14.

Trade - Basic Designer and Virtual Verifier, Code: 532 Vacancies -

26
Unit I: General Safety Precaution (10 Questions)
General Precaution and First aid- 5S Concept (Kaizen) – Occupational – Health and Safety –
Knowledge of Design Frame Work and Product Development – Personal Protective Equipment
(PPES).
Unit II: Apply Engineering drawing in Computer Aided Design (CAD) / Computer Aided
Engineering (CAE) Software (20 Questions)
CAE –Design Steps in CAE - Testing and Analysis in the CAE – Selection of Materials for the
Designed Product – Engineering Drawing to Learn Point, Line, Plane, Projection, 2D and 3D
Drawing using CAE – CATIA and General Operations in it (Point, Line, Arc, Ellipse, Trim, Offset,
Fillet, Chamfer, etc.,) – Move, Copy, Array Command – 3D Concept Modelling Tools – Importing
CAD Model – Computer Aided Three Dimensional Interactive Application (CATIA) V5 (2022)
Software.
Unit III: Sheet Metal Design and Essential Assembly Components (10 Questions)
Design of Sheet Metal Parts in CATIA – Geometric parameterization – Sheet Metal Design –
Assembly Importing – 2D Drawings – (Bill of Material) BOM – Exploded views in CATIA.
Unit IV: Finite Element Method (FEM), Computer Aided Engineering (CAE) Software
(Ansys 2022) (15 Questions)
Computer Aided Drawing (CAD) and Finite Element Method (FEM) Capabilities of Computer Aided
Engineering (CAE) Software – Familiarization of Graphical User Interface (GUI) of Computer Aided
Engineering (CAE) Software – Familiarization with Geometry – Finite elements Modules – Various
Type of Materials, Properties and Elements – Discretization.
Unit V: Finite Element Method (FEM) Models Components, Meshing, 1D, 2D, 3D
Elements, Element Quality (Ansys 2022) (20 Questions)
Concept of Meshing – Types of Mesh – Material Selection – Geometry Quality Parameter –
Checking the Integrity – Creating the Mesh Using 1D, 2D, 3D Elements – Introduction to Various
Types of Available 3D Elements.
Unit VI: Simple Analysis by Applying Appropriate Loads and Boundary Conditions
(Linear Static Analysis) (Ansys 2022) (25 Questions)
Apply the Appropriate Loads and Boundary Conditions – Preparation of the Finite Element Model
(FEM) for Analysis- Submit the Finite Element Model (FEM) to Solve – Checking the Correctness of
the Analysis – Post Processing of result – Interpretation of the Analysis.
Unit VII: Analyze by Inertial Relief Method, Non-linear Analysis, Modal Analysis, and
it’s Components (Ansys 2022) (25 Questions)
Linear Static Analysis – Inertial Relief Method – Analyzing the Components – Non-linearity – Need
for Modal Analysis – Concept and Equation of Natural Frequency- Concept of Mass, Stiffness,
Resonance, Rigid Body Modes – Difference between rigid body Modes and Local Modes.
Unit VIII: Basic Thermal Analysis (25 Questions)
Heat Transfer Analysis and it’s Requirements – Symbols and Mathematical Expression for
Conduction, Convection and Radiation – Basic Requirements of Heat Transfer Analysis – Material
Data and Physical data Collection to check the Condition of Heat Transfer – Study the Output of
Analysis in Ansys.
Unit IX: Frequency response Analysis of Beam and any Suspension Components (25
Questions)
Advanced Analysis – Introduction to Dynamic Loading – Dynamic Stiffness – Frequency Response
Analysis – Sinusoidal Frequencies – Introduction of Time Dependent loading – Sinusoidal load –
Impulse Load in Ansys.
Unit X: Thermo Mechanical Analysis of Engine Components, Welded Joints (25
Questions)
Thermo Mechanical Analysis – Any Loading type is Converted applied on the Component as a
Mechanical load along with Thermal loads and Analysis in Ansys.
12. Trade - Advanced Computer Numerical Control Machining Technician Vacancies -
86
Unit 1: General Safety Precaution and First Aid (10 Questions)
Importance of safety – Basic need of Personal Protective Equipment (PPE) – First Aid – Safe
Disposal of used engine oil – Hazard identification – Safety signs for Danger Warning – Personal
Safety – Fire Extinguishers.
Unit II: Perform Turning, Milling Operations (10 Questions)
Lathe – Types - Parts of the Lathe – Work holding devices – Types of Holder – Cutting tools used
for different operations – Performing Face turning – Taper turning – Grooving – Threading
Knurling – Drilling – Boring – Jig and fixtures – Coolant - Milling – Work piece setup on Milling
Machine – Loading and unloading of cutting tools – Basic operations Step milling, Slot milling,
Angle milling..
Unit III: Product specification and interpret industrial engineering drawing and quality
of surface (40 Questions)
Product design and Development – Prepare check List of customer needs - Customer needs &
select optimum requirement - Develop product specification report - Symbols used in industrial
drawing - Create a checklist of dimensions & customer specific requirements - Geometric
dimension - Tolerances - Symbol - Fundamentals of limits fits & tolerances & Symbols –
Interchangeability Importance of multi stage drawing - Surface finish and it’s importance - Post
process manufacturing operation – International standard & symbols used to represent surface
finish and calculation – Process flow diagram - Measuring instruments – Vernier Caliper –
Micrometer – Gauges and Properties.
Unit IV: Introduction CNC Machines (40 Questions)
G Code and M Code and various cycle end code - Importance of Emergency stop function key
Tool offset with the help of jog mode - Program in MDI mode, single block option - Edit – Auto -
MPG mode – Create, execute and verify GOO,GO1 program - Linear interpolation & Rapid
traverse - Orientation of machine movement - Identify the direction of machine movement by
using Jog mode - Concept of tool travel with Linear interpolation - Orientation of machine
movement – Absolute & Incremental – Circular interpolation Clock wise and Counter clock wise
Create, simulate and execute - Concept of grooving, parting off and threading - Straight , taper
and multi start - Internal profile using turning facing and pattern repeat cycles - Internal groove
using canned cycles -Tool nose radius compensation – Calculation of threading parameters.
Unit V: CNC Turning (15 Questions)
Introduction to CNC Lathe machine – Concept of Numerical Control - Fanuc, Siemens, Mitsubishi,
HAAS – CNC turning centre features & its components – Work Piece holding devices used in
turning center– Create and run the program using sub routine codes - Concept of sub
programming of block in CNC turning programming - Concept of axis & Coordinate system used
in CNC turning Centre –Turret – Tail stock.
Unit VI: VMC Machines (15 Questions)
Introduction to VMC milling machine – Work Piece holding devices – Introduction Turn mill centre
Dual spindle / Sub spindle – Create and run the program using sub routine codes - Tool holding
devices used in VMC - Concept of sub programming - Concept of axis & Coordinate system used
in CNC VMC Centre – Tool wear offset –Tool Magazine – Automatic Tool Changer– Concept of
interpolation and Canned Cycles.
Unit VII: Routine Maintenance and Trouble Shooting of CNC LATHE & VMC (10
Questions)
Routine and Preventive maintenance & basic troubleshooting of CNC lathe and routine
maintenance & basic troubleshooting of CNC VMC - Perform maintenance OEM
recommendations.
Unit VIII: VMC G Code and M Code Programming (30 Questions)
Introduction to Vertical Machining Centre – Concept of axis & Coordinate System – Concept of speed, feed
& Machining depth of cut - Identifying & replacing of cutting tools – Concept of tool wear & offset –
Concept of over travel limits in VMC Machines – Importance Emergency stop function key – Concept of
VMC mode like Jog, MDI, Edit, Auto, Single Block, MPG – VMC Machine movement on various G codes & M
Codes – Create, execute and verify GOO,GO1 program - Linear interpolation & Rapid Traverse to verify
Absolute Programming & Incremental Programming – Circular interpolation Clock wise - Circular
interpolation Counter Clock Wise – Work offset – Tool offset – Dry run the program for verifying actual tool
path – Cycle time calculation – Polygonal Milling with Polar Co-ordinates – Scaling, Mirroring & Rotation on
VMC Concept of Importing and Exporting of VMC program.
Unit IX: Computer Aided Machining (20 Questions)
Computer aided machining – Geometry Creation – Surface – 3D Solid Modelling – Computer Aided
manufacturing software - Generate and export NC program for machining - Generation of complex
machining part program with the help of CAM software - Concept of Tool Path Verifications on CNC
machines – Create Simulate & Execute a complex machining part program Create Tool path using CAM
software & Verify with the help of graphical icon on CNC machines.
Unit X: 4th Axis on VMC (10 Questions)
Auxillary axis - Concept of Rotary axis - indexer & its importance - Concept 4 Axis Machining
(step wise and continuous) - Referencing of 4th axis - Align 4th axis on machine.
22. Trade - Fitter (ITI Standard) Code: 436 Vacancies – 29

Unit I: Safety and Its Important (10 Questions)

Safety and General Precautions in Industry/Shop floor - Personal Productive Equipments (PPE) - First Aid–
Operations of Electrical Mains - Disposal of Waste Materials- Occupational Safety and Health– Safety Signs
– Response to Emergencies – Importance of House Keeping – Material Handling - Lifting and Handling
Loads – Moving Heavy Equipments.
Unit II: Basic Fitting (30 Questions)
Linear Measurement – Base unit of linear measurement, System of units of measurement, Multiples of a
Metre and their values. Steel Rule - Purpose of steel rule, Types, precautions to be followed while using
steel rule. Marking Instruments – Feature, uses and type of Scriber, Caliper, Punches, Hammer, “V”
Block, Try Square - Bevel Gauge, Bevel Protractor, Combination Set, Surface Gauge, Surface Plate, Angle
Plate. Cutting Tools – Hack Saw Frames, Hacksaw Blades, Files and Special files types and specification,
Cold chisel and types, Power Saws, Drilling Machines, Drilling Operations, Drills, Taps, Dies, Tap drill size
and Blank Size calculation. Grinding – Grinding Machines, Grinding Wheel Specification, Loading,
Glazzing, Dressing and Truing. Work holding Devices – Bench Vice, Machine Vice, Clamps and Strap. Tool
Holding Devices – Drill Chuck & Key, Tapper Sleeve & Sockets, Tap Wrench, Die Stock. Precision
Measuring Instruments – construction, Least Count, Graduation and types of Vernier Caliper, Micro
Metre, Vernier Micrometer, Screw thread Micrometer, Vernier Bevel Protractor, Dial Caliper, Dial test
indicator and camparator.
Unit III: Sheet Metal Work (20 Questions)
Safety in sheet metal work shop - Metal sheets and their uses – Hand lever shear – Sheet metal Tools,
Different shear operation - Rivet & Riveting - Solder & Soldering.
Unit IV: Welding (20 Questions)
Safety in welding shop - Welding Hand Tools – Gas Welding Equipments and Process – Setting of
Parameter for Arc welding Machines – Oxy – Acetylene cutting Equipments – Arc welding defects and
Testing – Types of Joints – Selection and Storage of Electrodes.
Unit V: Limit, Fit, Tolerance and Interchangeabilty (10 Questions)
Necessity of Interchangeability – Standard System of Limit and Fits Terminology – Fits and Classification as
per Indian Standard – BIS system of Limits and Fits reading the standard chart – Hole and Shaft basis
system of Limit and Fit.
Unit VI: Turning (20 Questions)
Safety while working on Lathes – Lathe Main Parts – Feed & Thread cutting Mechanism – Methods of
Holding Jobs – Different Lathe Operations – Lathe Tool and its Nomenclature – Tool Selection – Lathe
cutting speed and Feed – Use of Cutting fluid (Coolant) and Properties.
Unit VII: Basic Maintenance, Erection and Testing of Machineries (20 Questions)
Total Productive Maintenance – Routine Maintenance – Break down Maintenance & Preventive
Maintenance - Installation of Machinery – Foundation bolts and types – Sling Load for Shifting – Erection
Tools and Techniques – Fork Lift and Pallet Truck - Lubricant and its Properties – Types of Lubrication -
Different Methods of Lubrication.
Repair Technique – Power Transmission Elements and its types, application and Uses (Gear, Belt and
Pulley, Coupling, Chain and Sproket, Clutches, Bearing and bearing metals – Velocity Ratio calculation in
Gear and Belt and chain drive.
Unit VIII: Metals: Metal & Non Metal (20 Questions)
Ferrous Metal Manufacturing process and properties (Pig Iron , Cast Iron , Wrought Iron and Steel) – Non -
Ferrous Metal properties and uses (Aluminium , Lead , Tin Copper , Zinc and their Alloys) – Heat
Treatment – Structure of steels – Annealing – Normalizing - Hardening – Tempering – Different methods of
Surface hardening - Prevention of Rust and Corrosion - Galvanizing , Electro Plating , Cladding , Metal
Spraying and Cementation.
Unit IX: Assembling (30 Questions)
Locking Devices – Screws, Bolt and Nuts, Keys, Cotters, Split Pin, Screw Driver, Spanners, Power Tools.
Gauges and Template – Radius gauge , Screw Pitch gauge , Drill Gauge , Centre gauge , Feeler gauge ,
Wire gauge , Telescopic gauge.
Limit Gauges – Principle of ‘Go’ and ‘No-GO’ - Plug gauge, Snap gauge, Ring gauge, Taper gauge.
Sine bar and Slip gauge – Principle, uses, application and Taper calculation.
Finishing Process – Lapping, Honing, Frosting and Scrapping – Application and Methods.
Jig and Fixtures – Construction, Types and its accessories – Advantages and Disadvantages.
Inspection – Visual inspection, Quality Standard, Quality control inspection.
Unit X: Hydraulics and Pneumatics (20 Questions)
Hydraulics – Safety precautions – Symbols – Filters – Pumps – Cylinders – Flow control Valves – Tube and
pipe assembly – application and common maintenance of hydraulic.
Pneumatics – Safety Precautions – Symbols – FRL Unit – Actuator – Cylinder – Types of pneumatic valve –
Air compressor parts and function – Electro pneumatic system - application and common maintenance of
pneumatic.
Pipe and Pipe fittings – Pipe fitting Tools, Symbols, Standard pipe fitting accessorie, Pipe thread, Pipe die
and Tap, Repair and maintenance of Water Tap.