-SAMPLE-
Inspection And Test Plan
CUSTOMER : PT API. INSPECTION AND TEST PLAN
PT. CATUR SETIO BUDI (CSB) PROJECT : Jatim-Unit #1 NO : ITP-24-02
COMPONENT : Pipe Assembly : Headers, REV. NO :0 1 of 2 .
Saturated steam pipe SHEET :
PROJECT NO. : 24
PO NO : 2424 CSB
Frequency Confirmation of Inspection
ITEM INSPECTION DESCRIPTION of QC APPLICABLE DOCUMENT ACCEPTANCE CRITERIA INSPECTION RECORD
inspection mfg Customer 3rd Insp AI
1 Material
1.1 Visual and dimensional verification 100% Spec. ASME IIA PORIR W
1.2 Review material test report for pressure part 100% Spec. ASME IIA, Code Case MTR* R
2 Welding Qualification
2.1 WPS and PQR 100% ASME I ASME IX WPS&PQR* R
2.2 Welder and Welding Operator Qualification Record 100% ASME I ASME IX WPQR R
3 NDE Qualification
3.1 NDE procedures 100% ASME I ASME V NDE Procedure R
3.2 NDE inspectors certification 100% PT CSB NDE PT CSB NDE Personal Qualification R
Record of Inspector
4 Pipe Assembly Fabrication
4.1 Verify marking & check material before cutting / machining 100% Spec. Drawing / instruction of routing shts Routing Sheets H
for main pipe, end plate , nozzle /stub, plate attachment ,
lug.
4.2 Inspection of component before assembly (after cutting / 10% Spec. Drawing / instruction of routing shts Routing Sheets W
machining ): main pipe, end plate, nozzle/stub, plate H ( for
attachment , lug , etc, ( dimensional, length, identification, stamp
hole size, hole orientation, bevel / scarfing dimension, end
cleanliness, edge cuttin plate )
4.3 Pre-bend of stub
- Inspection 1 st five bend ( each shift ) for dimension and 100% Spec. Drawing / instruction of routing shts Routing Sheets H
bend quality, check to layout table or jig if necessary.
- Bending quality examination ( ovality, OD minimum, 10% Spec. Spec. Bending Record* W
surface, thinning )
- Dimensional inspection ( scarfing, length , offset , etc ) 100% Drawing Drawing / instruction of routing shts Routing Sheets W
4.4 Fit up inspection ( check material / part number, WPS 10% Spec. Approved Drawing Routing Sheets W
applied, part location / orientation, dimension )
4.5 Visual welding inspection ( for butt weld, fillet weld , 100% ASME I & ASME B.31.1 ASME I, ASME B.31.1 Inspection Sheets* W
attachment weld )
4.6 NDE of Pipe / Header assembly
A. Butt Weld
# RT required by code (PW-11) 100% ASME I ASMEI RT report* H
Inhouse pcdr
# RT or UT for Butt Weld beyond of Code (PW-11) 10% Spec. ASME I RT or UT report* H
Inhouse pcdr
B. Parts / components welded to header pipe
Parts : Nozzle, Stubs, End Plate, Lug, Attachment
- MT of Nozzle / Stubs welds 100% Spec. ASME I MT report* H
R2 ( MT carried out after PWHT for all materials )
- MT or PT of End Plate / Lug welds 100% Spec. ASME I MT or PT report* H
- MT or PT of Attachment / Non-Load-Carrying weld 10% Spec. ASME I MT or PT report* H
-SAMPLE-
Inspection And Test Plan
CUSTOMER : PT API. INSPECTION AND TEST PLAN
PT. CATUR SETIO BUDI (CSB) PROJECT : Jatim-Unit #1 NO : ITP-24-02
COMPONENT : Pipe Assembly : Headers, REV. NO :0 2 of 2 .
Saturated steam pipe SHEET :
PROJECT NO. : 24
PO NO : 2424 CSB
Frequency Confirmation of Inspection
ITEM INSPECTION DESCRIPTION of QC APPLICABLE DOCUMENT ACCEPTANCE CRITERIA INSPECTION RECORD
inspection mfg Customer 3rd Insp AI
4.7 PWHT of Header assembly if required by the Code and / or 100% ASME I ASME I PWHT Charts* R
CSB standard. .
4.8 Dimensional inspection of header / piping assembly 100% Approved Drawing Approved Drawing Inspection Sheet W
( scarfing, component / part location, length , width,
squareness, flatness , straightness, tube ends variation, etc ).
4.9 Cleanliness inspection ( inside ) 100% Spec. The inside shall be free of foreign Routing Sheets W
matter, loose scale,dirt,chips,savings.
4.10 Visual Final and ASME Code Stamping 100% ASME I ASME I INSPECTION SHEET* H
ASME B31.1 ASME B31.1
ASME I ASME I
5 Painting, Preservation, Shipping marks, & shipping
protection
5.1 Marks/identification 100% Spec. Marking Instruction of routing sheets Routing Sheets W
5.2 Surface preparation for painting 100% Spec. Painting instruction of routing sheets Routing Sheets W
5.3 Painting 100% Spec. Painting instruction of routing sheets Painting Report* W
6 Final Inspection
6.1 Final Inspection ( marking / identification,operation 100% Spec. Drawing & routing aheets Inspection Sheets* H
completeness check, readiness or release for next process
assembly).
6.2 Prepare Certificate of Compliance 100% Spec. COC* R
6.3 ASME Manufacturer's Data Report 100% ASME I ASME I P4* R
Remarks : Legend :
* = Part of final document WPS = Welding Procedure Specification H : Mandatory Hold Point
MT = Magnetic Test PQR = Procedure Qualification Record W : Witness Point
RT = Radiographic Test NDE = Non Destructive Examnination R : Review
PT = Penetrant Test PWHT = Post Weld Heat Treatment
UT = Ultrasonic Test PORIR = Purchase Order Receiving Insp. Report
Fabrication Code : ASME Section I- edition 2013 Revision record :
Code " S " Stamping Rev. 0 : Initial Issue
PT CSB Quality Assurance CUSTOMER AUTHORIZED INSPECTOR
Prepared by, Approved by Approved by, Accepted by,
Date Date Date Date