WIRE FEEDER/WELDERS

Power MIG 255C

Power MIG. The Professionals Choice .
SM

Output

CV DC
Input

The Power MIG 255C sets the standard for MIG and flux-cored welding in industrial production, job shop fabrication, maintenance or repair work. Diamond Core Technology delivers a wide voltage sweet spot across the welding range, low spatter levels and a forgiving arc on steel, stainless and aluminum even for demanding out-of-position work. Its Spool Gun Ready, so its fast and easy to tackle difficult aluminum applications. Exclusive 115 volt auxiliary power means you can power lights, grinders, and chargers right where you work! And, the rugged cast drive with a patented Split Wire Guide system and tachometer feedback ensures trouble-free wire delivery. Add the extra length 15 foot gun cable and innovative convenience features and you begin to understand why the Power MIG 255C is considered The Professionals Choice .
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1
PHASE

60
Hz

Processes MIG, Flux-Cored

Advantage Lincoln
Arc Performance: Diamond Core Technology , a patented choke design, delivers: - A forgiving arc, even with large stickout changes - Excellent out-of-position arc action - A wide voltage sweet spot at a given wire feed speed - Low spatter

Professional Features: Digital meters display, preset voltage and wire feed speed, and actual voltage and preset wire feed speed while welding. Generous 15 ft. (4.5 m) gun and cable assembly makes it easy to reach your work. Spool Gun Ready The Power MIG 255C has the electronics and second gas solenoid built-in to drive either the Magnum 250LX spool gun or the Magnum SG spool gun. The most economic spool gun solution in the 250A category costing hundreds less. 115V auxiliary receptacle (208/230V model only) to power a grinder or other auxiliary equipment in your work area.

Superb Quality: Rugged cast aluminum industrial wire drive features dual driven rolls, easy-turn numeric tension indicator, brass-to-brass gun connections and Lincolns 100% wire-supporting split wire guide system. Three-year warranty on parts and labor (90 days warranty on gun).

TECHNICAL SPECIFICATIONS
Dimensions HxWxD inches (mm)

Product Name Power MIG 255C One-Pak Spool Gun Pkg.

Product Number

Input Power

Rated Output Current/Voltage/Duty Cycle

Input Current @ Rated Output

Output Range 30-300 Amps 50-700 ipm WFS (1.3-17.7 m/min) Max. OCV 40V 30-300 Amps 50-700 ipm WFS (1.3-17.7 m/min) Max. OCV 40V

Net Weight lbs.(kg)

K2417-1

208/230/1/60

250A/26V/40%

56/52A(1)

31.8 x 18.9 x 38.8 (808 x 480 x 985)

220 (100)

K2416-1 Power MIG 255C Base Unit K2416-2

208/230/1/60 250A/26V/40% 230/460/575/1/60

56/52A

(1)

50/24/19A

(1) Input current is at the rated output with the 115V auxiliary receptacle also drawing 15 amps.

Publication E7.54 6/06 [Link]

A CLOSER LOOK

PERFORMANCE

What Is It? Diamond Core Technology is a patented innovative choke design that filters the welding arc. It provides dynamic optimized arc filtering across the entire welding range of amperages. Other arc stabilization methods are fixed or only working at certain amperages resulting in harsh arc characteristic changes over the welding range.

Results: Great starts and low spatter. Outstanding performance on a wide variety of materials steel, stainless and aluminum. A wide sweet spot for optimal arc performance.

Great For: Steel, stainless and aluminum. Out-of-position work. Long arc applications. Weaving techniques.

PROCESS CAPABILITIES
Electrode Wire .025", .030", .035", .045" (0.6, 0.8, 0.9, 1.1 mm) SuperArc L50, L-56 SuperGlide S-3, S-6 .030", .035", .045" (0.8, 0.9, 1.1 mm) Blue Max 308LSi, 309LSi, 316LSi 3/64" (1.2 mm) SuperGlaze 4043 and 5356 .035", .045" (0.9, 1.1 mm) Outershield 71M and MC-710 .035", .045" (0.9, 1.1 mm) Innershield NR-211-MP(2) and NR-212 Electrode Polarity Shielding Gas Minimum Thickness Maximum Thickness(1)

Process MIG Mild Steel

DC+

100% CO2 or Ar/CO2 Blend

24 ga. (.024") (0.6 mm)

1/2" (.500") (19.1 mm)

MIG Stainless

DC+

Ar/CO2 Blend or Tri-Mix

20 ga. (.036") (0.9 mm)

1/2" (.500") (19.1 mm)

MIG Aluminum

DC+

100% Argon

1/16" (.063") (1.6 mm)

1/2" (.500") (19.1 mm)

Flux-Cored, Gas-Shielded Mild Steel Flux-Cored, Self-Shielded Mild Steel

DC+

100% CO2 or Ar/CO2 Blend

12 ga. (.109") (2.7 mm)

1/2" (.500") (19.1 mm)

DC-

18 ga. (.050") (1.2 mm)

3/4" (.750") (12.7 mm)

(1) Lincoln Electric recommends multiple pass welds on 1/2" (12.7 mm) material. Consult the appropriate application procedures and guidelines for selecting the correct wire size,

gas type and number of passes.

(2) .035" and .045" (0.9 and 1.1 mm) NR-211-MP is only recommended up to 5/16" (7.9 mm) thick material.

FEATURES
Energize Your Shop! The Power MIG 255C features a 115 volt auxiliary power receptacle which allows you to power grinders, lights, cordless tool chargers or any other power tools.(1)

Saws Grinders

Rotary Tools

Battery Chargers for Cordless Tools

Welding Fume Extraction

Work Lights
(1)115V

auxiliary power is only available on 208/230V models.

[2]

Power MIG 255C [Link]

A CLOSER LOOK

FEATURES CONT.

Compare These Innovations Make the Professionals Choice !

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Handy MIG Gun Expendables Chart

Built-in gun holder conveniently stores welding gun.

Easy Load Gas Cylinder Platform

Lockable storage compartment with tool tray stows your welding consumables and valuable personal tools.

Easy Load Wire Compartment

ExtraLength 15 ft. (4.5 m) Gun

Additional Gas Solenoid Controls Gas Flow to a Spool Gun

Professional Heavy Duty Wire Drive System

Easy turn numeric tension indicator with optimized ranges for different wire types. Internal tachometer feedback drive system allows you to maintain constant wire feed speed for consistent welds.

Wide idler arm hinge provides improved drive roll clamping pressure.

Split guides support the wire through the entire drive system to minimize feeding problems. Input bushing protects the wire from damage. Reliable brass-to-brass gun receiver bushings provide connectivity to Magnum or competitive guns. Easier interchangeability, better mechanical support and electrical current transfer.

Two gear driven rolls. No tools needed to swap rolls on or off.

Separate drive gear reduces pressure on motor shaft for long life.

Removable outer wire guide for easy access.

[3]

Power MIG 255C [Link]

A CLOSER LOOK

Key Controls A. Digital meter displays preset wire feed speed. B. Presettable digital wire speed control with fine resolution at low settings. C. Optional timer kit. D. Digital meter displays preset voltage setting and actual voltage while welding. E. Built-in gun holder. F. Presettable digital voltage control with fine resolution at low settings. G. Angled gun connection for improved feedability. H. Second gas solenoid for spool gun use.

A B

D E F

G C

QUALITY AND RELIABILITY

Fan-As-Needed (F.A.N.) provides cooling of transformer and other components when welding, reducing power consumption, noise and extending welder life. Thermostatic protection from current overload and excessive temperatures. Printed circuit boards are environmentally-shielded using Lincoln's engineered potting and protective frame trays. Low input current draw for energy-efficient low cost operation. Power source line voltage regulation holds voltage setting constant to maintain weld quality even when the input voltage fluctuates 10%. Manufactured under a quality system certified to ISO 9001 requirements and ISO 14001 Environmental Standards. Approved by Canadian Standards Association (CSA). Three-year warranty on parts and labor (90 days warranty on gun).
The Power MIG 255C is a great choice for MIG production or job shop fabrication.

SPOOL GUN READY!

The Power MIG 255C has built-in electronics to drive either a Magnum SG Spool Gun or a Magnum 250LX Spool Gun. In addition, a second gas solenoid is provided to supply and control gas flow to the spool gun. Easy as 1-2-3!

1 2 3

Simply plug the spool gun control cable into the built-in 7-pin connector (Magnum SG gun requires K2445-1, 6- to 7-pin control cable adapter plug.) Connect the spool guns power cable to the output terminal in the wire drive compartment. Hook the spool gun gas line to the solenoid gas fitting and youre ready to weld!

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Power MIG 255C [Link]

A CLOSER LOOK

Improved Spool Gun Operation! Its easy to start welding with a spool gun. Set wire feed speed at the gun see the pre-set wire feed speed displayed on the Power MIG 255C meter. Faster set-up No more guessing on wire feed speed!

Adjust speed on the gun and watch the wire feed speed change on the Power MIG 255C.

POWER MIG 255C SPOOL GUN SOLUTIONS

The economic Magnum SG or premium Magnum 250LX spool guns are recommended for easy changeovers to a second electrode material such as stainless steel or aluminum. Avoid the time-consuming liner, contact tip, drive roll and machine polarity changes necessary when preparing your machines wire drive for use with those materials. Spool guns are especially recommended for feeding soft aluminum wire. Lincolns spool guns accommodate 4" (100 mm) diameter 1 lb. (.45 kg) spools and feature convenient wire feed speed control at the gun handle.

MAGNUM SG SPOOL GUN

250A, 60% duty cycle. .023"-3/64" (0.6 -1.2 mm) electrode diameter capability. Wire feed speeds from 50-650 ipm (1.2 -16.5 m/min.). 25 ft. (7.6 m) gun cable length compare to the competition. Lowest cost 250A spool gun system on the market today. Adjustable speed control at the handle allows you to tailor the WFS setting at the gun. See E12.22 for Expendable Parts. Order K487-25 spool gun and K2445-1 control cable adapter. Easy order K2417-1 One-Pak includes Power MIG 255C (K2416-1), Magnum SG Spool Gun (K487-25), Magnum SG Cable Adapter Plug (K2445-1), K1738-1 Spool Gun Holder and K1702-1 Dual Cylinder Mounting Kit.

MAGNUM 250LX SPOOL GUN

280A, 60% duty cycle. .025-3/64" (0.6-1.2 mm) electrode diameter capability. Wire feed speeds up to 800 ipm (20.3 m/min.). 25 ft. (7.6 m) gun cable length with 7-pin MS-Type Connector. WFS control for fine adjustment of wire feed speed at the gun. Zippered cable jacket is standard. See E12.25 for Expendable Parts. Order K2490-1.

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Power MIG 255C [Link]

A CLOSER LOOK

THE MAGNUM 250L GUN

Magnum 250L gun and cable assembly, shipped with the Power MIG 255C, is equipped to feed .035"-.045" (0.9-1.2 mm) solid steel wire. Lightweight and flexible for easy maneuverability. Fiberglass handle with non-slip grooves to maximize comfort and control. Heavy duty gun trigger switch for positive electrical contact and long life. Magnum replacement parts are fully compatible with other leading brands. Industry reference numbers are provided for ease of interchangeability.

MAGNUM REPLACEMENT PARTS

Industry Reference No.

MAGNUM REPLACEMENT PARTS

Industry Reference No.

Description

Order No.

Description Adjustable Gas Nozzle/Diffuser Assembly Adjustable Slip-On 3/8" (9.5 mm) 1/2" (12.7 mm) 5/8" (15.9 mm) Requires: Nozzle Insulator Assembly Gas Diffuser Assembly: .023"-030" (0.6-0.8 mm) .035"-.045" (0.9-1.2 mm)

Order No.

Magnum 250L Gun and Cable Assembly

Fixed Gas Nozzle Model For .035"-045" (0.9-1.2 mm) wire sizes 12 ft. (3.6 m) cable Adjustable Gas Nozzle Model For .035"-.045" (0.9-1.2 mm) wire sizes 10 ft. (3.0 m) cable 15 ft. (4.5 m) cable Cable Liners For All Gun Cable Lengths .025"-.030" (0.6-0.8 mm) .030"-.035" (0.8-0.9 mm) .035"-.045" (0.9-1.2 mm) 3/64" (1.2 mm) Aluminum Contact Tips Standard Duty .025" (0.6 mm) .030" (0.8 mm) .035" (0.9 mm) .040" (1.0 mm) .045" (1.2 mm) Heavy Duty .035" (0.9 mm) .040" (1.0 mm) .045" (1.2 mm) Tapered .025" (0.6 mm) .030" (0.8 mm) .035" (0.9 mm) .040" (1.0 mm) .045" (1.2 mm) Aluminum 3/64" (1.2 mm) Fixed Gas Nozzles/Diffuser Assembly Fixed (flush) 3/8" (9.5 mm) 1/2" (12.7 mm) 5/8" (15.9 mm) Fixed (recessed) 3/8" (9.5 mm) 1/2" (12.7 mm) 5/8" (15.9 mm) Requires: Gas Diffuser Assembly .025 -.045" (0.6-1.2 mm)

K533-7

KP1935-3 KP1935-2 KP1935-1 KP2025-1 KP2026-2 KP2026-1 KP1947-1 KP2026-1 KP2015-1(1) KP2041-1(2)

22-37 22-50 22-62 32 52-23 52

K533-1 K533-3

KP1934-2 KP1934-3 KP1934-1(1) KP1955-1(2)

42-23-15 42-3035-15 42-4045-15 42N-3545-15

Gasless Nozzle/Diffuser Assembly (Innershield Nozzle) Requires: Gas Diffuser Assembly Gun Tube Assembly Standard (60) 45
(1) (2)

52

KP2020-6 KP2020-7 KP2020-1(1) KP2020-8 KP2020-2(2) KP2021-1 KP2021-6 KP2021-2 KP2022-5 KP2022-6 KP2022-1 KP2022-7 KP2022-2 KP2010-5(2)

14-23 14-30 14-35 14-40 14-45 14H-35 14H-40 14H-45 14T-23 14T-30 14T-35 14T-40 14T-45

Included with Power MIG 255C. Included in the K1703-1 Aluminum Feeding Kit.

DRIVE ROLL KITS

Wire Size .023"-.030" (0.60.8 mm) .035" (0.9 mm) .035"/.045" combination .040" (1.0 mm) .045" (1.2 mm) .035" (0.9 mm) .045" (1.2 mm) 3/64" (1.2 mm)
(2)

Order Number KP1696-030S KP1696-035S(1) KP1696-1 KP1696-2 KP1696-045S KP1697-035C KP1697-045C KP1695-3/64A(2)

Solid

Cored KP1931-1 KP1931-2(1) KP1931-3 KP1930-1 KP1930-2 KP1930-3 KP2026-3(1) 23-37-F 23-50-F 23-63-F 23-37 23-50 23-62 52FN Aluminum
(1)

Included with Power MIG 255C.

Included in the K1703-1 Aluminum Feeding Kit.

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Power MIG 255C [Link]

RECOMMENDED OPTIONS

GENERAL OPTIONS
Timer Kit Adds 4-step trigger interlock, spot mode, adjustable run-in speed for smoother arc starting, and adjustable burnback time to minimize wire sticking in puddle. Easy to install. Order K1701-1 Magnum SG Spool Gun Control Cable Adapter Allows the K487-25 Magnum SG Spool Guns 6-pin control cable plug to connect to the Power MIG 255Cs 7-pin spool gun control cable receptacle. Order K2445-1

Dual Cylinder Mounting Kit Permits side-by-side mounting of two full size gas cylinders, with easy loading. Attaches easily to Power MIG undercarriage. Order K1702-1

Canvas Cover Protect your Power MIG when not in use. Made from attractive red canvas that is flame retardant, mildew resistant and water repellent. Fits any Power MIG machine with or without a gas cylinder in the cylinder rack. Will not fit if spool gun holder is attached to the machine. Order K2378-1

Magnum 250LX Spool Gun Control Cable Extension Extend your spool gun reach with a 25 ft. (7.6 m) Control Cable Extension. Features a 7-pin female MS-type connector on the spool gun end and a 7-pin male MS-type connector on the power source end. Order K2519-1

Spool Gun Holder Provides neat storage of spool gun. Order K1738-1

Aluminum Feeding Kit Conversion kit for welding with 3/64" (1.2 mm) aluminum wire. Includes tension spring, drive rolls, contact tips (2), nonmetallic wire guides and cable liner. Order K1703-1

Magnum Guns Alternate guns can be used with the Power MIG, including Magnum 200, 300 and 400 MIG (GMAW) models, as well as Magnum 250XA Fume Extraction Gun. See Publications E12.10 and E13.10 for details. Note: Requires K466-6 Adapter Kit.

Magnum 250LX Spool Gun 280 amps, 60% duty cycle. Feeds .025"-3/64" (0.6-1.2 mm) dia. aluminum wire on 2 lb. (0.9 kg) spools. With remote wire feed speed control. 25 ft. (7.6 m) cable. Order K2490-1

Magnum Connection Kit Permits use of Magnum 200, 300 and 400 gun and cable assemblies on Power MIG. Order K466-6

8" O.D. Spool Adapter Permits 8" (200mm) O.D. spools to be mounted on 2" (51 mm) O.D. spindles. Order K468

Magnum SG Spool Gun 200 amps, 60% duty cycle. Feeds .023"-3/64" (0.6-1.2 mm) diameter aluminum wire on 2 lb. (0.9 kg) spools. With remote wire feed speed control. 25 ft. (7.6 m) cable. Order K487-25

Welding Fume Extractors Lincoln offers a wide variety of welding fume extraction environmental system solutions, ranging from portable systems easily wheeled around the shop to shop-wide central systems servicing many dedicated welding stations. Request Publication E13.40

[7]

Power MIG 255C [Link]

POWER MIG 255C ORDER FORM

PRODUCT DESCRIPTION
POWER MIG 255C 208/230/1/60 POWER MIG 255C 230/460/575/1/60 POWER MIG 255C ONE-PAK SPOOL GUN PKG. RECOMMENDED GENERAL OPTIONS Timer Kit Dual Cylinder Mounting Kit Canvas Cover Aluminum Feeding Kit Magnum 250LX Spool Gun Magnum SG Spool Gun Power MIG 255C/Magnum SG Spool Gun Control Cable Adapter Magnum 250LX Spool Gun Control Cable Extension Spool Gun Holder Magnum Guns Magnum Connection Kit 8" O.D. Spool Adapter Welding Fume Extractors

ORDER NUMBER
K2416-1 K2416-2 K2417-1

QUANTITY

PRICE

K1701-1 K1702-1 K2378-1 K1703-1 K2490-1 K487-25 K2445-1 K2519-1 K1738-1 See publications E12.10, E13.10 K466-6 K468 See Publication E13.40 TOTAL:

C U S T O M E R A S S I S TA N C E P O L I C Y The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customers particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products. Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements. Subject to Change This information is accurate to the best of our knowledge at the time of printing. Please refer to [Link] for any updated information.

T H E L I N C O L N E L E C T R I C C O M PA N Y
22801 St. Clair Ave., Cleveland, OH 44117-1199 216.481.8100 [Link]