 N·m (30 ± 4 lb ft)

(5) As required, use 1K-0502 Washer in order to allow a maximum gap of 1.2 mm (0.05 inch):

Quantity ... 10
Thickness of one washer ... 1.2 mm (0.05 inch)

(6) Torque for two locknuts ... 30 ± 7 N·m (22 ± 5 lb ft)

(7) Apply 157-7228 Adhesive in the groove of the bottom cover.

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416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 3/3

(8) Torque for 12 nuts ... 20 ± 5 N·m (15 ± 4 lb ft)

(9) Torque for the locknut ... 25 ± 2 N·m (18 ± 1 lb ft)

(10) Torque for two screws ... 30 ± 7 N·m (22 ± 5 lb ft)

(11) Torque for the locknut ... 25 ± 5 N·m (18 ± 4 lb ft)

Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 13 18:43:56 UTC+0800 2019
All Rights Reserved.
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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i03134640

Bank Valve (Two)(Mechanically Operated)

SMCS - 5123; 5136

S/N - CBD1-UP

S/N - ELB1-UP

S/N - HBE1-UP

S/N - MFG1-UP

S/N - SHA1-UP

[Link] 2019/12/13
416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 2/2

Illustration 1 g01612616

(1) Control valve group (tilt)

(2) Control valve group (lift)

(3) Control manifold group (inlet)

(4) Torque for two bolts ... 38 to 42 N·m (28 to 31 lb ft)

(5) Torque for three nuts ... 38 to 42 N·m (28 to 31 lb ft)

Note: Use only three bolts (6) for mounting the bank valve group in order to ensure proper
functioning of the valves in the bank valve group.

(6) Torque for three bolts ... 27 N·m (20 lb ft)

Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 13 18:44:52 UTC+0800 2019
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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i03163520

Bank Valve (Three)(Mechanically Operated)

SMCS - 5051-AX; 5123; 5136

S/N - CBD1-UP

S/N - ELB1-UP

S/N - HBE1-UP

S/N - MFG1-UP

S/N - SHA1-UP

[Link] 2019/12/13
416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 2/3

Illustration 1 g01622244

(1) Control valve group (auxiliary)

(2) Control valve group (tilt)

(3) Control valve group (lift)

(4) Control manifold group (inlet)

(5) Torque for two bolts ... 38 to 42 N·m (28 to 31 lb ft)

(6) Torque for three nuts ... 38 to 42 N·m (28 to 31 lb ft)

Note: Use only three bolts (7) for mounting the bank valve in order to ensure proper functioning
of the valves in the bank valve.

(7) Torque for three bolts ... 27 N·m (20 lb ft)

[Link] 2019/12/13
416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 3/3

Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 13 18:45:49 UTC+0800 2019
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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i03164283

Control Valve (Lift)(Mechanically Operated)

SMCS - 5051; 5136

S/N - CBD1-UP

S/N - ELB1-UP

S/N - HBE1-UP

S/N - MFG1-UP

S/N - SHA1-UP

S/N - SNL1-UP

[Link] 2019/12/13
416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 2/2

Illustration 1 g01622251

(1) Torque for 10 socket head screws ... 7 to 10 N·m (60 to 90 lb in)

(2) Torque for the plug ... 50 to 70 N·m (37 to 50 lb ft)

(3) Torque for the screw ... 7 to 10 N·m (60 to 90 lb in)

Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 13 18:46:46 UTC+0800 2019
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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i03169220

Control Valve (Tilt)(Mechanically Operated)

SMCS - 5051; 5123

S/N - CBD1-UP

S/N - ELB1-UP

S/N - HBE1-UP

S/N - MFG1-UP

S/N - SHA1-UP

[Link] 2019/12/13
416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 2/3

Illustration 1 g01623114

(1) Pressure setting for 260-3005 Relief Valve Gp ... 24000 to 26400 kPa (3500 to 3850 psi)

(2) Pressure setting for 260-3002 Relief Valve Gp ... 28000 to 30800 kPa (4050 to 4450 psi)

(3) Torque for two plugs ... 35 to 45 N·m (26 to 33 lb ft)

(4) Torque for two socket head screws ... 4 to 6 N·m (35 to 55 lb in)

(5) Torque for eight socket head screws ... 7 to 10 N·m (60 to 90 lb in)

(6) Torque for the plug ... 50 to 70 N·m (37 to 50 lb ft)

(7) Torque for the shaft ... 7 to 10 N·m (60 to 90 lb in)

Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 13 18:47:43 UTC+0800 2019
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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i03169241

Control Valve (Tilt)(Mechanically Operated)

SMCS - 5051; 5123

S/N - CBD1-UP

S/N - ELB1-UP

S/N - HBE1-UP

S/N - MFG1-UP

S/N - SHA1-UP

[Link] 2019/12/13
416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 2/3

Illustration 1 g01623126

(1) Pressure setting for 260-3005 Relief Valve Gp ... 24000 to 26400 kPa (3500 to 3850 psi)

(2) Pressure setting for 260-3002 Relief Valve Gp ... 28000 to 30800 kPa (4050 to 4450 psi)

(3) Torque for two plugs ... 35 to 45 N·m (26 to 33 lb ft)

(4) Torque for two socket head screws ... 4 to 6 N·m (35 to 55 lb in)

(5) Torque for eight socket head screws ... 7 to 10 N·m (60 to 90 lb in)

(6) Torque for the plug ... 50 to 70 N·m (37 to 50 lb ft)

(7) Torque for the shaft ... 7 to 10 N·m (60 to 90 lb in)

Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 13 18:48:40 UTC+0800 2019
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Private Network For SIS Licensees.

[Link] 2019/12/13
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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i03169463

Control Valve (Auxiliary)(Loader) (Mechanically Operated)

SMCS - 5051-AX

S/N - CBD1-UP

S/N - ELB1-UP

S/N - HBE1-UP

S/N - MFG1-UP

S/N - SHA1-UP

S/N - SNL1-UP

[Link] 2019/12/13
416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 2/2

Illustration 1 g01623310

(1) Pressure setting for the relief valve group ... 24000 to 26400 kPa (3500 to 3850 psi)

(2) Torque for the plug ... 35 to 45 N·m (26 to 33 lb ft)

(3) Torque for 10 socket head screws ... 7 to 10 N·m (60 to 90 lb in)

(4) Torque for the plug ... 50 to 70 N·m (37 to 50 lb ft)

(5) Torque for the screw ... 7 to 10 N·m (60 to 90 lb in)

Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 13 18:49:36 UTC+0800 2019
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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i03570772

Control Manifold (Mechanically Operated) - Inlet Manifold

for the Loader
SMCS - 5264

S/N - CBD1-UP

S/N - ELB1-UP

S/N - HBE1-UP

S/N - MFG1-UP

S/N - SHA1-UP

[Link] 2019/12/13
416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 2/2

Illustration 1 g01623976

Right side view

(1) Relief valve group

Pressure setting for the relief valve group at a flow rate of 3 L/min (0.8 US gpm) ... 18000
to 19400 kPa (2600 to 2800 psi)
Torque for the relief valve group ... 10 to 15 N·m (90 to 135 lb in)

(2) Torque for the O-ring plug ... 4 to 6 N·m (35 to 55 lb in)

(3) Torque for the plug ... 133 to 147 N·m (100 to 110 lb ft)

(4) Torque for the plug ... 57 to 63 N·m (42 to 46 lb ft)

(5) Torque for the plug ... 57 to 63 N·m (42 to 46 lb ft)

Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 13 18:50:33 UTC+0800 2019
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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i02096546

Hydraulic Hand Control (Backhoe)

SMCS - 5063

S/N - CBD1-UP

S/N - MFG1-UP

S/N - SHA1-UP

[Link] 2019/12/13
416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 2/2

Illustration 1 g01068929

(A) Preassembled length of the rod ... 406 mm (16 inch)

(B) Distance between the levers ... 281 ± 2 mm (11.06 ± 0.08 inch)

(1) Orientation of all levers is vertical below the bottom bend. 90°

(2) Torque for the two locknuts ... 30.0 ± 7.0 N·m (22.00 ± 5.00 lb ft)

(3) Torque for the nuts ... 20.0 ± 5.0 N·m (15.00 ± 4.00 lb ft)

(4) Torque for the four screws ... 6 ± 1 N·m (53.0 ± 9.0 lb in)

Assemble each spacer between two of the bearings (5). Install the bolt through the plate (6) that is
attached to the lever assemblies, the bearings and the spacer. Torque the bolt to the proper torque.
Then, attach the bearings to the tower. Also, adjust the console assembly so that you have full lever
travel in all directions.

Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 13 18:51:30 UTC+0800 2019
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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i02096731

Hydraulic Hand Control (Backhoe)

SMCS - 5063

S/N - CBD1-UP

S/N - MFG1-UP

S/N - SHA1-UP

[Link] 2019/12/13
416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 2/2

Illustration 1 g01068973

(A) Preassembled length of the rod ... 406 mm (16 inch)

(B) Distance between the levers ... 281 ± 2 mm (11.01 ± 0.08 inch)

(C) Preassembled length of the rod ... 120 mm (4.75 inch)

(D) Preassembled length of the rod ... 286 ± 1 mm (11.26 ± 0.04 inch)

(1) Orientation of all levers is vertical below the bottom bend. 90°

(2) Torque for the locknuts ... 30.0 ± 7.0 N·m (22.00 ± 5.00 lb ft)

(3) Torque for the nuts ... 20.0 ± 5.0 N·m (15.00 ± 4.00 lb ft)

Assemble each spacer between two of the bearings (4). Install the bolt through the plate (5) that is
attached to the lever assemblies, the bearings and the spacer. Torque the bolt to the proper torque.
Then, attach the bearings to the tower. Also, adjust the console assembly so that you have full lever
travel in all directions.

Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 13 18:52:27 UTC+0800 2019
All Rights Reserved.
Private Network For SIS Licensees.

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i02096034

Hydraulic Pedal Control

SMCS - 5063-P9

S/N - CBD1-UP

S/N - MFG1-UP

S/N - SHA1-UP

[Link] 2019/12/13
416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 2/3

Illustration 1 g01068633

(A) Align the pedal so the rod can pass freely through the hole in the pedal and the hole in the
support. Assemble the pedal in order to allow 0.75 ± 0.25 mm (0.0295 ± 0.0098 inch) of free play.

(1) Torque for the locknuts ... 20 ± 5 N·m (15 ± 4 lb ft)

[Link] 2019/12/13
416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 3/3

Illustration 2 g01068611

(B) Assembled rod length ... 207 ± 2 mm (8.1496 ± 0.0787 inch)

Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 13 18:53:23 UTC+0800 2019
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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i03433782

Bank Valve (Six)(Mechanically Operated)

SMCS - 5051-AX; 5122; 5461; 5464; 5474; 5476; 5480

S/N - CBD1-UP

S/N - MFG1-UP

S/N - SHA1-UP

[Link] 2019/12/13
416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 2/3

Illustration 1 g01784433

(2) Control valve group (stick)

(3) Control valve group (bucket)

(4) Control valve group (swing)

(5) Control valve group (boom)

(6) Control manifold group (inlet)

(7) Control valve group (left side stabilizer)

(8) Control valve group (right side stabilizer)

[Link] 2019/12/13
416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 3/3

(1) Torque for three nuts ... 38 to 42 N·m (28 to 31 lb ft)

(9) Torque for three nuts ... 20 to 24 N·m (15 to 18 lb ft)

Note: Use only three bolts (10) for mounting the bank valve in order to ensure proper functioning
of the valves in the bank valve.

(10) Maximum torque for three bolts ... 27 N·m (20 lb ft)

Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 13 18:54:20 UTC+0800 2019
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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i03433824

Bank Valve (Seven) (Mechanically Operated)

SMCS - 5122; 5461; 5464; 5474; 5476; 5480; 5481

S/N - CBD1-UP

S/N - MFG1-UP

S/N - SHA1-UP

[Link] 2019/12/13
416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 2/3

Illustration 1 g01789533

(2) Control valve group (extendable stick)

(3) Control valve group (stick)

(4) Control valve group (bucket)

(5) Control valve group (swing)

(6) Control valve group (boom)

(7) Control manifold group (inlet)

(8) Control valve group (left side stabilizer)

(9) Control valve group (right side stabilizer)

[Link] 2019/12/13
416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 3/3

(1) Torque for three nuts ... 38 to 42 N·m (28 to 31 lb ft)

(10) Torque for three nuts ... 20 to 24 N·m (15 to 18 lb ft)

Note: Use only three bolts (11) for mounting the bank valve in order to ensure proper functioning
of the valves in the bank valve.

(11) Maximum torque for three bolts ... 27 N·m (20 lb ft)

Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 13 18:55:17 UTC+0800 2019
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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i03441680

Bank Valve (Eight) (Mechanically Operated)

SMCS - 5051-AX; 5122; 5461; 5464; 5474; 5476; 5480; 5481

S/N - CBD1-UP

S/N - MFG1-UP

S/N - SHA1-UP

[Link] 2019/12/13
416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 2/3

Illustration 1 g01790977

(2) Control valve group (extendable stick)

(3) Control valve group (stick)

(4) Control valve group (bucket)

(5) Control valve group (swing)

(6) Control valve group (boom)

(7) Control valve group (auxiliary)

(8) Control manifold group (inlet)

(9) Control valve group (left side stabilizer)

[Link] 2019/12/13
416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 3/3

(10) Control valve group (right side stabilizer)

(1) Torque for three nuts ... 38 to 42 N·m (28 to 31 lb ft)

(11) Torque for three nuts ... 20 to 24 N·m (15 to 18 lb ft)

Note: Use only three bolts (12) for mounting the bank valve in order to ensure proper functioning
of the valves in the bank valve.

(12) Maximum torque for three bolts ... 27 N·m (20 lb ft)

Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 13 18:56:14 UTC+0800 2019
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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i03155502

Control Valve (Extendable Stick) (Mechanically Operated)

SMCS - 5474

S/N - CBD1-UP

S/N - HBE1-UP

S/N - MFG1-UP

S/N - SHA1-UP

S/N - SNL1-UP

[Link] 2019/12/13
416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 2/3

Illustration 1 g01620742

(1) Pressure setting for two relief valve groups ... 24000 to 26400 kPa (3500 to 3850 psi)

(2) Torque for two plugs ... 35 to 45 N·m (26 to 33 lb ft)

(3) Torque for 10 socket head screws ... 7 to 10 N·m (60 to 90 lb in)

(4) Torque for the plug ... 50 to 70 N·m (37 to 50 lb ft)

(5) Torque for the screw ... 7 to 10 N·m (60 to 90 lb in)

Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 13 18:57:11 UTC+0800 2019
All Rights Reserved.

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i03441580

Control Valve (Stick)(Mechanically Operated)

SMCS - 5464

S/N - CBD1-UP

S/N - MFG1-UP

S/N - SHA1-UP

[Link] 2019/12/13
416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 2/3

Illustration 1 g01790954

(1) Torque for two plugs ... 35 to 45 N·m (26 to 33 lb ft)

(2) Pressure setting for two relief valve groups at 10 L/min (2.6 US gpm) ... 26500 to 29100 kPa
(3850 to 4200 psi)

(3) Torque for 10 socket head screws ... 7 to 10 N·m (60 to 90 lb in)

(4) Torque for the plug ... 50 to 70 N·m (37 to 50 lb ft)

(5) Torque for the screw ... 7 to 10 N·m (60 to 90 lb in)

Fri Dec 13 18:58:07 UTC+0800 2019

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i03155661

Control Valve (Stick)(Mechanically Operated)

SMCS - 5464

S/N - CBD1-UP

S/N - HBE1-UP

S/N - MFG1-UP

S/N - SHA1-UP

S/N - SNL1-UP

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Illustration 1 g01620765

(1) Pressure setting for two relief valve groups ... 26500 to 29100 kPa (3850 to 4200 psi)

(2) Torque for two plugs ... 35 to 45 N·m (26 to 33 lb ft)

(3) Torque for 10 socket head screws ... 7 to 10 N·m (60 to 90 lb in)

(4) Torque for the plug ... 50 to 70 N·m (37 to 50 lb ft)

(5) Torque for the screw ... 7 to 10 N·m (60 to 90 lb in)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i03160161

Control Valve (Backhoe Bucket)(Mechanically Operated)

SMCS - 5122

S/N - CBD1-UP

S/N - HBE1-UP

S/N - MFG1-UP

S/N - SHA1-UP

S/N - SNL1-UP

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Illustration 1 g01621516

(1) Pressure setting for two relief valve groups ... 32000 to 35200 kPa (4650 to 5100 psi)

(2) Torque for two plugs ... 35 to 45 N·m (26 to 33 lb ft)

(3) Torque for 10 socket head screws ... 7 to 10 N·m (60 to 90 lb in)

(4) Torque for the plug ... 50 to 70 N·m (37 to 50 lb ft)

(5) Torque for the screw ... 7 to 10 N·m (60 to 90 lb in)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i03160180

Control Valve (Swing)(Mechanically Operated)

SMCS - 5480

S/N - CBD1-UP

S/N - HBE1-UP

S/N - MFG1-UP

S/N - SHA1-UP

S/N - SNL1-UP

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Illustration 1 g01621519

(1) Pressure setting for two relief valve groups ... 23000 to 25300 kPa (3350 to 3650 psi)

(2) Torque for two plugs ... 35 to 45 N·m (26 to 33 lb ft)

(3) Torque for 10 socket head screws ... 7 to 10 N·m (60 to 90 lb in)

(4) Torque for the plug ... 50 to 70 N·m (37 to 50 lb ft)

(5) Torque for the screw ... 7 to 10 N·m (60 to 90 lb in)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i03160220

Control Valve (Boom)(Mechanically Operated)

SMCS - 5461

S/N - CBD1-UP

S/N - HBE1-UP

S/N - MFG1-UP

S/N - SHA1-UP

S/N - SNL1-UP

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Illustration 1 g01621530

(1) Pressure setting for 260-3003 Relief Valve Gp ... 16000 to 18000 kPa (2300 to 2600 psi)

(2) Pressure setting for 260-3006 Relief Valve Gp ... 32000 to 35200 kPa (4650 to 5100 psi)

(3) Torque for two plugs ... 35 to 45 N·m (26 to 33 lb ft)

(4) Torque for 10 socket head screws ... 7 to 10 N·m (60 to 90 lb in)

(5) Torque for the plug ... 50 to 70 N·m (37 to 50 lb ft)

(6) Torque for the screw ... 7 to 10 N·m (60 to 90 lb in)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i03434461

Control Valve (Auxiliary) (Mechanically Operated)

SMCS - 5051-AX

S/N - CBD1-UP

S/N - HBE1-UP

S/N - MFG1-UP

S/N - SHA1-UP

S/N - SNL1-UP

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Illustration 1 g01785093

(1) Pressure setting for two relief valve groups at 10 L/min (2.6 US gpm) ... 26500 to 29100 kPa
(3850 to 4200 psi)

(2) Torque for 10 socket head screws ... 7 to 10 N·m (60 to 90 lb in)

(3) Torque for the plug ... 50 to 70 N·m (37 to 50 lb ft)

(4) Torque for the screw ... 7 to 10 N·m (60 to 90 lb in)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i02399219

Control Valve (Stabilizer) (Mechanically Operated)

SMCS - 5481

S/N - CBD1-UP

S/N - HBE1-UP

S/N - MFG1-UP

S/N - SHA1-UP

S/N - SNL1-UP

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Illustration 1 g01198299

(1) Torque for the setscrew ... 4 ± 1 N·m (35.0 ± 9.0 lb in)

(2) Torque for the socket head bolt ... 8 ± 1 N·m (70.0 ± 9.0 lb in)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i03436181

Lift Cylinder
SMCS - 5102

S/N - CBD1-UP

S/N - ELB1-UP

S/N - MFG1-UP

S/N - SHA1-UP

Illustration 1 g01786513

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Note: All bore surfaces must be free of paint. Use 5P-0960 Grease Cartridge in order to coat all
bores.

(1) Lubricate the sealing lip of the wiper seal lightly with the lubricant that is being sealed.

(2) Lubricate the bearing with 4C-9506 Retaining Compound before assembly.

(3) Lubricate the sealing lip of the U-cup seal lightly with the lubricant that is being sealed.

(4) 9R-0321 Sleeve Bearing

Quantity ... 2
Inside diameter ... 40.288 ± 0.020 mm (1.5861 ± 0.0008 inch)
Outside diameter ... 53.078 ± 0.013 mm (2.0897 ± 0.0005 inch)

(5) Torque for the head ... 650 ± 50 N·m (480 ± 37 lb ft)

(6) Torque for the piston ... 875 ± 25 N·m (640 ± 18 lb ft)

(7) 9R-0153 Sleeve Bearing

Quantity ... 2
Inside diameter ... 45.295 ± 0.020 mm (1.7833 ± 0.0008 inch)
Outside diameter ... 58.082 ± 0.013 mm (2.2867 ± 0.0005 inch)

(A) Diameter of the rod assembly ... 47.62 mm (1.875 inch)

(B) Bore diameter of the head ... 47.9 mm (1.89 inch)

(C) Bore of the cylinder assembly ... 82.55 mm (3.250 inch)

Note: Apply 4C-4030 Thread Lock Compound to the threads of the socket setscrew.

(8) Torque for the socket setscrew ... 22.5 ± 2.5 N·m (17 ± 2 lb ft)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i03149361

Tilt Cylinder
SMCS - 5104

S/N - CBD1-UP

S/N - ELB1-UP

S/N - HBE1-UP

S/N - MFG1-UP

S/N - SHA1-UP

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Illustration 1 g01619718

(1) Lubricate the sealing lip of the buffer seal assembly lightly with the lubricant that is being sealed.

(2) Lubricate the sealing lip of the U-cup seal lightly with the lubricant that is being sealed.

(3) Lubricate the sealing lip of the wiper seal lightly with the lubricant that is being sealed.

(4) Before assembly, apply 4C-4032 Bearing Mount Compound to the wiper seal groove.

(5) Torque for the bolt ... 1050 ± 150 N·m (780 ± 110 lb ft)

Note: Before assembly, lubricate the threads of the head with clean grease.

(6) Torque for the head ... 600 ± 130 N·m (440 ± 95 lb ft)

Note: After assembly, the sleeve bearings must not extend beyond either surface of the eye in the rod
assembly.

(7) 9R-0320 Sleeve Bearing

Quantity ... 2
Inside diameter ... 45.295 ± 0.020 mm (1.7833 ± 0.0008 inch)
Outside diameter ... 58.082 ± 0.013 mm (2.2867 ± 0.0005 inch)

(A) Bore of the cylinder assembly ... 82.55 ± 0.08 mm (3.250 ± 0.003 inch)

(B) Diameter of the rod ... 47.575 ± 0.038 mm (1.8730 ± 0.0015 inch)

(C) Bore of the head over four lands ... 47.96 ± 0.03 mm (1.888 ± 0.001 inch)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i04699291

Multipurpose Bucket Cylinder

SMCS - 5116; 5457

S/N - CBD1-UP

S/N - DDT1-UP

S/N - EAT1-UP

S/N - ELB1-UP

S/N - HLS1-UP

S/N - KMW1-UP

S/N - MFG1-UP

S/N - SHA1-UP

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Illustration 1 g02804156

Table 1
Specification for 226-5540 Multipurpose Bucket Cylinder Gp
Item
Qty Part Specification Description

All bores must be free of paints. Use 5P-0960 Grease Cartridge to

- - -
lubricate all bores.
Before assembly, apply 4C-4032 Bearing Mount Compound to the
1 - -
wiper seal groove.
Lubricate the sealing lip of the seals lightly with the lubricant that
2 - -
is being sealed.

9T-4007 Bore diameter after assembly is 30.10 ± 0.05 mm

3 2
Bearing (1.185 ± 0.002 inch).
4 1 - Torque to 560 ± 120 N·m (413 ± 89 lb ft).
Before assembly, apply blue Loctitte 242 to the threads of the
5 1 - locknut.
Torque to 985 ± 30 N·m (727 ± 22 lb ft).
A 1 - Diameter of the rod is 38.1 mm (1.50 inch).

B 1 - Bore of the cylinder is 76.2 mm (3.00 inch).

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i06125980

Multipurpose Bucket Cylinder

SMCS - 5116; 5457

S/N - BXE1-UP

S/N - CBD1-UP

S/N - ELB1-UP

S/N - FSH1-UP

S/N - GKZ1-UP

S/N - HBE1-UP

S/N - LBE1-UP

S/N - MFG1-UP

S/N - SNL1-UP

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Illustration 1 g03817482

Table 1
Specification for 185-1839 Multipurpose Bucket Cylinder Gp
Item Qty Part Specification Description

1 1 6F-7037 Bolt Torque to 1050 ± 150 N·m (774 ± 111 lb ft).

Outside diameter of the piston over two lands is

A 1 9T-2212 Piston
75.69 ± 0.03 mm (2.980 ± 0.001 inch).
9T-4009 Cylinder
B 1 Bore is 76.20 mm (3.000 inch).
As
C 1 9T-4008 Rod As Diameter is 38.050 ± 0.038 mm (1.4980 ± 0.0015 inch).

Lubricate threads with clean grease and torque to

2
1 6E-0122 Head 600 ± 130 N·m (443 ± 96 lb ft).
D Bore over four lands is 38.38 ± 0.03 mm (1.511 ± 0.001 inch).
Bore before assembly is 30.153 ± 0.013 mm
3 2 9T-4007 Bearing
(1.1871 ± 0.0005 inch).

167-2186 Buffer Lubricate the sealing lip lightly with the lubricant that is being
4 1
Seal As sealed.

167-2294 U-Cup Lubricate the sealing lip lightly with the lubricant that is being
5 1
Seal sealed.
226-8202 Wiper Lubricate the sealing lip lightly with the lubricant that is being
6 1
Seal sealed.
7 - -

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Before assembly, apply green Loctite 609 to wiper seal

groove.

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i06216647

Stabilizer Cylinder
SMCS - 5468

S/N - CBD1-UP

S/N - DDT1-UP

S/N - EAT1-UP

S/N - HLS1-UP

S/N - KMW1-UP

S/N - MFG1-UP

S/N - SHA1-UP

Illustration 1 g03858044
Typical example

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Table 1
Specification for 262-7049 Stabilizer Cylinder Gp and 262-7050 Stabilizer Cylinder Gp
Item Qty Part Specification Description
All bore surfaces must be free of paint. Use 5P-0960 Grease Cartridge in order to coat all bores.
Bore after assembly is 40.185 ± 0.058 mm
1 4 9R-0321 Bushing
(1.5821 ± 0.0023 inch).
2 1 233-2594 Head As Torque to 775 ± 25 N·m (572 ± 18 lb ft).
Before assembly, apply Loctite Retaining Compound 638 to
3 1 233-2614 Bearing
the outside surface.
4 1 233-2582 Piston Torque to 1175 ± 25 N·m (867 ± 18 lb ft).
9X-6611 Socket Apply blue Loctite 243 to the threads.
5 1
Setscrew Torque to 22.5 ± 2.5 N·m (199.1 ± 22.1 lb in).

A 1 233-2576 Rod As Diameter is 55.0 mm (2.17 inch).

262-7051 Cylinder
B 1 Bore is 100.0 mm (3.94 inch).
As

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i02414638

Stabilizer Cylinder
SMCS - 5468

S/N - CBD1-UP

S/N - DDT1-UP

S/N - EAT1-UP

S/N - HLS1-UP

S/N - KMW1-UP

S/N - MFG1-UP

S/N - SHA1-UP

Illustration 1 g01198839

Diameter of the bore ... 100.0 mm (3.94 inch)

Diameter of the rod ... 55.0 mm (2.17 inch)

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Length of the Stroke ... 541.0 mm (21.30 inch)

Extended Length ... 1384 mm (54 inch)

Working Pressure ... 24900 kPa (3612 psi)

(1) 9R-0321 Sleeve Bearings

Inside Diameter of the bearing ... 40.288 ± 0.020 mm (1.5861 ± 0.0008 inch)
Outside Diameter of the bearing ... 53.078 ± 0.013 mm (2.0897 ± 0.0005 inch)

(2) Torque for the piston ... 1175 ± 25 N·m (867 ± 18 lb ft)

(3) Torque for the set screw ... 22.5 ± 2.5 N·m (16 ± 2 lb ft)

(4) 233-2614 Wear Ring

Inside Diameter of the ring ... 55 mm (2.2 inch)

Outside Diameter of the ring ... 60 mm (2.4 inch)

Note: Apply 4C-9506 Retaining Compound to the outside of the ring.

(5) Before assembly, lubricate the threads with clean grease.

Diameter of the lands ... 55.5 mm (2.185 inch)

Torque for the head ... 775 ± 25 N·m (572 ± 18 lb ft)

(6) Before assembly, lubricate the sealing lip with the fluid that is being sealed.

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i04782434

Boom Cylinder
SMCS - 5102; 5456

S/N - CBD1-UP

S/N - HBE1-UP

S/N - MFG1-UP

S/N - SHA1-UP

S/N - SNL1-UP

Illustration 1 g02895756

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Table 1
Specification for 210-7074 Boom Cylinder Gp
Item Qty Part Specification Description
167-2200 Seal Lubricate the sealing lip lightly with the lubricant that is being
1 1
As sealed.
167-2307 U-Cup Lubricate the sealing lip lightly with the lubricant that is being
2 1
Seal sealed.

231-3538 Wiper Lubricate the sealing lip lightly with the lubricant that is being
3 1
Seal sealed.
Before assembly, apply green Loctite 609 to the wiper seal
4 - -
groove.
During assembly, the bearings must not extend beyond either
214-3855 side of the cap assembly.
5 2
Bearing Bore of the bearing before assembly is 65.322 ± 0.020 mm
(2.5717 ± 0.0008 inch).
Lubricate the threads before assembly.
6 1 5J-5731 Locknut
Torque to 2200 ± 220 N·m (1623 ± 162 lb ft).

Length under test force is 40.6 mm (1.60 inch).

7 1 9T-2178 Spring Test force is 89 ± 7 N (20 ± 2 lb).
Free length after test is 91.4 mm (3.60 inch).

Lubricate the threads with clean grease.

8 1 276-3859 Head
Torque to 600 ± 130 N·m (443 ± 96 lb ft).
During assembly, the bushings must not extend beyond either
326-3362 side of the rod assembly.
9 1
Bushing Bore of the bushing before assembly is 55.309 ± 0.020 mm
(2.1775 ± 0.0008inch).
276-4005
A 1 Bore is 114.30 ± 0.08 mm (4.500± 0.003 inch).
Cylinder As
B 1 379-9681 Rod Diameter is 57.100 ± 0.038 mm (2.2480 ± 0.0015 inch).
Bore of the head over four lands 57.48 ± 0.03 mm
C 1 276-3859 Head
(2.263 ± 0.001 inch).

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i03197571

Swing Cylinder
SMCS - 5105

S/N - BXE1-UP

S/N - CBD1-UP

S/N - DDT1-UP

S/N - EAT1-UP

S/N - FSH1-UP

S/N - GKZ1-UP

S/N - HBE1-UP

S/N - HLS1-UP

S/N - KMW1-UP

S/N - LBE1-UP

S/N - MFG1-UP

S/N - SHA1-UP

S/N - SNL1-UP

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Illustration 1 g01644273

Note: All bore surfaces must be free of paint. Use 5P-0960 Grease Cartridge in order to coat all
bores.

(1) 274-4274 Sleeve Bearing

Inside diameter ... 50.163 ± 0.020 mm (1.9749 ± 0.0008 inch)

Outside diameter ... 60.068 ± 0.013 mm (2.3649 ± 0.0005 inch)
Bore of the sleeve bearing after installation ... 50.080 ± 50.162 mm (1.9717 ± 1.9749 inch)

(2) Torque for the head ... 775 ± 25 N·m (570 ± 18 lb ft)

(3) Apply 4C-9506 Retaining Compound to the surface of the bearing before assembly.

(4) 3N-5739 Spring

Length under test force ... 44.45 mm (1.750 inch)

Test force ... 68.9 N (15 lb)
Free length after test ... 111.56 mm (4.392 inch)
Outside diameter ... 11.99 mm (0.472 inch)

(5) Torque for the piston ... 1375 ± 25 N·m (1020 ± 18 lb ft)

Note: Apply 4C-4030 Thread Lock Compound to the threads of the socket setscrew before assembly.

(6) Torque for the socket setscrew ... 22.5 ± 2.5 N·m (17 ± 2 lb ft)

(A) Bore of the head ... 50.5 mm (1.99 inch)

(B) Diameter of the rod assembly ... 50.0 mm (1.97 inch)

(C) Bore of the cylinder assembly ... 100.0 mm (3.94 inch)

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(7) Lubricate the sealing lip of the wiper seal lightly with the lubricant that is being sealed.

(8) Lubricate the sealing lip of the U-cup seal lightly with the lubricant that is being sealed.

(9) Lubricate the sealing lip of the seal lightly with the lubricant that is being sealed.

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i03151257

Bucket Cylinder (Backhoe)

SMCS - 5457

S/N - BXE1-UP

S/N - CBD1-UP

S/N - FSH1-UP

S/N - HBE1-UP

S/N - MFG1-UP

S/N - SHA1-UP

S/N - SNL1-UP

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Illustration 1 g01620081

(1) Lubricate the sealing lip of the buffer seal assembly lightly with the lubricant that is being sealed.

(2) Lubricate the sealing lip of the U-cup seal lightly with the lubricant that is being sealed.

(3) Lubricate the sealing lip of the rod wiper lightly with the lubricant that is being sealed.

Note: After assembly, the sleeve bearings must not extend beyond either surface of the cap assembly.

(4) 9R-0139 Sleeve Bearing

Quantity ... 2
Inside diameter ... 55.309 ± 0.020 mm (2.1775 ± 0.0008 inch)
Outside diameter ... 68.105 ± 0.013 mm (2.6813 ± 0.0005 inch)

(5) Torque for the bolt ... 1800 ± 200 N·m (1320 ± 150 lb ft)

Note: Before assembly, lubricate the threads of the head with clean grease.

(6) Torque for the head ... 600 ± 130 N·m (440 ± 95 lb ft)

Note: After assembly, the sleeve bearings must not extend beyond either surface of the eye in the rod
assembly.

(7) 9R-0162 Sleeve Bearing

Quantity ... 2
Inside diameter ... 50.302 ± 0.020 mm (1.9804 ± 0.0008 inch)
Outside diameter ... 63.094 ± 0.013 mm (2.4840 ± 0.0005 inch)

(A) Bore of the cylinder assembly ... 85.00 ± 0.08 mm (3.346 ± 0.003 inch)

(B) Bore of the head over four lands ... 60.61 ± 0.03 mm (2.386 ± 0.001 inch)

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(C) Diameter of the rod ... 60.275 ± 0.038 mm (2.3730 ± 0.0015 inch)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i06109160

Stick Cylinder
SMCS - 5458

S/N - CBD1-UP

S/N - MFG1-UP

S/N - SHA1-UP

Illustration 1 g02895796

Table 1
Specification for 210-7078 Stick Cylinder Gp

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Item Qty Part Specification Description

During assembly, the bushings must not extend beyond either
214-2255 side of the cap assembly.
1 2
Bushing Bore of the bushing before assembly is 65.322 ± 0.020 mm
(2.5717 ± 0.0008 inch).
Lubricate the threads before assembly.
2 1 5J-5731 Locknut
Torque to 2200 ± 220 N·m (1622 ± 162 lb ft).
167-2200 Seal Lubricate the sealing lip lightly with the lubricant that is being
3 1
As sealed.

362-3819 U-Cup Lubricate the sealing lip lightly with the lubricant that is being
4 1
Seal sealed.
Lubricate the threads with clean grease.
5 1 214-2249 Head
Torque to 600 ± 130 N·m (443 ± 96 lb ft).

231-3538 Wiper Lubricate the sealing lip lightly with the lubricant that is being
6 1
Seal sealed.
Before assembly, apply green Loctite 609 to the wiper seal
7 - -
groove.

During assembly, the bushings must not extend beyond either

9R-3092 side of the rod assembly.
8 2
Bushing Bore of the bushing before assembly is 50.302 ± 0.020 mm
(1.9804 ± 0.0008 inch).

214-3729
A 1 Bore is 107.95 ± 0.08 mm (4.250 ± 0.003 inch).
Cylinder As
Bore of the head over four lands 57.48 ± 0.03 mm
B 1 214-2249 Head
(2.263 ± 0.001 inch).
C 1 228-6060 Rod Diameter is 57.100 ± 0.038 mm (2.2480 ± 0.0015 inch).

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i04783231

Extendable Stick Cylinder

SMCS - 5458

S/N - BXE1-UP

S/N - CBD1-UP

S/N - DDT1-UP

S/N - EAT1-UP

S/N - FSH1-UP

S/N - GKZ1-UP

S/N - HBE1-UP

S/N - HLS1-UP

S/N - KMW1-UP

S/N - LBE1-UP

S/N - MFG1-UP

S/N - SHA1-UP

S/N - SNL1-UP

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416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 2/3

Illustration 1 g02892456

Table 1
Specification for 210-7098 Stick Cylinder Gp
Item Qty Part Specification Description

1 1 173-9779 Bolt Torque to 900 ± 100 N·m (664 ± 74 lb ft).

Lubricate the threads with clean grease.

2 1 191-6159 Head
Torque to 600 ± 130 N·m (443 ± 96 lb ft).
167-2186 Buffer Seal Lubricate the sealing lip lightly with the lubricant that is
3 1
As being sealed.
167-2294 U-Cup Lubricate the sealing lip lightly with the lubricant that is
4 1
Seal being sealed.

226-8202 Wiper Lubricate the sealing lip lightly with the lubricant that is
5 1
Seal being sealed.
Before assembly, apply Loctite 609 to the wiper seal
6 - -
groove.

215-7460 Cylinder
A 1 Bore is 76.20 ± 0.08 mm (3.000 ± 0.003 inch).
As

Bore of the head over four lands 38.43 ± 0.03 mm

B 1 191-6159 Head
(1.513 ± 0.001 inch).

C 1 215-7456 Rod Diameter is 38.050 ± 0.038 mm (1.4980 ± 0.0015 inch).

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i07352799

Lift Arm
SMCS - 6119; 7551

S/N - CBD1-UP

S/N - EAT1-UP

S/N - ELB1-UP

S/N - HLS1-UP

S/N - MFG1-UP

S/N - SHA1-UP

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416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 2/3

Illustration 1 g06292388

Table 1
Item Qty Part Specification Description
As required, use the spacers in order to provide a maximum clearance of
1.0 mm (0.04 inch). Position the spacers in order to equalize the
128-7905
1 2 clearance within 3 mm (0.1 inch) between the wear bars on the lift arms
Spacer
and the wear bars on the radiator guard for each side of the machine.
Thickness of one spacer is 1.0 mm (0.04 inch).

Diameter is 60.000 to 60.050 mm (2.3622 to 2.3642 inch).

Bore for the pin in the sleeve bearing after installation is
128-5010
2 1 60.237 ± 0.046 mm (2.3715 ± 0.0018 inch).
Pin
Bore for the sleeve bearing in the lift arm boss is 67.0 ± 0.5 mm
(2.64 ± 0.02 inch).
As required, use the spacers in order to provide a maximum total
clearance of 1.0 mm (0.04 inch). Position the spacers in order to
128-7903 equalize the clearance within 3 mm (0.1 inch) between the wear bars on
3 2
Spacer the lift arms and the wear bars on the radiator guard for each side of the
machine.
Thickness of one spacer is 3 mm (0.1 inch).
As required, use the spacers in order to provide a maximum total
9R-8390
4 2 clearance of 1.0 mm (0.04 inch).
Spacer
Thickness of one spacer is 1.0 mm (0.04 inch).

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5 1 9R-9373 Diameter is 39.95 to 40.00 mm (1.573 to 1.575 inch).

Pin As Bore diameter for the pin assembly is 40.225 ± 0.025 mm
(1.5837 ± 0.0010 inch).
As required, use the washers in order to provide a maximum total
9R-4066
6 2 clearance of 1.0 mm (0.04 inch).
Washer
Thickness of one washer is 4 mm (0.2 inch).

As required, use the washers in order to provide a clearance of

9R-0109 1.0 ± 1.0 mm (0.04 ± 0.04 inch) in the inside of the lift arms. Equalize
7 10
Washer washers in order to center the bucket on the lift arms.
Thickness of one washer is 3 mm (0.1 inch).
As required, use the washers in order to provide a clearance of
119-4594 1.0 ± 1.0 mm (0.04 ± 0.04 inch) in the inside of the lift arms. Equalize
8 4
Washer washers in order to center the bucket on the lift arms.
Thickness of one washer is 1.0 mm (0.04 inch).
Diameter is 39.95 to 40.00 mm (1.573 to 1.575 inch).
132-6496
9 1 Bore diameter for the pin assembly is 40.225 ± 0.025 mm
Pin As
(1.5837 ± 0.0010 inch).
130-5451
10 2 Diameter is 44.95 to 45.00 mm (1.770 to 1.772 inch).
Pin
As required, use the washers in order to provide a maximum total
111-4337
11 6 clearance of 1.0 mm (0.04 inch).
Washer
Thickness of one washer is 1.0 mm (0.04 inch).
Diameter is 39.95 to 40.00 mm (1.573 to 1.575 inch).
Bore for the pin in the sleeve bearing after installation is
9R-3182
12 2 40.233 ± 0.046 mm (1.5840 ± 0.0018 inch).
Pin
Bore for the sleeve bearing in the lift arm boss is 47.0 ± 0.5 mm
(1.85 ± 0.02 inch).

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i02437453

Loader Bucket Linkage

SMCS - 6513; 7551

S/N - CBD1-UP

S/N - ELB1-UP

S/N - HBE1-UP

S/N - MFG1-UP

S/N - SHA1-UP

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416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 2/2

Illustration 1 g01217787

(1) 9R-4494 Pin from the links to the bucket

Diameter ... 45.00 + 0.00 - 0.05 mm (1.772 + 0.000 − 0.002 inches)

Length ... 246.00 mm (9.685 inch)
9R-0158 Washer Thickness ... 3.0 mm (0.12 inch)
111-4337 Washer Thickness ... 1.0 mm (0.04 inch)

Note: Use spacers and washers in order to provide a maximum total clearance of 1.0 mm (0.04 inch).

Note: Place one 9R-0158 Washer between the flag and the bracket.

(2) 9R-1107 Bearing for the cylinder end of the links

Inside diameter after assembly ... 80.242 ± 0.046 mm (3.1591 ± 0.0018 inch)
Bearing width ... 30.0 ± 0.5 mm (1.18 ± 0.02 inch)

(3) 9R-5828 Sleeve Bearings for the bucket end of the links

Inside diameter after assembly ... 45.233 ± 0.046 mm (1.7808 ± 0.0018 inch)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i03001869

Bucket Positioner and Lift Kickout

SMCS - 5112

S/N - CBD1-UP

S/N - ELB1-UP

S/N - HBE1-UP

S/N - MFG1-UP

S/N - SHA1-UP

Illustration 1 g01523893

Right side view

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Illustration 2 g01523904

(4) Torque for the bolt ... 30 ± 7 N·m (22 ± 5 lb ft)

(5) Position one 3 mm (0.1 inch) spacer between the tower and the pivot. As required, position the
other spacer to ensure equal clearance maximum of 3 mm (0.1 inch) on each side of the machine at
the wear bars on the lift arms to the wear bars on the radiator guard.

(6) 141-6343 Spring

Length under test force ... 165 mm (6.5 inch)

Test force ... 78 to 99 N (18 to 22 lb)
Free length after test ... 139.7 mm (5.50 inch)
Outside diameter ... 25.4 mm (1.00 inch)

Note: The length of the rod assembly (8) must be measured along a straight line between the
centerlines of the rod end mounting holes.

(D) Assembled length of the rod assembly ... 632 mm (24.9 inch)

Lift Kickout and Bucket Positioner Adjustment Procedure

1. Rotate the bucket to the TILT BACK position. Raise the lift arms until the bucket starts to
rotate to dump. Measure the angle of the bottom of the bucket with a magnetic protractor. The
angle of the bucket should be 55 ± 2 degrees from the horizontal, when the bucket begins to
dump.

2. If the angle is not within the specification, loosen the nut (7) and loosen the rod assembly (8)
into the rod end or out of the rod end (9). Turning the rod assembly (8) into the rod end (9) will
decrease the bucket angle. Turning the rod assembly (8) out of the rod end (9) will increase the
bucket angle. For each full revolution of the rod assembly, the angle of the bucket will change
4 degrees. Repeat Step 1 and check the bucket angle relative to the horizon.

3. Tighten the nut (7) to 20 ± 5 N·m (15 ± 4 lb ft).

4. Place the loader bucket flat on the ground.

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5. Loosen the screws (2). Position the wheel on the switch (1) on the ramp of the guide (3) at a
point so that the switch will barely contact the ramp. Lightly tighten the screws (2) .

6. When you are in the cab, use the joystick for the loader in order to lower the bracket assembly.
Lower the bracket assembly until the actuation of the return-to-dig switch returns the bucket to
a level position. Tighten the screws (2) .

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i04782540

Transport Lock
SMCS - 7505

S/N - CBD1-UP

S/N - HLS1-UP

S/N - KMW1-UP

S/N - MFG1-UP

S/N - SHA1-UP

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Illustration 1 g02890256

Table 1
Specification for 211-5182 Transport Lock Gp
Item Qty
Part Specification Description

317-4928 Apply 5P-0960 Grease Cartridge around both bearing surfaces of the
1 1
Pin As pin assembly before assembly.
098-5747 Torque to
3 1
Nut 38 ± 7 N·m (28± 5 lb ft).
276-2353 Attach the end of the cable assembly (4) to the hook (2). Make sure
4 1 Cable As that the hook is resting on the stop. Adjust the length of the cable
assembly so that the hook is about to lift off the stop.
Apply blue Locitie 242 to the threads before assembly.
8T-4138
5 1 Torque to
Bolt
6 ± 1 N·m (53 ± 9 lb in).
214-4281 Apply 5P-0960 Grease Cartridge around both bearing surfaces of the
6 1
Pin pin assembly before assembly.

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Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i02761229

Ride Control Accumulator

SMCS - 5077-R6

S/N - -

Illustration 1 g01382160

(1) Torque for valve ... 1.6 ± 0.1 N·m (14 ± 1 lb in)

Dry nitrogen precharge pressure ... 1860 ± 100 kPa (270 ± 15 psi)

Dry nitrogen service pressure ... 24800 kPa (3600 psi)

Dry nitrogen bursting pressure ... 99200 kPa (14400 psi)

Maximum working pressure ... 24800 kPa (3600 psi)

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Minimum working temperature ... −40 °C (−40 °F)

Maximum working temperature ... 70 °C (158 °F)

Replacement part for 162-3960 Ride Control Accumulator Gp is 162-3961 Ride Control
Accumulator Gp.

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i02724926

Ride Control Accumulator

SMCS - 5077-R6

S/N - -

Illustration 1 g01050762

(1) Torque for valve ... 1.6 ± 0.1 N·m (14 ± 1 lb in)

Dry nitrogen precharge pressure ... 1860 ± 100 kPa (270 ± 15 psi)

Dry nitrogen service pressure ... 24800 kPa (3600 psi)

Dry nitrogen bursting pressure ... 99200 kPa (14400 psi)

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Replacement part for 162-3960 Ride Control Accumulator Gp is 162-3961 Ride Control
Accumulator Gp .

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Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Hydraulic and Steering System
Media Number -RENR6478-06 Publication Date -01/03/2014 Date Updated -31/03/2014

i04704129

Steering Cylinder (2WD)

SMCS - 4303

S/N - BXE1-UP

S/N - CBD1-UP

S/N - DDT1-UP

S/N - EAT1-UP

S/N - ELB1-UP

S/N - GKZ1-UP

S/N - HBE1-UP

S/N - HLS1-UP

S/N - KMW1-UP

S/N - MFG1-UP

S/N - SHA1-UP

S/N - SNL1-UP

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Illustration 1 g02812577

Table 1
Specification for 214-5097 Steering Cylinder Gp
Item Qty Part Specification Description
A 2 238-5255 Cylinder Head Bore diameter is 65 mm (2.6 inch).

B 1 238-5254 Rod Diameter is 36 mm (1.4 inch).

Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 13 19:20:50 UTC+0800 2019
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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Transmission (Standard Shift)
Media Number -RENR6474-03 Publication Date -01/09/2011 Date Updated -12/09/2011

i05100297

Torque Converter
SMCS - 3101

S/N - BXE1-UP

S/N - CBD1-UP

S/N - DDT1-UP

S/N - EAT1-UP

S/N - ELB1-UP

S/N - FSH1-UP

S/N - GKZ1-UP

S/N - HBE1-UP

S/N - HLS1-UP

S/N - KMW1-UP

S/N - LBE1-UP

S/N - MFG1-UP

S/N - SHA1-UP

S/N - SNL1-UP

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Illustration 1 g01527137

(1) Apply 4C-5599 Anti-Seize Compound to the pilot of the torque converter that fits in the
engine flywheel.

Note: Degrease the threads in the torque converter housing prior to assembly.

(2) Torque for six bolts ... 55 ± 5 N·m (41 ± 4 lb ft)

Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 13 19:22:09 UTC+0800 2019
All Rights Reserved.
Private Network For SIS Licensees.

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416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 1/8

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Transmission (Standard Shift)
Media Number -RENR6474-03 Publication Date -01/09/2011 Date Updated -12/09/2011

i03572751

Transmission (Standard Shift)

SMCS - 3060

S/N - CBD1-UP

S/N - ELB1-UP

S/N - HBE1-1149

S/N - SHA1-UP

All Wheel Drive

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416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 2/8

Illustration 1 g01782694

Front view

(1) Torque for two plug assemblies ... 54 ± 3 N·m (40 ± 2 lb ft)

(2) Torque for the bolt ... 88 ± 4 N·m (65 ± 3 lb ft)

(3) Torque for four bolts ... 65 ± 3 N·m (48 ± 2 lb ft)

(4) Torque for two bolts ... 18 to 31 N·m (13 to 23 lb ft)

(5) Torque for two screws ... 26 ± 1 N·m (19 ± 1 lb ft)

(6) 6Y-1341 Spring

Quantity ... 2
Length under test force ... 23.8 mm (0.94 inch)
Test force ... 166.7 to 176.5 N (37 to 40 lb)
Free length after test ... 42.1 mm (1.66 inch)

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Outside diameter ... 9.9 to 10.3 mm (0.39 to 0.41 inch)

Illustration 2 g01782695

Top view

(7) Torque for eight plug assemblies ... 54 ± 3 N·m (40 ± 2 lb ft)

(8) Torque for the temperature sender assembly ... 24 ± 1 N·m (18 ± 1 lb ft)

(9) Torque for two bolts ... 65 ± 3 N·m (48 ± 2 lb ft)

(10) Use the following procedure to tighten four bolts:

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1. Tighten the bolts in a crisscross sequence to 1 N·m (9 lb in).

2. Again, tighten the bolts in a crisscross sequence to 8 ± 1 N·m (70 ± 9 lb in).

(11) Torque for the relief valve group ... 60 ± 3 N·m (44 ± 2 lb ft)

(12) Torque for two nuts ... 3.8 to 6.8 N·m (35 to 60 lb in)

(13) Torque for two solenoid valve groups ... 45 to 55 N·m (33 to 41 lb ft)

(14) Torque for the relief valve group ... 30 ± 2 N·m (22 ± 1 lb ft)

(15) Assemble the dust cover so that the dust cover is flush with the recess of the lever.

(16) Torque for three bolts ... 31 ± 2 N·m (23 ± 1 lb ft)

Illustration 3 g01634575

Rear view

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(17) Torque for two nuts ... 10 ± 1 N·m (90 ± 9 lb in)

(18) Torque for the breather assembly ... 54 ± 3 N·m (40 ± 2 lb ft)

(19) Torque for four plug assemblies ... 54 ± 3 N·m (40 ± 2 lb ft)

(20) Torque for the plug ... 54 ± 3 N·m (40 ± 2 lb ft)

(21) Torque for the bolt ... 88 ± 4 N·m (65 ± 3 lb ft)

(22) Torque for 14 bolts ... 65 ± 3 N·m (48 ± 2 lb ft)

Illustration 4 g01634574

Section H-H

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(23) Use the following procedure to tighten four bolts:

1. Tighten the bolts in a crisscross sequence by 7 N·m (60 lb in) increments.

2. Again, tighten the bolts in a crisscross sequence to a final torque of 27 ± 3 N·m (240 ± 27 lb
in).

(24) Thickness of five new friction discs and five new clutch discs for the forward clutch and reverse
clutch is 19.40 ± 0.65 mm (0.764 ± 0.026 inch).

Thickness of one new 6Y-7929 Friction Disc ... 2.05 ± 0.08 mm (0.081 ± 0.003 inch)
Minimum thickness of one worn 6Y-7929 Friction Disc ... 1.62 mm (0.064 inch)
Thickness of one new 274-4553 Clutch Disc ... 1.78 to 1.88 mm (0.070 to 0.074 inch)

(25) The surfaces must be clean, free from oil and grease. Before assembly, apply 6V-6640 Sealant to
the mating surfaces of front transmission case and rear transmission case.

(26) As required, use the following shims in order to obtain an end play of 0.03 to 0.08 mm (0.001 to
0.003 inch). All the shims must be located against the bearing cup of the rear transmission case. The
7T-3034 Spacer must be in contact with the rear transmission case.

7T-3034 Spacer
Quantity ... 1
Thickness of the spacer ... 1.98 to 2.02 mm (0.078 to 0.080 inch)
Outside diameter ... 64.5 mm (2.54 inch)

6T-9144 Shim
Quantity ... 1
Thickness of the shim ... 0.05 mm (0.002 inch)
Outside diameter ... 64.5 mm (2.54 inch)

6T-9147 Shim
Quantity ... 1
Thickness of the shim ... 0.08 mm (0.003 inch)
Outside diameter ... 64.5 mm (2.54 inch)

6T-9146 Shim
Quantity ... 1
Thickness of the shim ... 0.13 mm (0.005 inch)
Outside diameter ... 64.5 mm (2.54 inch)

6T-9145 Shim
Quantity ... 1
Thickness of the shim ... 0.18 mm (0.007 inch)
Outside diameter ... 64.5 mm (2.54 inch)

6T-9143 Shim
Quantity ... 1
Thickness of the shim ... 0.38 mm (0.015 inch)
Outside diameter ... 64.5 mm (2.54 inch)

6T-9142 Shim
Quantity ... 1
Thickness of the shim ... 0.51 mm (0.020 inch)
Outside diameter ... 64.5 mm (2.54 inch)

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(27) As required, use the following shims in order to obtain an end play of 0.03 to 0.08 mm (0.001 to
0.003 inch). All the shims must be located against the bearing cup of the rear transmission case. The
121-7398 Spacer must be in contact with the rear transmission case.

121-7398 Spacer
Quantity ... 1
Thickness of the spacer ... 2.0 mm (0.08 inch)
Outside diameter ... 79.5 mm (3.13 inch)

121-7399 Shim
Quantity ... 1
Thickness of the shim ... 0.05 mm (0.002 inch)
Outside diameter ... 79.5 mm (3.13 inch)

121-7400 Shim
Quantity ... 1
Thickness of the shim ... 0.08 mm (0.003 inch)
Outside diameter ... 79.5 mm (3.13 inch)

121-7401 Shim
Quantity ... 1
Thickness of the shim ... 0.18 mm (0.007 inch)
Outside diameter ... 79.5 mm (3.13 inch)

121-7402 Shim
Quantity ... 1
Thickness of the shim ... 0.60 mm (0.024 inch)
Outside diameter ... 79.5 mm (3.13 inch)

(28) As required, use the following shims in order to obtain an end play of 0.03 to 0.08 mm (0.001 to
0.003 inch). All the shims must be located against the bearing cup of the rear transmission case. The
7T-2646 Spacer must be in contact with the rear transmission case.

7T-2646 Spacer
Quantity ... 2
Thickness of one spacer ... 1.98 to 2.02 mm (0.078 to 0.080 inch)
Outside diameter ... 79.5 mm (3.13 inch)

6T-9166 Shim
Quantity ... 2
Thickness of one shim ... 0.051 mm (0.0020 inch)
Outside diameter ... 79.5 mm (3.13 inch)

6T-9165 Shim
Quantity ... 2
Thickness of one shim ... 0.076 mm (0.0030 inch)
Outside diameter ... 79.5 mm (3.13 inch)

6T-9164 Shim
Quantity ... 2
Thickness of one shim ... 0.178 mm (0.0070 inch)
Outside diameter ... 79.5 mm (3.13 inch)

6T-9163 Shim
Quantity ... 2
Thickness of one shim ... 0.599 mm (0.0236 inch)

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Outside diameter ... 79.5 mm (3.13 inch)

(29) Apply 4C-9507 Retaining Compound to the bore of the countershaft gear before assembly.

(30) Apply 4C-9507 Retaining Compound to the bore of the output shaft gear before assembly.

(31) As required, use the following shims in order to obtain an end play of 0.03 to 0.08 mm (0.001 to
0.003 inch). All the shims must be located against the bearing cup of the rear transmission case. The
122-1879 Spacer must be in contact with the rear transmission case.

122-1879 Spacer
Quantity ... 1
Thickness of the spacer ... 2.0 mm (0.08 inch)
Outside diameter ... 67.5 mm (2.66 inch)

104-3288 Shim
Quantity ... 1
Thickness of the shim ... 0.05 mm (0.002 inch)
Outside diameter ... 67.5 mm (2.66 inch)

121-2059 Shim
Quantity ... 1
Thickness of the shim ... 0.08 mm (0.003 inch)
Outside diameter ... 67.5 mm (2.66 inch)

121-2060 Shim
Quantity ... 1
Thickness of the shim ... 0.18 mm (0.007 inch)
Outside diameter ... 67.5 mm (2.66 inch)

121-2061 Shim
Quantity ... 1
Thickness of the shim ... 0.60 mm (0.024 inch)
Outside diameter ... 67.5 mm (2.66 inch)

(32) Before assembly, lubricate the sealing lip of two lip type seals with the lubricant that is being
sealed.

(33) Thickness of eight new friction discs and eight new clutch discs for the all wheel drive clutch is
31.04 ± 1.04 mm (1.222 ± 0.041 inch).

Thickness of one new 6Y-7957 Friction Disc ... 2.05 ± 0.08 mm (0.081 ± 0.003 inch)
Minimum thickness of one worn 6Y-7957 Friction Disc ... 1.62 mm (0.064 inch)
Thickness of one new 274-4553 Clutch Disc ... 1.78 to 1.88 mm (0.070 to 0.074 inch)

Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 13 19:23:06 UTC+0800 2019
All Rights Reserved.
Private Network For SIS Licensees.

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416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 1/8

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Previous Screen

Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Transmission (Standard Shift)
Media Number -RENR6474-03 Publication Date -01/09/2011 Date Updated -12/09/2011

i03200970

Transmission (Standard Shift)

SMCS - 3060

S/N - CBD1-UP

S/N - HBE1-1149

S/N - SHA1-UP

Two-Wheel Drive

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416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 2/8

Illustration 1 g01522994

Front view

(1) Torque for two plug assemblies ... 54 ± 3 N·m (40 ± 2 lb ft)

(2) Torque for two screws ... 26 ± 1 N·m (19 ± 1 lb ft)

(3) 6Y-1341 Spring

Quantity ... 2
Length under test force ... 23.8 mm (0.94 inch)
Test force ... 165 to 175 N (37 to 39 lb)
Free length after test ... 42.1 mm (1.66 inch)
Outside diameter ... 10.1 ± 0.2 mm (0.40 ± 0.01 inch)

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Illustration 2 g01643833

Top view

(4) Torque for nine plug assemblies ... 54 ± 3 N·m (40 ± 2 lb ft)

(5) Torque for the temperature sender assembly ... 24 ± 1 N·m (18 ± 1 lb ft)

(6) Torque for two bolts ... 65 ± 3 N·m (48 ± 2 lb ft)

(7) Assemble the dust cover so that the dust cover is flush with the recess on the lever.

(8) Use the following procedure to tighten four bolts:

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1. Tighten the bolts in a crisscross sequence to 1 N·m (9 lb in).

2. Again tighten the bolts in a crisscross sequence to 8 ± 1 N·m (70 ± 9 lb in).

(9) Torque for three bolts ... 31 ± 2 N·m (23 ± 1 lb ft)

(10) Torque for the relief valve group ... 60 ± 3 N·m (44 ± 2 lb ft)

(11) Torque for the relief valve group ... 30 ± 2 N·m (22 ± 1 lb ft)

(12) Torque for the nut ... 3.8 to 6.8 N·m (35 to 60 lb in)

(13) Torque for the nut of solenoid valve group ... 45 to 55 N·m (33 to 41 lb ft)

Illustration 3 g01523042

Rear view

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(14) Torque for the breather assembly ... 54 ± 3 N·m (40 ± 2 lb ft)

(15) Torque for three plug assemblies ... 54 ± 3 N·m (40 ± 2 lb ft)

(16) Apply 6V-6640 Sealant to the threads of the speed sensor group.

(17) Torque for the bolt ... 88 ± 4 N·m (65 ± 3 lb ft)

(18) Torque for 17 bolts ... 65 ± 3 N·m (48 ± 2 lb ft)

Illustration 4 g01645333

Section G-G

(19) Use the following procedure to tighten the four bolts:

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1. Tighten the bolts in a crisscross sequence by 7 N·m (60 lb in) increments.

2. Tighten the bolts in a crisscross sequence to a final torque of 27 ± 3 N·m (240 ± 27 lb in).

(20) Thickness of five new friction discs and five new clutch discs for the forward clutch and reverse
clutch is 19.40 ± 0.65 mm (0.764 ± 0.026 inch).

Thickness of one new 6Y-7929 Friction Disc ... 2.05 ± 0.08 mm (0.081 ± 0.003 inch)
Minimum thickness of one worn 6Y-7929 Friction Disc ... 1.62 mm (0.064 inch)
Thickness of one new 274-4553 Clutch Disc ... 1.78 to 1.88 mm (0.070 to 0.074 inch)

(21) The surfaces must be clean, free from oil and grease. Apply 6V-6640 Sealant to the mating
surfaces of front transmission case group and rear transmission case group.

(22) As required, use the following shims in order to obtain a end play of 0.03 to 0.08 mm (0.001 to
0.003 inch). All the shims must be located against the bearing cup of the rear transmission case
group. The 7T-3034 Spacer must be in contact with the rear transmission case group.

7T-3034 Spacer
Quantity ... 1
Thickness of the spacer ... 1.98 to 2.02 mm (0.078 to 0.080 inch)
Outside diameter ... 64.5 mm (2.54 inch)

6T-9144 Shim
Quantity ... 1
Thickness of the shim ... 0.05 mm (0.002 inch)
Outside diameter ... 64.5 mm (2.54 inch)

6T-9147 Shim
Quantity ... 1
Thickness of the shim ... 0.08 mm (0.003 inch)
Outside diameter ... 64.5 mm (2.54 inch)

6T-9146 Shim
Quantity ... 1
Thickness of the shim ... 0.13 mm (0.005 inch)
Outside diameter ... 64.5 mm (2.54 inch)

6T-9145 Shim
Quantity ... 1
Thickness of the shim ... 0.18 mm (0.007 inch)
Outside diameter ... 64.5 mm (2.54 inch)

6T-9143 Shim
Quantity ... 1
Thickness of the shim ... 0.38 mm (0.015 inch)
Outside diameter ... 64.5 mm (2.54 inch)

6T-9142 Shim
Quantity ... 1
Thickness of the shim ... 0.51 mm (0.020 inch)
Outside diameter ... 64.5 mm (2.54 inch)

(23) As required, use the following shims in order to obtain a end play of 0.03 to 0.08 mm (0.001 to
0.003 inch). All the shims must be located against the bearing cup of the rear transmission case
group. The 121-7398 Spacer must be in contact with the rear transmission case group.

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121-7398 Spacer
Quantity ... 1
Thickness of the spacer ... 2.0 mm (0.08 inch)
Outside diameter ... 79.5 mm (3.13 inch)

121-7399 Shim
Quantity ... 1
Thickness of the shim ... 0.05 mm (0.002 inch)
Outside diameter ... 79.5 mm (3.13 inch)

121-7400 Shim
Quantity ... 1
Thickness of the shim ... 0.08 mm (0.003 inch)
Outside diameter ... 79.5 mm (3.13 inch)

121-7401 Shim
Quantity ... 1
Thickness of the shim ... 0.18 mm (0.007 inch)
Outside diameter ... 79.5 mm (3.13 inch)

121-7402 Shim
Quantity ... 1
Thickness of the shim ... 0.60 mm (0.024 inch)
Outside diameter ... 79.5 mm (3.13 inch)

(24) As required, use the following shims in order to obtain a end play of 0.03 to 0.08 mm (0.001 to
0.003 inch). All the shims must be located against the bearing cup of the rear transmission case
group. The 7T-2646 Spacer must be in contact with the rear transmission case group.

7T-2646 Spacer
Quantity ... 2
Thickness of one spacer ... 1.98 to 2.02 mm (0.078 to 0.080 inch)
Outside diameter ... 79.5 mm (3.13 inch)

6T-9166 Shim
Quantity ... 2
Thickness of one shim ... 0.051 mm (0.0020 inch)
Outside diameter ... 79.5 mm (3.13 inch)

6T-9165 Shim
Quantity ... 2
Thickness of one shim ... 0.076 mm (0.0030 inch)
Outside diameter ... 79.5 mm (3.13 inch)

6T-9164 Shim
Quantity ... 2
Thickness of one shim ... 0.178 mm (0.0070 inch)
Outside diameter ... 79.5 mm (3.13 inch)

6T-9163 Shim
Quantity ... 2
Thickness of one shim ... 0.599 mm (0.0236 inch)
Outside diameter ... 79.5 mm (3.13 inch)

(25) Apply Loctitie 648 to the bore of the countershaft gear before assembly.

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(26) Lubricate the sealing lip of the lip type seal with the lubricant that is being sealed.

Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 13 19:24:03 UTC+0800 2019
All Rights Reserved.
Private Network For SIS Licensees.

[Link] 2019/12/13
416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 1/8

Shutdown SIS

Previous Screen

Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Transmission (Standard Shift)
Media Number -RENR6474-03 Publication Date -01/09/2011 Date Updated -12/09/2011

i03201022

Transmission (Standard Shift)

SMCS - 3060

S/N - BXE1-1577

S/N - CBD1-UP

S/N - DDT1-UP

S/N - EAT1-UP

S/N - FSH1-668

S/N - GKZ1-453

S/N - HBE1-1149

S/N - HLS1-UP

S/N - KMW1-UP

S/N - LBE1-421

S/N - MFG1-UP

S/N - SHA1-UP

All Wheel Drive

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416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 2/8

Illustration 1 g01522122

Front view

(1) Torque for two plug assemblies ... 54 ± 3 N·m (40 ± 2 lb ft)

(2) Torque for the bolt ... 88 ± 4 N·m (65 ± 3 lb ft)

(3) Torque for four bolts ... 65 ± 3 N·m (48 ± 2 lb ft)

(4) Torque for two screws ... 26 ± 1 N·m (19 ± 1 lb ft)

(5) 6Y-1341 Spring

Quantity ... 2
Length under test force ... 23.8 mm (0.94 inch)
Test force ... 165 to 175 N (37 to 39 lb)
Free length after test ... 42.1 mm (1.66 inch)
Outside diameter ... 10.1 ± 0.2 mm (0.40 ± 0.01 inch)

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Illustration 2 g01522124

Top view

(6) Torque for eight plug assemblies ... 54 ± 3 N·m (40 ± 2 lb ft)

(7) Torque for the temperature sender assembly ... 24 ± 1 N·m (18 ± 1 lb ft)

(8) Torque for two bolts ... 65 ± 3 N·m (48 ± 2 lb ft)

(9) Use the following procedure to tighten four bolts:

1. Tighten the bolts in a crisscross sequence to 1 N·m (9 lb in).

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2. Again tighten the bolts in a crisscross sequence to 8 ± 1 N·m (70 ± 9 lb in).

(10) Torque for the relief valve group ... 60 ± 3 N·m (44 ± 2 lb ft)

(11) Torque for two nuts ... 3.8 to 6.8 N·m (35 to 60 lb in)

(12) Torque for two nuts of solenoid valve group ... 45 to 55 N·m (33 to 41 lb ft)

(13) Torque for the relief valve group ... 30 ± 2 N·m (22 ± 1 lb ft)

(14) Assemble the dust cover so that the dust cover is flush with the recess on the lever.

(15) Torque for three bolts ... 31 ± 2 N·m (23 ± 1 lb ft)

Illustration 3 g01645334

Rear view

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(16) Torque for two nuts ... 10 ± 1 N·m (90 ± 9 lb in)

(17) Torque for the breather assembly ... 54 ± 3 N·m (40 ± 2 lb ft)

(18) Torque for four plug assemblies ... 54 ± 3 N·m (40 ± 2 lb ft)

(19) Apply 6V-6640 Sealant to the threads of the speed sensor group.

(20) Torque for the bolt ... 88 ± 4 N·m (65 ± 3 lb ft)

(21) Torque for 14 bolts ... 65 ± 3 N·m (48 ± 2 lb ft)

Illustration 4 g01645336

Section H-H

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(22) Use the following procedure to tighten the four bolts:

1. Tighten the bolts in a crisscross sequence by 7 N·m (60 lb in) increments.

2. Tighten the bolts in a crisscross sequence to a final torque of 27 ± 3 N·m (240 ± 27 lb in).

(23) Thickness of five new discs and five new plates for the forward clutch and reverse clutch is
19.40 ± 0.65 mm (0.764 ± 0.026 inch).

Thickness of one new 6Y-7929 Friction Disc ... 2.05 ± 0.08 mm (0.081 ± 0.003 inch)
Minimum thickness of one worn 6Y-7929 Friction Disc ... 1.62 mm (0.064 inch)
Thickness of one new 274-4553 Clutch Disc ... 1.78 to 1.88 mm (0.070 to 0.074 inch)

(24) The surfaces must be clean, free from oil and grease. Apply 6V-6640 Sealant to the mating
surfaces of front transmission case and rear transmission case.

(25) As required, use the following shims in order to obtain a end play of 0.03 to 0.08 mm (0.001 to
0.003 inch). All the shims must be located against the bearing cup of the rear transmission case. The
7T-3034 Spacer must be in contact with the rear transmission case.

7T-3034 Spacer
Quantity ... 1
Thickness of the spacer ... 1.98 to 2.02 mm (0.078 to 0.080 inch)
Outside diameter ... 64.5 mm (2.54 inch)

6T-9144 Shim
Quantity ... 1
Thickness of the shim ... 0.05 mm (0.002 inch)
Outside diameter ... 64.5 mm (2.54 inch)

6T-9147 Shim
Quantity ... 1
Thickness of the shim ... 0.08 mm (0.003 inch)
Outside diameter ... 64.5 mm (2.54 inch)

6T-9146 Shim
Quantity ... 1
Thickness of the shim ... 0.13 mm (0.005 inch)
Outside diameter ... 64.5 mm (2.54 inch)

6T-9145 Shim
Quantity ... 1
Thickness of the shim ... 0.18 mm (0.007 inch)
Outside diameter ... 64.5 mm (2.54 inch)

6T-9143 Shim
Quantity ... 1
Thickness of the shim ... 0.38 mm (0.015 inch)
Outside diameter ... 64.5 mm (2.54 inch)

6T-9142 Shim
Quantity ... 1
Thickness of the shim ... 0.51 mm (0.020 inch)
Outside diameter ... 64.5 mm (2.54 inch)

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(26) As required, use the following shims in order to obtain a end play of 0.03 to 0.08 mm (0.001 to
0.003 inch). All the shims must be located against the bearing cup of the rear transmission case. The
121-7398 Spacer must be in contact with the rear transmission case.

121-7398 Spacer
Quantity ... 1
Thickness of the spacer ... 2.0 mm (0.08 inch)
Outside diameter ... 79.5 mm (3.13 inch)

121-7399 Shim
Quantity ... 1
Thickness of the shim ... 0.05 mm (0.002 inch)
Outside diameter ... 79.5 mm (3.13 inch)

121-7400 Shim
Quantity ... 1
Thickness of the shim ... 0.08 mm (0.003 inch)
Outside diameter ... 79.5 mm (3.13 inch)

121-7401 Shim
Quantity ... 1
Thickness of the shim ... 0.18 mm (0.007 inch)
Outside diameter ... 79.5 mm (3.13 inch)

121-7402 Shim
Quantity ... 1
Thickness of the shim ... 0.60 mm (0.024 inch)
Outside diameter ... 79.5 mm (3.13 inch)

(27) As required, use the following shims in order to obtain a end play of 0.03 to 0.08 mm (0.001 to
0.003 inch). All the shims must be located against the bearing cup of the rear transmission case. The
7T-2646 Spacer must be in contact with the rear transmission case.

7T-2646 Spacer
Quantity ... 2
Thickness of one spacer ... 1.98 to 2.02 mm (0.078 to 0.080 inch)
Outside diameter ... 79.5 mm (3.13 inch)

6T-9166 Shim
Quantity ... 2
Thickness of one shim ... 0.051 mm (0.0020 inch)
Outside diameter ... 79.5 mm (3.13 inch)

6T-9165 Shim
Quantity ... 2
Thickness of one shim ... 0.076 mm (0.0030 inch)
Outside diameter ... 79.5 mm (3.13 inch)

6T-9164 Shim
Quantity ... 2
Thickness of one shim ... 0.178 mm (0.0070 inch)
Outside diameter ... 79.5 mm (3.13 inch)

6T-9163 Shim
Quantity ... 2
Thickness of one shim ... 0.599 mm (0.0236 inch)

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Outside diameter ... 79.5 mm (3.13 inch)

(28) Apply Loctite 648 to the bore of the countershaft gear before assembly.

(29) As required, use the following shims in order to obtain a end play of 0.03 to 0.08 mm (0.001 to
0.003 inch). All the shims must be located against the bearing cup of the rear transmission case. The
122-1879 Spacer must be in contact with the rear transmission case.

122-1879 Spacer
Quantity ... 1
Thickness of the spacer ... 2.0 mm (0.08 inch)
Outside diameter ... 67.5 mm (2.66 inch)

104-3288 Shim
Quantity ... 1
Thickness of the shim ... 0.05 mm (0.002 inch)
Outside diameter ... 67.5 mm (2.66 inch)

121-2059 Shim
Quantity ... 1
Thickness of the shim ... 0.08 mm (0.003 inch)
Outside diameter ... 67.5 mm (2.66 inch)

121-2060 Shim
Quantity ... 1
Thickness of the shim ... 0.18 mm (0.007 inch)
Outside diameter ... 67.5 mm (2.66 inch)

121-2061 Shim
Quantity ... 1
Thickness of the shim ... 0.60 mm (0.024 inch)
Outside diameter ... 67.5 mm (2.66 inch)

(30) Before assembly, lubricate the sealing lip of two lip type seals with the lubricant that is being
sealed.

(31) Thickness of eight new discs and eight new plates for the all wheel drive clutch is 31.04 ± 1.04
mm (1.222 ± 0.041 inch).

Thickness of one new 6Y-7957 Friction Disc ... 2.05 ± 0.08 mm (0.081 ± 0.003 inch)
Minimum thickness of one worn 6Y-7957 Friction Disc ... 1.62 mm (0.064 inch)
Thickness of one new 274-4553 Clutch Disc ... 1.78 to 1.88 mm (0.070 to 0.074 inch)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Transmission (Standard Shift)
Media Number -RENR6474-03 Publication Date -01/09/2011 Date Updated -12/09/2011

i03158001

Solenoid Valve (Standard Shift)

SMCS - 3060; 3174-T3

S/N - BXE1-UP

S/N - CBD1-UP

S/N - DDT1-UP

S/N - EAT1-UP

S/N - ELB1-UP

S/N - FSH1-UP

S/N - GKZ1-UP

S/N - HLS1-UP

S/N - KMW1-UP

S/N - LBE1-UP

S/N - MFG1-UP

S/N - SHA1-UP

S/N - SNL1-UP

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Illustration 1 g01529018

Operating voltage ... 12 VDC

(1) Torque for two self-locking nuts ... 3.0 ± 0.5 N·m (27 ± 4 lb in)

(2) Torque for two tube assemblies ... 30 ± 5 N·m (265 ± 45 lb in)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Transmission (Standard Shift)
Media Number -RENR6474-03 Publication Date -01/09/2011 Date Updated -12/09/2011

i03023805

Solenoid Valve (Standard Shift)

SMCS - 3060; 3174-T3

S/N - BXE1-1577

S/N - CBD1-UP

S/N - DDT1-UP

S/N - EAT1-UP

S/N - ELB1-UP

S/N - FSH1-668

S/N - GKZ1-454

S/N - HBE1-1149

S/N - HLS1-UP

S/N - KMW1-UP

S/N - LBE1-421

S/N - MFG1-UP

S/N - SHA1-UP

S/N - SNL1-1519

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Illustration 1 g01198942

Operating voltage ... 12 VDC

Maximum operating pressure ... 20700 kPa (3000 psi)

Flow ... 11.4 L/min (3.0 US gpm)

(1) Torque for the nut ... 5.3 ± 1.5 N·m (45 ± 13 lb in)

(2) Torque for the nut ... 50 ± 5 N·m (37 ± 4 lb ft)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Axles, Differential and Brakes
Media Number -RENR6476-03 Publication Date -01/09/2011 Date Updated -12/09/2011

i04708069

Axle (Front) - Two-Wheel Drive

SMCS - 3282-FR; 4205-FR; 4234-FR

S/N - BXE1-UP

S/N - CBD1-UP

S/N - DDT1-UP

S/N - EAT1-UP

S/N - GKZ1-UP

S/N - HBE1-UP

S/N - HLS1-UP

S/N - KMW1-UP

S/N - MFG1-UP

S/N - SHA1-UP

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416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 2/3

Illustration 1 g02813156

Table 1
Specification for 230-5745 Front Axle Gp
Item Qty Part Specification Description
199-0683
1 16 Torque to 255 to 315 N·m (188 to 232 lb ft).
Bolt
2 As required, use the following shims during bearing preload:
198-7841
4 Thickness of one shim is 0.15 mm (0.006 inch).
Shim

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416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 3/3

4 198-7842 Thickness of one shim is 0.20 mm (0.008 inch).

Shim
198-7843
4 Thickness of one shim is 0.50 mm (0.0197 inch).
Shim
Before assembly, apply desert gold grease to bores of the pin, the
3 - -
seals, and the O-rings.
- - - Before assembly, pack the king pin bearings with the EP grease.

290-4164 Before assembly, apply Loctite 270 to the threads.

4 6
Bolt Torque to 391 to 483 N·m (288 to 356 lb ft).
5 2 - Tighten the ball joint to 255 to 315 N·m (188 to 232 lb ft).
6 2 - Tighten the nut to 212.5 to 262.5 N·m (157 to 194 lb ft).
207-4262
7 2 Before assembly, apply Loctite 270 to the threads.
Bolt
098-5747
8 2 Torque to 97.5 to 157.5 N·m (71.9 to 116.2 lb ft).
Nut
207-4258
9 2 Torque to 187 to 231 N·m (138 to 170 lb ft).
Nut

8T-4139 Before assembly, apply Loctite 270 to the threads.

10 6
Bolt Torque to 102 to 126 N·m (75 to 93 lb ft).
207-4255
11 2 Torque to 25.5 to 31.5 N·m (225.7 to 278.8 lb in).
Plug

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Axles, Differential and Brakes
Media Number -RENR6476-03 Publication Date -01/09/2011 Date Updated -12/09/2011

i06590292

Drive and Steering Axle (Front)

SMCS - 3258; 3259; 3260; 3268; 3278; 4053; 4215; 4303

S/N - BXE1-UP

S/N - CBD1-UP

S/N - DDT1-UP

S/N - EAT1-UP

S/N - ELB1-UP

S/N - GKZ1-UP

S/N - HBE1-UP

S/N - HLS1-UP

S/N - KMW1-UP

S/N - MFG1-UP

S/N - SHA1-UP

S/N - SNL1-UP

Axle Mounting

[Link] 2019/12/13
416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 2/6

Illustration 1 g02813116

Table 1
Specification for 230-5743 Drive and Steering Axle Gp
Item Qty Part Specification Description
Do not apply lubricant to the inside diameter of the seal or the
361-5903 Pin bearing. Do not apply lubricant to the pin.
1 1 The pin must be assembled dry.
As
Diameter is 54.966 mm to 55.024 mm (2.164 inch to 2.166 inch).
165-8996 Thrust Thickness of one new thrust washer is 5 ± 0.25 mm
2 2
Washer (0.19685 ± 0.00984 inch).
As required, use the following washers to obtain a maximum gap of 0.8 mm (0.03 inch):
1K-7082
1 Thickness is 0.8 mm (0.03 inch).
3 Washer
9R-9702
2 Thickness of one washer is 1.6 mm (0.06 inch).
Washer

Axle Group

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Illustration 2 g02813117

Table 2
Item Qty Part Specification Description
4 16 199-0683 Bolt Torque to 255 N to 315 N·m (188 lb ft to 232 lb ft).
As required, use the following shims during bearing preload:

Each pair of shims must be assembled in a cross pattern.

5 8 198-7841 Shim Thickness of one shim is 0.15 mm (0.006 inch).

4 198-7842 Shim Thickness of one shim is 0.20 mm (0.008 inch).

4 198-7843 Shim Thickness of one shim is 0.50 mm (0.020 inch).
253-5024
6 1 Torque to 5.0 N·m to 10.5 N·m (44.3 lb in to 92.9 lb in).
Breather
Before assembly, apply Loctite High Flex GM to the interface of
7 - -
the center housing. Remove excess Loctite after assembly.
8 11 208-0321 Bolt Torque to 160 N·m to 169 N·m (118 lb ft to 125 lb ft).
209-9875 Before assembly, apply Loctite 638. Remove excess Loctite after
9 2
Dowel assembly.
152-6144 Drain
10 4 Torque to 39 N·m to 63 N·m (29 lb ft to 46 lb ft).
Plug As

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11 2 - Tighten the jam nut to 97.5 N·m to 157.5 N·m

(72 lb ft to 116 lb ft).

12 2 Before assembly, apply Loctite 270 to the threads of bolt.

Tighten the nut to 212.5 N·m to 262.5 N·m
13 2 -
(157 lb ft to 194 lb ft).
Tighten the ball joint to 255 N·m to 315 N·m
14 2 -
(188 lb ft to 232 lb ft).
Before assembly, apply Loctite 270 to the threads. Remove the
15 6 290-4164 Bolt excess sealant after assembly.

Torque to 391 N·m to 483 N·m (288 lb ft to 356 lb ft).

Before assembly, apply desert gold grease to the bores of the pin,
16 - -
the seals, and the O-ring.
- - - Before assembly, pack the king pin bearings with EP grease.

17 2 207-4258 Nut Torque to 187 N·m to 231 N·m (138 lb ft to 170 lb ft).
8C-7505 Flat
18 4 Torque to 12.50 N·m to 26.25 N·m (111 lb in to 232 lb in).
Head Screw

Differential

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Illustration 3 g02813118

Table 3
Item Qty Part Specification Description
As required, use the following shims to attain the necessary preload for the bearings and
for the backlash for the pinion:
1 209-4303 Shim Thickness is 2.50 mm (0.098 inch).
1 209-4304 Shim Thickness is 2.60 mm (0.102 inch).
1 209-4305 Shim Thickness is 2.70 mm (0.106 inch).

1 209-4306 Shim Thickness is 2.80 mm (0.110 inch).

19
1 209-4307 Shim Thickness is 2.90 mm (0.114 inch).
1 209-4308 Shim Thickness is 3.00 mm (0.118 inch).
1 293-8765 Shim Thickness is 3.10 mm (0.122 inch).
1 209-4309 Shim Thickness is 3.20 mm (0.126 inch).

1 209-4310 Shim Thickness is 3.30 mm (0.130 inch).

1 209-4311 Shim Thickness is 3.40 mm (0.134 inch).
217-2868 Bevel Gear and Backlash is 0.18 mm to 0.32 mm
20 1
Pinion Gp (0.007 inch to 0.013 inch).

Before assembly, apply Loctite 638 to the threads.

21 12 266-4360 Bolt
Torque to 101 N·m to 105 N·m (74 lb ft to 77 lb ft).
Torque to 187 N·m to 231 N·m
22 4 208-0322 Bolt
(138 lb ft to 170 lb ft).

Torque to 6.50 N·m to 13.65 N·m

23 2 199-0695 Bolt
(58 lb in to 121 lb in).
Installation depth is 13.5 mm to 14.0 mm
24 1 216-4457 Seal
(0.53 inch to 0.55 inch).

Final Drive

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Illustration 4 g02813618

Table 4
Item Qty Part Specification Description
229-5092
25 1 Installation depth is 4.0 mm to 4.5 mm (0.16 inch to 0.18 inch).
Seal

Use any one of the following methods to tighten the nut:

226-4366 Torque to 1000 N·m (738 lb ft).
26 1
Nut
Apply black 4C-5592 Anti-Seize Compound to the threads and to the
mating surface, and then tighten to 800 N·m (590 lb ft).

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Axles, Differential and Brakes
Media Number -RENR6476-03 Publication Date -01/09/2011 Date Updated -12/09/2011

i03896972

Wheel and Tire (Front)

SMCS - 4200; 4209

S/N - BXE1-UP

S/N - CBD1-UP

S/N - DDT1-UP

S/N - EAT1-UP

S/N - ELB1-UP

S/N - FSH1-UP

S/N - GKZ1-UP

S/N - HBE1-UP

S/N - HLS1-UP

S/N - KMW1-UP

S/N - MFG1-UP

S/N - SHA1-UP

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416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 2/2

Illustration 1 g01520683

(1) Torque for the tire valve group ... 5.6 ± 0.6 N·m (50 ± 5 lb in)

Note: The mounting surfaces of the wheels, wheel hub, nuts, and washers, must be clean and free
of foreign material or paint. Apply one drop of clean lubrication oil to the threads of the nuts.

(2) Nut

Tighten the eight nuts to the following torque. ... 190 ± 40 N·m (140 ± 30 lb ft)
Then, tighten the bolts by an additional turn: ... 60 degrees ± 5 degrees

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Axles, Differential and Brakes
Media Number -RENR6476-03 Publication Date -01/09/2011 Date Updated -12/09/2011

i04707869

Axle (Rear)
SMCS - 3259; 3260; 3278; 4004

S/N - BXE1-UP

S/N - CBD1-UP

S/N - DDT1-UP

S/N - EAT1-UP

S/N - ELB1-UP

S/N - GKZ1-UP

S/N - HBE1-UP

S/N - HLS1-UP

S/N - KMW1-UP

S/N - SHA1-UP

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416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 2/7

Illustration 1 g02813036
Top view

Table 1
Specification for 230-5739 Rear Axle Gp
Item Qty Part Specification Description
Before assembly, apply blue Loctite High Flex GM to both sides of
1 - - the interface of the center assembly and the axle housing. Remove
excess Loctite after assembly.
212-5713
2 2 Torque to 40 to 84 N·m (30 to 62 lb ft).
Plug As

7X-2559 Before assembly, apply Loctite 270 to the threads.

3 26
Bolt Torque to 266 to 294 N·m (196 to 216 lb ft).
197-9155
4 1 Torque to 5.0 to 10.5 N·m (44.3 to 92.9 lb in).
Breather
5 2 8T-0292 Torque to 19.55 to 24.15 N·m (173.03 to 213.75 lb in).
Bolt

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6V-3940
6 2 Torque to 19.55 to 24.15 N·m (173.03 to 213.75 lb in).
Bolt

Differential and Brake

Illustration 2 g02813037

Table 2
Item Qty Part Specification Description

7 2 198-7811 Dowel Before assembly, apply Loctite 638 to the surface.

Before assembly, apply Loctite 270 to the threads.
8 - 199-0694 Bolt
Torque to 171 to 189 N·m (126 to 139 lb ft).

Torque to 51.35 to 82.95 N·m

9 4 095-0674 Bolt
(37.87 to 61.180 lb ft).

Torque to 11.40 to 12.60 N·m

10 2 199-0670 Purge Screw
(100.00 to 111.00 lb in).
Torque to 26.50 to 31.50 N·m
12 2 162-0177 Plug As
(234.54 to 278.80 lb in).

13 2 199-0695 Bolt

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416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 4/7

Torque to 6.50 to 13.65 N·m

(57.53 to 120.81 lb in).

During assembly, coat the seals with desert gold

14 1 -
grease.
As required, use the following shims in order to adjust the pinion:
1 199-0684 Shim Thickness is 2.50 mm (0.098 inch).

1 199-0685 Shim Thickness is 2.60 mm (0.102 inch).

1 199-0686 Shim Thickness is 2.70 mm (0.106 inch).
1 199-0687 Shim Thickness is 2.80 mm (0.110 inch).

15 1 199-0688 Shim Thickness is 2.90 mm (0.114 inch).

1 199-0689 Shim Thickness is 3.00 mm (0.118 inch).
1 199-0690 Shim Thickness is 3.10 mm (0.122 inch).
1 199-0691 Shim Thickness is 3.20 mm (0.126 inch).
1 199-0692 Shim Thickness is 3.30 mm (0.130 inch).
1 199-0693 Shim Thickness is 3.40 mm (0.134 inch).

210-3108 Bevel Gear and Backlash is 0.18 to 0.32 mm

16 1
Pinion Gp (0.007 to 0.013 inch).

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Illustration 3 g02813038
(11) Brake cylinder group

Table 3
Item Qty Part Specification Description
17 3 1R-5396 Bolt Torque to 8.5 to 10.5 N·m (75.2 to 92.9 lb in).
18 3 6V-2315 Bolt Torque to 8.5 to 10.5 N·m (75.2 to 92.9 lb in).

19 2 - Before assembly, apply desert gold grease to the O-ring seals.

Illustration 4 g02813039

Table 4
Item Qty Part Specification Description

Thickness of three new brake discs and four new plates at one side
- -
is 36.00 ± 0.35 mm (1.417 ± 0.014 inch).
238-5291 Thickness of one new brake disc is 4.00 ± 0.05 mm
20 3
Brake Disc (0.157 ± 0.002 inch).
199-0786 Thickness of one new plate is 6.00 ± 0.05 mm
4
Plate (0.236 ± 0.002 inch).

Final Drive

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Illustration 5 g02813040
Right side view

Table 5
Item Qty Part Specification Description
8C-7505 Flat Head
21 4 Torque to 12.50 to 26.25 N·m (110.63 to 232.33 lb in).
Screw

22 4 152-6144 Drain Plug As Torque to 39 to 63 N·m (29 to 46 lb ft).

Before assembly, apply Loctite 270 to the threads.
23 2 199-0679 Bolt Torque to 392.35 to 433.52 N·m
(289.38 to 319.75 lb ft).

Illustration 6 g02813041

Table 6
Item Qty Part Specification Description

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24 2 226-4366 Nut Torque to 950 to 1050 N·m (700 to 775 lb ft).

25 6 226-4370 Self-Locking Bolt Torque to 66.50 to 73.50 N·m (49.05 to 54.21 lb ft).

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Axles, Differential and Brakes
Media Number -RENR6476-03 Publication Date -01/09/2011 Date Updated -12/09/2011

i06019881

Axle (Rear)
SMCS - 3259; 3260; 3278; 4004

S/N - BXE1-UP

S/N - CBD1-UP

S/N - GKZ1-UP

S/N - HBE1-UP

S/N - MFG1-UP

S/N - SNL1-UP

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Illustration 1 g03776055

Table 1
Specification for 230-5738 Rear Axle Gp

Item Qty Part Specification Description

Before assembly, apply blue Loctite High Flex GM or Loctite 510 or
Loctite 518 or Loctite 5188 to both sides of the interface of the center
1 - -
assembly and the axle housing. Remove excess Loctite after
assembly.

212-5713
2 2 Torque to 40 to 84 N·m (30 to 62 lb ft).
Plug As

7X-2559 Before assembly, apply Loctite 270 to the threads.

3 26
Bolt Torque to 266 to 294 N·m (196 to 216 lb ft).
Before assembly, apply Loctite 542 to the threads.
4 - -
Tighten the nut to 115.00 ± 5.75 N·m (84.82 ± 4.24 lb ft).
5 2 Torque to 38.25 to 47.75 N·m (28.21 to 35.22 lb ft).

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4L-6454
Bolt

6 - - Tighten the inner nut to 13 to 14 N·m (115 to 124 lb in).

7 - - Tighten the outer nut to 61 to 75 N·m (45 to 55 lb ft).
197-9155
8 1 Torque to 5.0 to 10.5 N·m (44.3 to 92.9 lb in).
Breather

8T-0292
9 2 Torque to 19.55 to 24.15 N·m (173.03 to 213.75 lb in).
Bolt
6V-3940
10 2 Torque to 19.55 to 24.15 N·m (173.03 to 213.75 lb in).
Bolt

Differential and Brake

Illustration 2 g03776057

Table 2
Item Qty Part Specification Description
11 2 198-7811 Dowel Before assembly, apply Loctite 638 to the surface.

12 12 199-0694 Bolt Before assembly, apply Loctite 270 to the threads.

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Torque to 171 to 189 N·m (126 to 139 lb ft).

Torque to 51.35 to 82.95 N·m
13 4 095-0674 Bolt
(37.87 to 61.180 lb ft).
Torque to 11.40 to 12.60 N·m
14 2 199-0670 Purge Screw
(100.00 to 111.00 lb in).
Torque to 26.50 to 31.50 N·m
16 2 162-0177 Plug As
(234.54 to 278.80 lb in).
Torque to 6.50 to 13.65 N·m
17 2 199-0695 Bolt
(57.53 to 120.81 lb in).

During assembly, coat the seals with desert gold

18 1 -
grease.
As required, use the following shims in order to adjust the pinion:
1 199-0684 Shim Thickness is 2.50 mm (0.098 inch).

1 199-0685 Shim Thickness is 2.60 mm (0.102 inch).

1 199-0686 Shim Thickness is 2.70 mm (0.106 inch).

1 199-0687 Shim Thickness is 2.80 mm (0.110 inch).

19 1 199-0688 Shim Thickness is 2.90 mm (0.114 inch).
1 199-0689 Shim Thickness is 3.00 mm (0.118 inch).

1 199-0690 Shim Thickness is 3.10 mm (0.122 inch).

1 199-0691 Shim Thickness is 3.20 mm (0.126 inch).

1 199-0692 Shim Thickness is 3.30 mm (0.130 inch).
1 199-0693 Shim Thickness is 3.40 mm (0.134 inch).

210-3108 Bevel Gear and Backlash is 0.18 to 0.32 mm

20 1
Pinion Gp (0.007 to 0.013 inch).

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Illustration 3 g03776059
(15) Brake cylinder group

Table 3
Item Qty Part Specification Description
21 3 1R-5396 Bolt Torque to 8.5 to 10.5 N·m (75.2 to 92.9 lb in).

22 3 6V-2315 Bolt Torque to 8.5 to 10.5 N·m (75.2 to 92.9 lb in).

23 2 - Before assembly, apply desert gold grease to the O-ring seals.

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Illustration 4 g03776067

Table 4
Item Qty Part Specification Description
Thickness of three new brake discs and four new plates at one side
- -
is 36.00 ± 0.35 mm (1.417 ± 0.014 inch).
238-5291 Thickness of one new brake disc is 4.00 ± 0.05 mm
24 3
Brake Disc (0.157 ± 0.002 inch).
199-0786 Thickness of one new plate is 6.00 ± 0.05 mm
4
Plate (0.236 ± 0.002 inch).

Final Drive

Illustration 5 g03776070
Rear view

Table 5
Item Qty Part Specification Description
25 4 Torque to 12.50 to 26.25 N·m (110.63 to 232.33 lb in).

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8C-7505 Flat Head

Screw

26 4 152-6144 Drain Plug As Torque to 39 to 63 N·m (29 to 46 lb ft).

Before assembly, apply Loctite 270 to the threads.
27 2 199-0679 Bolt Torque to 392.35 to 433.52 N·m
(289.38 to 319.75 lb ft).

Illustration 6 g03776076

Table 6
Item Qty Part Specification Description
28 2 226-4366 Nut Torque to 950 to 1050 N·m (700 to 775 lb ft).
29 6 226-4370 Self-Locking Bolt Torque to 66.50 to 73.50 N·m (49.05 to 54.21 lb ft).

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Axles, Differential and Brakes
Media Number -RENR6476-03 Publication Date -01/09/2011 Date Updated -12/09/2011

i03897528

Wheel and Tire (Rear)

SMCS - 4200; 4209

S/N - BXE1-UP

S/N - CBD1-UP

S/N - DDT1-UP

S/N - EAT1-UP

S/N - ELB1-UP

S/N - FSH1-UP

S/N - GKZ1-UP

S/N - HBE1-UP

S/N - HLS1-UP

S/N - KMW1-UP

S/N - LBE1-UP

S/N - SHA1-UP

S/N - SNL1-UP

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Illustration 1 g01196696

Note: The mounting surfaces of the wheel, wheel hub, nuts, and washers must be clean and free of
foreign material or paint. Apply one drop of clean lubrication oil to the threads of the nuts.

(1) Nut

Tighten the ten nuts to the following torque. ... 190 ± 40 N·m (140 ± 30 lb ft)
Then, tighten the bolts by an additional turn: ... 60 degrees ± 5 degrees

(2) Torque for the tire valve group ... 5.6 ± 0.6 N·m (50 ± 5 lb in)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Axles, Differential and Brakes
Media Number -RENR6476-03 Publication Date -01/09/2011 Date Updated -12/09/2011

i03107480

Drive Shaft
SMCS - 3253

S/N - BXE1-UP

S/N - CBD1-UP

S/N - DDT1-UP

S/N - EAT1-UP

S/N - ELB1-UP

S/N - FSH1-UP

S/N - GKZ1-UP

S/N - HBE1-UP

S/N - HLS1-UP

S/N - KMW1-UP

S/N - LBE1-UP

S/N - MFG1-UP

S/N - SHA1-UP

S/N - SNL1-UP

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Illustration 1 g01587036

(1) Rear drive shaft

(2) Front drive shaft

Note: All threaded holes and all bolted joint surfaces of the axle and the transmission yokes must be
clean, dry, free of oil, grease, and contaminants.

Front
216-4476 Drive Shaft (All Wheel Drive Manual) and 233-6738 Drive Shaft (All
Wheel Drive Autoshift)

Illustration 2 g01586993

(3) Torque for eight bolts ... 28 ± 7 N·m (21 ± 5 lb ft)

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Note: Do not reuse bolts. Discard bolts after initial torque is applied.

Rear
216-4475 Drive Shaft

Illustration 3 g01586994

(4) Torque for eight bolts ... 28 ± 7 N·m (21 ± 5 lb ft)

Note: Do not reuse bolts. Discard bolts after initial torque is applied.

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Axles, Differential and Brakes
Media Number -RENR6476-03 Publication Date -01/09/2011 Date Updated -12/09/2011

i03443420

Switch (Differential Lock)

SMCS - 1435

S/N - BXE1-UP

S/N - CBD1-UP

S/N - DDT1-UP

S/N - EAT1-UP

S/N - ELB1-UP

S/N - FSH1-UP

S/N - GKZ1-UP

S/N - HBE1-UP

S/N - HLS1-UP

S/N - KMW1-UP

S/N - LBE1-UP

S/N - MFG1-UP

S/N - SHA1-UP

S/N - SNL1-UP

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Illustration 1 g01532153

(1) Torque for the actuator ... 25 ± 5 N·m (18 ± 4 lb ft)

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Illustration 2 g01792356

View A-A

(2) 204-0775 Foot Switch As

Contact position ... Normally open

Contact rating (Amp) ... 14 VDC or 28 VDC
Temperature range ... -40 to 121 °C (-40 to 250 °F)
Installation torque ... 20 N·m (15 lb ft)
Actuation point (B) ... 18.67 ± 0.25 mm (0.735 ± 0.010 inch)

Note: The ball actuator end of the switch must be protected from water, dirt or other foreign
matter which could restrict motion.

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Axles, Differential and Brakes
Media Number -RENR6476-03 Publication Date -01/09/2011 Date Updated -12/09/2011

i03022700

Solenoid Valve (Differential Lock)

SMCS - 5479

S/N - BXE1-UP

S/N - CBD1-UP

S/N - DDT1-UP

S/N - EAT1-UP

S/N - ELB1-UP

S/N - FSH1-UP

S/N - GKZ1-UP

S/N - HBE1-UP

S/N - HLS1-UP

S/N - KMW1-UP

S/N - LBE1-UP

S/N - SHA1-UP

S/N - SNL1-UP

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Illustration 1 g01528513

(1) Final installation torque for the nut ... 5.3 ± 1.5 N·m (45 ± 13 lb in)

(2) Final installation torque for the solenoid valve group ... 50 ± 5 N·m (37 ± 4 lb ft)

Operating voltage ... 12 VDC

Maximum operating pressure ... 20700 kPa (3000 psi)

Maximum flow ... 11.4 L/min (3.0 US gpm)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Axles, Differential and Brakes
Media Number -RENR6476-03 Publication Date -01/09/2011 Date Updated -12/09/2011

i03023740

Solenoid Valve (Differential Lock)

SMCS - 5479

S/N - BXE1-UP

S/N - CBD1-UP

S/N - DDT1-UP

S/N - EAT1-UP

S/N - ELB1-UP

S/N - FSH1-UP

S/N - GKZ1-UP

S/N - HBE1-UP

S/N - HLS1-UP

S/N - KMW1-UP

S/N - LBE1-UP

S/N - MFG1-UP

S/N - SHA1-UP

S/N - SNL1-UP

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Illustration 1 g01199058

Illustration 2 g01528934

(1) Solenoid valve group

Operating temperature range ... -40 to 121 °C (-40 to 250 °F)

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Flow rate from port (P) to port (C) with SAE 10W hydraulic oil with a drop of 140 kPa (20 psi)
at 40 °C (104 °F) ... 11.5 L/min (3.0 US gpm)
Flow rate from port (C) to port (P) with SAE 10W hydraulic oil with a drop of 140 kPa (20 psi)
at 40 °C (104 °F) ... 22.7 L/min (6.0 US gpm)
Nominal operating voltage ... 12 VDC
Minimum voltage for solenoid valve actuation at 20 °C (68 °F) with a drop of 3000 kPa (435
psi) ... 10.2 VDC
Maximum voltage at 121 °C (250 °F) ... 13.8 VDC
Resistance at 20 ± 5 °C (68 ± 9 °F) ... 8.0 ± 0.5 Ohms

(2) Torque for two bolts ... 3.5 ± 0.5 N·m (30 ± 4 lb in)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Axles, Differential and Brakes
Media Number -RENR6476-03 Publication Date -01/09/2011 Date Updated -12/09/2011

i04706612

Parking Brake Control

SMCS - 4284

S/N - BXE1-UP

S/N - CBD1-UP

S/N - DDT1-UP

S/N - EAT1-UP

S/N - ELB1-UP

S/N - FSH1-UP

S/N - GKZ1-UP

S/N - HBE1-UP

S/N - HLS1-UP

S/N - KMW1-UP

S/N - LBE1-UP

S/N - SHA1-UP

S/N - SNL1-UP

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Illustration 1 g01522161

206-1642 Parking Brake Control Gp

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Illustration 2 g02811756

Detailed view of area A

Table 1
Specification for 206-1642 Parking Brake Control Gp
Item Qty Part
Specification Description

The dimension is measured with the handle (1) in the ENGAGED position.
This adjustment is an initial adjustment.
C - -
Distance from bottom surface of the 389-7167 Hand Control Lever Gp to
the set location of the 039-9133 Pin is 120.0 ± 3.0 mm (4.72 ± 0.12 inch).

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Illustration 3 g02811758

Detailed view of area B

Table 2
Specification for 206-1642 Parking Brake Control Gp

Item Qty
Part Specification Description

4L-6454 Bolt Torque to

2 2
38.25 to 50.00 N·m (28.21 to 36.88 lb ft).

Maximum rotation of the brake assembly lever is 45 degrees.

3 - -

259-0127 Hydraulic Caliper Brake Gp

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Illustration 4 g02811759

Table 3
Specification for 259-0127 Mechanical Caliper Parking Brake Gp
Item Qty
Part Specification Description

Dimension between the jam nuts and the sleeves is

D - -
0.51 to 1.52 mm (0.020 to 0.060 inch).
Before assembly, apply Loctite 542 to the threads.
4 2 - Torque the nuts to
102 to 115 N·m (75 to 85 lb ft).
Use the following procedure in order to tighten the nut
7X-3374 Full Nut (6) :
5 1
1. Tighten the nut (5) to
13 to 14 N·m (115 to 125 lb in).
1B-4430 Jam Nut 2. Loosen the nut (5) by 3/4 of a turn.
6 1 3. Tighten the nut (6) against nut (5) to
61 to 75 N·m (45 to 55 lb ft).

Illustration 5 g02811760

Table 4
Specification for 259-0127 Mechanical Caliper Parking Brake Gp
Item Qty Part
Specification Description

- - - Use the following procedure in order to adjust the brake assembly on the
axle before installing on the frame:
The handle (1) must be in the DISENGAGED position and the brake
assembly lever (3) must be in the horizontal position in order to tighten the
nut (5) .

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1. Loosen the nut (5) and the nut (6) .

2. Tighten the nut (5) to
12 ± 2 N·m (106 ± 18 lb in).
3. Loosen the nut (5) by counterclockwise for 5/6 turn and check that the
disc is free to move.
4. Tighten the nut (6) against the inner nut (5) for locking the adjusting nut
to
60 to 75 N·m (44 to 55 lb ft)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Axles, Differential and Brakes
Media Number -RENR6476-03 Publication Date -01/09/2011 Date Updated -12/09/2011

i03129540

Service Brake Control

SMCS - 4257; 4258

S/N - BXE1-UP

S/N - CBD1-UP

S/N - ELB1-UP

S/N - FSH1-UP

S/N - GKZ1-UP

S/N - HBE1-UP

S/N - HLS1-UP

S/N - KMW1-UP

S/N - LBE1-UP

S/N - MFG1-UP

S/N - SHA1-UP

S/N - SNL1-UP

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Illustration 1 g01608787

(1) Torque for two limit switch assemblies ... 27 ± 4 N·m (20 ± 3 lb ft)

(2) Apply 4C-4030 Thread Lock Compound to the threads of the bolt.

(3) 285-3583 Spring

Length of coils ... 37.7 ± 2.0 mm (1.48 ± 0.08 inch)

Outside diameter ... 59.4 ± 1.0 mm (2.34 ± 0.04 inch)

(4) 202-6029 Sleeve Bearing

Quantity ... 4
Nominal inside diameter ... 20 mm (0.8 inch)
Outside diameter ... 23.00 mm (0.906 inch)

(5) 285-3584 Spring

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Length of coils ... 37.7 ± 2.0 mm (1.48 ± 0.08 inch)

Outside diameter ... 59.4 ± 1.0 mm (2.34 ± 0.04 inch)

(6) Torque for two nuts ... 20 ± 5 N·m (175 ± 45 lb in)

(7) Torque for three elbow assemblies ... 25 ± 2 N·m (18 ± 1 lb ft)

Note: Install the elbow assembly and orient the elbow assembly (8) at 10 ± 3 degrees from the
vertical position.

(8) Torque for the elbow assembly ... 25 ± 2 N·m (18 ± 1 lb ft)

(9) Torque for two screws ... 3.5 ± 0.5 N·m (30 ± 4 lb in)

(10) Torque for two elbow assemblies ... 34 ± 3 N·m (25 ± 2 lb ft)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01434522

Engine Design
SMCS - 1201

Illustration 1 g00296424

Cylinder and valve location

(A) Exhaust valves

(B) Inlet valves

Bore ... 103 mm (4.055 inch)

Stroke ... 127 mm (5.00 inch)

Displacement ... 4.2 L (256 in3)

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Arrangement and cylinders ... In-line four cylinder

Type of combustion ... Direct injection

Compression Ratio ... 17.25:1

Number of cylinders ... 4

Valves per cylinder ... 2

Valve Lash

Inlet valve ... 0.20 mm (0.008 inch)

Exhaust valve ... 0.45 mm (0.018 inch)

Firing Order ... 1, 3, 4, 2

When the crankshaft is viewed from the front of the engine the crankshaft rotates in the following
direction: ... Clockwise

When the camshaft is viewed from the front of the engine the camshaft rotates in the following
direction: ... Clockwise

The front end of the engine is opposite the flywheel end. The left side and the right side of the
engine are viewed from the flywheel end. The No. 1 cylinder is the front cylinder.

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01672724

Fuel Injection Lines

SMCS - 1252

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Illustration 1 g00864326
Typical example

(1) Tighten the banjo bolts to the following torque. ... 9.5 N·m (84 lb in)

(2) Fuel leak off tubing

(3) Tighten the union nuts to the following torque. ... 22 N·m (16 lb ft)

(4) High pressure fuel injection line

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01434618

Fuel Injection Pump

SMCS - 1251; 1290

Illustration 1 g00292805

Typical example of the fuel injection pump

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(1) O-ring

(2) Hub nut

Note: Do not release the hub nut from the fuel injection pump. The fuel pump hub is positioned to
the pump shaft in order to ensure that the fuel pump is in the correct position for timing. If the hub
is removed, the hub will need to be accurately positioned to the pump shaft. Accurate positioning
requires the use of special equipment by a Caterpillar Dealer.

(3) Locking spacer

The drive shaft of the fuel injection pump must not be turned without the spacer in position under
the locking screw (4) .

(4) Tighten the locking screw to the following torque: ... 10 N·m (7 lb ft)

The locking screw prevents the rotation of the drive shaft.

Illustration 2 g00292837

Typical example of the positions of the locking spacer

Before the crankshaft is turned or the fuel injection pump is installed, move locking spacer (3)
under locking screw (4). Refer to position (A) that is in Illustration 2. This position ensures that
the pump drive shaft is released.

(5) Tighten the adjustment screw for low idle to the following torque: ... 4 to 4.5 N·m (35 to 40 lb
in)

(6) Tighten the adjustment screw for high idle to the following torque: ... 4 to 4.5 N·m (35 to 40 lb
in)

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(7) Tighten the fitting for the fuel return line connection to the following torque: ... 5 to 6 N·m (44
to 53 lb in)

(8) Electrical connection for the stop solenoid

(9) Tighten the fitting for the fuel supply connection to the following torque: ... 22 N·m (16 lb ft)

(10) Tighten the flange nuts to the following torque: ... 28 N·m (21 lb ft)

(11) Tighten the nuts for the fuel supply lines to the following torque: ... 22 N·m (16 lb ft)

(12) Electrical connection for cold starting aid

(13) Tighten the fittings for the fuel supply lines to the following torque: ... 70 to 81 N·m (52 to 60
lb ft)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01394294

Fuel Injection Nozzles

SMCS - 1254

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Illustration 1 g00293085

Fuel injection nozzle

(1) Connection for the union nut of the fuel supply line

(2) Threaded hole for the banjo bolt of the leak off line

(3) Union nut on the fuel injection nozzle

(4) Wire clip

(5) Seat washer

(1) Tighten the union nut of the high pressure fuel line (not shown) to the following torque: ... 22
N·m (16 lb ft)

(2) Tighten the banjo bolts for the leak off tubing (not shown) to the following torque: ... 9.0 N·m
(80 lb in)

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(3) Tighten the union nut on the fuel injection nozzle to the following torque: ... 30 N·m (22 lb ft)

Note: When the fuel injection nozzle is installed, put a 2.0 mm (0.08 inch) bead of 4C-5591 Anti-
Seize Compound on the first two threads of the union nut.

(4) Wire clip

(5) Seat washer

Note: Remove the original seat washer from the threaded hole for the fuel injection nozzle which
is located in the cylinder head. If the original seat washer is not removed, the projection of the
nozzle will be incorrect when a new seat washer is installed. Do not reuse seat washer (5) .

Bench test the fuel injection nozzles at a temperature of 18 to 20 °C (64 to 70 °F).

Note: Use clean SAE J-967 oil (ISO 4113) when you are conducting the test. The oil is available
in 5 gallon containers ( 6V-6068 Calibration Fluid ) and 55 gallon containers ( 6V-6067
Calibration Fluid ). If dirty oil is used for the test, the components of the fuel injection nozzle will
be damaged.

Refer to the Systems Operations, Testing and Adjusting Module, "Fuel Injection Nozzle - Test"
topic for additional information on testing the fuel injection nozzles.

Table 1
Service Settings For The Fuel Injection Nozzles
Code (1) Minimum and Maximum Pressure Settings
"KB" 29570 to 30400 kPa (4290 to 4412 psi)
"KC" 28570 to 29400 kPa (4145 to 4267 psi)
"KD" 28570 to 29400 kPa (4145 to 4267 psi)
"KE" 29070 to 29900 kPa (4220 to 4340 psi)
"KF" 29070 to 29900 kPa (4220 to 4340 psi)
"KG" 29570 to 30400 kPa (4290 to 4412 psi)
"KH" 28570 to 29400 kPa (4145 to 4267 psi)
"KJ" 24470 to 25300 kPa (3550 to 3672 psi)
"KK" 29570 to 30400 kPa (4290 to 4412 psi)
"KL" 29570 to 30400 kPa (4290 to 4412 psi)
"KM" 29570 to 30400 kPa (4290 to 4412 psi)
"KN" 28570 to 29400 kPa (4145 to 4267 psi)
"KP" 29570 to 30400 kPa (4290 to 4412 psi)
"KR" 28570 to 29400 kPa (4145 to 4267 psi)
"KS" 28570 to 29400 kPa (4145 to 4267 psi)

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"KT" 28570 to 29400 kPa (4145 to 4267 psi)

"KU" 28970 to 29800 kPa (4205 to 4325 psi)
"KV" 24470 to 25300 kPa (3550 to 3672 psi)
"KW" 28570 to 29400 kPa (4145 to 4267 psi)
"NX" 28570 to 29400 kPa (4145 to 4267 psi)
"NY" 28570 to 29400 kPa (4145 to 4267 psi)
"NZ" 28570 to 29400 kPa (4145 to 4267 psi)
"PA" 28570 to 29400 kPa (4145 to 4267 psi)
"PB" 28570 to 29400 kPa (4145 to 4267 psi)
"PC" 28570 to 29400 kPa (4145 to 4267 psi)
"PD" 28570 to 29400 kPa (4145 to 4267 psi)
"RZ" 24470 to 25300 kPa (3550 to 3672 psi)
"SA" 24470 to 25300 kPa (3550 to 3672 psi)
"SB" 24470 to 25300 kPa (3550 to 3672 psi)
"SC" 24470 to 25300 kPa (3550 to 3672 psi)
(1)
The code letters are stamped on the side of the fuel injector body. The code letters are located below the
connection for the nut of the high pressure fuel line.

Note: Ensure that the new fuel injection nozzles have the same identification code as the nozzles
which were originally installed in the cylinder head.

Leakage in 10 seconds ... 0 drops

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01419950

Fuel Transfer Pump

SMCS - 1256

Illustration 1 g00293216
Typical example of the fuel transfer pump

Method of drive ... Camshaft

Output pressure during the first ten seconds of cranking:

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Normal pressure ... 42 to 70 kPa (6 to 10 psi)

Minimum pressure ... 30 kPa (4.4 psi)

The engine may be equipped with four mounting bolts or four mounting studs with nuts. Tighten
to the following torque: ... 22 N·m (16 lb ft)

Apply 4C-4030 Thread Lock Compound to the first three threads of the mounting bolts or the
mounting studs.

Refer to the Systems Operation, Testing and Adjusting Module, "Fuel System Pressure - Test"
topic in order to test the operation of the fuel transfer pump.

Note: When the fuel transfer pump is installed on the engine, ensure that the camshaft is on
minimum lobe lift and that the bolts are evenly tightened. Failure to follow this procedure can
cause the following conditions: loss of maximum engine power and damage to the fuel transfer
pump .

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Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01434681

Valve Mechanism
SMCS - 1102

Illustration 1 g00751927

The tightening sequence moves from the center of the rocker shaft outward.

(1) Tighten the rocker shaft nuts evenly to the following torque:

Rocker shaft with aluminum mounting brackets ... 40 N·m (30 lb ft)

Rocker shaft with cast iron or steel mounting brackets ... 75 N·m (55 lb ft)

(2) Tighten the rocker shaft bolt to the following torque:

Rocker shaft with aluminum mounting brackets ... 40 N·m (30 lb ft)

Rocker shaft with cast iron or steel mounting brackets ... 75 N·m (55 lb ft)

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Illustration 2 g00752195

(1) Rocker Arm

Diameter of the rocker arm bore for the rocker arm bushing ... 22.23 to 22.26 mm (0.875 to
0.876 inch)

(2) Rocker arm bushing

Outside diameter of the rocker arm bushing ... 22.280 to 22.310 mm (0.8770 to 0.8785 inch)

Inside diameter of the rocker arm bushing ... 19.06 to 19.10 mm (0.751 to 0.752 inch)

Clearance (A) between the rocker arm bushing and the rocker shaft ... 0.03 to 0.09 mm
(0.001 to 0.004 inch)

Maximum permissible clearance (A) between the rocker arm bushing and the rocker shaft ...
0.13 mm (0.005 inch)

(3) Rocker shaft

Diameter of the rocker shaft ... 19.01 to 19.04 mm (0.749 to 0.750 inch)

(4) Bolt

Tighten the bolts evenly. Begin in the center and work toward the outside. Tighten the bolts to the
following torque:
Cast iron or steel rocker shaft brackets ... 75 N·m (55 lb ft)
Aluminum rocker shaft brackets ... 40 N·m (30 lb ft)

(5) Pushrod

(6) Ferrule

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Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01702168

Valve Mechanism Cover

SMCS - 1107

Illustration 1 g00529181

(1) Tighten the nut to the following torque.

Composite cover ... 20 N·m (15 lb ft)

Aluminum cover ... 30 N·m (22 lb ft)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01760637

Cylinder Head Valves

SMCS - 1105

Illustration 1 g00294082

(1) Single valve springs

Length under test force ... 39.0 mm (1.54 inch)

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Test force ... 136 to 154 N (31 to 35 lb)

(2) Valve spring seat insert for the valve spring

(3) Valve guides

Inside diameter ... 9.000 to 9.022 mm (0.3542 to 0.3552 inch)

Outside diameter of inlet valve guide ... 13.034 to 13.047 mm (0.5131 to 0.5137 inch)
Outside diameter of exhaust valve guide ... 14.034 to 14.047 mm (0.5525 to 0.5530 inch)
Bore diameter in the cylinder head for the inlet valve guide ... 13.000 to 13.027 mm (0.5118
to 0.5128 inch)
Bore diameter in the cylinder head for the exhaust valve guide ... 14.000 to 14.027 mm
(0.5512 to 0.5522 inch)
Interference fit of valve guide in the cylinder head ... 0.007 to 0.047 mm (0.0003 to 0.0019
inch)
Overall length of inlet and exhaust valve guides ... 51.25 mm (2.018 inch)
Projection of valve guide above valve spring recess (2) ... 14.85 to 15.15 mm (0.585 to
0.596 inch)

Note: When new valve guides are installed, new valves and new valve seat inserts must be
installed. The valve guides and the valve seat inserts are supplied as partially finished parts. The
unfinished valve guides and unfinished valve seat inserts are installed in the cylinder head. Then,
the guides and inserts are cut and reamed in one operation with special tooling. This procedure
ensures the concentricity of the valve seat to the valve guide in order to create a seal that is tight.
Refer to the Disassembly and Assembly Manual for removal and installation procedures.

(4) Diameter of the exhaust valve stem ... 8.938 to 8.960 mm (0.3519 to 0.3528 inch)

Clearance of exhaust valve in valve guide ... 0.040 to 0.084 mm (0.0016 to 0.0033 inch)

Maximum permissible clearance of exhaust valve in valve guide ... 0.104 mm (0.0041 inch)

Overall length of the exhaust valve ... 123.75 to 124.40 mm (4.872 to 4.897 inch)

(5) Diameter of the inlet valve stem ... 8.953 to 8.975 mm (0.3525 to 0.3533 inch)

Clearance of inlet valve in valve guide ... 0.025 to 0.069 mm (0.0010 to 0.0027 inch)

Maximum permissible clearance of inlet valve in valve guide ... 0.089 mm (0.0035 inch)

Overall length of the inlet valve ... 123.75 to 124.40 mm (4.872 to 4.897 inch)

(6) Angle of exhaust valve face ... 45 degrees

Note: Some engines may have valve face angles of 30 degrees.

(7) Diameter of the exhaust valve head ... 41.88 to 42.12 mm (1.649 to 1.658 inch)

Valve depth below the cylinder head face

Minimum ... 0.40 mm (0.016 inch)

Maximum ... 0.60 mm (0.024 inch)
Service wear limit ... 0.805 mm (0.032 inch)

(8) Diameter of the inlet valve head ... 44.88 to 45.12 mm (1.776 to 1.767 inch)

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Valve depth below the cylinder head face

Minimum ... 0.40 mm (0.016 inch)

Maximum ... 0.60 mm (0.024 inch)
Service wear limit ... 0.805 mm (0.032 inch)

(9) Angle of inlet valve face ... 45 degrees

Note: Some engines may have valve face angles of 30 degrees.

The valve lash is the following value when the engine is hot or cold.

Inlet valves ... 0.20 mm (0.008 inch)

Exhaust valves ... 0.45 mm (0.018 inch)

Illustration 2 g00900678

(10) Machine the recess in the head for valve seat inserts to the following dimensions.

Inlet
(A) ... 10.585 to 10.715 mm (0.4167 to 0.4219 inch)
(B) ... 48.035 to 48.060 mm (1.8911 to 1.8921 inch)
(C) Maximum radius ... 0.38 mm (0.015 inch)

Exhaust
(A) ... 10.585 to 10.715 mm (0.4167 to 0.4219 inch)
(B) ... 44.035 to 44.060 mm (1.7336 to 1.7346 inch)
(C) Maximum radius ... 0.38 mm (0.015 inch)

Note: When a new valve seat insert is installed, a new valve and valve guide must be installed.
Refer to the Disassembly and Assembly Manual for removal and installation procedures.

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Illustration 3 g00900679

(11) Valve seat insert

Valve seat angle (exhaust) ... 46 degrees

Valve seat angle (inlet) ... 46 degrees

Note: Some engines may have valve seats with an angle of 31 degrees.

(D) Included angle of the faces of the valve seat insert

Engines with 46 degree valve seats ... 88 degrees

Engines with 31 degree valve seats ... 118 degrees

(E) Dimension of chamfer for all engines ... 0.9 to 1.3 mm (0.035 to 0.051 inch)

(F) Angle of chamfer from the vertical for all engines ... 30 degrees

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01394315

Cylinder Head
SMCS - 1100

Illustration 1 g00295370

Bolt tightening sequence for the cylinder head

Use the following procedure in order to tighten the cylinder head bolts:

1. Lightly lubricate the threads of the cylinder head bolts with clean engine oil.

2. Gradually tighten all of the bolts (1 through 22) in the numerical sequence that is shown in
Illustration 1.

Tighten all of the bolts (1 through 22) to the following torque: ... 45 N·m (33 lb ft)

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3. Gradually tighten bolts (2), (8), (13) and (18) in a numerical sequence.

Tighten bolts (2), (8), (13) and (18) to the following torque: ... 110 N·m (80 lb ft)

4. Tighten all of the bolts again except bolts (2), (8), (13) and (18) in a numerical sequence.

Tighten all of the bolts again except bolts (2), (8), (13) and (18) to the following torque: ...
45 N·m (33 lb ft)

5. Tighten bolts (2), (8), (13) and (18) again in a numerical sequence.

Tighten bolts (2), (8), (13) and (18) again to the following torque: ... 110 N·m (80 lb ft)

6. Place an index mark on all of the bolts and use a 8T-3052 Degree Wheel in order to further
tighten the bolts.

a. Turn the short bolts that are marked with an "S" in Illustration 1.

Turn the short bolts in a clockwise direction: ... 120 degrees (2 flats)

b. Turn the medium length bolts that are marked with an "M" in Illustration1.

Turn the medium length bolts in a clockwise direction: ... 120 degrees (2 flats)

c. Turn the long bolts that are marked with an "L" in Illustration 1.

Turn the long bolts in a clockwise direction: ... 150 degrees (2.5 flats)

d. Follow the torque turn procedure for bolts (2), (8), (13) and (18) in a numerical
sequence.

Turn bolts (2), (8), (13) and (18) in a clockwise direction: ... 180 degrees (3 flats)

Illustration 2 g00734766

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Positions for measuring the flatness of the cylinder head (typical example)

Maximum permissible flatness of the cylinder head

A ... 0.08 mm (0.003 inch)

B ... 0.15 mm (0.006 inch)
C ... 0.15 mm (0.006 inch)

Maximum allowance for resurfacing the cylinder head ... 0.30 mm (0.012 inch)

(4) Thickness of a new cylinder head ... 102.79 to 103.59 mm (4.047 to 4.078 inch)

Minimum permissible thickness of the cylinder head after the cylinder head face has been
resurfaced: ... 102.48 mm (4.035 inch)

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Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01443711

Inlet Manifold
SMCS - 1058

Illustration 1 g00756188

(1) Upper half of inlet manifold

(2) Lower half of inlet manifold

(3) Bolt

Tighten the bolt that fastens the inlet manifold to the cylinder head to the following torque:
... 44 N·m (33 lb ft)

(4) Gasket

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Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01598326

Exhaust Manifold
SMCS - 1059

Illustration 1 g00501179

Apply 4C-9507 Retaining Compound to the stud threads.

Refer to Illustration 1 for the tightening sequence. Tighten the exhaust manifold nuts or bolts
gradually to the following torque. ... 44 N·m (33 lb ft)

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Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01420492

Camshaft
SMCS - 1210

Illustration 1 g00618583

End play of a new camshaft ... 0.10 to 0.41 mm (0.004 to 0.016 inch)

Maximum permissible end play of a worn camshaft ... 0.53 mm (0.021 inch)

(1) Locating pin

(2) Camshaft thrust washer

Thickness of thrust washer ... 5.49 to 5.54 mm (0.216 to 0.218 inch)

Cylinder block recess depth for thrust washer ... 5.46 to 5.54 mm (0.215 to 0.218 inch)

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Relationship of thrust washer to cylinder block front face ... −0.05 to +0.08 mm
(−0.002 to +0.003 inch)

(3) Woodruff key

(4) Diameter of camshaft journals

Table 1
Diameters of Camshaft Journals
Camshaft Service Limit Diameter
Standard Diameter (1)
Journal
50.710 to 50.740 mm
1 50.660 mm (1.9945 inch)
(1.9965 to 1.9975 inch)
50.460 to 50.480 mm
2 50.410 mm (1.9845 inch)
(1.9865 to 1.9875 inch)
49.950 to 49.980 mm
3 49.900 mm (1.9645 inch)
(1.9665 to 1.9675 inch)
(1)
The service limit is the maximum or the minimum dimension which is specified for a part. A part which has
reached the service limit must be replaced.

Internal clearance of the journal ... 0.06 to 0.14 mm (0.002 to 0.006 inch)

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Illustration 2 g00295323

Camshaft lobe lift

To determine lobe lift, use the procedure that follows:

1. Measure the height (B) of the camshaft lobe.

2. Measure the base circle (C).

3. Subtract the base circle (C) from the height (B) of the lobe. The difference is the actual lobe
lift (A).

4. Specified camshaft lobe lift (A)

Inlet ... 7.62 to 7.69 mm (0.300 to 0.303 inch)

Exhaust ... 7.71 to 7.79 mm (0.304 to 0.307 inch)

Minimum permissible height of lobes ... 7.37 mm (0.290 inch)

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Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01436992

Engine Oil Filter Base

SMCS - 1306

Illustration 1 g00308804

(1) Engine oil filter base

The bypass valve in the engine oil filter opens at the following pressure difference: ... 55 to 83 kPa
(8 to 12 psi)

(2) Engine oil cooler

The bypass valve in the engine oil cooler opens at the following pressure: ... 172 kPa (25 psi)

Tighten the threaded adapter that fastens the engine oil cooler to the engine oil filter base to the
following torque: ... 37 N·m (27 lb ft)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01437099

Engine Oil Relief Valve

SMCS - 1315

Illustration 1 g00295480

(1) Spring

Length under test force ... 59.8 mm (2.35 inch)

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Length under test force for engines that are equipped with a balancer unit ... 42.7 mm (1.681
inch)

Test force ... 15.9 to 23.1 N (3.6 to 5.2 lb)

Test force for engines that are equipped with a balancer unit ... 34 to 38 N (7.6 to 8.5 lb)

The relief valve for the engine oil pressure should open at the following pressure: ... 340 to
395 kPa (49 to 57 psi)

If the engine is equipped with a balancer unit, the relief valve for the engine oil pressure
should open at the following pressure: ... 523 kPa (76 psi)

(2) Relief valve plunger

Outside diameter of the relief valve plunger ... 18.16 to 18.18 mm (0.715 to 0.716 inch)

Outside diameter of the relief valve plunger on engines that are equipped with a balancer
unit ... 15.95 to 15.98 mm (0.628 to 0.629 inch)

Clearance of the relief valve plunger in the bore of the relief valve housing ... 0.06 to 0.11
mm (0.002 to 0.004 inch)

Clearance of the relief valve plunger in the bore of the relief valve housing on engines that
are equipped with a balancer unit ... 0.02 to 0.08 mm (0.0008 to 0.0031 inch)

(3) Relief valve housing

Diameter of the bore in the relief valve housing ... 18.24 to 18.27 mm (0.718 to 0.719 inch)

Diameter of the bore in the relief valve housing for engines that are equipped with a
balancer unit ... 16.00 to 16.03 mm (0.630 to 0.631 inch)

(4) Bolt

Tighten the bolt to the following torque: ... 44 N·m (33 lb ft)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01437066

Engine Oil Pump

SMCS - 1304

Illustration 1 g00295506
Oil pump cover

(1) Bolt

Tighten the cover bolts to the following torque: ... 28 N·m (21 lb ft)

When the oil pump is mounted to a balancer unit, tighten the single bolt on the oil pump cover
(not shown) to the following torque: ... 22 N·m (16 lb ft)

Type ... Gerotor pump

Number of lobes

Inner rotor ... 6

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Outer rotor ... 7

Illustration 2 g00295515
Clearance for the outer rotor body

Clearance of the outer rotor to the body

The balancer unit is not installed. ... 0.15 to 0.34 mm (0.006 to 0.013 inch)
The balancer unit is installed. ... 0.31 to 0.45 mm (0.012 to 0.018 inch)

Illustration 3 g00295516
Clearance for the inner rotor body

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Clearance between the inner rotor and the outer rotor ... 0.040 to 0.130 mm
(0.0015 to 0.0050 inch)

End play of the rotor assembly. ... 0.03 to 0.10 mm (0.001 to 0.004 inch)

Tighten the bolts that fasten the engine oil pump to the main bearing cap to the following torque:
... 22 N·m (16 lb ft)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01200157

Engine Oil Pressure

SMCS - 1924

The minimum oil pressure at low idle with an ambient temperature of 18 to 20 °C (64 to 68 °F) is
the following value: ... 62 kPa (9 psi)

The minimum oil pressure at high idle and at normal operating temperature is the following value:
... 280 kPa (40 psi)

Tighten the oil pressure switch, which is located on the left side of the engine block, to the
following torque: ... 7 to 12 N·m (62 to 107 lb in)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i05242349

Engine Oil Pan

SMCS - 1302

Illustration 1 g01277798
Typical engine oil pan

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Illustration 2 g01277799

Table 1

Callout Quantity Part Specification Description

Tighten the bolts and the nuts that fasten the engine
1 - Bolt oil pan to the cylinder block to the following torque.
22 N·m (16 lb ft)
The engine may be equipped with an oil drain plug or the engine may be equipped with an oil
drain valve.
If equipped with Tighten the drain plug for the engine oil pan to the
2 -
a drain plug following torque. 34 ± 5 N·m (25 ± 4 lb ft)
If equipped with Tighten the drain valve into the adapter to the
3 -
a drain valve following torque. 34 ± 5 N·m (25 ± 4 lb ft)
Tighten the adapter into the engine oil pan to the
4 - Adapter
following torque. 34 ± 5 N·m (25 ± 4 lb ft)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01708625

Water Temperature Regulator

SMCS - 1355

Illustration 1 g00877006

Opening temperature ... 77 to 85 °C (171 to 185 °F)

Full open temperature ... 92 to 98 °C (198 to 208 °F)

Minimum stroke at full open temperature ... 9 mm (0.35 inch)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01723572

Water Pump
SMCS - 1361

Note: The internal components of the water pump are nonserviceable. Contact your Caterpillar
dealer for more replacement information.

Illustration 1 g00655108

(1) Tighten the bolts to the following torque. ... 22 N·m (16 lb ft)

(2) Gasket

(3) Tighten the nuts to the following torque. ... 22 N·m (16 lb ft)

Fri Dec 13 19:56:58 UTC+0800 2019

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01444302

Cylinder Block
SMCS - 1201

Illustration 1 g00642412

Typical Cylinder Block

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(1) Diameter of bore in cylinder block ... 103.000 to 103.025 mm (4.055 to 4.056 inch)

(2) Bolt

Tighten the bolts that fasten the rear oil seal housing to the cylinder block to the following
torque: ... 22 N·m (16 lb ft)

(3) Camshaft bearings

Diameter of bore in cylinder block for No. 1 journal of the camshaft front bearing ... 55.56
to 55.59 mm (2.188 to 2.189 inch)

Diameter of bearing bore for camshaft ... 50.79 to 50.85 mm (2.000 to 2.002 inch)

Diameter of bore for No. 2 journal ... 50.55 to 50.60 mm (1.990 to 1.992 inch)

Diameter of bore for No. 3 journal ... 50.04 to 50.09 mm (1.970 to 1.972 inch)

(4) Bolt

Tighten the bolts that fasten the rear oil seal housing to the bridge to the following torque: ...
22 N·m (16 lb ft)

(5) Main bearing bore

Diameter of bores in cylinder block for main bearings ... 80.416 to 80.442 mm (3.1660 to
3.1670 inch)

(6) Bolt

Tighten the bolts for the main bearing caps to the following torque: ... 250 N·m (185 lb ft)

(7) Bolt

Tighten the bolts to the bridge under the cylinder block to the following torque: ... 16 N·m
(12 lb ft)

Total height of cylinder block between top and bottom faces (not shown) ... 441.12 to 441.33 mm
(17.367 to 17.375 inch)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01245592

Crankshaft
SMCS - 1201

Illustration 1 g00295557
Crankshaft and main bearing journals

Note: If a crankshaft that was not originally induction hardened has been remachined, then the
crankshaft must be rehardened. Use one of the process that follow for 20 hours in order to
reharden the crankshaft: nitrocarburizing process and nitriding process

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(1) Connecting rod bearing

(2) Top and bottom thrust washer thickness

Standard ... 2.26 to 2.31 mm (0.089 to 0.091 inch)

Oversize ... 2.45 to 2.50 mm (0.096 to 0.098 inch)

(3) Main bearing

Clearance for main bearings ... 0.057 to 0.117 mm (0.0022 to 0.0046 inch)

Bearing width

Center bearing ... 36.32 to 36.70 mm (1.430 to 1.445 inch)

All other bearings ... 31.62 to 31.88 mm (1.245 to 1.255 inch)

Thickness of the bearing at the center

All bearings ... 2.083 to 2.086 mm (0.0820 to 0.0821 inch)

(4) Crankshaft gear

(5) End play of the crankshaft ... 0.05 to 0.38 mm (0.002 to 0.015 inch)

Maximum permissible end play ... 0.51 mm (0.020 inch)

(6) Width of the connecting rod journal ... 40.35 to 40.42 mm (1.589 to 1.591 inch)

Connecting rod journal diameter of flange ... 133.27 to 133.37 mm (5.247 to 5.251 inch)

Depth of recess for connecting rod bearing ... 20.22 to 20.98 mm (0.796 to 0.826 inch)

Bore of recess for connecting rod bearing ... 46.96 to 46.99 mm (1.849 to 1.850 inch)

Measure the connecting rod journals on the crankshaft. See the following chart for the dimensions.

Table 1
Connecting Rod Bearing Journal
If the bearing journal has been ground beyond this size, then 63.43 mm (2.497 inch)
regrind the bearing journals to the next undersize journal.
Original Size Journal 63.47 to 63.49 mm
(2.499 to 2.500 inch)
Undersize Journal 0.25 mm (0.010 inch) 63.22 to 63.24 mm
(2.489 to 2.490 inch)
Undersize Journal 0.51 mm (0.020 inch) 62.96 to 62.98 mm
(2.479 to 2.480 inch)
Undersize Journal 0.76 mm (0.030 inch) 62.71 to 62.73 mm
(2.469 to 2.470 inch)

Connecting rod bearings are available for remachined journals with the following undersize
dimensions:

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Undersize ... 0.25 (0.010)

Undersize ... 0.51 (0.020)
Undersize ... 0.76 (0.030)

(7) Dimensions of main journals which are the standard, original size

Width of front journal ... 36.93 to 37.69 mm (1.454 to 1.484 inch)

Width of center journal ... 44.15 to 44.22 mm (1.738 to 1.741 inch)
Width of all other journals ... 39.24 to 39.35 mm (1.545 to 1.549 inch)

Measure the main bearing journals on the crankshaft. See the following chart for dimensions.

Table 2
Main Bearing Journal
If the bearing journal has been ground beyond this size, then 76.12 mm (2.996 inch)
regrind the bearing journals to the next undersize journal.
Original Size Journal 76.16 to 76.18 mm
(2.998 to 2.999 inch)
Undersize Journal 0.25 mm (0.010 inch) 75.91 to 75.93 mm
(2.988 to 2.989 inch)
Undersize Journal 0.51 mm (0.020 inch) 75.65 to 75.67 mm
(2.978 to 2.979 inch)
Undersize Journal 0.76 mm (0.030 inch) 75.40 to 75.42 mm
(2.968 to 2.969 inch)

Tighten the bolts for the main bearing journal to the following torque: ... 265 N·m (195 lb ft)

Main bearings are available for remachined journals with the following undersize dimensions:

Undersize ... 0.25 (0.010)

Undersize ... 0.51 (0.020)
Undersize ... 0.76 (0.030)

Tighten the retaining bolts of the crankshaft pulley (not shown) to the following torque: ...
115 N·m (85 lb ft)

Apply 9S-3263 Thread Lock Compound to the bolts of the crankshaft damper. Tighten the bolts
(not shown) to the following torque:

M8 bolts ... 35 N·m (26 lb ft)

M12 bolts ... 75 N·m (55 lb ft)

Tighten the bolts that fasten the rear oil seal housing to the cylinder block (not shown) to the
following torque: ... 22 N·m (16 lb ft)

Tighten the bolts that fasten the rear oil seal housing to the bridge (not shown) to the following
torque:

M6 ... 13 N·m (10 lb ft)

M8 ... 18 N·m (13 lb ft)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01606540

Crankshaft Seals
SMCS - 1160; 1161

Crankshaft Front Seal

Illustration 1 g00664588

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The front oil seal (2) is normally installed to a depth of 7.00 ± 0.25 mm (0.2756 ± 0.0098 inch)
(A) from the face of the front oil seal housing (6). The oil seal may cause wear on the hub of
crankshaft pulley (3). This wear may allow oil leakage past the oil seal. If this situation occurs, the
front oil seal can be installed to a depth of 9.3 mm (0.37 inch) from the face of the front oil seal
housing.

If a wear sleeve (4) is installed, the front oil seal is installed to a depth of 9.30 mm (0.366 inch)
from the face of the front oil seal housing. When the wear sleeve is installed, the flange of the
wear sleeve does not require removal. If a wear sleeve is installed, a new front oil seal must be
installed.

(5) Tighten three bolts for the crankshaft pulley to the following torque. ... 115 N·m (85 lb ft)

Crankshaft Rear Seal

Engines with 14 Bolt Housing Assembly

Illustration 2 g00317365
Positions of the crankshaft seal

Position (1) is 0 mm (0.0 inch) from the face of the rear housing.

Position (2) is 4.6 mm (0.18 inch) from the face of the rear housing. Use position (2) if the
crankshaft surface is worn in position (1).

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Position (3) is 6.9 mm (0.27 inch) from the face of the rear housing. Use position (3) if the
crankshaft surface is worn in both of the other positions.

Engines with 10 Bolt Housing Assembly

The 10 bolt housing assembly is manufactured as a one-piece assembly. There is no adjustment of
the position from the face of the rear housing.

Note: If a wear groove on the crankshaft flange has occurred, use a 209-8228 Sleeve to renew the
sealing surface when you replace the housing assembly.

Tighten the bolts that fasten the rear housing for the crankshaft rear seal to the cylinder block to
the following torque. ... 22 N·m (16 lb ft)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01439472

Vibration Damper and Pulley

SMCS - 1205

Illustration 1 g00753964

(1) Bolt

Tighten the bolts that fasten the thrust block to the crankshaft to the following torque: ... 115
N·m (85 lb ft)

(2) Bolt

Tighten the bolts that fasten the crankshaft pulley to the vibration damper to the following
torque: ... 35 N·m (26 lb ft)

Tighten the M12 bolts that fasten the crankshaft pulley to the visconic damper to the
following torque: ... 75 N·m (55 lb ft)

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(3) Vibration damper

(4) Crankshaft pulley

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i02450049

Connecting Rod
SMCS - 1218

The piston height is controlled by the length of the connecting rod. Connecting rods are supplied
in six grades of length. The different grades of length are manufactured by machining the hole in
the piston pin bearing in an off-center position.

Note: If the connecting rod is replaced, ensure that the same grade of length as the original
connecting rod is used. However, if the crankshaft or the cylinder block is replaced, the required
grade of length of the connecting rods may change.

A correct grade of length of a connecting rod can be ordered for replacement. The connecting rod
includes the piston pin bearing. The piston pin bearing is machined in order to create the correct
grade of length. The piston pin is installed in the connecting rod at the factory. Table 2 provides
the specifications for the grade of length.

Refer to the Systems Operation, Testing and Adjusting Module, "Connecting Rod - Inspect" in
order to determine the grade of connecting rod length.

Note: The length of the connecting rod is determined by the following method: The bearing for
the crankshaft journal must be removed and the piston pin must be installed. The original grade of
length of the connecting rod is determined when the original piston pin is installed.

Connecting rods are color coded. The color code is a reference for the length (Y) of the connecting
rod. Refer to Table 2 for the different lengths of connecting rods.

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Illustration 1 g00915056

Table 1
Grade of Length Color Length of the Connecting Rod
"F" Red 165.728 to 165.761 mm (6.5247 to 6.5265 inch)

"G" Orange
165.682 to 165.715 mm (6.5229 to 6.5247 inch)

"H" White
165.637 to 165.670 mm (6.5211 to 6.5229 inch)

"J" Green
165.591 to 165.624 mm (6.5193 to 6.5211 inch)

"K" Purple
165.545 to 165.578 mm (6.5175 to 6.5193 inch)

"L" Blue
165.499 to 165.532 mm (6.5157 to 6.5175 inch)

If a piston pin bearing requires replacement but the connecting rod does not require replacement, a
new piston pin bearing can be ordered. This bearing is partially finished. The hole in the bearing
must be machined off-center to the correct distance in order to create a connecting rod assembly
that is the correct grade of length.

Refer to the Systems Operation, Testing and Adjusting Module, "Connecting Rod - Inspect" topic
for the following procedures:

• Determine the length of the connecting rod.

• Determine the distortion of a connecting rod.

• Replace the piston pin bearing.

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Serrated Connecting Rods and Flat Connecting Rods

Illustration 2 g00295602

Connecting Rod And Bearings

(1) Inside diameter of rod for bearing ... 43.01 to 43.04 mm (1.693 to 1.694 inch)

(2) Piston pin bearing

Outside diameter of bearing for piston pin ... 43.11 to 43.15 mm (1.697 to 1.699 inch)

Inside diameter of bearing for piston pin after reaming ... 39.723 to 39.738 mm (1.5639 to
1.5645 inch)

Surface finish of the bored hole in the piston pin bearing ... Ra 0.8 micrometers

Clearance between small end bearing and piston pin ... 0.023 to 0.044 mm (.0009 to .0017
inch)

(3) Distance between center of piston pin and center of crankshaft bearing ... 219.05 to 219.10 mm
(8.624 to 8.626 inch)

(4) Bearing for connecting rod journal

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Shell thickness ... 1.835 to 1.844 mm (0.0723 to 0.0726 inch)

Width of connecting rod bearing ... 31.55 to 31.88 mm (1.240 to 1.255 inch)

Bearing clearance ... 0.030 to 0.081 mm (0.0012 to 0.0032 inch)

(5) Inside diameter of the connecting rod for the connecting rod bearing ... 67.210 to 67.220 mm
(2.6460 to 2.6465 inch)

(6) Nuts and bolts for connecting rod caps

Tighten the nuts for the connecting rod to the following torque: ... 125 N·m (92 lb ft)

Tighten the bolts for the connecting rod to the following torque: ... 155 N·m (114 lb ft)

Note: When the piston cooling jet is already installed, the piston and the connecting rod assembly
must be turned when the piston and rod assembly is installed. Turning the piston and connecting
rod assembly will prevent the connecting rod from hitting and damaging the piston cooling jet.
When the connecting rod has passed the piston cooling jet, turn the connecting rod until the arrow
or "Front" mark on top of the piston is toward the front of the engine.

Hydraulically Fractured Connecting Rods

Illustration 3 g01064497

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Note: The caps and rods must stay together as a pair.

Note: When the connecting rods are replaced, do not reuse the connecting rod bolts. New
connecting rod bolts must be used.

The mating surfaces of the connecting rod are produced by hydraulically fracturing the forged
connecting rod.

(7) Tighten the connecting rod bolts to the following torque. ... 18 N·m (13 lb ft)

Tighten the connecting rod bolts again to the following torque. ... 70 N·m (52 lb ft)

Tighten the connecting rod bolt for an additional 120 degrees.

(8) Connecting rod bearing

Illustration 4 g01064498

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(9) Diameter of the bore for the piston pin ... 43.01 to 43.04 mm (1.693 to 1.694 inch)

(10) Distance between bearing centers ... 219.05 to 219.10 mm (8.624 to 8.626 inch)

(11) Diameter for the bore for the connecting rod bearing ... 67.21 to 67.22 mm (2.6460 to 2.6465
inch)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01444826

Piston and Rings

SMCS - 1214; 1215

Illustration 1 g00642351

Note: The word "Front" or an arrow which is marked on the piston crown must be toward the
front of the engine. If the piston crown is not marked, put the narrowest side of the piston crater

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toward the side of the engine with the fuel injection pump. The shortest distance between the edge
of the piston crater and the edge of the piston is the narrowest side of the piston crater.

Note: Ensure that the ring end gaps of all the piston rings have 120 degrees spacing from each
other.

Note: Refer to the Systems Operation, Testing and Adjusting Module, "General Information"
topic for the location of the serial number plate.

(1) Top piston ring

Shape of the ring groove in the piston for top piston ring ... Parallel

Shape of the top piston ring ... Parallel

Width of the ring groove in the piston for the top piston ring ... 2.60 to 2.62 mm (0.102 to
0.103 inch)

Thickness of the top piston ring ... 2.475 to 2.49 mm (0.097 to 0.098 inch)

Clearance between the ends of the top piston ring in a cylinder without any wear ... 0.28 to
0.51 mm (0.011 to 0.020 inch)

Note: When you install a piston ring, make sure that the word "TOP" is facing the top of the
piston. New top piston rings have a red identification mark which must be on the left of the ring
end gap when the top piston ring is installed on an upright piston.

(2) Intermediate piston ring

Width of the groove in the piston for the intermediate piston ring ... 2.56 to 2.58 mm (0.101
to 0.102 inch)

Thickness of the intermediate piston ring ... 2.48 to 2.49 mm (0.097 to 0.098 inch)

Clearance between the ring groove in the piston and the intermediate piston ring ... 0.07 to
0.11 mm (0.003 to 0.004 inch)

Clearance between the ends of an intermediate piston ring in a cylinder without any wear ...
0.30 to 0.63 mm (0.012 to 0.025 inch)

Note: When you install a piston ring, make sure that the word "TOP" is facing the top of the
piston. New intermediate rings have a green identification mark which must be on the left of the
ring gap when the intermediate ring is installed on an upright piston.

(3) Oil control ring

Width of the ring groove in the piston for the oil control ring ... 3.53 to 3.55 mm (0.139 to
0.140 inch)

Thickness of the oil control ring ... 3.47 to 3.49 mm (0.136 to 0.137 inch)

Clearance between the ring groove in the piston and the oil control ring ... 0.05 to 0.09 mm
(0.002 to 0.004 inch)

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Clearance between the ends of an oil control ring in a cylinder without any wear ... 0.30 to
0.63 mm (0.012 to 0.025 inch)

Note: A pin is used in order to hold both ends of the spring of the oil control ring in position. The
ends of the spring of the oil control ring must be 180 degrees opposite the end gap of the oil
control ring.

(4) Piston pin

Diameter of new piston pin ... 39.694 to 39.700 mm (1.5628 to 1.5630 inch)

Bore in piston for pin ... 39.703 to 39.709 mm (1.5631 to 1.5633 inch)

Piston height above cylinder block (not shown) ... 0.36 to 0.50 mm (0.014 to 0.020 inch)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01444293

Piston Cooling Jet

SMCS - 1331

Illustration 1 g00308883

(1) Cylinder wall

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(2) Tighten the piston cooling jet for number one cylinder to the following torque: ... 27 N·m (20
lb ft)

Note: Ensure that the piston cooling jet is positioned correctly on the dowel in the cylinder block
(not shown).

(3) Use a rod with a diameter of 1.70 mm (0.067 inch) in order to check the alignment of the
piston cooling jet. The rod must extend beyond the top of the cylinder.

(4) Diameter of circle ... 14.00 mm (0.550 inch)

Dimensions for the center of the circle

(5) ... 33 mm (1.3 inch)

(6) ... 21 mm (0.8 inch)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01682655

Balancer Group - If Equipped

SMCS - 1220

Illustration 1 g00868699

(1) Tighten the bolts for the end cover of the balancer unit to the following torque. ... 54 N·m (40
lb ft)

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(2) Tighten the bolts for the cover plate to the following torque. ... 30 N·m (22 lb ft)

(3) Tighten the nut for the drive shaft to the following torque. ... 82 N·m (60 lb ft)

(4) Drive shaft for the balancer group

Diameter of the drive shaft for the front bearing ... 28.562 to 28.575 mm (1.1245 to 1.1250
inch)
Diameter of the drive shaft for the rear bearing ... 23.787 to 23.800 mm (0.9365 to 0.9370
inch)
Backlash between the drive gear and the idler gear ... 0.17 to 0.29 mm (0.007 to 0.011 inch)
End play of the drive shaft ... 0.13 to 0.30 mm (0.005 to 0.012 inch)
Diameter of the bore for the front bearing of the drive shaft ... 34.912 to 34.937 mm (1.3745
to 1.3755 inch)
Diameter of the bore for the rear bearing of the drive shaft ... 29.972 to 29.993 mm (1.1800
to 1.1808 inch)

(5) Tighten the mounting bolts to the following torque. ... 54 N·m (40 lb ft)

(6) Balancer weight

Diameter of the bearing journal of the balancer weight ... 38.054 to 38.069 mm (1.4982 to
1.4988 inch)
Inside diameter of the bearings in the balancer frame ... 38.133 to 38.174 mm (1.5013 to
1.5029 inch)
Clearance between the balancer weight and the bearing ... 0.064 to 0.120 mm (0.0025 to
0.0047 inch)
End play of the balance weights ... 0.19 to 0.40 mm (0.007 to 0.016 inch)
Backlash of gears on the balance weights ... 0.10 to 0.27 mm (0.004 to 0.011 inch)
Backlash of the drive gear to the spline on the balance weight ... 0.05 to 0.20 mm (0.002 to
0.008 inch)

(7) Tighten the bolts for the engine oil pump to the following torque. ... 27 N·m (20 lb ft)

(8) Engine oil pump

(9) Idler gear

Diameter of the hub for the idler gear ... 38.09 to 38.10 mm (1.4996 to 1.5000 inch)
Bore diameter of the idler gear ... 47.64 to 47.65 mm (1.8755 to 1.8760 inch)
Thickness of the thrust washer for the idler gear ... 4.14 to 4.29 mm (0.163 to 0.169 inch)
Idler gear end play ... 0.07 to 0.23 mm (0.003 to 0.009 inch)
Tighten the bolt for the idler gear to the following torque. ... 93 N·m (69 lb ft)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01438361

Housing (Front)
SMCS - 1151

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Illustration 1 g00753583
Front housing and front cover

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Illustration 2 g00753612
9U-6200 Front Cover Installer

(1) Front cover

The front cover must be centered on the front of the engine before the bolts are tightened. Use a
9U-6200 Front Cover Installer to center the front cover before the bolts are tightened.

(2) Front housing

Tighten the M8 bolts (not shown) that fasten the front housing to the cylinder block to the
following torque: ... 22 N·m (16 lb ft)

Tighten the M10 bolts (not shown) that fasten the front housing to the cylinder block to the
following torque: ... 44 N·m (33 lb ft)

(3) Bolts

After the front cover is centered on the front of the engine, tighten the bolts and the two nuts
that fasten the front cover to the front housing. Tighten the bolts and the nuts to the
following torque: ... 22 N·m (16 lb ft)

(4) 9U-6200 Front Cover Installer

The front cover installer is used to center the front cover on the front of the engine. Refer to the
Disassembly and Assembly Module, "Front Cover - Install" topic for additional information.

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i03011757

Gear Group (Front)

SMCS - 1206

Illustration 1 g00295804

(1) Fuel injection pump gear

Bore ... 36.00 to 36.06 mm (1.417 to 1.420 inch)

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Tighten the four bolts to the following torque. ... 28 N·m (21 lb ft)

Tighten the two torx screws to the following torque. ... 9 N·m (7 lb ft)

Note: The torx screws retain the timing plate on the front of the gear. This plate is installed in the
factory after the fuel injection pump timing has been accurately set to the top center position on
the compression stroke of the No. 1 cylinder. If the timing plate is moved, the timing of the fuel
injection pump must be set.

Note: The crankshaft must not be turned unless the fuel injection pump gear is installed.

Note: Do not remove the nut that retains the hub of the fuel injection pump to the shaft of the fuel
injection pump. If the hub is removed, the hub must be positioned by correctly trained personnel
and special test equipment.

(2) Camshaft gear

Diameter of the camshaft gear bore ... 34.930 to 34.950 mm (1.3752 to 1.3760 inch)

Outside diameter of camshaft hub ... 34.900 to 34.920 mm (1.3741 to 1.3747 inch)

Clearance between the camshaft gear and the camshaft hub ... 0.008 to 0.048 mm
(0.0003 to 0.0019 inch)

(3) Tighten the bolt for the camshaft gear to the following torque. ... 95 N·m (70.0682 lb ft)

(4) Idler gear and hub

Diameter of the idler gear bore ... 57.14 to 57.18 mm (2.250 to 2.251 inch)

Width of the idler gear and split bearing assembly ... 30.14 to 30.16 mm
(1.186 to 1.187 inch)

Inside diameter of the idler gear bearing ... 50.78 to 50.80 mm (1.999 to 2.000 inch)

Outside diameter of the idler gear hub ... 50.70 to 50.74 mm (1.996 to 1.998 inch)

Clearance of the bearing on the idler gear hub ... 0.04 to 0.10 mm (0.002 to 0.004 inch)

Idler gear end play ... 0.10 to 0.20 mm (0.004 to 0.008 inch)

Maximum permissible end play ... 0.38 mm (0.015 inch)

Backlash (minimum) ... 0.08 mm (0.003 inch)

(5) Tighten the bolts for the idler gear to the following torque: ... 44 N·m (33 lb ft)

(6) Crankshaft gear

Diameter of the bore of the crankshaft gear ... 47.625 to 47.650 mm (1.8750 to 1.8760 inch)

Outside diameter of the crankshaft for the crankshaft gear ... 47.625 to 47.645 mm
(1.8750 to 1.8758 inch)

Clearance of the crankshaft gear on the crankshaft for a press fit ... 0.015 ± 0.035 mm
(0.0006 ± 0.0014 inch)

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(7) Oil pump idler gear

Inside diameter of the bearing ... 22.230 to 22.260 mm (0.8750 to 0.8766 inch)

Outside diameter of the idler gear shaft ... 22.19 to 22.21 mm (0.873 to 0.874 inch)

Clearance of the gear on the shaft ... 0.020 to 0.066 mm (0.0008 to 0.0026 inch)

Idler gear end play ... 0.012 to 0.643 mm (0.0005 to 0.0253 inch)

Timing gear backlash (minimum) ... 0.08 mm (0.003 inch)

Balancer (If equipped)

Diameter of drive shaft for front bearing ... 28.562 to 28.575 mm (1.1245 to 1.1250 inch)

Diameter of drive shaft for rear bearing ... 23.787 to 23.800 mm (0.9365 to 0.9370 inch)

Number of teeth on gear of drive shaft ... 21

Backlash from gear of drive shaft to idler gear ... 0.17 to 0.29 mm (0.0067 to 0.0114 inch)

End play of drive shaft ... 0.13 to 0.30 mm (0.0051 to 0.0118 inch)

Diameter of bore for front bearing of drive shaft ... 34.912 to 34.937 mm (1.3745 to 1.3755 inch)

Diameter of bore for rear bearing of drive shaft ... 29.972 to 29.993 mm (1.1800 to 1.1808 inch)

Diameter of bore for idler gear ... 47.64 to 47.65 mm (1.8756 to 1.8760 inch)

Diameter of hub of idler gear ... 38.09 to 38.10 mm (1.4996 to 1.5000 inch)

End play of idler gear ... 0.07 to 0.23 mm (0.0028 to 0.0091 inch)

Thickness of thrust washer for idler gear ... 4.14 to 4.29 mm (0.1630 to 0.1689 inch)

Number of teeth on idler gear ... 37

Inside diameter of bushes in balancer frame and end cover ... 38.133 to 38.174 mm
(1.5013 to 1.5029 inch)

Diameter of spigots for balance weights ... 38.054 to 38.069 mm (1.4982 to 1.4988 inch)

Fit of spigot in bush ... 0.064 to 0.120 mm (0.0025 to 0.0047 inch)

End play of balance weights ... 0.19 to 0.40 mm (0.0075 to 0.0157 inch)

Backlash of gears on balance weights ... 0.10 to 0.27 mm (0.0039 to 0.0106 inch)

Backlash of drive gear to spline on balance weight ... 0.05 to 0.20 mm (0.0020 to 0.0079 inch)

Number of teeth on drive gear ... 24

Number of teeth on spline on balance weight ... 16

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Previous Screen

Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01443977

Flywheel
SMCS - 1156

Illustration 1 g00756305

(1) Flywheel ring gear

The maximum temperature for heating the flywheel ring gear for installation ... 250 °C (482
°F)

(2) Bolt

Tighten the flywheel bolts to the following torque: ... 105 N·m (77 lb ft)

(3) Flywheel

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Flywheel Runout
Face Runout

Illustration 2 g00295955

Face Runout Check

Maximum permissible flywheel face runout ... 0.20 mm (0.008 inch)

Refer to the Systems Operation, Testing and Adjusting Module, "Flywheel Housing - Inspect"
topic for the correct procedure to measure the runout.

Outside Diameter Runout

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Illustration 3 g00295956

Outside Diameter Runout Check

Maximum permissible distance for the outside diameter runout of the flywheel ... 0.30 mm (0.012
inch)

Refer to the Systems Operation, Testing and Adjusting Module, "Flywheel Housing - Inspect"
topic for the correct procedure to measure the runout.

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01444141

Flywheel Housing
SMCS - 1157

Illustration 1 g00756348

(1) Flywheel housing

(2) Bolt

Tighten the M10 bolts for the cast iron flywheel housing to the following torque: ... 44 N·m
(33 lb ft)

Tighten the M12 bolts that are stamped "8.8" for the cast iron flywheel housing to the
following torque: ... 75 N·m (55 lb ft)

Tighten the M10 bolts that are stamped "10.9" for the cast iron flywheel housing to the
following torque: ... 63 N·m (46 lb ft)

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Tighten the M12 bolts that are stamped "10.9" for the cast iron flywheel housing to the
following torque: ... 115 N·m (85 lb ft)

Tighten the M10 bolts that are for the aluminum flywheel housing to the following torque:
... 70 N·m (52 lb ft)

Flywheel Housing Runout

Face Runout

Illustration 2 g00285931

Face Runout Check

Maximum permissible face runout of the flywheel housing ... 0.20 mm (0.008 inch)

Refer to the Systems Operation, Testing and Adjusting Module, "Flywheel Housing - Inspect"
topic for the correct procedure to measure the runout.

Bore Runout

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Illustration 3 g00285934

Bore Runout Check

Maximum permissible bore runout of the flywheel housing ... 0.20 mm (0.008 inch)

Refer to the Systems Operation, Testing and Adjusting Module, "Flywheel Housing - Inspect"
topic for the correct procedure to measure the runout.

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i02486168

Belt Tension Chart

SMCS - 1357

Table 1
Belt Tension Chart
Gauge Reading
Initial Belt Tension(1) Used Belt Tension(2)
400 to 489 N (90 to 110 lb) 267 to 356 N (60 to 80 lb)
(1)
Initial Belt Tension refers to a new belt.
(2)
Used Belt Tension refers to a belt that has been in operation for 30 minutes or more at the rated speed.

Note: Use a 144-0235 Belt Tension Gauge to measure the tension of the belt.

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01444784

Fan Drive
SMCS - 1359

Illustration 1 g00295811

(1) Fan drive bearing

Bore of housing for bearing ... 41.965 to 41.978 mm (1.6522 to 1.6537 inch)

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Outside diameter of bearing ... 41.99 to 42.00 mm (1.653 to 1.654 inch)

Interference fit of bearing in housing ... 0.009 to 0.035 mm (0.0004 to 0.0014 inch)

(2) Fan drive shaft

Bore of hub on shaft ... 21.938 to 21.958 mm (0.8637 to 0.8645 inch)

Outside diameter of shaft ... 21.987 to 22.000 mm (0.8656 to 0.8661 inch)

Interference fit of shaft in hub ... 0.029 to 0.062 mm (0.0011 to 0.0024 inch)

Maximum permissible end play of shaft ... 0.20 mm (0.008 inch)

(3) Install the hub on the shaft to the following dimension: ... 115.3 mm (4.54 inch)

Tighten the bolts that fasten the fan drive to the engine to the following torque: ... 44 N·m
(33 lb ft)

Tighten the bolts for the fan drive pulley (not shown) to the following torque:

M8 ... 22 N·m (16 lb ft)

M10 ... 44 N·m (33 lb ft)

Tighten the bolts for the fan (not shown) to the following torque:

M8 ... 22 N·m (16 lb ft)

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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01471097

Alternator and Regulator

SMCS - 1405; 1410

Illustration 1 g00292776
Typical alternator (side view)

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Illustration 2 g00292777
End view of the 12 volt alternator which shows the electrical connections

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Illustration 3 g00503643
End view of the 24 volt alternator which shows the electrical connections

Note: Test the battery with a carbon pile 4C-4911 Battery Load Tester in order to measure the
maximum output from the alternator.

The rotation of the alternator is clockwise when the alternator is viewed from the pulley.

The regulator of the alternator is sealed.

Polarity ... Negative ground to the case

Type of brushes ... Sealed

(1) Tighten the pulley nut to the following torque. ... 45 to 55 N·m (33 to 40 lb ft)

(2) Tighten the terminal nut "W" to the following torque. ... 2 to 2.5 N·m (17 to 22 lb in)

The "W" terminal is the source of the alternating current from the stator.

Note: The peak voltage at the "W" terminal must not be less than the output voltage at the "B+"
terminal. The peak voltage at the "W" must not be more than two volts greater than the "B+"
terminal.

(3) Tighten terminal nut "D+" to the following torque. ... 1.45 to 1.95 N·m (13 to 17 lb in)

The "D+" terminal is the field excitation terminal. The battery must be connected in order to
energize the circuit.

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(4) Tighten terminal nut "B+" to the following torque. ... 5.9 to 9.8 N·m (52 to 87 lb in)

(5) Tighten terminal nut "B−" on the 24 volt alternator to the following torque: ... 3.6 ± 0.8 N·m
(32 ± 7 lb in)

12 Volt Alternator at 25°C (77°F)

Rpm ... 1500 to 8000 rpm

Positive terminal load ... 2 amperes to maximum output
Minimum full load current at 5000 rpm ... 48.6 amperes
Minimum full load current at 1500 rpm ... 20.7 amperes
Output voltage ... 14 ± .5 volts
Rated voltage ... 12 volts
Maximum leakage current with load of 18000 ohm ... 220 microamperes
Load range ... 0 to 1 ampere

24 Volt Alternator at 25°C (77°F)

Rpm ... 1500 to 8000 rpm

Positive terminal load ... 2 amperes to maximum output
Minimum full load current at 5000 rpm ... 47 amperes
Minimum full load current at 1500 rpm ... 13.5 amperes
Output voltage ... 28 ± 1 volts
Maximum leakage current with load of 18000 ohm ... 220 microamperes
Load range ... 0 to 1 ampere

Alignment of the alternator pulley to the crankshaft pulley ... ± 2.4 mm (0.095 inch)

Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 13 20:11:10 UTC+0800 2019
All Rights Reserved.
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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01388365

Electric Starting Motor

SMCS - 1453

12 Volt Starting Motor

Illustration 1 g00295928
Starting Motor (Side View)

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Illustration 2 g00295930
End view of the starting motor which shows the electrical connections

No load conditions at 25 °C (77 °F)

Rpm of shaft ... 7000 minimum

Current draw ... 130 amperes maximum
Voltage ... 11.5 volts
Rated voltage ... 12 volts

(1) Tighten the battery terminal nut to the following torque: ... 24 to 32 N·m (18 to 24 lb ft)

(2) Tighten the nut for the switch terminal to the following torque: ... 1.0 to 1.3 N·m (9 to 12 lb in)

Tension of the spring for the motor brush ... 8.34 to 11.00 N (1.9 to 2.5 lb)

Minimum resistance of the starter cable at 200 °C (392 °F) and at 12 volts ... 0.0017 ohms

Start Relays
9G-4368 Relay

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416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 3/4

Illustration 3 g00731492

Voltage ... 12 VDC

Resistance between "W1" terminal and "W2" terminal ... 15 ± 1.5 ohms

069-5466 Relay

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416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 4/4

Illustration 4 g00295932

Voltage ... 6 VDC

Resistance between terminal "A" and terminal "B" ... 30 to 34 ohms

24 Volt Starting Motor

No load conditions at 25 °C (77 °F)

Rpm of shaft ... 7000 minimum

Current draw ... 85 amperes maximum
Voltage ... 23 volts
Rated voltage ... 24 volts

Minimum pull-in voltage ... 18 volts

Brush length:

Minimum brush length ... 15.5 mm (0.61 inch)

Armature end play ... 0.1 to 0.3 mm (0.004 to 0.012 inch)

Install shims or remove shims in order to adjust the armature end play to the correct specification.

Commutator

New diameter ... 45 mm (1.77 inch)

Minimum diameter ... 42.5 mm (1.67 inch)

Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 13 20:12:06 UTC+0800 2019
All Rights Reserved.
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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01444410

Coolant Temperature Switch

SMCS - 1395; 1906

Illustration 1 g00635923

(1) Pin for the electrical connector

(2) Coolant temperature switch

Tighten the coolant temperature switch to the following torque: ... 12 N·m (9 lb ft)

Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 13 20:13:03 UTC+0800 2019
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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01444420

Engine Oil Pressure Switch

SMCS - 1924

Illustration 1 g00380079

(1) Pin for the electrical connector

(2) Engine oil pressure switch

Tighten the engine oil pressure switch to the following torque: ... 12 N·m (9 lb ft)

Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 13 20:14:00 UTC+0800 2019
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Product: BACKHOE LOADER

Model: 416E BACKHOE LOADER CBD
Configuration: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine

Specifications
3054B Engine for Caterpillar Built Machines
Media Number -SENR5009-02 Publication Date -01/11/2005 Date Updated -17/11/2005

i01446904

Air Inlet Heater

SMCS - 1090

Illustration 1 g00298861

(1) Electrical connection

(2) Fuel inlet

(3) Ball valve

(4) Valve holder

(5) Wire coil

(6) Ignition coil

Voltage ... 12 volts

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416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWER... 2/2

Current draw ... 13.5 amperes

Tighten the air inlet heater to the inlet manifold to the following torque: ... 31 N·m (23 lb ft)

Fuel flow through the air inlet heater per minute ... 3.5 to 5.9 cc (0.21 to 0.36 in3)

Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 13 20:14:57 UTC+0800 2019
All Rights Reserved.
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[Link] 2019/12/13