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Metco Laser Cladding Materials Overview

The Metco portfolio offers a range of high-quality powder materials specifically designed for laser cladding applications across various industries, including aerospace and petrochemical. Key products include Metco 1220A, 1223A, and 1016A, each providing unique properties such as excellent wear resistance, corrosion resistance, and superior performance in demanding environments. These materials have been optimized for various applications, ensuring dependable quality and exceptional value for users in hardfacing processes.

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0% found this document useful (0 votes)
39 views4 pages

Metco Laser Cladding Materials Overview

The Metco portfolio offers a range of high-quality powder materials specifically designed for laser cladding applications across various industries, including aerospace and petrochemical. Key products include Metco 1220A, 1223A, and 1016A, each providing unique properties such as excellent wear resistance, corrosion resistance, and superior performance in demanding environments. These materials have been optimized for various applications, ensuring dependable quality and exceptional value for users in hardfacing processes.

Uploaded by

ANDRES DOMINGUEZ
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Metco materials for laser cladding

Optimum materials… Dependable quality…


Excellent value
Our new Metco portfolio of powder materials are ­designed to
the meet the exacting requirements needed for laser clad-
ding applications. Metco Joining & Cladding has been a
­trusted supplier of materials for demanding industries that
­include aerospace, power generation, mining, petrochemical
and oil/gas exploration, and for more than 75 years. For
­exceptional quality, excellent reproducibility and superior
­performance, Metco is the brand you can depend on for
your laser cladding applications.

Metco 1220A
CoCrC[WC][MoNiC][MoWNi]
Metco 1220A powder is an inert gas atomized powder that
is chemically homogeneous and freely flowing. It provides Metco 50050A, a specialized spherical, fused tungsten carbide that produces
excellent results for a variety of processes such as laser deposits with excellent properties for laser cladding or PTA applications.

cladding, powder-fed thermal spray processes and PTA.


Order No. 1301056, Datasheet DSM-0218
Metco 1223A
Metco 1220B Co 25Cr 5Mo 2.5W 2Ni
Metco 1220C Metco 1223A is an inert gas-atomized, cobalt-chromi-
Co 28Cr 4W 3Ni 3Fe 1.5Si 1C 1Mo um-molybdenum alloy similar to Ultimet. It is designed for
Metco 1220B and Metco 1220C are inert gas-atomized ver- good wear and corrosion resistance and excellent laser
sions of the most generally useful cobalt alloy. Similar to Stel- cladability. It has excellent work hardening characteristics
lite 6, they have excellent resistance to many forms of me- which offers a better protection against high stress abra-
chanical and chemical degradation over a wide tempe­rature sion. When laser cladded, Metco 1223A exhibits almost no
range. Overlay deposits of Metco 1220B and Metco 1220C porosity and excellent wear resistance. The product can
have outstanding self-mated anti-galling properties, which also be used for PTA processes.
result in their wide use as a valve seat materials. Deposits Order No. 2280105, Datasheet DSM-0218
also exhibit high temperature hardness and high ­resistance
to cavitation erosion. These alloys are ideally suited to a vari- Metco 1020A
ety of hardfacing processes. Metco 1220C has a fine particle Metco 1020B
size distribution (–53 +20 µm). Metco 1220B is a standard Fe Cr Mo Nb Ti - Proprietary
size powder (–106 +45 µm). Metco 1020A and Metco 1020B are inert gas-atomized pro-
Metco 1220B – Order No. 1301057, Datasheet DSM-0218 prietary ferritic stainless steel powders with a composition
Metco 1220C – Order No. 1301058, Datasheet DSM-0218 similar to a 400 series stainless steel. They have been opti-
mized for higher wear resistance, while maintaining a similar
Metco 1221A level of corrosion resistance to a type431 stainless steel.
Co 27Cr 5.5Mo 3Ni 0.25C These materials can be clad in multiple layers crack-free, al-
Metco 1221A is an inert gas-atomized, cobalt-based lowing for the overlay to be utilized for rebuild or salvage of
­superalloy, similar in composition to Stellite 21. An excellent undersized parts. The overlay can be ground to a very good
choice for dynamically active environments, overlays of M ­ finish using silicon carbide wheels. Metco 1020A has a parti-
Metco 1221A offer excellent resistant to abrasion and gall- cle size distribution (-150 +53). Metco 1020B is a standard
ing and exhibit a low coefficient of friction between mating size powder (53 +20).
components. Metco 1221A also provides excellent corrosion Metco 1020A – Order No. 1533800, Datasheet DSM-0278
resistance, particularly in reducing environments. Metco 1020B – Order No. 1533807, Datasheet DSM-0278
Order No. 2280106, Datasheet DSM-0218
FLY-0019.9 – Metco™ Laser Cladding Materials
© 2024 OC Oerlikon Corporation AG, Pfäffikon 1
Metco 1016A
Fe 12Ni 17Cr 2.5Mo 2.3Si 1Mn 0.03C
Metco 1016A is an inert gas-atomized version of 316L aus-
tenitic steel compatible with AISI Type 316L (UNS S31603).
The low carbon content of Metco 1016A results in deposits
with no grain boundary carbide precipitation and a refined
microstructure that is often better than 316L bulk materials.
Choose Metco 1016A for its impact, creep and stress rup-
ture resistance at elevated temperatures and its corrosion
resistance in chloride environments that ­resists pitting and
crevice corrosion.
Order No. 2280147, Datasheet DSM-0418

Metco 1040A SEM photomicrograph of Metco 1020 showing morphology that is typical of
these products.
Fe V Cr Mn C - Proprietary
Metco 1040A is welded as a hardfacing overlay that pro-
tects manganese steel substrates from extreme abrasion. Metco 1051A
As welded, it is in a hardened state (HRC 45), yet work Fe Cr Nb W Ti V C Mn B Si - Proprietary
hardens quickly to even higher hardness levels (≥ HRC 63), Metco™ 1051A is an inert gas-atomized iron-based alloy
thereby preventing gouging and wear. Metco 1040A is sug- specifically designed to perform in aggressive environments
gested for use in any manganese steel application where where both abrasive wear and impact are of concern. De-
improved abrasion resistance is required. The revolutionary posits of this product are unique in that they exhibit impact
improvement in abrasion and impact for an as-welded resistance that is 10 to 20 times better than PTA-applied
manganese steel overlay will lead to longer lifespans for WC-Ni overlays, but with similar abrasion resistance. Metco
manganese steel plates in the mining industry. 1051A coatings withstand impact and high stresses.
Order No. 1097802, Datasheet DSM-0208 Order No. 1300511, Datasheet DSM-0209

Metco 1030A Amdry 7050


Fe Mo V C B Ni Mn Si - Proprietary Ni 3.2B 3Si
Metco™ 1030A is a revolutionary new chromium-free and Amdry 7050 is a gas-atomized, self-fluxing alloy consist of
heat-treatable hardfacing overlay material. It provides the nickel and cobalt based. It is especially useful when blended
best performance in aggressive environments where impact with a carbide where a harder matrix is required for erosive
and abrasive wear are critical sources of material failure. wear situations. The lack of chromium substantially
The chromium-free composition enables a safer, cleaner reduces the dissolution of carbide during the fusing
processing environment for the applicator. As welded, it is process.
in a hardened state (HRC 45), yet work hardens quickly to Order No. 1085539, Datasheet DSM-412
even higher hardness levels (≥ HRC 63), thereby preventing
gouging and wear. Metco 1040A is suggested for use in Metco 11A
any manganese steel application where improved abrasion Metco 11B
resistance is required. The revolutionary improvement in Ni 15Cr 4.2Si 3.5Fe 3.1B 0.7C
abrasion and impact for an as-welded manganese steel Metco 11A and Metco 11B are gas-atomized, self-fluxing
overlay will lead to longer lifespans for manganese steel alloys consists of nickel and cobalt based products with a
plates in the mining industry. proven track record for hardfacing applications. They are
Order No. 1097796, Datasheet DSM-0206 optimized to provide better wetting and fusing behavior. Us-
ing a two-step "spray and fuse", oxy-fuel welding, hardfacing
or cladding technology, they develop a fully dense micro-
structure that is free of oxides and porosity, and is metallurgi-
cally bonded to the substrate.
Metco 11A – Order No. 1301201, Datasheet DSM-412
Metco 11B – Order No. 1301203, Datasheet DSM-412

FLY-0019.9 – Metco™ Laser Cladding Materials


© 2024 OC Oerlikon Corporation AG, Pfäffikon 2
Metco 12C Metco 51058
Ni 7.5Cr 3.5Si 2.5Fe 1.7B 0.25C 60MTC 60CTC-S 40(NiCrBSi)
Metco 12C is a gas-atomized, self-fluxing alloy consisting of Metco 51058 is a blend of spherical fused tungsten carbide
nickel and cobalt based is recommended where a hardness and a self fluxing alloy matrix with a matrix hardness of 40
of HRC 35 is sufficient for wear resistance and where ma- HRC. This combination can be applied to many substrates
chinability of the coating is important. with minimal porosity and cracking. It is usually used as ap-
Order No. 1002519, Datasheet DSM-412 plied, however the deposits can be finished with diamond
abrasives to final dimension and finish requirements. Metco
Metco 14E 51058 is particularly suitable for PTA processing
Ni 11Cr 3.7Si 2.75Fe 2.2B 0.5C due to its coarser size distribution.
Metco 14E is a gas-atomized, self-fluxing alloy consisting of Order No. 1306774, Datasheet DSM-0233
nickel and cobalt based. Metco 14E coatings, with a fused
hardness of HRC 45 – 50, are harder than Metco 12C Metco 51059A
coatings and suitable where thick, wear resistant coatings 60CTC-S 40(NiCrBSi)
are desired. In this respect, these are better than the harder Metco 51059A is a 60/40 blend of spherical, cast tungsten
Metco 15E coatings, which may be susceptible to cracking carbide (CTC-S) and self-fluxing matrix materials. This com-
when applied as a thick coating on highly hardenable steels. bination of a very hard phase material (tungsten carbide) and
Order No. 1002519, Datasheet DSM-412 a corrosion resistant matrix results in a product that is suit-
able for laser cladding or PTA deposits that resist erosion
Metco 15E from particulates in slurries.
Ni 17Cr 4Fe 4Si 3.5B 1C Order No. 1511221 (5 kg) & 1511227 (25 kg), Datasheet DSM-0233
Metco 15E coatings have a typical hardness of HRC
60 and produce dense, pore-free coatings with high wear Metco 51060A
resistance and corrosion resistance. 60CTC-S 40(NiCrBSi)
Order No. 1051113, Datasheet DSM-412 Metco 51060A is a blend of spherical fused tungsten carbide
and a self fluxing alloy matrix with a matrix hardness of 40
Metco 16C-NS HRC. This combination can be applied to many substrates
Ni 17Cr 4Si 3.7B 3Fe 2.5Cu 2.5Mo 0.6C with minimal porosity and cracking. It is usually used as ap-
Metco 16C-NS coatings are similar to Metco 15E coatings, plied, however the deposits can be finished with diamond
but have superior resistance to corrosion against a abrasives to final dimension and finish requirements.
variety of acids and aqueous media. They can also be Order No. 2284703, Datasheet DSM-0233
applied much thicker than Metco 15E coatings and offer
better resistance to cracking. Metco 16C-NS is the best
choice when coatings thicker than 1.5 mm (0.06 in) are Metco 50050A
required, or for thinner coatings on complex geometries. CTC-S - Blend Material
However, coatings of Metco 16C-NS may require more Metco 50050A is a special grade of Oerlikon Metco’s spheri-
stock removal after fusing to get a smooth, clean surface cal, fused tungsten carbide. These carbides have a fine
Order No. 1029071, Datasheet DSM-412 non-acicular structure with greater hardness than conven-
tional fused and crushed tungsten carbide. Increased appar-
Metco 1720A ent density and improved flowability raise the amount of hard
Metco 1720B phase present in wear resistant coatings. This material can
Ni Cr Mo Nb Ti Proprietary be blended with a nickel-based alloy matrix material for laser
Metco 1720A and Metco 1720B are proprietary nick- cladding or PTA welding applications.
el-based, superalloy hardfacing powders. Overlays of Metco Order No. 1511229, Datasheet DSM-0313
1720x materials have been optimized to have corrosion re-
sistance similar to that of Inconel 625 overlays, but with su-
perior wear resistance. Both provide excellent corrosion re-
sistance, particularly in reducing environments.
Metco 1720A – Order No. 1538352, Datasheet DSM-0280
Metco 1720B – Order No. 1538353, Datasheet DSM-0280

FLY-0019.9 – Metco™ Laser Cladding Materials


© 2024 OC Oerlikon Corporation AG, Pfäffikon 3
WOKA 50001, WOKA 50005, WOKA 50007,
WOKA 50009, WOKA 50024
CTC - Blend Material
WOKA™ Fused Tungsten Carbides (CTC) are irregularly
shaped, two-phase tungsten carbide powders. WOKA CTC
materials are designed to be the hard phase constituent of a
wear-resistant surface. Depending on the surfacing process,
they can be blended with self-fluxing alloys or used a filler
material for rods, wires, electrodes or infiltration applications.
Overlays containing these materials offer excellent abrasive
wear resistance in harsh environments that can tolerate
some impact resistance.
WOKA 50001 - Order No. 1065261, Datasheet DSM-0301
WOKA 50005 - Order No. 1075043, Datasheet DSM-0301
WOKA 50007 - Order No. 1075044, Datasheet DSM-0301
WOKA 50009 - Order No. 1094769, Datasheet DSM-0301
WOKA 50024 - Order No. 1065592, Datasheet DSM-0301

WOKA 50504, WOKA 50505, WOKA 50512, WOKA


50532, WOKA 50538
CTCP (WC Co and WC Ni) Sinter Pellets
WOKA™ Cemented Tungsten Carbide Pellets (CTCP) are
spheroidal cemented carbide materials specially designed for
hard-banding applications in the oil and gas industry. These
products can be blended as a hard-phase filler material
in nickel or iron hard facing rods and wires. Blend products
with finer particle size distributions with cobalt-, iron- or nickel-
based self-fluxing alloy powders using a hard phase to ma-
trix ratio of 30 to 60 % for PTA or laser cladding applications
WOKA 50504 - Order No. 1059529, Datasheet DSM-0356
WOKA 50505 - Order No. 1067530, Datasheet DSM-0356
WOKA 50512 - Order No. 1067531, Datasheet DSM-0356
WOKA 50532 - Order No. 1075038, Datasheet DSM-0356
WOKA 50538 - Order No. 1072797, Datasheet DSM-0356

Contact us for more i­nformation on our M


­ etco laser cladding
products.
Don’t see the laser cladding material you need for your ­application? Talk to us!
Chances are we can supply exactly what you need.

Hastelloy and Ultimet are registered trademarks of Haynes International, Inc.


Inconel is a registered trademark of Huntington Alloys Corporation
Stellite is a registered trademark of Deloro ­Stellite Holdings Corporation

Information is subject to change without prior notice.

FLY-0019.9 – Metco™ Laser Cladding Materials [Link]


© 2024 OC Oerlikon Corporation AG, Pfäffikon 4
info@[Link]

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