ANDRITZ AB 1(1) 2025-01-20
C Ahlqvist
FOUNDATION LOADS FOR PROPOSAL NGSL A/c SAIL Bokaro Sinter dedusting ESP. SAFETY MARGIN +30% FOR UNCERTAINTIES OF GEOMETRY AND LOAD DISTRIBUTION 1.3
All values are characteristic with the status PRELIMINARY. Load directions according to figure below.
For uplift load cases, dead load should be reduced by 40 %.
Pressure: Operating pressure presented, ksi1 = Ratio between Negative Exceptional and Operating, ksi2 = Positive Exceptional/Operating. (factors for exceptional situations)
Bellows considered at delivery limits -> internal operating pressure result in a force component cross gas flow direction for outlet. resp. inlet
Equivalent lateral force factor 0.04 (Ah) for seismic load case (calculated according to IS 1893. Zone factor Z = 0.16, Respose modification factor R = 4.0, Importance factor I = 1.5, No overstrength factor applied)
ESP
PRESSURE
DEAD LIVE DUST WIND +/-X dir WIND +/-Y dir EQ +/-X dir EQ +/-Y dir
ksi1 = 2.0 ksi2=-2.0
Joint Hx Hy Vz Hx Hy Vz Hx Hy Vz Hx Hy Vz Hx Hy Vz Hx Hy Vz Hx Hy Vz Hx Hy Vz
ID kN kN kN kN kN kN kN kN kN kN kN kN kN kN kN kN kN kN kN kN kN kN kN kN
A1 0 0 465 0 0 86 0 0 313 0 0 0 +/- 159 0 -/+ 338 0 0 -/+ 593 +/- 77 0 -/+ 172 0 0 -/+ 150
A2 0 0 135 0 0 75 0 0 628 0 0 0 +/- 85 0 -/+ 109 0 +/- 147 -/+ 16 +/- 47 0 -/+ 61 0 +/- 33 -/+ 4
A3 0 0 465 0 0 86 0 0 313 0 0 0 +/- 159 0 -/+ 338 0 +/- 147 +/- 610 +/- 77 0 -/+ 172 0 +/- 33 +/- 153
B1 0 0 530 0 0 152 0 0 628 0 0 0 0 0 -/+ 66 0 0 -/+ 618 0 0 -/+ 35 0 0 -/+ 140
B2 0 0 235 0 0 150 0 0 1257 0 0 0 0 0 0 0 +/- 159 -/+ 17 0 0 0 0 +/- 34 -/+ 4
B3 0 0 530 0 0 152 0 0 628 0 0 0 0 0 -/+ 66 0 +/- 159 +/- 634 0 0 -/+ 35 0 +/- 34 +/- 143
C1 0 0 530 0 0 152 0 0 628 0 0 0 +/- 159 0 +/- 9 0 0 -/+ 618 +/- 77 0 +/- 4 0 0 -/+ 140
C2 0 0 235 0 0 150 0 0 1257 0 0 0 +/- 85 0 +/- 5 0 +/- 159 -/+ 17 +/- 47 0 +/- 3 0 +/- 34 -/+ 4
C3 0 0 530 0 0 152 0 0 628 0 0 0 +/- 159 0 +/- 9 0 +/- 159 +/- 634 +/- 77 0 +/- 4 0 +/- 34 +/- 143
D1 0 0 530 0 0 152 0 0 628 0 0 0 0 0 +/- 66 0 0 -/+ 618 0 0 +/- 35 0 0 -/+ 140
D2 0 0 235 0 0 150 0 0 1257 0 0 0 0 0 0 0 +/- 159 -/+ 17 0 0 0 0 +/- 34 -/+ 4
D3 0 0 530 0 0 152 0 0 628 0 0 0 0 0 +/- 66 0 +/- 159 +/- 634 0 0 +/- 35 0 +/- 34 +/- 143
E1 0 0 403 0 0 86 0 0 313 0 0 0 0 0 +/- 329 0 0 -/+ 593 0 0 +/- 166 0 0 -/+ 133
E2 0 0 135 0 0 75 0 0 628 0 0 0 0 0 +/- 105 0 +/- 147 -/+ 16 0 0 +/- 59 0 +/- 31 -/+ 4
E3 0 0 403 0 0 86 0 0 313 0 0 0 0 0 +/- 329 0 +/- 147 +/- 610 0 0 +/- 166 0 +/- 31 +/- 135
STAIR TOWER
DEAD LIVE WIND +/-X dir EQ +/-X dir
Joint Hx Hy Vz Hx Hy Vz Hx Hy Vz Hx Hy Vz
ID kN kN kN kN kN kN kN kN kN kN kN kN
A4 0 0 133 0 0 91 +/- 133 0 -/+ 424 +/- 14 0 -/+ 46
B4 0 0 133 0 0 91 0 0 +/- 424 0 0 +/- 46
Live load: 2000 Pa on ESP roof, 5000 Pa on SWW (simultaneity factor 0.5 for stair tower)
Dust density: 2000 kg/m3 (fill up level: break line of hoppers)
Peak velocity wind pressure: qp = 1700 Pa @ 30 m (IS 875 - part 3)
Operating pressure: -2000 Pa
Seismic loads according to IS 1893 Z=0.16, I=1.5, R=4.0 -> LFF=0.04 (Ah)
Overstrength factor to be applied when designing foundations if needed
NGSL Ac SAIL Bokaro Sinter dedusting ESP - Foundation load table (+30%) [Link]