Electrical Installation Safety Guide
Electrical Installation Safety Guide
(EEC 245)
According to IEEE Wiring Regulation, Electrical Installation is an assembly of associated
electrical equipment to fulfil a specific purpose and having certain co-ordinated characteristics.
In other words, Electrical Installation is the interconnection of wires, machinery, apparatus,
appliances, materials and equipment used or intended for use by a consumer for the receipt,
distribution or use of electrical power or energy.
TOPIC ONE
ELECTRICAL INSTALLATION SYMBOLS
In electronic/electrical circuits, there are many symbols that are used to represent or identify a
basic electronic or electrical device. They are mostly used to draw a circuit diagram and are
standardized internationally by the IEEE standard and the British Standard (BS 3939).
A list of graphical symbols used in building installation is given in the table below .
One-Way Switch (
Single Pole )
Pull switch
Plug
Push button with
indicator lamp
Socket and plug
Lighting Outlet
Joint Box
Position
( Shown with Wiring )
Lighting Outlet on
Fan
mounted on ceiling (
( Shown with Wiring )
Shown with Wiring )
Main intake
Lamp, general symbol
3
Meter
Spotlight
Ceiling fan
Fluorescent lamp
(general symbol)
Fan regulator
Group of three 40W
Fluorescent tubes
Heater
Terminals
contactor
Main control
4
Isolator
Changeover switch
5
Bell Used to produce a sound as the output, according to
the electrical energy produced as the input.
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TOPIC TWO
ELECTRICAL HAZARD AND HAZARD
ELECTRICAL SAFETY
Safety is a state of being protected from potential harm or something that has been designed to
minimize or to eliminate hazardous conditions that can cause harm. In dealing with the
electrical installation, it is necessary to ensure the safety of personnel as well as the protection
of equipment from electrical faults.
SAFETY PRECAUTIONS
The safety provision in any electrical wiring installation is to prevent the electric shock and the
occurrence of fires due to electrical causes. Certain safety rules should be learned and followed
faithfully while installation wiring. Only if the rules are followed, the with electrician can avoid
accidents and injury.
Listed below are some important points to remember when working:
1. Never work on live equipment (unless a special live test is required, for which you will need
to be an experienced and competent person).
2. Always ensure, by using approved test instruments, that equipment is dead.
3. Never accept another person‟s word that a circuit is safe to work on; always check.
4. Ensure that all supplies to equipment to be worked on are isolated at the appropriate places
and locked „OFF‟ if possible, and that all supply fuses are removed and retained in a safe place.
Place „CAUTION MEN AT WORK‟ notices at positions of isolation.
5. If work is to be carried out on dead equipment which is adjacent to live supplies, ensure that
barriers are used to define safe areas, or „DANGER LIVE APPARATUS‟ notices are placed on
all adjacent live equipment.
6. Do not work or walk with bare feet. Always wear insulated rubber shoes.
7. On no account, should you make use of aluminium or steel ladder. If you are working at
height, should hold the ladder for you.
8. Do not attempt operation of machine in the workshop unless under the supervision of your
instructors or supervisors.
9. When working on live, make sure you have a board marked “DANGER, MEN AT WORK”
fixed near the main switch gear.
10. Should there be any accident, you as a trained electrical personnel, should not panic but
technically disconnect the supply from the circuit by switching off at the nearest possible point.
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SYMPTOMS OF AN ELECTRICAL FAULT
The basic symptoms of an electrical fault may be described in one or a combination of the
following ways:
1 There is a complete loss of power supply.
2 There is partial loss of power supply.
3 The installation or piece of equipment is failing because of the following:
(a) An individual component is failing;
(b) The whole plant or piece of equipment is failing;
(c) The insulation resistance is low;
(d) The overload or protective devices operate frequently;
HAZARD.
A hazard is a condition with potential to cause injury, illness, or death of personnel and damage
to or loss of equipment or property. For example, chemicals, electricity or working above
ground.
electrical overloads
faulty electrical appliances
Unprotected or unearthed equipment
Use extension cords as permanent wiring
Use broken electrical cords.
Contact with live parts causing shock and burns.
Improper tools and materials.
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THE MOST COMMON CAUSES OF ACCIDENTS
These are as follows:
Burns: electrical burns are generally more dangerous (and more painful) than normally
burns, as they are usually caused by an are containing molten metal
Falls: a very large percentage of industrial accidents are caused by falls, eitherfrom a
height or by workers tripping over equipment left lying about.
Ladder: Ladders and scaffolding are used mainly in performing works at higher
positions than the reach of human body, like lights, street lights and overhead power
lines that are not too high. To prevent dangers or injuries when climbing a ladder, do the
following:
Check the condition of the ladder
Position the ladder at a safe angle to prevent slipping
Make sure that the floor is level
Use special locks when necessary
Be careful when placing the ladder on wet or any slippery surfaces
Follow the manufacturer's recommendations for proper and safe use
Aluminium ladders should be used with great caution, particularly near bare
conductors.
Electrical shock: this is one of the main hazards in our field. It is not always possible to
work on “dead” circuit but certain precautions may be taken:
Never assume that an installation is “dead” check thoroughly before opening
equipment, and do not check by touching conductors with fingertips.
Check circuit thoroughly before replacing a re-loaded fuse in a “live” d.b
and, if still in doubt, replace with gloves; always keep your face clear.
If working on an installation to which other people have access, remove
fuses and keep them beside you.
Moving machine: great care should be taken when working on moving machinery oil
rags and ties should be kept well clear. Do not remove guards, and if it becomes
necessary to remove guard, do so when the machinery is stationary. Replace all guards
before leaving a machine.
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TO CONTROL THE RISK OF AN ACCIDENT WE USUALLY:
eliminate the cause;
substitute a procedure or product with less risk;
put guards around the hazard;
use safe systems of work;
supervise, train and give information to staff;
ELECTRIC SHOCK
An electric shock occurs when the human body is in contact with two objects of unequal
potentials, in such a way that the body forms part of an electric circuit in which current will
flow.
TYPES OF SHOCK
Electric shocks are of two types:
Direct contact, and
Indirect contact.
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DIRECT CONTACT
Direct contact is contact of a person with a live conductor which is intended to carry current
under normal operation condition. The normal protection against this is the provision of
insulation on all current-carrying cables, and enclosing terminals and connections.
„
Fig.1. illustrates a shock between phase and neutral owing to touching both conductors atthe
same time.
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INDIRECT CONTACT
Indirect contact is contact with exposed conductive parts which are not intended to carry
current but have become live as a result of a fault. Indirect contact can occur as a result of faults
in electrical appliances, particular with metal casings. The main protection against indirect
contact is earthing, combined with an overcurrent cut-out device.
Fig.3. illustrating a shock from an Electrical appliance that has become live due to a fault.
Fig.4. Faulty electrical appliance that has been earthed. No shock is received
ARTIFICIAL RESPIRATION
This is the treatment normally given to a victim of electric shock, if artificial respiration is not
performed within 60 to 120 seconds of the accident, the victim‟s brain will suffer a permanent
damage or death.
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You should repeat the sequences again and again until he recovers or a doctor certifies
death.
Lay the victim in proper position with elbows bent and projecting sideways. The head is
rested with one check on the hands.
The operator should kneel in front of the casualty.
The operator now straighten out his arms and places his palms, fingers outstretched on
the flat of the victim‟s back.
Press down on the victim‟s back –counting 1, 2.
Slide hands to victim‟s elbow – counting 3.
Raise his elbows – counting 4, 5.
Lower his elbows and slide hands to the victim‟s back – counting 6.
Repeat these cycles of action until the victim recovers or a doctor certifies him dead.
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Repeat the pressure at least 60 times per minute (once a second), with equal time
between pressure and relaxation.
Note:
If you are alone, you must stop to inflate the lungs by mouth to mouth about
once every six chest compression.
Pause from time to time to ascertain whether spontaneous heart beating returned.
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TOPIC THREE
ELECTRICAL INSTALLATION WIRING
Wiring system is a network of wires connecting various accessories for distribution of electrical
energy from the supplier meter board to the numerous electrical energy consuming devices such
as lamps, fans and other domestic appliances through controlling and protective devices.
SCHEMATIC DIAGRAM
Schematic diagram is a diagram that uses graphical symbols to indicate the interrelationship of
the electrical component in a circuit. This diagram is used to understand the working principle
of the circuit.
The diagram pictures the various electrical. Electronics and occasionally mechanical
component in the form of universally adaptable graphic symbols.
It is a quicker and easiest way of conveying the needed information “sign language”.
Schematic diagrams are meant to show the functions of the components in a simplified,
readily recognizable symbolic form.
It shows the identification and rating of the various components, for the design layout
and for the ordering of components.
It includes all the detail information of individual parts.
It makes it easy for an electrical electronic engineer to repair a piece of electronic
equipment.
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DISADVANTAGES OF SCHEMATIC DIAGRAM
WIRING DIAGRAM
A wiring diagram or connection diagram shows the detailed connections between components
or items of equipment.
It is only a profession in the field that can interpret the wiring diagram with the
physical appearance.
The wiring pattern is not a true reflection of the circuit diagram.
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WIRING SYSTEM
Surface wiring
Conduit wiring
Trunking wiring
Under ground
Duct wiring
Cleat Wiring
1) Surface wiring: this type of wiring, all the wires are exposed as such trouble shooting is
easier
2) Conduit wiring is used to run conductors through a pipe inside the wall of a building.
These provide mechanical protection and electrical safety to person and property. The
wiring can be surface or concealed. There are three types of conduit used in electrical
installation work: steel, PVC and flexible.
Lightweight and easy to handle Non Joining with adhesive must be correctly done to
corrosive avoid blocking the tube and to ensure a waterproof
Very good insulator joint
Speed of installation Cannot be used as the earth conductor
Excellent electrical and fire resistant It does not have high mechanical protection
properties PVC does not offer the same level of mechanical
Easy to cut and deburr protection as steel.
Simple to form and bend A separate Circuit Protective Conductor must be run
Does not require painting inside the conduit.
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3) Trunking wiring: is an enclosure provided for the protection of cables which is
normally square or rectangle in cross section, having one removable side.
4) Underground wiring is a system of wiring where the cables are buried under the
ground.
1. Safety.
2. Durability.
3. Appearance.
4. Mechanical protection.
5. Accessibility.
6. Initial cost.
7. Maintenance cost.
8. Flexibility
9. Type of building
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IEE REGULATION RELATING TO CABLES AND WIRING
The basic requirements for the installation of conductors and wiring systems are
1) All materials to used (conductors and cables) should be sufficient in size and power
rating for the purpose for which they are to be used.
2) All live conductors should be effectively insulated or so positioned and protected as to
avoid danger.
3) The voltage drop in a consumer installation must not exceed 2.5% of the supply volage,
4) Every circuit should be protected against excessive current and earth leakage.
5) Any metalwork associated with current-carrying conductors, or in unavoidably close
proximity with live conductors should be connected to earth.
6) Special precautions must be taken where conductors and wiring systems are exposed to
inflammable surroundings, or in wet or damp situations.
7) All conductors must be colour coded
8) Joints between two different or same metals must be protected against corrosion. Also
the joint must be electrically and mechanically sound
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TOPIC FOUR
ELECTRICAL CABLES
INSULATOR: is a material which does not allow the free passage of an electric current.
Insulators are used to surround the conductor with a material that prevents the direct touch of
live conductor and to provide a protection from outer damages.
TYPES OF CONDUCTING AND INSULATING MATERIALS
3 Aluminium 3 Rubber
4 Gold 4 Plastic
5 Brass 5 Porcelain
6 Tin 6 Glass
8 Tungsten 8 Asbestos
9 Lead 9 Mica
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CABLES
A cable is a length of single insulated conductor (solid or stranded) or two or more such
conductors, each provided with its own insulation which are laid up together.
A cable consists of three parts.
1. Conductor
2. Insulation
3. Sheath (Mechanical Protection)
1. Conductor: any pure metal which offers low resistance to the passage of electric
current is called a conductor. The current is taken from one place to the other by
means of a conductor.
2. Insulation: it is the covering which bounds the current to flow in a definite path.
The insulation of the cable must be strong enough because a leakage current will
start giving electrical shocks and can cause fire.
3. Protective covering: it protects the insulation covering against any mechanical
injury.
TYPE OF CABLES
The following cables are used for different types of wiring installation:
I. M.I.M.S. cable (Mineral-insulated metal-sheathed cable)
II. P.V.C. (Poly-vinyl-chloride) cable
III. Lead sheathed cable
IV. Flexible cable
V. V.I.R. (Vulcanized insulation rubber) cable,
VI. XLPE cables (Cross-linked Polyethylene)
VII. TRS (Tough rubber sheathed)
VIII. Armoured cable
IX. Optical Fibre cable
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CONSTRUCTION OF CABLES
1 ARMOURED CABLES
An armoured cable is one where the conductors and insulation are protected by a layer or layers
of steel wires or tapes. The armouring protects the cable from mechanical damage while it is in
service, as well as giving added strength to withstand handling during installation.
Armoured cables are designed for high voltages 600V/1000V and also for use in places where
mechanical damage to conductors or insulation is likely to occur, e.g. Underground cables runs.
Armoured Cable
CORE OR CONDUCTOR: all cables have one centre core or a number of cores, of stranded
copper conductors having highest conductivity.
INSULATION: the different insulations used to insulate the conductors are paper, varnished
cambric and vulcanized bitumen for low voltages. But mostly impregnated paper is used which
is an excellent insulating material.
METALLIC SHEATH: a metallic sheath is provided over the insulation so as to prevent the
entry of the moisture into the insulating material. The metallic sheath is usually of lead or lead
alloy.
BEDDING: over the metallic sheath comes a layer of bedding, which consists of paper tape
compounded with a fibrous material. The purpose of providing the bedding is to protect the
metallic sheath from mechanical injury from the armouring
ARMOURING: armouring is provided to avoid mechanical injury to the cable and it consists
of providing one or two layers of galvanised steel wires or two layers of steel tape.
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2. MINERAL-INSULATED METAL-SHEATHED CABLES (MIMS)
These are variety of electrical cables made from solid copper conductor, insulated by
compressed inorganic magnesium oxide powder, all contained within a metal sheath. Copper is
mostly used in constructing MIMS cables and where it is used is referred to as Mineral-
insulated copper clad cable (MICC) or Mineral-insulated copper sheathed cable. A similar
product sheathed with metals other than copper is called Mineral-Insulated Metal-Sheathed
Cables (MIMS).
Advantages
Mechanical strength: The metal sheath and solid filling of MI cables makes it mechanically
robust and can withstand a considerable amount of stresses such as, twisting, bending and
flattening.
Fireproof: Since MI cables use no organic material as insulation (except at the ends), they are
more resistant to fires than plastic-insulated cables and can thus be exposed to considerably
higher temperatures than cables with synthetic sheaths (e.g. PVC, teflon or textile fibres etc.).
The metal sheath will not contribute fuel or hazardous combustion products to a fire, and cannot
propagate a fire along a cable tray within a building.
Easy Installation: The cables are flexible, easy to handle and can be installed easily in a
limited space or in locations where access is difficult because additional insulation is required.
Long Life: The construction of the cable guarantees a long conductor life and thus the function
of the conductor because the sheath and the insulating powder protect the conductors (cores)
against environmental conditions such as corrosion or scaling.
Radiation Resistance: MI cable is also highly resistant to ionizing radiation and so finds
applications in instrumentation for nuclear reactors and nuclear physics apparatus.
The metal tube surrounding the conductors effectively shields circuits in MI cable from
electromagnetic interference. The metal sheath provides protection against accidental contact
with energized circuit conductors.
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DISADVANTAGES:
Vibration: MICC is not suitable for use where it will be subject to vibration or flexing, for
example connection to heavy or movable machinery. Vibration will crack the cladding and
cores, leading to failure.
Labour Cost: During installation MI cable must not be bent repeatedly as this will cause work
hardening and cracks in the cladding and cores. A minimum bend radius must be observed and
the cable must be supported at regular intervals.
Moisture absorption: The magnesium oxide insulation has a high affinity for moisture.
Moisture introduced into the cable can cause electrical leakage from the internal conductors to
the metal sheath. Moisture absorbed at a cut end of the cable may be driven off by heating the
cable.
The termination points: While the length of the MI cable is very tough, at some point, each
run of cabling terminates at a splice or within electrical equipment. These terminations are
vulnerable to fire, moisture, or mechanical impact.
Corrosion: The copper sheath material is resistant to most chemicals but can be severely
damaged by ammonia-bearing compounds and urine. A pinhole in the copper sheathing will
allow moisture into the insulation, and eventual failure of the circuit. A PVC over jacket or
sheaths of other metals may be required where such chemical damage is expected.
Repair: If the MI cable jacket has been damaged the magnesium oxide will wick or absorb
moisture into the cable and it will lose its insulating properties causing shorts to the copper
cladding, and thence to earth. It is often necessary to remove 0.5 to 2 metres (1.6 to 6.6 ft) of
the MI cable and splice in a new section to accomplish the repair.
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Advantages
Insulation resistance and breakdown strength are practically unaffected by moisture.
There is no impregnated compound in these cable, hence these cables can be laid
vertically and on steep slopes.
These cables can withstand a high transient conductor temperature without any
deformation of insulation. These cables are practically resistant to all chemicals
encountered in practice.
These cables are flame retardant since PVC ignites with great difficulty and that too
when directly exposed to a flame.
They are easy to install and handle due to their lighter weight.
Small bending radii permit the termination of these cables in limited space. This eases
the termination of PVC cables in switch boards and control panels etc.
PVC cables have a smooth outer surface resulting in a neat appearance when installed.
PVC outer sheath is tough and abrasion proof.
Disadvantage
PVC insulated cable becomes brittle due to high temperature variations. It is not recommended
for use above 70° C, although it can be taken to 80°C
1) All materials to used (conductors and cables) should be sufficient in size and power
rating for the purpose for which they are to be used.
2) All live conductors should be effectively insulated or so positioned and protected as to
avoid danger.
3) The voltage drop in a consumer installation must not exceed 2.5% of the supply voltage.
4) Every circuit should be protected against excessive current and earth leakage.
5) Any metalwork associated with current-carrying conductors, or in unavoidably close
proximity with live conductors should be connected to earth.
6) Special precautions must be taken where conductors and wiring systems are exposed to
inflammable surroundings, or in wet or damp situations.
7) All conductors must be colour coded
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8) Joints between two different or same metals must be protected against corrosion. Also
the joint must be electrically and mechanically sound.
9) Flexible cable and flexible cord (exceeding 30V a.c): flexible cable of the circular
should be used for connections to movable equipment. Twisted flex should only be used
for fixed lighting fittings, not for portable appliances. All flexes must be protected from
mechanical protection.
10) Insulation remove from a conductor during the making of a joint should be replaced by
a suitable tape
Also for a 400 Volt three phase supply, the volt drop should not exceed 4% of 400 Volts which
is equal to 16 Volts.
Example 1.
A subcircuit is to supply a 3kW heater. It is decided to use single-core copper PVC insulated
cable run in a PVC conduit. The supply is 240V, the ambient temperature is 30 0C, the length of
run is 20 metres and the circuit is protected by a miniature circuit breaker. Determine:
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Solution
a) IB = W = 3000 = 12.5A
V 240
This value is too high so try 2.5 mm2 cables with a 17mV drop per ampere per metre
This is within the permitted limit and is the correct cable size.
Calculation of volt drop in cables is necessary in order to decide on the correct size of
cable for a given load.
SOLVE:
A 10hp, 240V, 50Hz single phase is multicore non-armoured cable having 850C rubber
insulation and copper conductor clipped direct. The length of run is 20 metres and the circuit is
protected by a miniature circuit breaker. Determine:
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ELECTRICAL CABLE JOINTS
Joint in a cable is inevitable due to physical limits on cable lengths for installations,
manufacturing and packaging. Cable joints form the weakest link in any distribution system.
Also a failed joint is difficult to locate and repair. When cable joining is executed, it should be
done with a lot of care and consideration. Also the joint must be electrically and mechanically
sound.
There are several types of joints used in electrical wiring. These are:
1. T-joint
2. Married joint
3. Pigtail Joint
4. Rattail Joint
5. Straight Twist Joint
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31
STEPS IN MAKING MARRIED JOINTS ARE:
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TOPIC FIVE
SINGLE AND THREE PHASE ELECTRIC POWER SUPPLY
SINGLE-PHASE SUPPLY
A single-phase electric power supply is the distribution of alternating current electric power
where all the voltages of the supply vary in simultaneously. Single-phase distribution is used
when loads are mostly lighting and heating, with few large electric motors. A single-phase
power supply has two conductors, which have a sine wave that are 180 degrees apart.
The connections of service pole, pole fuse, energy meter, main switch and fuses and
distribution board for giving service connection to a single and load are as shown in figure
above.
For single phase supply, the service line (wire) has two wires namely phase wire and neutral
wire running from the supply pole to the consumer‟s premises.
THREE-PHASE SUPPLY
3 Phase Power Supply is a method of alternating current electric power generation, transmission
and distribution. 3 Phase Power Supply is delivered on three lines of power. Each line is
considered a phase and carries the same voltage at the same [Link] Phases is actually
three different phases all 120 degrees apart. Three Phase supplies are much more efficient and
are used to drive larger electric devices when more power is required with better response.
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The connections of service pole, pole fuse, energy meter, main switch and fuses and
distribution board for giving service connection to a three phase load are as shown in figure
above.
For three phase supply, the service line (wire) has four wires namely 3 phase wires (red, yellow
and blue phases) and neutral wire running from the supply pole to the consumer‟s premises.
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TOPIC SIX
ELECTRICAL INSTALLATION PROTECTION
35
(a) A short-circuit current
(b) An earth fault current.
These conditions need to be protected against in order to avoid damage to circuit conductors
and equipment. In practice, fuses and circuit breakers will fulfil both of these needs.
FUSE
A fuse is a device for protecting a circuit against damage from an excessive current flowing in
it, by opening the circuit on the heating of a fuse - element by the excessive current. The
function of the fuse element (fuse wire) is
To carry the normal working current safely without heating and
To break the circuit when the current exceeds the limiting current.
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IMPORTANT DEFINITION
Fuse rating is the current the fuse will carry without undue deterioration
Fusing current is the current at which the fuse will suddenly melt.
Fuse element is that part of the fuse which actually melts when an excessive current
flows in the circuit and thus isolates the faulty device from the supply circuit
Fuse link is that of part of the fuse which needs replacement when the fuse blows out.
Fusing factor: this is the ratio between fuse rating and fusing current
= fusing current
Fuse rating
TYPES OF FUSE
Rewirable fuseor Semi-enclosed fuses
Cartridge fuse
High breaking capacity fuse
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ADVANTAGES OF SEMI-ENCLOSED FUSES
They are very cheap compared with other protective devices both to install and to
replace.
There are no mechanical moving parts.
It is easy to identify a „blown fuse‟.
It requires no maintenance
CARTRIDGE FUSES
The cartridge fuse breaks a faulty circuit in the same way as a semi-enclosed fuse, but its
construction eliminates some of the disadvantages experienced with an open-fuse element.
The fuse element is encased in a glass or ceramic tube and secured to end-caps which are firmly
attached to the body of the fuse so that they do not blow off when the fuse operates. Cartridge
fuse construction is illustrated in Fig. 2.
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DISADVANTAGES OF CARTRIDGE FUSES
They are more expensive to replace than rewirable fuse elements.
They can be replaced with an incorrect cartridge.
The cartridge may be shorted out by wire or silver foil in extreme cases of bad practice.
CIRCUIT BREAKER
A circuit breaker (CB) is a device for interrupting the current in a circuit under normal or
abnormal conditions.
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Under normal continuous – current rating, a circuit breaker is a single switching device.
When the current exceeds the normal rating, either on overload or short circuit, the
circuit breaker acts as an automatically over current protection device
Fig.4. ELCB
OPERATION OF ELCB
When a leakage occurs between a live conductor and the earth circuit on the consumer
installation, the earth terminal will rise in potential. This potential or voltage causes a current to
flow in the coil of the ELCB, and the magnetic field set up causes the contacts to open and cut
off the supply. A test button is provided to check the ELCB operation. When pressed, it
disconnects the consumers earth and pushs a small current through the coil current to a safe
value on testing.
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RESIDUAL CURRENT CIRCUIT BREAKER-: This is an electrical wiring device that
disconnects a circuit whenever it detects that the electric current is not balanced between the
phase („hot‟) conductor and the neutral conductor.
OPERATION OF AN RCD
An RCD is a device, which operates on the principle of current balance. Both phase and neutral
conductors are wound on a common transformer core forming a pair of primary coils. A
secondary coil or search coil, wound on the same core is connected to a trip coil. The trip coil
operates the tripping mechanism electro-mechanically. In healthy circuits the current flowing
out on the phase conductor, equals the current returning on the neutral conductor. The magnetic
effect of these two currents, cancel each other, therefore there is no voltage induced in the
search coil.
In the event of an earth leakage fault, current will flow to earth causing an imbalance in the
currents flowing through the transformer primary coils. This imbalance causes a magnetic flux
to be set up in the transformer core. The magnetic flux in turn induces a voltage in the search
coil, which is applied across the trip coil. The trip coil operates, the RCD tripping mechanism
and the supply is disconnected from the fault on the circuit or load.
A test button is provided to allow the consumer to periodically test the mechanical operation
of the RCD. It is recommended that the RCD be tested quarterly.
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Although the voltage type is cheaper and more sensitive than the current type, its disadvantage
is that it is liable to nuisance tripping by small current leakages such as cooker, hot plates and
immersion heaters. They can also be tripped by faulty adjacent installations where unknowly,
the areas of earth resistance around the various earth electrode overlap.
The current type is less sensitive than the voltage ELCB and is therefore not liable to nuisance
tripping. The I.E.E regulations state that the maximum voltage to earth when a fault occurs
should not exceed 40V and therefore if the operating current (I) multiplied by the earth loop
impedance value (Ω) is greater than 40V, the voltage type must be used.
Difference between Solid Earthing Practice and Earth Leakage Circuit Breaker
ELCB PROTECTION SOLID EARTHING PROTECTION
In the event of overload, all In the event of overload, the
poles are disconnected excessive current flows to earth
via the ECC
It is capable of remote control It is not capable of remote
by push buttons control by push buttons
Overload and time lags can Overload and time lags cannot
be adjusted. be adjusted.
The circuit can be closed, The circuit does not need to be
again quickly closed quickly, as the faulty
current flows to earth.
It can open the circuit, if the It cannot open the circuit, if the
supply fails thereby avoiding supply fails thereby avoiding
unexpected switching ON unexpected switching ON
EARTHING
Earthling is the connection of the neutral point of a supply system or the non-current carrying
parts of electrical equipment or apparatus, such as metallic frame work, metallic covering of
cables, earth terminal of socket outlet, stay wire etc., to the general mass of earth by wire of
negligible resistance. This is to prevent the potential of live conductors rising above the
declared value, and to automatically cut off the supply when any appreciable leakage current
flows due to an insulation fault.
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FUNCTION OF EARTHING
The earth is an inefficient conductor; it is widely used in electrical work. There are three main
functions of earthing:
To ensure that no current carrying conductor rises to a potential with respect to general
mass of earth than its designed insulation,
To avoid electric shock to the human beings, and
To avoid risk of fire due to earth leakage current through unwanted path.
METHODS OF EARTHING
1. Strip or wire earthing
2. Rod earthing
3. Pipe earthing
4. Plate earthing
EARTH CONTINUITY CONDUCTOR (ECC): the conductor, by means of which the metal
body of equipment or an appliance is connected to the earth.
EARTH ELECTRODE: any wire, pipe, rod or metal plate embedded in earth for the purpose
of making an effective connection with the general mass of earth
The following types of earth electrodes are acceptable:
(i) Earth rods or pipes;
(ii) Earth tapes or wires;
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(iii) Earth plates;
EARTHING LEAD: An earthing lead is the final conductor by which connection to the earth
electrode is made.
BONDING connects the non-current-carrying metal parts of the electrical system, such as
metal boxes and metal conduit, in a continuous low-resistance path back to the main service
panel. If this metal becomes energized (a ground fault), current travels on the bonded metal and
quickly increases to an amount that trips the circuit breaker or blows the fuse. The dead circuit
alerts people to a problem.
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TOPIC SEVEN
LIGHTING SYSTEM
E A
N
n F MF UF
(1)
N - is the number of luminaires required;
E - is the required illuminance (lux);
A - is the area to be lit;
n - is the number of lamps per luminaire;
F - is the lamp lumen output (lumens);
MF - is known as the maintenance factor, which is a combination of three factors;
UF - is the utilisation and is a function of the luminaire properties and room geometry.
L W
K
( L W )hm
(2)
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length L
width W
ceiling cavity
ceiling plane hm
working plane
floor cavity
The utilisation factor can be obtained once the surface reflectances (or effective reflectances)
are known along with the room index (K); each luminaire produced by a manufacturer has a
lookup table for UF (UF values in bold):
Reflectances Room Index (K)
Ceiling Wall floor 0.75 1.00 … 5.00
0.7 0.3 0.2 0.45 0.51 … 0.69
Utilisation Factors
Lumens is the actual amoun of ambient light coming from a lamp. The higher the lumens, the
more lit up the room is.
Floors 20 lumens per square foot
Tables and raised surfaces 30 lumens per square foot
Luminaire is a lighting unit consising of one or more electric lamps with all of the necessary
parts and wiring
Diversity factor is the ratio of the sum of the individual maximum demands of the various
subdivisions of a system (or part of a system) to the maximum demand of the whole system (or
part of the system) under consideration. Diversity is usually more than one.
Maintenance factor is defined as the ratio of illuminance produced by a lighting system after a
certain period of time to the illuminance produced by the system when new. This period of time
is often the lifetime of the light source, particularly with regards to LED.
To ensure that the required illuminance is provided over a period of time, the lighting design
includes a maintenance factor MF that takes into account the reduction of luminous flux. The
new value for the illuminance of an installation is calculated from the maintained value of
illuminance, and the maintenance factor. The maintenance plan specifies the cleaning frequency
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of the luminaires and the room and the lamp replacement. The maintained value of illuminance
thus depends on the luminaires, the lamps and the room conditions.
Light loss factor, commonly referred to as LLF, is the multiplying factor which light output
can be can be adjusted by due to environmental impacts and/or product degradation. Lamp
Lumen Depreciation (LLD), Lamp Dirt Depreciation (LDD), Ballast Factor (BF), Luminaire
Ambient Temperature Factor (LATF) are the more common factors which adversely affect the
light output. To keep this a little shorter we will only focus on these main four factors.
LLF = Light Loss Factor. This takes account of the depreciation over time of lamp output and
dirt accumulation on the fitting and walls of the building.
Typical LLF Values: Air Conditioned Office= 0.8, Clean Industrial =0.7, Dirty Industrial =0.6
The maintenance factor is a value designed to account for the reduction in light output from a
lighting system due to: the ageing of the lamps and the accumulation of dirt and dust on the
light fittings and room surfaces. The MF is therefore time varying and is the product of 4
factors:
Lamp lumen maintenance factor (LLMF) – a value between 0 and 1 which accounts for the
degradation of lamp output over time:
Lamp survival factor (LSF) – this accounts for the failure of lamps over time, if failed lamps are
replaced immediately this factor can be ignored.
Luminaire maintenance factor (LMF) – a value between 0 and 1 that accounts for dirt and dust
accumulation on the luminaire. The luminaire maintenance factor
LLF = Light Loss Factor. This takes account of the depreciation over time of lamp output and
dirt accumulation on the fitting and walls of the building.
Typical LLF Values: Air Conditioned Office= 0.8, Clean Industrial =0.7, Dirty Industrial =0.6
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Spacing to Height ratio (SHR or S/Hm) is defined as the ratio of the distance between adjacent
luminaires (centre to centre), to their height above the working plane. For a rectangular
arrangement of luminaires and by approximation,
Where
A = total floor area
N = number of luminaires
Hm = mounting height
Nominal Spacing to Height ratio (SHR NOM) For a given mounting height we can see the
nominal spacing between fittings. Eg.1.75 to1 means that for every1 metre of mounting height
(above work plane) we should have a maximum 1.75 metres between fittings.
Example
Design a lighting installation for a college seminar room so that the average illuminance is 500
lux on the horizontal working plane, using the data listed below. Calculate the room index (R),
number of luminaire (N) and spacing to height ratio (SHR)
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Solution
From manufacturer's photometric data sheet, room index of 1.92 corresponds to utilisation
factor (UF) is 0.5336 by interpolation.
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TOPIC EIGHT
MISCELLANEOUS
A public address system (PA system) is an electronic sound amplification and distribution
system with a microphone, amplifier and one or more loudspeakers used to allow a person to
address a large public, for example for announcements of movements at large and noisy air and
rail terminals. PA systems are primarily for reproduction of speech.
Public address systems consist of input sources, amplifiers, control and monitoring equipment,
and loudspeakers. The primary input sources are microphones for live announcements and a
source of recorded sound. A sound source such as a Compact Disc player or radio may be
connected to a PA system so that music can be played through the system.
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SOLVED EXAMPLES ON DEMAND AND DIVERSITY FACTORS
EXAMPLE1
Suppose we have four individual feeder-circuits with connected loads of 250 kVA, 200 kVA,
150 kVA and 400 kVA and demand factors of 90%, 80%, 75% and 85% respectively. Use a
diversity factor of 1.5.
837.5 kVA
If the main feeder-circuit were sized at unity diversity: kVA = 837.5 kVA ÷ 1.00 = 837.5 kVA.
However, using the diversity factor of 1.5, the kVA = 837.5 kVA ÷ 1.5 = 558 kVA for the main
feeder.
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EXAMPLE 2
One Machine Shop has Fluorescent fixtures=1 No, 5kw each, Receptacle outlets =1 No, 1500w each.
Lathe=1No, 10 Hp, Air Compressor=1 No, 20 Hp, Fire Pump=1 No, 15 Hp.
After questioning the customer about the various loads, the information is further deciphered as
follows:
1. The shop lights are on only during the hours of 8 a.m. to 5 p.m.
2. The receptacle outlets are in the office only, and will have computers and other small
loads plugged into them.
3. The lathe is fully loaded for 5 minutes periods. The rest of the time is setup time. This
procedure repeats every 15 minutes.
4. The air compressor supplies air to air tools and cycles off and on about half the time.
5. The fire pump only runs for 30 minutes when tested which is once a month after
hours.
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