Oil Discharge Monitoring System

Final Drawing For

New Times Shipbuilding Co., Ltd

109999 DWT CRUDE/PRODUCT OIL
TANKER

Hull No.0311540

SUPPLIED BY
RIVERTRACE ENGINEERING LTD
 Rivertrace Engineering Limited
Unit P, Kingsfield Business Centre,
Philanthropic Road, Redhill,
Surrey, RH1 4DP, England
Tel: +44 (0) 1737 775500
Fax: +44 (0) 1737 775501
[Link]
email: service@[Link]

SMART – ODME
Oil Discharge Monitoring Equipment
Including BIO-FUELS
 Operations and Technical Manual for
the Installation and Maintenance of the
Smart ODME Oil Discharge Monitoring
Equipment
Contents

1.0 Introduction

2.0 Important Notes

3.0 Specification

4.0 System overview

5.0 Installation

6.0 Commissioning procedure

7.0 Operating procedures

8.0 Maintenance

9.0 Servicing and Spare Parts

10.0 Fault Finding

11.0 Simulation mode

12.0 History of Amendments

13.0 Example of Response time for Sample Line to VPC Calculation

14.0 Flow Transmitter and Paddlewheel Instructions.

15.0 List of Drawings referred to in Manual

Appendix 1 Hazardous Area Approvals

Appendix 2 IMO Approval Certificates

Appendix 3 Calibration Certificates

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 3 of 82 ECN 4325 24 MAR 2016
1.0 Introduction

The Oil Discharge Monitoring Equipment (Smart ODME) has been designed
to provide means of monitoring, recording and controlling the ballast
discharge in accordance with the requirements of MEPC 108(49/22) & MEPC
240(65).

Discharge limits are set at 30 Litres per nautical mile and a total discharge
expressed as a proportion of the previous cargo for dirty ballast.

The requirements of the MARPOL Convention are that all oil tankers with a
gross tonnage of 150 GRT and above must have an oil discharge monitoring
and control system installed, incorporating an approved oil content meter, with
a starting interlock and an automatic overboard valve control system.

The requirements in Resolution MEPC 108(49) apply to tankers with a date of

keel laying or equivalent stage of construction of 1st of January 2005 or later.

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 4 of 82 ECN 4325 24 MAR 2016
2.0 Important Notes

2.1 Warnings
2.2 ATEX Advisory

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 5 of 82 ECN 4325 24 MAR 2016
2.1 Warning

Warning
This equipment contains voltages and pressures, which are hazardous to
health, please ensure that all supplies are disconnected before carrying out
any work on the equipment.

Risk assessments should be carried out before starting any work on the
equipment.

Additionally if working in Zoned areas, please ensure that it is safe to work on

the equipment as stored energy devices may still present an explosion
hazard, even when power supplies are disconnected.

Permit to work systems might be in place at your worksite. You should adhere
to all rules and regulations that are shown on your permits.

If in doubt then please contact your health and safety representative for
guidance on your local practices.

IMPORTANT NOTICE

Component Replacement/Repair

This equipment has been designed so that the operator only has access to
essential controls. Placement of security seals on critical components is to
prevent tampering by unauthorised personnel. Replacement or repair of this
equipment should only be carried out under guidance of Rivertrace or their
authorised agents.

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 6 of 82 ECN 4325 24 MAR 2016
2.2 ATEX Advisory

Instructions specific to hazardous area installations

(Reference European ATEX Directive 94/9/EC, Annex II, 1.0.6)

The following instructions apply to the equipment covered by the certificates

listed below:-

i) Smart Cell ODME, Sira 05ATEX2170

ii) Smart Terminal ODME, Sira 05ATEX2171
iii) Smart ODME Zener Barrier, Sira 05ATEX2172

1 The equipment i) and ii) may be used with flammable gases and
vapours with apparatus Groups IIA and IIB with temperature classes
T1, T2, T3 and T4, in the ambient temperature range of -20°C to
+60°C.
2 The equipment iii) is located in the safe area may be used to supply
the above equipment that is located in a hazardous area. The ambient
temperature range for this equipment is -20°C to +50°C.
3 The certificate markings are detailed on drawing numbers
4 Repair of the equipment shall be carried out by the manufacturer or in
accordance with the applicable code of practice.
5 If the equipment is likely to come into contact with aggressive
substances, then it is the responsibility of the user to take suitable
precautions that prevent it from being adversely affected, thus ensuring
that the type of protection is not compromised.

Aggressive substances - e.g. Solvents that may affect polymeric

materials.
Suitable precautions - e.g. Regular checks as part of routine
inspections or establishing from material’s
data sheet that it is resistant to specific
chemicals.

Additional information

A The instructions shall contain the certification marking as detailed

on the relevant certification drawing. Where applicable, the address of
the importer or repairer shall be specified.
B On being put into service, the equipment shall be accompanied by a
translation of the instructions in the appropriate language or languages
of the country or end-user putting the equipment into service, as well
as the instructions in the original language.

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 7 of 82 ECN 4325 24 MAR 2016
2.3 IECEx Advisory

Instructions specific to hazardous area installations

(In accordance with IEC 60079-0:2011 clause 30)

The following instructions relevant to safe use in a hazardous area apply to

equipment covered by the certificates listed below:-

i) Smart Cell ODME, IECEX SIR 13.0160X (Ex ia IIB T4 Ga) and
Sira 05ATEX2170X (Ex ia IIB T4 Ga).
ii) Smart Terminal ODME, IECEX SIR 13.0161X (Ex ia IIB T4 Ga) and
Sira 05ATEX2171X (Ex ia IIB T4 Ga)
iii) Smart ODME Zener Barrier, IECEX SIR 13.0162 ([Ex ia Ga] IIB) and
Sira 05ATEX2172 ([Ex ia Ga] IIB)

1 The equipment i) and ii) may be used in zones 0, 1 & 2 with flammable
gases and vapours with apparatus groups IIA & IIB and with
temperature classes T1, T2, T3 & T4 in ambient temperatures in the
range -20 ºC to +60 ºC and should not be used outside this range.
2 The equipment iii) may only be used in non-hazardous area. The
ambient temperature range for this equipment is -20°C to +50°C and
should not be used outside this range.
3 Installation shall be carried out in accordance with the applicable code
of practice by suitably-trained personnel.
4 There are no special checking or maintenance conditions other than a
periodic check.
5 With regard to explosion safety, it is not necessary to check for
correct operation.
6 The equipment contains no user-replaceable parts and is not intended
to be repaired by the user. Repair of the equipment is to be carried
out by the manufacturer, or their approved agents, in accordance with
the applicable code of practice
7 Repair of this equipment shall be carried out in accordance with the
applicable code of practice.
8 If the equipment is likely to come into contact with aggressive
substances, e.g. acidic liquids or gases that may attack metals or
solvents that may affect polymeric materials, then it is the
responsibility of the user to take suitable precautions that prevent it
from being adversely affected thus ensuring that the type of protection
is not compromised.
9 The certificate number for equipment i) and ii) has an ‘X’ suffix which
indicates that special conditions of installation and use apply. Those
installing or inspecting this equipment must have access to the
contents of the certificate or these instructions.

The conditions listed in the certificate are reproduced below:

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 8 of 82 ECN 4325 24 MAR 2016
 • For equipment i) and ii) the enclosure is manufactured from A380
aluminium alloy. In rare cases, ignition sources due to impact and
friction sparks could occur. This shall be considered during installation,
particularly if the equipment is installed in a zone 0 location.

• The equipment i) under certain extreme circumstances, the non-

metallic parts incorporated in the enclosure of this equipment may
generate an ignition-capable level of electrostatic charge. Therefore,
the equipment shall not be installed in a location where the external
conditions are conducive to the build-up of electrostatic charge on such
surfaces. This is particularly important if the equipment is installed in a
zone 0 location. In addition, the equipment shall only be cleaned with a
damp cloth.

Additional information

On being put into service, the equipment must be accompanied by a

translation of the instructions in the language or languages of the
country in which the equipment is to be used and by the instructions in
the original language.

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 9 of 82 ECN 4325 24 MAR 2016
3. Specification
3.1 Oil Content Monitoring Equipment

3.2 System Supplies

3.3 Oil Content Monitoring Equipment Scope of Supply

3.4 Measuring Principle

3.1 Oil Content Monitoring Equipment

Type Smart - ODME
Application Crude and Petroleum products
including bio fuels
Approvals & Certification MEPC 108(49) & MEPC 240(65)
Measuring Principle Scatter Array
Range 0 to 1000 ppm
Accuracy To MEPC 108(49)
Calibration Oil type 1 to 17 via menu
Zero Automatic
Sample Flowrate 4 Litres/Min (Nominal)
Sample Pump Inlet Pressure 1 bar g.
Clean water Flowrate 5 Litres/Min (nominal)
Clean water Pressure 5 bar g. max.

3.2 System Supplies

Electrical Supply

Smart ODME Computer Module

Voltage: 115/230 Volts Switchable
Frequency: 50/60 Hz
Tolerance: +/- 20%
Consumption: 18 VA

Smart ODME Zener Barrier Box/Solenoid Module Assembly

Voltage: 115/230 Volts Switchable
Frequency: 50/60 Hz
Tolerance: +/- 20 %
Consumption: 84 VA

Electric Motor
Voltage 440 Volts 3-phase
Frequency: 60 Hz
Power: 250 Watts
RIVERTRACE ENGINEERING LIMITED
Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 10 of 82 ECN 4325 24 MAR 2016
3.3 Oil Content Monitoring Equipment Scope of Supply
* Supplied to Customers Request
Drawing Description Weight Quantity Outline
109193 Computer 3 Kg 1*
Module Assy

109490 Computer 8Kg 1*

Module in
Wall Mounted
Cabinet

109191 Zener Barrier 10 Kg 1*

Box/3 x
Solenoid
Module Assy

109973 Zener Barrier 1*

Box/6 x
Solenoid
Module Assy

109194-1 Flow 5 Kg 1
Transmitter
(Round type)
& Zener
Barrier Assy

109192 Motor Control 6 Kg 1*

Enclosure
Assy
Not supplied
if Air Motor
ODME is
used
109710 Motor Control 6 Kg 1*
for Motor with
Heater Assy
Not supplied
if Air Motor
ODME is
used

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 11 of 82 ECN 4325 24 MAR 2016
109189 Smart ODME 45 Kg 1*
VPC 3 Phase
Electric Motor
in Cabinet
Assy

109201 Smart ODME 35 Kg 1*

VPC 3 Phase
Electric Motor
On Backplate
Assembly
109630 As above but
with Heater
fitted in Motor
(for Ice Class
Ships)
109190 Smart ODME 20 Kg 1*
VPC Air
Motor On
Backplate
Assembly

109574 SMART 1*
ODME Air
Regulator
with Filters &
Solenoid
Valve
For use with
Air Motor
ODME

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 12 of 82 ECN 4325 24 MAR 2016
110342 Flow Sensor 2Kg 1
& housing.
For pipes
between
DN40-DN900
(1.5”-36”)

Supplied with 3 Metre Cable.

If distance is longer, then 109348 &
109504 are required
111123 Threadolet 0.5Kg 1
Weld on
Fitting 2”
BSPT

109504 Smart ODME 0.5Kg 1

Flowmeter
Junction Box

110389 Sample 2 Kg 1*
Probe Assy

109348 Cable 1 Kg 40 Meters

between Flow Supplied
Sensor &
Flow
Transmitter &
Zener Barrier
Assy (5mm
Diameter)

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 13 of 82 ECN 4325 24 MAR 2016
109418 Cable 10 Kg 30 Meters
between Supplied
Zener Barrier
Box/Solenoid
Module Assy
& VPC
(13mm
Diameter)

109203 Sample Valve 2 Kg 1*

109202 Transit Gland 5 Kg 1*

109986 Printer 0.5Kg 1*

3.4 Measuring principle

The measuring principle of the SMART ODME equipment relies on scattered light
being collected by a LAU using PFM technology. The sample water stream is
homogenised in the sample pump and is passed through a quartz glass tube. The
measured oil content is determined by selection of different detectors in the array.
Non-oil contaminants and solids are compensated for (and rejected) by their different
light scattering characteristics.

The Smart ODME measuring cell is flushed with clean water once every ten minutes
or when the measuring cell outputs a ‘Path Dirty’ alarm to the computer module,
simultaneously the autoclean wiper is stroked.
This is to ensure that the light path across the measuring cell is clear and free of
contaminants.

There is a pressure transmitter connected to the output of the sample-conditioning

pump that is used to measure and protect the ODME from pump blockages or
starvation. This is active both when in the clean water mode and the sample mode.

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 14 of 82 ECN 4325 24 MAR 2016
4.0 System Overview
4.1 Smart ODME Computer Module Assy
4.2 Smart ODME Zener Barrier Box/Solenoid Module Assy
4.3 Smart ODME Motor Control Enclosure Assy
4.4 Smart ODME Flow Transmitter & Zener Barrier Assy
4.5 Smart ODME VPC (Valve, Pump, Cell) 3 Phase Electric Motor on
Backplate/Cabinet Assy
4.6 Smart ODME VPC (Valve, Pump, Cell) Air Motor on Backplate Assy
4.7 Smart ODME Air Regulator with Filters and Solenoid Valve (For Air motor
version)

4.1 Smart ODME Computer Module Assembly

The Computer Module has been designed to fit into a 3RU opening of a 19”
rack. It should to be installed in the cargo control room or in an equivalent
non-hazardous area. The computer module controls the operation of the
overboard discharge valves and communicates with the Zener box and Smart
ODME valve panel. Data for ships position, speed, time/date and oil content
that has been discharged is stored in flash memory. This can be viewed or
downloaded according to the requirements of the IMO Resolutions.

Utilities:
Power Supply: 115 - 230Volts 50/60Hz Switchable

Inputs:

Ships Speed: 200 pulses/nautical mile from ship’s log

Or NMEA 0183 $GPVTG sentences

Ships Position: NMEA 0183 input for ship’s latitude &

Longitude using $GPGLL sentences
Discharge valve Feedback:
Volt–free contact (up to 3 valves can be
monitored)
Outputs:
Relay contacts: 1 discharge valve can be controlled –
Volt free contact – rated at 10A 250Volts

Sample Points: Clean Ballast – 2:

Sample point 1
Sample Point 2
Dirty Ballast – 2:
Cargo
Stripping

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 15 of 82 ECN 4325 24 MAR 2016
4.1.1 Smart ODME Computer Unit Properties

The Smart ODME computer unit

- Controls the measuring cycle and the cleaning cycle.
- Calculates oil content in the sample water.
- Calculates the instantaneous rate of discharge of oil, expressed in litres
per nautical mile.
- Calculates the total amount of discharged oil during a voyage.
- Store a memory record of the oil content, the instantaneous rate of
discharge of oil and total amount of oil discharged and other parameters, all
related to time, date and position.
- Indicates open OBV signal.

Use the computer keys and the LCD for programming:

- Automatic or Manual flow. At manual flow the valid flow value must be
programmed.
- Automatic or Manual speed input. At manual speed, the valid speed value
must be programmed.
- Type of oil being monitored.
- Discharge mode: 15ppm (Ballast) or 30 l/nm (Oil discharge).
- Allowed total amount of oil that may be pumped overboard.
- Total amount of oil to cause warning signal.
- Rate of oil discharging that causes a warning signal. The rate is to be
selected in the range 0-30 l/nm.
- Oil content (ppm) selected to cause warning signal.
- The time and date (Should be set to GMT/UTC).

Other parameters that are required in adapting the SMART ODME to a specific ship
are programmed at commissioning, i.e.:

1. Flow meter parameters, i.e. type of flow meter, numbers, and output signal.
2. Log signal (GPS, or ship’s log = pulses).

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 16 of 82 ECN 4325 24 MAR 2016
4.2 Smart ODME Zener Barrier Box/Solenoid Module Assembly
The Zener Barrier Box/Solenoid Module Assy acts as an interface between the
Computer Module (safe area) and the Smart ODME Measuring cell (hazardous
area). It provides control of the pneumatically operated valves and Smart ODME
measuring cell, DC power supplies for the Smart ODME measuring cell and DC
power supply to the Motor Control Enclosure or the Air Regulator/Solenoid Valve
Assy for Air Motor version of the ODME.

The Zener barrier Box/Solenoid Module Assy should be installed in a non-hazardous

area such as the engine room or within the accommodation area.

Utilities:
Power Supply: 115 - 230 volts 50/60Hz Switchable
Instrument Air Supply: 4.5 – 6 Bar

4.3 Smart ODME Motor Control Enclosure Assembly

The Motor Control Enclosure Assembly provides control of the electric motor used in
the VPC. There is a 3-phase contactor that is controlled by the computer module.
Motor over current limiting is included in the design.
A LED on the front panel provides visual indication of the motor running status.

109710 has an Additional LED on the front panel to provide visual indication that
power is being supplied to the Heater fitted in the Motor.
The Motor Control Enclosure Assy should be installed in a non-hazardous area such
as an engine room or within the accommodation area.

Input: 3-phase 440 volts 60 Hz

Output: 3-phase 440 volts 60 Hz/220 Vac Available on 109710 Version
Control: 24 volts DC

NOTE: Not required if Air Motor ODME is supplied

4.4 Smart ODME Flow Transmitter & Zener Barrier Assembly

The flow transmitter provides an interface between the paddle wheel sensor and the
measuring cell. Alteration of the transmitter software provides compensation for pipe
diameter, material and flow characteristics of the pipe work where the paddle wheel
sensor is installed. The design provides hazardous area protection of the paddle
wheel sensor.

The Flow Transmitter & Zener Barrier Assy should be installed in a non-hazardous
area such as an engine room or within the accommodation area.

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 17 of 82 ECN 4325 24 MAR 2016
4.5 Smart ODME VPC 3 Phase Electric Motor on Backplate/
Cabinet Assembly
The VPC consists of a measuring cell and pump. The pump homogenises the oily
water sample into an even droplet size and passes it through the measuring cell. The
unique array design of the detectors provide measurement of the oil content the
sample.
The VPC provides an air driven 3-way valve to select either oily water sample or
clean water to zero the measuring cell.

Both the measuring cell and its associated terminal box meet the requirement of
ATEX for use in hazardous areas.

4.6 Smart ODME VPC Air Motor Assembly

The VPC consists of a measuring cell and pump. The pump homogenises the oily
water sample into an even droplet size and passes it through the measuring cell. The
unique array design of the detectors provide measurement of the oil content and
reject the solids content of the sample.
The VPC provides an air driven 3-way valve to select either oily water sample or
clean water to zero the measuring cell.

Both the measuring cell and its associated terminal box meet the requirement of
ATEX for use in hazardous areas.

4.7 Smart ODME Air Regulator with Filters & Solenoid Valve
Assembly (For Air Motor Version Only)
The Air Regulator consists of a two inline Filters 40 micron and 5 micron. On the
Output of the Regulator is fitted a 24V DC driven Solenoid Valve.

Utilities:
Power Supply for Solenoid Valve: 24V DC
Instrument Air Supply: 8 – 10 Bar with a Flow rate of 8 Litres per second
to maintain correct motor speed.
Note Max Pressure for the Air Motor is 5.6 Bar
(80PSI).

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 18 of 82 ECN 4325 24 MAR 2016
5.0 Installation

5.1 Mechanical
5.1.1 Smart ODME Computer Module Assembly
5.1.2 Smart ODME Zener Barrier Box/Solenoid Module Assembly
5.1.3 Smart ODME Motor Control Enclosure Assembly
5.1.4 Smart ODME VPC 3P Electric Motor in Cabinet Assembly
5.1.5 Smart ODME VPC 3P Electric Motor on Backplate Assembly
5.1.6 Smart ODME VPC Air Motor on Backplate Assembly
5.1.7 Smart ODME Air Regulator with Filters & Solenoid Valve
5.1.8 Smart ODME Flowmeter & Zener Barrier Assembly
5.1.9 Smart ODME Flowmeter Paddle Wheel Sensor

5.2 Electrical
5.2.1 Smart ODME Computer Module Assembly
5.2.2 Smart ODME Zener Barrier Box/Solenoid Module Assembly
5.2.3 Smart ODME Motor Control Enclosure Assembly
5.2.4 Smart ODME VPC 3P Electric Motor on Backplate/Cabinet Assembly.
5.2.5 Smart ODME Flowmeter & Zener Barrier Assembly
5.2.6 Smart ODME Air Regulator with Filters & Solenoid Valve

5.3 Piping
5.3.1 Smart ODME Zener Barrier Box/Solenoid Module Assembly
5.3.2 Smart ODME VPC 3P Electric Motor on Backplate/Cabinet Assembly
5.3.3 Smart ODME VPC Air Motor on Backplate Assembly
5.3.4 Smart ODME Air Regulator with Filters & Solenoid Valve for Air Motor
Assembly

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 19 of 82 ECN 4325 24 MAR 2016
5.1 MECHANICAL

5.1.1 Smart ODME Computer Module Assembly

Refer to drawing 109390 sheets 1 & 2, 109193, 109490

The computer module has been designed to be installed in a 3RU 19-inch rack. The
computer module should be installed in the cargo control room. Enough space
should be allowed to be able to connect the cabling between the computer module
and the Zener Barrier Box/Solenoid Module Assembly at the rear of the unit.

109490 is identical but comes with Wall Mounted Enclosure.

5.1.2 Smart ODME Zener Barrier Box/Solenoid Module Assembly

Refer to drawing 109390 sheet 1 & 3, 109191

The Smart ODME Zener Barrier Box/Solenoid Module Assembly should be installed
in a non-hazardous area such as the engine room. It is designed to be mounted
using 4 x M8 studs. It should be positioned so that the left hand side and underside
are accessible. The tubing for the air-operated valves on the VPC are connected to
the left hand side. The cables connecting the computer module and the VPC are
connected via the cable glands at the underside of the module. Refer to drawing
109390 sheet 3 for mounting dimensions.

5.1.3 Smart ODME Motor Control Enclosure Assembly

Refer to drawings 109390 sheet 1 & 4, 109192,109710

The Smart ODME Motor Control Enclosure Assembly should be installed in a non-
hazardous area such as the engine room. It is designed to be mounted using 4 x M8
studs. Refer to drawing 109390 sheet 4 for mounting dimensions. It should be
positioned so that the underside is accessible. The cables connecting the VPC and
the Zener Barrier Box/Solenoid Module Assembly are connected via the cable
glands at the underside of the module.

NOTE: Not required if Air Motor ODME is supplied

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 20 of 82 ECN 4325 24 MAR 2016
5.1.4 Smart ODME VPC 3P Electric Motor in a Cabinet Assembly

Refer to drawings 109390 sheet 1, 6 & 7, 109189

The Smart ODME VPC can be either installed in the pump room in a place that is as
close as possible to the sample point being monitored or on deck the Cabinet is IP66
rated. It should be mounted using M8 studs. Refer to drawing 109390 sheet 6 for
mounting dimensions.

5.1.5 Smart ODME VPC 3P Electric Motor on Backplate Assembly

Refer to drawings 109390 sheet 1, 6 & 7, 109201, 109630

The Smart ODME VPC should be installed in the pump room in a place that is as
close as possible to the sample point being monitored. It should be mounted using
M10 studs. Refer to drawing 109390 sheet 6 for mounting dimensions.

109630 is identical but the Motor has a heater fitted.

5.1.6 Smart ODME VPC Air Motor on Backplate Assembly

Refer to drawings 109395 sheet 1, 6 & 7, 109190

The Smart ODME VPC can be either installed in the pump room in a place that is as
close as possible to the sample point being monitored or on deck the Cabinet is IP66
rated. It should be mounted using M10 studs. Refer to drawing 109395 sheet 6 for
mounting dimensions.

5.1.7 Smart ODME Air Regulator with Filters and Solenoid Valve
Assembly (For Air Motor Version Only)

Refer to drawings 109395 sheet 1, 4 & 7, 109574

The Smart Air Regulator should be installed in a non-hazardous area It should be

mounted using M6 studs. IMPORTANT – The Air Regulator MUST be mounted
VERTICALY for it to operate correctly. Refer to drawing 109395 sheet 4 for
mounting dimensions.

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 21 of 82 ECN 4325 24 MAR 2016
5.1.8 Smart ODME Flowmeter & Zener Barrier Assembly

Refer to drawings 109390 sheet 1 & 5, 109194-1

The Smart ODME Flowmeter & Zener Barrier Assembly should be installed in a non-
hazardous area adjacent to the Zener Barrier Box/Solenoid Module Assembly. It
should be accessible for maintenance. It should be mounted using M8 studs. Refer
to drawing 109390 sheet 5 for mounting dimensions.

5.1.9 Smart ODME Paddle Wheel Sensor

Refer to drawings

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 22 of 82 ECN 4325 24 MAR 2016
5.2 Electrical

5.2.1 Smart ODME Computer Module Assembly

Refer to drawings 109390 sheet 1, 2 & 3 109193, 109490

There are two cables connecting between the Computer Module and the Zener
Barrier Box/Solenoid Module Assembly:

8-Pair shielded cable 1.0-1.5 mm2. Relay contacts between Computer Module
and Zener Barrier Box/Solenoid Module
Assembly.

1-Pair Screened cable RS 485 link single pair screened

cable.
Ensure that the screen is connected
to terminal J4-1 at the rear of the
computer module. The
interconnections are polarity
sensitive (RS485A & B).

The inputs for the vessels GPS information should be terminated at either the RS232
input or J3. The input is selected by altering the jumpers on the i/o card inside the
module. The input for ships log should be terminated at J2.

The valve position feedback should be either terminated at J11 or J12 for the
discharge valve 1. J11 is selected if the feedback discharge valve is open and J12 is
selected if the feedback discharge valve is closed.

The mains cable should be terminated using the IEC plug supplied with the module.
The supply for the module can be either 115 volts or 230 volts – this is selectable via
a switch inside the module.

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Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
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5,2.2 Smart ODME Zener Barrier Box/Solenoid Module Assembly
Refer to drawings 109390 sheet 1, 3 & 6

The cabling between the computer module and the Zener Barrier Box/Solenoid
Module Assembly should be terminated according to drawing 109390 sheet 3. Care
should be taken so that the spare cable does not come into contact with the Zener
Barrier PCB 109184 at the front of the module. The cabling should also be kept
separate from the cabling between the module and the VPC.

Rivertrace supply the 5-pair overall and individual screened cable (part number
109418) that connects between module and the Smart Terminal assy on the VPC.
Care should be taken when terminating this cable. Pair markings are on each
separate plastic screen that when stripped will be lost. Each pair should be marked
at time of stripping back of the insulation so that marking can be identified later.

The cable between the module and the Smart Flowmeter & Zener Barrier assembly
should be Belden 8761NH. The screen should only be terminated at the Zener
Barrier Box/Solenoid Module Assembly end.

The mains cable should be supplied via a suitable breaker. It should be noted that
the module can take either 110 or 230 volts AC 50/60 Hz. It is selectable via a switch
on the power supply pcb.

5.2.3 Smart ODME Motor Control Enclosure Assembly

Refer to drawing 109390 sheets 1 & 4, 109192, 109710

The 440 volts 3-phase cable should be terminated at terminals 1- 3 ensuring that the
earth core of the cable is correctly terminated. The 440 volts 3-phase cable between
the module and the 3-phase motor on the VPC should also be properly earthed. The
cable supplying power to operate the motor contactor should be routed to the side of
the enclosure and terminated as shown on drawing 109390 sheet 4. Care should be
taken to ensure that this cable is kept separate from the cable cores carrying the AC
supply.

For 109710 there are 2 additional Terminals 7 – 8 that supply 220VAC to Power the
Heater fitted in the Motor (only on Assembly 109630).

NOTE: Not required if Air Motor ODME is supplied

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Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
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5.2.4 Smart ODME VPC 3P Electric Motor on Backplate/ Cabinet
Assembly
Refer to drawings 109390 sheet 1 & 6, 109189, 109201, 109630

Rivertrace supply the 5-pair overall and individual screened cable (part number
109418) that connects between the Zener Barrier Box/Solenoid Module Assembly
and the Smart Terminal Assembly on the VPC. Care should be taken when
terminating this cable. Pair markings are on each separate plastic screen that when
stripped will be lost. Each pair should be marked at time of stripping back of the
insulation so that marking can be identified when correctly terminating each pair in
the terminal box pcb.

The cable (type Belden 8761NH part number 109348) should be used to connect
between the module and the Flowmeter & Zener Barrier module.

5.2.5 Smart ODME Flowmeter & Zener Barrier Assembly

Refer to drawings 109390 sheet 1, 6, 7 & 8, 109194-1

If the distance between the flowmeter paddle sensor is more than 3 metres then the
Smart ODME Flowmeter Junction box should connected in series with the cable and
an extension cable should be used part number 109348.

5.2.6 Smart ODME Air Regulator with Filters and Solenoid Valve
Assembly (For Air Motor Version Only)

Refer to drawings 109395 sheet 1, 3 & 4, 109574

The Solenoid Valve requires a 24V DC supply. This supply will be sourced from the
Zener Barrier/Solenoid Module TP 3 & 4 (Booster Pump 1). This 24V DC supply will
activate the Solenoid Valve, which will open/close and in turn operate the Air Motor.

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Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
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5.3 Piping

5.3.1 Smart ODME Solenoid/Zener Assembly

Air input 6 – 8 bar ¼” BSPP Female
Air output to Sample valve 6 or 8 mm OD
Air output to VPC clean/sample valve 6 or 8 mm OD
Air output to VPC Autoclean wiper 6 or 8 mm OD

5.3.2 Smart ODME VPC 3P Electric Motor on Backplate/ Cabinet

Assembly
Air inputs from Zener barrier/solenoid module 6 or 8 mm OD
Sample water inlet 8 or 10 mm OD
Clean water inlet 8 or 10 mm OD
Sample outlet to slop tank 8 or 10 mm OD
Pump drain 8 or 10 mm OD

5.3.3 Smart ODME VPC Air Motor on Backplate Assembly

Air inputs from Zener barrier/solenoid module 6 or 8 mm OD
Sample water inlet 8 or 10 mm OD
Clean water inlet 8 or 10 mm OD
Sample outlet to slop tank 8 or 10 mm OD
Pump drain 8 or 10 mm OD
Air input from Air Regulator/Solenoid Valve Assy
to Air Motor 6 or 8 mm OD

5.3.4 Smart ODME Air Regulator with Filters and Solenoid Valve
Assembly (For Air Motor Version Only)
Air input to Air Regulator/Solenoid Valve Assy 8 - 10 mm OD

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Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
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6.0 Commissioning Procedure
6.1 Smart ODME Computer Module Assembly
6.2 Smart ODME Zener Barrier Box/Solenoid Module Assembly
6.3 Smart ODME Motor Control Enclosure Assembly
6.4 Smart ODME VPC 3P Electric Motor on Backplate/Cabinet Assembly
6.5 Smart ODME VPC Air Motor on Backplate Assembly
6.6 Smart ODME Flowmeter & Zener Barrier Assembly
6.7 Smart ODME Air Regulator with Filters & Solenoid Valve

6.1 Smart ODME Computer Module Assembly

Reference should be made to section 7.2 of this manual for instructions on
commissioning the equipment. Access to the System Setup Menu is protected by a
password, which will held by the qualified service engineer.

The following should be checked and set up if necessary.

• Valve feedback information – whether relay contacts close or open when

discharge valve opens.
• Flowmeter setup information – minimum and maximum flow.
• GPS input
• Log input

Before powering the module the wiring should be checked and conformation should
be made that the cables are terminated correctly to drawing 109390/109395. Rectify
any faults before powering module.

Confirm that voltage supplied to module matches the voltage selector switch inside
module.

At the end of commissioning, power up of each module and on the computer module
use the Test mode to “ping” the cell to confirm that it has been correctly wired. If, the
“ping” fails then check that the RS485 cable termination is correct, and if necessary
transpose the cable connections.

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Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
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6.2 Smart ODME Zener Barrier Box/Solenoid Module Assembly
Before powering the module the wiring should be checked and conformation should
be made that the cables are terminated correctly to drawing 109390 (109395 for Air
Motor Version). Rectify any faults before powering module.

Confirm that voltage supplied to module matches the voltage selector switch inside
module.

On powering the module confirm that the LEDs located on the rear PCB are lit.

6.3 Smart ODME Motor Control Enclosure Assembly

Before power is applied to the module the resistances of each winding of the motor
should be checked by measuring the resistance between terminals 4&5, 4&6 and
5&6.

NOTE: Not required if Air Motor ODME is supplied

6.4 Smart ODME VPC 3P Electric Motor on Backplate/ Cabinet

Assembly

Confirm that the cabling from the Zener Barrier Box/Solenoid Module Assembly to
the Terminal Enclosure has been terminated correctly.

When each module has had power applied, check for the correct pump rotation by
viewing the flange between the motor and the pump. At the Motor Control Module
locate the contactor and use the manual override to apply power to the motor. The
pump rotation should be anticlockwise when viewed from the pump end. If incorrect
then remove all power at the motor control box and transpose the wires terminated
at terminals T4 and T5.

Confirm that clean water floods the pump by opening the drain at the bottom of the
pump and manually opening the sample/clean water valve to allow water to flow.

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6.5 Smart ODME VPC Air Motor on Backplate Assembly

Confirm that the cabling from the Zener Barrier Box/Solenoid Module Assembly to
the Terminal Enclosure has been terminated correctly.

When each module has had power applied, check for the correct pump rotation by
viewing the flange between the motor and the pump. The pump rotation should be
anticlockwise when viewed from the pump end. The Air Motor can be manually
powered up via the Computer Module. Refer to [Link] Check Relays (SAMPLE
PUMP) in the Computer Module Section of this Manual.

Confirm that clean water floods the pump by opening the drain at the bottom of the
pump and manually opening the sample/clean water valve to allow water to flow.

6.6 Smart ODME Flowmeter & Zener Barrier Assembly

The flowmeter paddle wheel sensor should be removed from the pipe flange and the
paddle spun by hand. Confirm that there is an indication at the flowmeter display.
Replace the sensor and follow the setup procedure in section 7.5 to adjust the
factory set parameters to the vessels parameters.
Care should be taken when handling the paddle wheel sensor; the shaft material
holding the paddle wheel is susceptible to damage if dropped.

6.7 Smart ODME Air Regulator with Filters and Solenoid Valve
Assembly
Ensure Air supplied to the Regulator has the correct Pressure/Flow Rate (Refer to
Section 4.7 for Details).

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Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
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7.0 Operating Procedures
7.1 Start up checklist

7.2 Computer Module

7.2.1 Mode selection menu

7.2.2 Ballast selection menu

7.2.3 Oil Discharge setup menu

7.2.4 Log Data Output menu

7.2.5 Service mode menu

7.2.6 Manual Override menu

7.2.7 Smart ODME memory record

7.3 Zener Barrier Control Module

7.4 Motor Control Enclosure

7.5 Flowmeter

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7.1 Start up checklist
7.1.1 Open sample probe valves.
Drain the air supply water trap (located close to zener / solenoid
module). Open the air supply valves and adjust the pressure at the
regulator to between 4.5 – 6 bar.

7.1.2 Open the VPC inlet and outlet valves. Check that the drain valves are
closed (situated at bottom of VPC).

7.1.3 Check and program operational parameters as described further on.

Closing down Check List

7.1.4 Press the ENTER key on the computer. The Overboard LED changes
from green to red, this indicates that the overboard valve has closed.

7.1.5 Stop overboard pumping.

7.1.6 The Smart ODME is now performing the flushing procedure.

7.1.7 Close Sample Probe valves. Close the VPC unit inlet and outlet valves.

7.1.8 Close Air Supply valve.

7.1.9 Open drain valves beneath the VPC to drain pump – this will avoid frost
damage.

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7.2 Computer Module programming

Use the UP/DOWN keys to highlight the selected line of the main menu: Then use the
ENTER key to access the sub menu. The text displayed on each line is self-explanatory
for easy programming, the display examples shown below allow the user to select either
the main menu or sub-menus by using the UP/DOWN and ENTER keys. Please note
that there are only four lines displayed at a time. Each line shows 20 characters.

Computer panel layout and power up menu

Computer panel layout:

ENTER key UP key LED’s shows status,

red = close, green = open

Display, see RS 232

below for info DOWN key Alarm and
Warning LED and USB
ports

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Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
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POWER UP Menu:

C h e c k i n g s y s t e m
P l e a s e w a i t

P o w e r f a i l u r e
E R R O R

E N T E R T O C O N T I N U E

The above menu will be displayed when the computer module is powered up. If the
ENTER key is not pressed within 30 seconds of power up then the computer module
display will revert to the standby mode. The display can be relit by pressing any of
the front panel keys.

You can check the software version that has been loaded into the computer module
by pressing the DOWN key. The display will indicate as shown below:

S M A R T - O D M E
P r e s s e n t e r t o
c o n t i n u e
v e r : 1 . 2 , 5 1

The version shown will indicate [Link] where xx is the loaded version of the software.
In this screen shot it is 51.

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Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
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7.2.1 MODE SELECTION Menu:

M O D E S E L E C T I O N →
1 B a l l a s t M o d e 1 5 p p m See 7.2.2
2 O i l D i s c h a r g e See 7.2.3
3 L o g D a t a O u t p u t See 7.2.4

M O D E S E L E C T I O N →
4 S e r v i c e M o d e See 7.2.5
5 M a n u a l O v e r r i d e See 7.2.6
6 B a c k l i g h t See Below

The above is the main menu which is displayed when the ENTER key is pressed.
From this menu the user can access each sub menu.

Scroll through the menu by pressing either the UP or DOWN arrow key until the
cursor is over the required sub menu, which will flash. Press the ENTER key to
access the sub menu.
Example - To set Backlight, use DOWN arrow and when Backlight blinks press
ENTER, the following screen will be seen.

L i g h t

[ ]

To change the intensity of the Backlight use the UP or DOWN arrow keys to obtain
the required backlight intensity.
Press ENTER key.

C O N F I R M
6 0 %
N O
Y E S

Select NO or YES using the UP or DOWN arrow key. Then press ENTER key.
Menu will return to MODE SELECTION MENU

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7.2.2 Ballast selection menu:

This mode will be used during monitoring discharge of clean (segregated) ballast.

M O D E S E L E C T I O N →
1 B a l l a s t M o d e 1 5 p p m
2 O i l D i s c h a r g e
3 L o g D a t a O u t p u t

Use the DOWN key to bring the Information up on the screen

B A L L A S T S E L E C T I O N →
A l a r m l i m i t 0 1 5 p p m
W a r n i n g l i m i t 0 1 5 p p m
S e t o i l t y p e : 0 9

← B A L L A S T S E L E C T I O N →
S e t o i l t y p e : 0 9
S a m p l e p o i n t 1
S a m p l e p o i n t 2

Warning limit
This can be adjusted to between 1 – 15 ppm (Alarm limit fixed to 15ppm)
Press the ENTER key, and then adjust with UP/DOWN keys.

E N T E R V A L U E
C u r . : 1 5
N e w : 0 0 0

Set oil type:

This value represents the oil type, which has been selected. Refer to 7.2.3 Oil Type
Menu for details.

E N T E R V A L U E
C u r . : 9
N e w : 0 0

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Sample point 1
If there is more than one sample point, choose either #1 Starboard or #2 Port side,
by placing the cursor at sample point 1 or 2 and then press the ENTER key.
BALLAST MONITORING will then start. See [Link]

Sample point 2
See above for explanation.

BACK
Press the ENTER key and return to 7.2.1 MODE SELECTION Menu

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[Link] Ballast monitoring menu:

After the ENTER key has been pressed (at the chosen sample point in 7.2.2 menu),
the display will indicate as shown during the deballasting operation

B A L L A S T M O N I T O R I N G
O i l C o n c . 2 0 2 p p
S a m p l e P : 1 O i l t y p e : 0 9
P r e s s E N T E R t o s t o p

Oil conc.
The value ***pp in this screen shot represents the monitored Parts Per Million of Oil
in Water

SampleP :
The value shown will represent the Sample point either 1 or 2

Press ENTER to stop

To stop monitoring simply press the ENTER key, the unit will stop and the display
will return to 7.2.1 MODE SELECTION menu.

* Represents a variable value

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7.2.3 OIL DISCHARGE SETUP Menu:

O I L D I S C H A R GE S E T U P →
F l o w m e t e r C a r g o
O i l t y p e 9
O i l d i s a c c . 0 L

← O I L D I S C H A R GE S E T U P →
O i l d i s a c c . 0 L
A l a r m l i m i t 0 L
D a t e 2 5 / 0 1 / 1 1

O I L D I S C H A R GE S E T U P →
D a t e 2 5 / 0 1 / 1 1
T i m e 1 5 : 4 1 : 1 1 See [Link]
S t a r t o i l d i s c h a r g e

This is the sub menu of the 7.2.1 MODE SELECTION MENU at this menu the user
is able to just check or adjust the parameters before start discharging.
By pressing the DOWN arrow for 2 seconds at any menu the cursor jumps to the last
row “ BACK “, press the ENTER key to get the previous menu.

Flowmeter
If there is more than one flowmeter e.g. Stripping or Cargo line, the user can choose
which one to use by pressing ENTER and scroll through the options. You will only be
able to select Cargo if you have one flowmeter selected in the General Setup Menu.

Speed log
Choose the option of speed log inputs e.g. ship’s log (speed through water) or GPS
(Speed over ground).

Oil type
Press the ENTER key and scroll through the list of oil types; select the oil type to be
monitored. Below are the oil types available for selection

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Oil Category Represented Parameters Tolerance
type
1 Density – Low Density: 790.0-800.00
Viscosity – Low Kinematic viscosity: 2.65 ± 5% Cst
Pour Point – Very low Cloud point: -2 ± 3 °C
General description – Mixed base
2 Density – Medium Density: 852.0-862.00
Viscosity – Medium Kinematic viscosity: 10.19 ± 5% Cst
Pour Point – Low Cloud point: -5 ± 3 °C
General description – Mixed base
3 Density – High Density: 884.0-894.00
Viscosity – Medium Kinematic viscosity: 12.9 ± 5% Cst
Pour Point – Low Cloud point: 5 ± 3 °C
General description – Naphthenic
4 Density – Very high Density: 884.0-894.00
Viscosity – Very high Kinematic viscosity: 12.9 ± 5% Cst
Pour Point – Low Cloud point: 5 ± 3 °C
General description – Asphaltic
5 Density – Medium Density: 884.0-894.00
Viscosity – High Kinematic viscosity: 12.9 ± 5% Cst
Pour Point – Very high Cloud point: 5 ± 3 °C
General description – Paraffinic
6 Marine residual fuel oil – RMG 35 RMG 35 Parameters as per ISO
8217:1996 (table 2)
7 Automotive Gasoline/Petrol
Biofuel blends of Gasoline and (1% Ethyl alcohol, 99% gasoline)
Ethyl alcohol
8 Kerosene (Paraffin)
9 Marine Distillate fuel oil/Diesel DMA – ISO 8217:1996 (table 1)
& Biodiesel blends of diesel/gas (1 % FAME, 99 % Diesel/gas oil by
oil and FAME volume)
10 Biofuel blends of Diesel/gas oil (≤25% FAME, ≥75% Diesel/gas oil by
and FAME volume)
11 Biofuel blends of Gasoline and (≤25% Ethyl alcohol, ≥75% gasoline)
Ethyl alcohol
12 Biofuel blends of Diesel/gas oil (1% vegetable oil, 99% Diesel/gas
and Vegetable oil oil)
13 Biofuel blends of Diesel/gas oil (≤25% vegetable oil, ≥75%
and Vegetable oil Diesel/gas oil)
14 Biofuel blends of Diesel/gas oil (1% Alkanes, 99% Diesel/gas oil by
and Alkanes (C10-C26), linear and volume)
branched with a flashpoint > 60 C
15 Biofuel blends of Diesel/gas oil (≤25% Alkanes, ≥75% Diesel by
and Alkanes (C10-C26), linear and volume)
branched with a flashpoint > 60 C

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Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
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 CRUDE OIL
1. Nordic Yukon
2. Arabian Light
3. Saratov Varanday
4. Bachequero
5. Siri Knutsen
6. HFO

WHITE PETROLEUM PRODUCTS

7. Petrol
8. Kerosene
9. Red Diesel & Biofuel blends 99 percent Diesel oil
10. Biofuel blends ≥75% Diesel oil & ≤25% FAME
11. Biofuel blends of Gasoline and Ethyl alcohol
12. Biofuel blends of Diesel/gas oil and Vegetable oil
13. Biofuel blends of Diesel/gas oil and Vegetable oil
14. Biofuel blends of Diesel/gas oil and Alkanes (C10-C26), linear and branched with a
flashpoint > 60 C
15. Biofuel blends of Diesel/gas oil and Alkanes (C10-C26), linear and branched with a
flashpoint > 60 C
16. For future use
17. For future use

Oildis acc
This is the accumulated oil discharge since last time it was reset, at a new voyage
this value should be reset to zero (according to IMO regulations), press the ENTER
key and adjust 1st figure to zero by arrow UP/DOWN, press ENTER again and
continue with each figure until everyone is zero, confirm by ENTER.

Alarm limit
Check the alarm level and adjust if necessary, the accumulated alarm level should
reflect 1/30 000 part of the previous cargo (acc. to IMO), if you need to adjust this
level, press the ENTER key and adjust 1st figure by pressing UP/DOWN, press
ENTER again and continue with each figure until everyone is adjusted, confirm by
ENTER.

Date
Check the date and adjust if necessary. Date is set DD/MM/YY. Press the ENTER
key, and then adjust with UP/DOWN keys.

Time
Check the time and adjust if necessary. Time is set to GMT HH/MM/SS. Press the
ENTER key, and then adjust with UP/DOWN keys.

Start oil discharge

Start oil discharge by pressing the ENTER key, the unit starts to monitor and the
display [Link] Oil Discharge Monitoring menu is visible.

BACK
Press the ENTER key and return to 7.2.1 MODE SELECTION Menu
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[Link] Start Oil Discharge screen:

Once the Start oil discharge option has been selected the Computer unit screen
will change as shown below

P r e p a r a t i o n C y c l e
S t a t i c P r e s s : 0 . 3 B a r
F W P r e s s : 1 . 7 B a r
W o r k P r e s s : 3 . 1 B a r

The screen will then display the following

O I L D I S C H A R G E
1 0 0 0 p p m 7 k n 2 4 L / n m
6 5 m 3 / h T y p e : 9
T o t a l o i l d i s . 0 L

Line 1
The first value ***ppm in this screen shot represents the Parts Per Million of Oil in
Water.

The second valve *kn is the ships speed in Knots.

The third value *L/nm is the calculated discharge of oil per nautical mile (ppm
*Q/Knots = 1/nm)

* Represents a variable value

Line 2
The first value *m3/h represents the current overboard discharge rate.

The second value Type: * represents the oil type, which has been selected. Refer to
7.2.3 Oil Type Menu for details.

Line 3
This value *L is the accumulated oil discharge since the last cargo.

Press the ENTER Key and the screen will ask for confirmation to STOP PROCESS.
Select either NO or YES and press the ENTER key. The screen will return back to
7.2.3 OIL DISCHARGE SETUP Menu

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7.2.4 Log Data Output Menu

S E L E C T L O G T O V I E W→
2 8 / 0 2 / 1 1 1 4 : 1 6 : 2 8 S Y
2 3 / 0 1 / 1 1 0 7 : 2 0 : 1 5 S T
2 3 / 0 1 / 1 1 0 7 : 1 7 : 1 0 S Y

This is the sub menu of the 7.2.1 MODE SELECTION MENU at this menu the user
is able to read records stored in the memory. The list is in chronological order with
last entry at the top. Dates are DD/MM/YY and the clock is set to GMT HH/MM/SS,
the last two letters represent the type of operation performed as listed below:-
MO – Manual Override
OD – Oil Discharge
ST – System Test
SM – Simulation Mode
BM – Ballast Mode
RS – Reset of oildis acc. Oil Discharge
SY – Stored at Power failure

Select Log to View

Use the DOWN key to scroll to the last entry

← S E L E C T L O G T O V I E W
0 9 / 1 2 / 1 0 0 7 : 2 4 : 3 1 S Y
D U M P A L L L O G E N T R I E S
B A C K

BACK
Press Enter and return to 7.2.1 MODE SELECTION Menu

Scroll through the entries using the UP/DOWN key and press the ENTER key to
select required LOG. Once Log has been selected the following screen will appear

S Y S T E M L O G
1 0 / 0 2 / 1 1 1 4 : 1 6 : 2 8
L o n g :
L a t :

Use the DOWN key to bring the Information up on the screen.

S T A R T I N F O
1 0 / 0 2 / 1 1 1 2 : 2 0 : 1 7
L o n g :
L a t :

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Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
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Use the DOWN key to show next screen

E N D I N F O
1 0 / 0 2 / 1 1 1 2 : 2 2 : 2 5
L o n g :
L a t :

If the ENTER key is pressed the screen will change to as below

O P T I O N S See [Link]
V i e w l o g o n D I S P L A Y
P r i n t l o g o n P R I N T E R See [Link]
D u m p l o g R S 2 3 2 / U S B
See [Link]

Use the DOWN key to show next screen

O P T I O N S
D u m p l o g R S 2 3 2 / U S B
S e l e c t a n o t h e r l o g
E X I T D a t a o u t p u t

Select the relevant OPTION and press the ENTER key to activate

Select another log - will take the user back SELECT LOG TO VIEW screen

EXIT Data output - will take the user back to SELECT LOG TO VIEW Screen

Use the Down key to scroll to EXIT

[Link] View log on DISPLAY

By selecting this option, the screen will show all data for the selected Log from Start
to End, there can be several other events logged in between depending on time
scale.

- - - - - - - - < 1 > - - - - - - - -
M A N U A L O V E R R I D E
O p e r a t i o n S t a r t e d
1 0 / 0 2 / 1 4 1 4 : 1 6 : 2 8

Use the DOWN key to show next screen

- - - - - - - - < 2 > - - - - - - - -
M A N U A L O V E R R I D E
O p e r a t i o n E n d e d
1 0 / 0 2 / 1 4 1 4 : 3 6 : 2 8

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 43 of 82 ECN 4325 24 MAR 2016
If the ENTER key is pressed at this point the screen will change as shown below

O P T I O N S
S t e p w h o l e r e c o r d s See [Link]
S t e p w i t h i n a r e c o r d
See [Link]
C A N C E L

Use the DOWN key to show next screen

O P T I O N S
S t e p w i t h i n a r e c o r d
C A N C E L
E X I T

Select the relevant OPTION and press the ENTER key to activate

CANCEL – Will take the user back to the beginning of this section [Link]
EXIT - will take the user back to SELECT LOG TO VIEW Screen

[Link] Step whole records

The screen is a repeat of View log on DISPLAY ([Link]). The user can scroll
through each event using the UP/DOWN keys.

[Link] Step within a record

By selecting this option, the screen will show all data for the selected Log.

- - - - - - - - < 2 > - - - - - - - -
M A N U A L O V E R R I D E
O p e r a t i o n E n d e d
1 0 / 0 2 / 1 4 1 4 : 3 6 : 2 8

Use the DOWN key to show next screen

O i l P P M 0 p p m
D i s . R a t e 0 L / n m
S p e e d ( A ) : 0 k n
F l o w ( A ) : 0 m 3 / h

Use the DOWN key to show next screen

O i l t y p e : 9
L o n g :
L a t :
O B V : C l o s e d

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 44 of 82 ECN 4325 24 MAR 2016
Use the DOWN key to show next screen

A c c . O i l : 0 L
A l a r m s t a t e : Y e s
P o w e r f a i l u r e

Use the DOWN key on this last screen and the screen will return to the beginning.
The above are examples of what the display will show. Please note the data will
change for each different LOG record.

By pressing the ENTER key the user will be taken back to the OPTIONS menu.

[Link] Print log on PRINTER

D A T A D U M P O N P R I N T E R
[ ]
D O N E !
P r e s s a b u t t o n

By pressing the ENTER key the user will be taken back to the MODE SELECTION
MENU 7.2.1

[Link] Dump log on RS232

PLEASE NOTE: - Before trying to download the LOG DATA on RS232 to a local
computer the following instructions must be followed.

Additional Hardware Required

A serial cable of null modem fitted with 2 female 9 Pin D-Type connectors, if the
users computer does not have a serial port then a USB Type cable will be required.
Both of these types of cables are available from Rivertrace Engineering. See 9.0
Spares Kit.

A terminal program (Hyper Terminal) refer to [Link] for detailed instruction

By selecting this option, the screen will show the following choices.

O U T P U T F O R M A T
See [Link]
S H E E T : f e t c h t o f i l e
B I L L : t e r m i n a l
See [Link]
C A N C E L

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 45 of 82 ECN 4325 24 MAR 2016
Select the relevant OPTION and press the ENTER key to activate.
CANCEL - will take the user back to 7.2.1 MODE SELECTION screen
By selecting either of the OUTPUT FORMAT’S SHEET or BILL the screen
below will be seen.

D A T A D U M P O N R S 2 3 2
[ ]
D O N E !
P r e s s a b u t t o n

[Link] Data output menu:

HyperTerminal Setup procedure

Rivertrace uses the HyperTerminal program that is part of Windows 2000/XP or the
Rivertrace written software IMOLog which can be obtained from Rivertrace.
It is assumed that the operator is able to operate Windows software.

Start by selecting HyperTerminal from the Start menu –

(Start→All Programs→Accessories→Communications→HyperTerminal)

1. Select a new connection

2. Select which com port to use

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 46 of 82 ECN 4325 24 MAR 2016
3. Select com port settings for bits per second
and flow control

4. Select bits per second (38400)

5. Select flow control

6. Com port selection complete

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 47 of 82 ECN 4325 24 MAR 2016
7. Select Transfer – Capture Text

8. Select place to store file

Save as **.txt

9. Start capture

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 48 of 82 ECN 4325 24 MAR 2016
[Link] SHEET:fetch to file
Note all LOG entries will be downloaded
Once the Log’s have been saved to the users computer the file can be viewed.
In the SHEET version the user can import the data into EXCEL as seen below

[Link] BILL: terminal

Note all LOG entries will be downloaded
Once the Log’s have been saved to the users computer the file can be viewed.
In the terminal version the user can use NOTEPAD to view the data.

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 49 of 82 ECN 4325 24 MAR 2016
[Link] IMOLog

Rivertrace has written the IMOLog program. It is available from them. Contact
service@[Link] for a copy.

Instructions
Launch IMOLog from the desktop (Supplied on the USB Flash Drive).
Follow the instructions shown on the screen:
Select the correct COM Port and select connect.

At the Smart ODME Computer Module use the up/down/enter keys to enter the Log
Data Output Menu then SELECT LOG TO VIEW

Dump the selected log as shown in section [Link] above and Select Save as Text
File on IMOLog.

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 50 of 82 ECN 4325 24 MAR 2016
7.2.5 Service mode Menu

S E R V I C E M E N U → See [Link]
G e n e r a l S e t t i n g s
S y s t e m S e t u p ( l o g i n ) See [Link]
S y s t e m T e s t
See [Link]
Use the DOWN key to show next screen

S E R V I C E M E N U →
G e n e r a l S e t t i n g s
S y s t e m S e t u p ( l o g i n )
S y s t e m T e s t

Scroll through the menu by pressing either the UP or DOWN arrow key until the
cursor is over the required sub menu. Press the ENTER key to access the sub
menu.
BACK
Press Enter and return to 7.2.1 MODE SELECTION Menu

[Link] General Settings Menu

This menu allows the user to input values manually in case of equipment failure
which would cause the System not to operate correctly. This menu is seldom used
except in emergencies where equipment failure results in values having to be
imputed manually.

G E N E R A L S E T T I N G S →
F l o w m e t e r 1 A U T O
A u t o c a p 1 1 0 0 0 m 3 / h
M a n u a l C a p 1 1 0 0 0 m 3 / h

Use the DOWN key to show next screen

G E N E R A L S E T T I N G S →
F l o w m e t e r 2 A U T O
A u t o c a p 2 0 m 3 / h
M a n u a l C a p 2 0 m 3 / h

Use the DOWN key to show next screen

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 51 of 82 ECN 4325 24 MAR 2016
[Link] General Settings Menu Continued

← G E N E R A L S E T T I N G S →
S h i p s s p e e d A U T O
M a n . s p e e d 1 0 k n
S p e e d m i n 7 k n

Use the DOWN key to show next screen

← G E N E R A L S E T T I N G S →
S p e e d m a x 2 0 k n
C l e a n p r . m i n 0 . 2 B a r
C l e a n p r . m a x 6 . 0 B a r

Use the DOWN key to show next screen

← G E N E R A L S E T T I N G S →
W o r k p r . m i n 0 . 2 B a r
W o r k p r . m a x 2 . 0 B a r
D a t e 2 8 / 0 3 / 1 5

Use the DOWN key to show next screen

← G E N E R A L S E T T I N G S →
T i m e 1 2 : 5 0 : 0 2
U s e G P S Y e s
E x t A l a r m D e l a y 0 s

Use the DOWN key to show next screen

← G E N E R A L S E T T I N G S →
U s e G P S Y e s
E x t A l a r m D e l a y 0 s
P r i n t e r B a u d 4 8 0 0

Use the DOWN key to show next screen

← G E N E R A L S E T T I N G S →
T e r m i n a l B a u d 3 8 4 0 0
P r i n t e r O n l i n e N o
S A V E A N D E X I T

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 52 of 82 ECN 4325 24 MAR 2016
Flowmeter 1
The default value for this is AUTO. This can be changed to MANUAL in case of
failure.

To change this value press the ENTER key and the screen will change giving the
following choices AUTO, MANUAL and CANCEL. Select the option required by
using the UP/DOWN key. The screen will then revert back to allow the user to
perform any other required changes.

AutoCap1
Auto capacity reflects the estimated value out of the pump curve. This value should
match the capacity of the slop tank pump.

To change these values press the ENTER key and change the 1st digit by scrolling
using the UP/DOWN keys, press ENTER again for next digit etc, once all digits have
been entered the screen will ask for confirmation. Select either NO or YES and press
the ENTER key, the screen will go back to allow the user to perform any other
required changes.

ManualCap1
Manual capacity reflects the estimated value out of the pump curve. This value has
no effect in auto mode.

To change these values press the ENTER key and change the 1st digit by scrolling
using the UP/DOWN keys, press ENTER again for next digit etc, once all digits have
been entered the screen will ask for confirmation. Select either NO or YES and press
the ENTER key, the screen will go back to allow the user to perform any other
required changes.

Flowmeter 2
The procedure will be the same as Flowmeter 1 if fitted. Otherwise Not Applicable.

AutoCap2
Auto capacity reflects the estimated value out of the pump curve. This value should
match the capacity of the slop tank pump if a second flowmeter is fitted. Otherwise
not applicable.

To change these values press the ENTER key and change the 1st digit by scrolling
using the UP/DOWN keys, press ENTER again for next digit etc, once all digits have
been entered the screen will ask for confirmation. Select either NO or YES and press
the ENTER key, the screen will go back to allow the user to perform any other
required changes.

ManualCap2
The procedure will be the same as ManualCap1 if a second flowmeter is fitted.
Otherwise not applicable.

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 53 of 82 ECN 4325 24 MAR 2016
Flow min
Alarm limit of minimum flow.
To change these values use the same procedure as described in ManualCap1.

Flow max
Alarm limit of maximum flow.
To change these values use the same procedure as described in ManualCap1.

Ships speed
The default value for this is AUTO. This can be changed to MANUAL in case of
failure.
To change these values use the same procedure as described in Flowmeter 1

Man. speed
Manual speed, which reflect the estimated speed. This value has no effect in auto
mode.
To change these values use the same procedure as described in ManualCap1

Speed min
Alarm limit of minimum ship speed.
To change these values use the same procedure as described in ManualCap1

Speed max
Alarm limit of maximum ship speed.
To change these values use the same procedure as described in ManualCap1

Cleanpr. min
Alarm limit of minimum Fresh water work pressure.
To change these values use the same procedure as described in ManualCap1

Cleanpr. max
Alarm limit of maximum Fresh water work pressure.
To change these values use the same procedure as described in ManualCap1

Work pr. min

Alarm limit of minimum Sample water work pressure.
To change these values use the same procedure as described in ManualCap1

Work pr. max

Alarm limit of maximum Sample water work pressure.
To change these values use the same procedure as described in ManualCap1

Date
Adjustment of actual date (GMT). This can also be set from 7.2.3 OIL DISCHARGE
MENU.
To change these values use the same procedure as described in ManualCap1

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 54 of 82 ECN 4325 24 MAR 2016
Time
Adjustment of actual time (GMT). This can also be set from 7.2.3 OIL DISCHARGE
MENU.
To change these values use the same procedure as described in ManualCap1

Use GPS
This allows the user to disable the GPS function if the GPS is malfunctioning.
Note that this will be registered in the log memory as MANUAL (the position
must be noted manually). In the Oil Discharge Record Book.
To change these values use the same procedure as described in ManualCap1

Ext Alarm Delay

This allows the user to alter the delay time before the external alarm relay activates.

Printer Baud
The user can alter the baud rate for the optional printer that can be fitted to the
RS232 port on the front of the computer module. The optional printer baud rate
should be set to 1200 for the Rivertrace printer.

Terminal Baud
The user can alter the baud rate for the terminal output for the IMO Download data.
This should be set to 38400 baud.

Printer Online
The user can set the optional printer to be online, this would then print all records as
the discharge took place.

SAVE AND EXIT

Once all changes required have been made the user will press the ENTER key to
save the new settings. The screen will go back to the SERVICE MENU 7.2.5

[Link] System Setup (login)

This page is for configuration setup at commissioning.

ACCESS TO THIS MENU IS ONLY AVAILABLE TO QUALIFIED SERVICE

ENGINEERS WHO HAVE BEEN GRANTED THE CORRECT PASSWORD. IT
SHOULD NOT BE CHANGED OR ACCESSED BY THE OPERATOR.

S E R V I C E M E N U →
G e n e r a l S e t t i n g s
S y s t e m S e t u p ( l o g i n )
S y s t e m T e s t

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 55 of 82 ECN 4325 24 MAR 2016
[Link] System Test Menu

This menu allows the user to run a limited system status check, press the ENTER
key and following will be seen on the screen.

S E R V I C E M E N U →
S y s t e m T e s t
S i m u l a t i o n M o d e
B A C K

S Y S T E M T E S T → See [Link]
S e l f t e s t
P i n g t h e S M A R T C E L L See [Link]
C h e c k I n p u t s
See [Link]
Use the DOWN key to show next screen

← S Y S T E M T E S T → See [Link]
C h e c k F l o w
C h e c k P r e s s u r e See [Link]
C h e c k P P M
See [Link]
Use the DOWN key to show next screen

S Y S T E M T E S T See [Link]
← →
C h e c k G P S S i g n a l
See [Link]
C h e c k R e l a y s
C h e c k S p e e d p u l s e s See [Link]

Use the DOWN key to show next screen

← S Y S T E M T E S T → See [Link]
C h e c k 5 0 0 P P M
C h e c k R S 2 3 2 / U S B See [Link]
S h o w C e l l V e r s i o n See [Link]

Use the DOWN key to show next screen

← S Y S T E M T E S T →
S h o w C e l l V e r s i o n
C h e c k F e e d b a c k
B A C K

BACK will return the user to 7.2.5 SERVICE MENU

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 56 of 82 ECN 4325 24 MAR 2016
[Link] Selftest

Press the ENTER key on this option and the Computer unit will start it’s self-test
routine. The Computer Unit will first Ping the cell

P i n g i n g
r c v 0 l o s t 1

The Computer Unit will then do a test to check the Pressure as shown below

P i n g i n g . . .
2 . C h e c k i n g P r e s s u r e

The last test will to check the Pump as shown below

S E L F T E S T
3 . C h e c k i n g P u m p . . .

Once the Computer has completed its tests the screen will change as shown below

S E L F T E S T R E S U L T S →
M e a s u r i n g c e l l E R
F r e s h w a t e r s u p p l y E R
S a m p l e P u m p E R

← S E L F T E S T R E S U L T S →
S a m p l e P u m p E R
A i r s u p p l y E R
W i p e r E R

← S E L F T E S T R E S U L T S
W i p e r E R
1 0 0 0 p p m t e s t E R
E X I T

Use the DOWN key to show next screen

If all systems are correct the last two digits will read OK. If there is a problem these
will read ER indicating an ERROR as shown above.

Press EXIT to return back to [Link] SYSTEM TEST MENU

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 57 of 82 ECN 4325 24 MAR 2016
[Link] Ping the SMART CELL

This will check the communication between the SMART CELL and the computer.
The column “lost” should read 0. If this is not the case then there is a problem with
the communication link. Lost packets can occur from time to time but the rcv value
should always be higher than the lost value.

Press ENTER to return

P i n g i n g back to [Link] SYSTEM
r c v 0 l o s t 1 TEST MENU

[Link] Check Inputs

This will show the user, which Overboard Valves Feedbacks (D) are OPEN (O) or
CLOSED (C) and if fitted the Sample Valve Feedbacks (SV) can be monitored.

I n p u t T e s t
0 D 8 0 S V 0 0
D 1 0

The above shows Overboard Discharge Valve 1 OPEN (D10) If it was CLOSED it
would read D1C

I n p u t T e s t
0 D 0 0 S V 0 8

S V 1

The above shows Sample Valve 1 This could read SV1, SV2, SV3, it or SV4.

Press ENTER to return

back to [Link] SYSTEM TEST MENU

[Link] Check Flow

This allows the user to monitor the flowmeter or flowmeters fitted.

C h e c k F l o w m e t e r s Press ENTER
f l o w 1 C a r g o : 0 0 0 0 0 . 0 to return back to [Link]
f l o w 2 S t r i p : 0 0 0 0 0 . 0 SYSTEM TEST MENU

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 58 of 82 ECN 4325 24 MAR 2016
[Link] Check Pressure

This allows the user to check the pressure in the system. If the UP key is depressed
the FRESH WATER VALVE can be opened, to close it press the DOWN key, there
is a slight time delay after pressing the UP or DOWN key to the display changing
states. The user will see this change in the screen and also on the mimic panel
LED’s.

C h e c k P r e s s u r e s e n s o r Press ENTER
to return back to [Link]
P r e s s u r e : 0 . 0 0 SYSTEM TEST MENU
F r e s h W a t e r : C l o s e d

[Link] Check PPM

This allows the user to check the Parts Per Million (PPM) Valve It also shows the
values on the seven detector diodes, these will change depending on the different
concentrations of water and oil. If any problem the screen will indicate this as shown
with ERROR.

P P M a n d D 0 - D 7 Press ENTER
E R R O R to return back to [Link]
D 0 - D 7 E R R O R SYSTEM TEST MENU

[Link] Check GPS Signal

This allows the user to obtain the ships GPS position. If GPS is disabled the screen
will be as below. If the signal is available the screen will show the ship’s position and
the Header information as a NMEA string ($GPGLL and $GPVTG).

H D R : T E R M I N A L Press ENTER
L a t : to return back to [Link]
L o n g : SYSTEM TEST MENU
K n o t : E r r : 0 3 0

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 59 of 82 ECN 4325 24 MAR 2016
[Link] Check Relays

This allows the user to manually check/change the state of the RELAYS that operate
much of the hardware of the ODME system. Some functions are protected by a
password.

C h e c k R e l a y s
S a m p l e v a l v e 1 O F F
S a m p l e v a l v e 2 O F F
S a m p l e v a l v e 3 O F F

Use the DOWN key to show next screen

C h e c k R e l a y s
S a m p l e v a l v e 4 O F F
S a m p l e p u m p O F F
W i p e r O F F

Use the DOWN key to show next screen

C h e c k R e l a y s
B o o s t e r p u m p O F F
C l e a n w a t e r O F F
D i s c h a r g e V 1 O F F

Use the DOWN key to show next screen

C h e c k R e l a y s
D i s c h a r g e V 2 O F F
D i s c h a r g e V 3 O F F
A u t o M a n u a l O F F

Use the DOWN key to show next screen

C h e c k R e l a y s
F a i l u r e O F F
B a l l a s t A l a r m O F F
O D M A l a r m O F F

Use the DOWN key to show next screen

C h e c k R e l a y s Press EXIT to return
A L L O N back to [Link] SYSTEM
A L L O F F TEST MENU
E X I T
To select the relay that requires changing state use the UP or DOWN key. The
selected function will [Link] change the state press the ENTER key to change the
relay, it will go from OFF to ON and the user might hear the relay click in the
Computer Module. To turn the relay back to its original state press the ENTER key
again.
RIVERTRACE ENGINEERING LIMITED
Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 60 of 82 ECN 4325 24 MAR 2016
[Link] Check Speedpulses

This allows the user to check the ship speed. The ships log will send a speed pulse
signal to the Computer Unit and can be viewed here.

S p e e d T e s t Press ENTER to return

a v g c o u n t : 0 3 9 2 back to [Link] SYSTEM
s p e e d : 0 0 0 9 . 8 5 k n TEST MENU
P u l s e s / h : 3 9 3 8

[Link] Check 500 PPM

By selecting this function the user will see the screen below. Its purpose is to send a
signal simulating 500PPM from the Computer to the measuring cell to ensure the
same reading comes back. Its function is for testing communications and calculation
of the measuring cell.

As shown below follow the on screen instruction.

S e t 5 0 0 P P M

p r e s s a b u t t o n

The Computer Unit will send a signal to the Cell

S e t 5 0 0 P P M
A s k i n g f o r p p m
p r e s s a b u t t o n

If cell is working correctly the screen below will be seen.

S e t 5 0 0 P P M
r e c i e v e d : 5 0 0 p p m .
p r e s s a b u t t o n

If there is a problem with the cell this screen will be seen.

S e t 5 0 0 P P M
N o r e s p o n s e
p r e s s a b u t t o n

[Link] Check Front rs232

A message how to dump log files to an external computer.

C o n n e c t a 0 - m o d e m Press ENTER
C a b l e t o t e r m i n a l to return back to [Link]
U s e 3 8 4 0 0 , 8 , n , 1 SYSTEM TEST MENU
U p : + D o w n : -

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 61 of 82 ECN 4325 24 MAR 2016
[Link] Show cell version

This allows the user to see the Cell Version.

C E L L V E R S I O N Press ENTER
1 1 / 0 2 / 1 5 0 1 . 3 4 to return back to [Link]
SYSTEM TEST MENU

[Link] Check Feedback

V A L V E P O S N E G
O B V 1 [ ] N / A
O B V 2 N / A N / A
S T V N / A N / A

7.2.6 Manual Override

The manual override function may only be used in case it is necessary to complete
an overboard discharge operation whilst the Smart ODME equipment or other part of
the monitoring system installation has failed. The manual override will by-pass the
monitoring function and will make opening of the overboard valve possible,
regardless of the computer output signal. The manual override selection will always
be stored into the memory. Press the ENTER key to execute.

M A N U A L O V E R R I D E Screen before ENTER key

[ O B V C L O S E D ] has been pressed showing
< O P E N O B V > the Overboard Valve (OBV)
E X I T

M A N U A L O V E R R I D E Press Close and Exit and the

< < < O B V O P E N > > > user will be taken back to
[ C L O S E O B V ! ] 7.2.1 MODE SELECTION
C l o s e a n d E X I T MENU

7.2.7 SMART ODME memory record

The Smart ODME memory record provides a permanent record of the overboard
discharge of oil in compliance with the IMO requirements. The memory in the
computer unit stores certain information during start-up, at special events and in
case of manual change of input data. During the discharge a record is generated
every 10 minutes or when a change in status takes place.

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 62 of 82 ECN 4325 24 MAR 2016
7.3 Zener Barrier Box/Solenoid Module
Refer to drawing 109390/109395 sheet 3

Ensure that power is being been supplied to the module. Confirm that the red LED is
lit on the rear pcb.

There are no user adjustable items in this module.

7.4 Motor Control Enclosure

Refer to drawing 109390 sheet 4

Ensure that the isolator switch has been set to On and that the motor trip circuit
breaker has been set to On. The motor running lamp LP1 is only lit when the motor
contactor is energised.

For 109710 LP2 will only be on if the Power to the Motor is OFF. This is controlled by
Contactor C1.

7.5 Flowmeter

RT 12 Totaliser (fitted in Flowmeter & Zener Barrier Module 109194-1) The

Paddlewheel DP490 can be used in pipe diameters from DN40 – D900.

Programming the flowmeter is necessary to modify its factory set parameters to

those that are individual to each vessel. In particular the K-Factor will have to be
adjusted to take in to account of the vessels discharge pipe diameter and material.
Follow the instructions below:

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 63 of 82 ECN 4325 24 MAR 2016
RT12 Industrial Flow Rate Totaliser

Refer to manufacturers supplied manual

K – FACTORS (calibration factors for meter)

The K-factor (pulses / litre, gallon etc.) will vary in relation to the bore size of the pipe
in which the DP490 is installed.
The K-factors and formula shown are a result of factory testing using smooth bore
piping under ideal conditions. Variations to the given K-factors may occur when
using rough bore piping or inadequate flow conditioning on either side of the flow
transducer (refer clause 2.1). In these instances on site calibration may be used to
determine the K-factor.

Formula

Pulses per litre = 28647 ÷ pipe ID² (mm)

Pulses per M³ = 28647000 ÷ pipe ID² (mm)
Pulses per US gallon = 168.14 ÷ pipe ID² (inches)
Pulses per Imp. gallon = 201.94 ÷ pipe ID² (inches)

Where ID is the internal diameter of the pipe

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 64 of 82 ECN 4325 24 MAR 2016
8.0 Maintenance

Maintenance of this ODME is kept to a minimum by careful design and use of

components.

The autoclean wiper should be replaced at intervals of 6 – 12 months. Refer to the

section 9.0 Servicing/Spares list for information.

9.0 Servicing & Spare Parts

109578 Spares kit
109520 Fuse kit
109521 Smart ODME Autoclean O-ring kit
109575 Coil 24VDC for 109344
109631 Serial Cable USB to DB9 plug
109632 Serial data cable DB9 skt-DB9 skt

110067 Electric Motor/Pump

109412 Air Motor/Pump
111320 Rotor Kit for 490 Flow Meter

109191 Zener Barrier/Solenoid Module Assy

109184 Zener Barrier PCB
109182 PSU PCB
109344 Solenoid Valve Assy

109192, 109710 Motor Control Enclosure

109707 Motor Circuit Breaker
109406 Motor Contactor
109407 Diode
109708 Transformer

109193 Computer Module Assy

109194-1 Flowmeter & Zener Barrier Assy (RT12)

111149 RT12 Flow Rate Totaliser
105806 Zener Barrier
111491 I.S Battery Lithium Pack for RT12 Totaliser

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 65 of 82 ECN 4325 24 MAR 2016
9.0 Servicing & Spare Parts Continued
109201,109189 VPC 3P Electric Motor on Backplate/Cabinet Assy
109630 VPC 3P Electric Motor with Heater on Backplate Assy
109187 Smart Cell (ODME) Assy
109188 Smart Terminal Enclosure Assy
109183 Smart Terminal Enclosure PCB
109417 Autoclean Assy Small Tube
106815 Wiper Small Tube
109186 Autoclean Actuator
109243 Pressure Transmitter
109242 Actuated 3 Way Ball Valve

109190 VPC Air Motor on Backplate Assy

109187 Smart Cell (ODME) Assy
109188 Smart Terminal Enclosure Assy
109183 Smart Terminal Enclosure PCB
109417 Autoclean Assy Small Tube
106815 Wiper Small Tube
109186 Autoclean Actuator
109243 Pressure Transmitter
109242 Actuated 3 Way Ball Valve

109203 Actuated 2 Way Ball Valve Assy

109574 Air Regulator with Filters & Solenoid Valve

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 66 of 82 ECN 4325 24 MAR 2016
10.0 Faultfinding
10.1 Defective alarm output
10.2 Defective warning output
10.3 Computer module failure
10.4 Starting Interlock, STV and OBV Malfunction
10.5 Periodic Checks and Servicing
10.6 Diagnostics
10.7 Defective Speed Log input
10.8 Defective Flowmeter
10.9 Defective ODME

10.1 Defective alarm output.

Check the alarm relay output. Refer to label on back of computer module for location
of relay.

10.2 Defective warning output.

Check the warning relay output. Refer label on back of computer module for location
of relay.

10.3 Computer module failure.

Check the computer mains switch. Refer to label on back of computer module for
location.

10.4 Starting Interlock, STV and OBV Malfunction.

If the overboard valve is controlled by the overboard valve relay output in the
computer unit, check the overboard valve relay output.

10.5 Periodic Checks and Servicing:

Certain checks and servicing should be carried out at regular intervals in order to
minimize the risk for unexpected malfunctions during operation. Below is a
maintenance list to be carried out after each use and another list to be carried out at
regular intervals of 6 months.

After each time of usage:

Check the installation and the components for signs of leakage. Clean if necessary.
Close all manually operated sample valves.
Drain VPC to protect from frost damage.

Every six months:

Inspect the interior of all cabinets for general condition and cleanliness.
Check all components with respect to proper mounting, clamping of cables, and any
signs of damage.
Check all connections to be tightened and not leaking.
Check the cables to the VPC along their entire length with respect to any signs of
chafe, wear or other damage and the bulkhead penetrations to be in proper
conditions.

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 67 of 82 ECN 4325 24 MAR 2016
10.6 DIAGNOSTICS
The computer module includes software that will assist in faultfinding of the oil
discharge monitoring system.

10.6.1 Run Selftest

By accessing the Service Mode, Test Mode, Run Selftest, on the computer display
the following can be shown:

The communication between the smart Cell and the Computer Module is tested. The
screen will show

S E L F T E S T
1 . C h e c k i n g C e l l . . .
r c v 1 0 l o s t 0

The Computer Module will then do a test to check the static pressure in the Smart
Cell as shown below

S E L F T E S T
2 . C h e c k i n g P r e s s u r e
N : 0 . 0 0

The Computer Module will then open the clean water valve and check that the
pressure in the Smart Cell increases as shown below

S E L F T E S T
3 . C h e c k . F r e s h w a t e r
N : 0 . 0 0 F : 1 . 2 5

The Computer Module will then start the pump and check that the pressure in the
Smart Cell increases as shown below

S E L F T E S T
3 . C h e c k i n g P u m p
N : 0 . 0 0 F : 1 . 2 5 P : 3 . 1 8

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 68 of 82 ECN 4325 24 MAR 2016
The Computer Module will then check that with clean water in the Smart Cell the
ppm falls to zero or near zero ppm

S E L F T E S T
5 . A i r S u p p l y
p p m 1 : 0 0 0 0

The Computer Module will then activate the autoclean and check that Smart Cell the
ppm rises to 1000 ppm

S E L F T E S T
6 . W i p e r
p p m 1 : 1 0 0 0

Once the Computer has completed the Selftest the screen will change as shown
below

S E L F T E S T R E S U L T S →
M e a s u r i n g c e l l O K
F r e s h w a t e r s u p p l y O K
S a m p l e P u m p O K

Use the DOWN key to show next screen

← S E L F T E S T R E S U L T S →
A i r s u p p l y O K
W i p e r O K
1 0 0 0 p p m t e s t O K

Use the DOWN key to show next screen

← S E L F T E S T R E S U L T S
W i p e r O K
1 0 0 0 p p m t e s t O K
E X I T

If all systems are correct, the last two digits will read OK. If there is a fault, these will
read ER indicating an ERROR as shown above.

Check that the cabling between the computer module, zener barrier/solenoid module
and the VPC module are correctly terminated and not damaged. Check that the
zener barrier/solenoid module power supply has been switched on.

Press EXIT to return back to [Link] SYSTEM TEST MENU

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 69 of 82 ECN 4325 24 MAR 2016
If the measuring cell passes the self-test but the pressure transmitter fails then check
the following:
At the VPC module the pressure transmitter is connected to the Smart terminal
interface PCB. Check that the wiring has been correctly terminated. If so then
remove one wire from terminal TP1-5 and connect an ammeter in series between the
wire and the terminal. Set the meter to milliamp range.
Confirm that the meter reads 4mA DC. If not then replace transmitter.

If the sample pump error is displayed confirm that the motor contactor is operating
correctly.

10.6.2 Check GPS Signal

H D R : T E R M I N A L
L a t :
L o n g :
K n o t : E r r : 0 3 0

The GPS window will either show the ships position in latitude and longitude or if
faulty shows the error count increasing. If the display Err increases then check that
the terminal connections to the computer module are secure then check the ships
GPS for faults.

10.6.3 Check Speedpulses

S p e e d T e s t
a v g c o u n t : 0 3 9 2
s p e e d : 0 0 0 9 . 8 5 k n
P u l s e s / h : 3 9 3 8

The Speedpulse window will show the current ships speed. It is taken from the ships
log and will only display if the ship is underway.
Check that the terminal connections to the computer module are secure then check
the ships speed log for faults.

10.6.4 Check 500 PPM

Its purpose is to send a signal simulating 500PPM from the Computer to the
measuring cell to ensure the same reading comes back. Its function is for testing
communications and calculation of the measuring cell.

As shown below follow the on screen instruction.

S e t 5 0 0 P P M

p r e s s a b u t t o n

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 70 of 82 ECN 4325 24 MAR 2016
The Computer Unit will send a signal to the Cell

S e t 5 0 0 P P M
A s k i n g f o r p p m
p r e s s a b u t t o n

If cell is working correctly the screen below will be seen.

S e t 5 0 0 P P M
r e c i e v e d : 5 0 0 p p m .
p r e s s a b u t t o n

If there is a problem with the cell this screen will be seen.

S e t 5 0 0 P P M
N o r e s p o n s e
p r e s s a b u t t o n

In the event of any failure, Rivertrace or its authorised representative should be

contacted for advice and assistance.

10.7 Defective Speed Log input

In the event that there is a speed log failure the General Settings menu should be
accessed on the Computer Module and the Ship speed setting should be changed
from Auto to Manual.
Enter the required speed in the Man. speed menu

← G E N E R A L S E T T I N G S →
S h i p s s p e e d M a n u a l
M a n . s p e e d 1 0 k n
S p e e d m i n 7 k n

10.8 Defective Flowmeter

In the event that there is a Flowmeter failure the General Settings menu should be
accessed on the Computer Module and the Flowmeter setting should be changed
from Auto to Manual.
Enter the required flow in the ManualCap1 menu

← G E N E R A L S E T T I N G S →
F l o w m e t e r 1 M a n u a l
A u t o c a p 1 1 0 0 0 m 3 / h
M a n u a l C a p 1 3 0 0 m 3 / h

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 71 of 82 ECN 4325 24 MAR 2016
10.9 Defective ODME System

The alternative means of obtaining information in the event of a failure in the

monitoring system should follow the requirements in MARPOL Annex I, regulation
31.4 and the operational manual as approved by the Administrations and should be
as follows:

oil content meter or sampling system: location and measurement of the oil/water
interface using the equipment as required in regulation 32, visual observation of the
surface of the water adjacent to the effluent discharge and recording the relevant
data for the discharge accurately in the Oil Record Book Part II in sections H and I;".

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 72 of 82 ECN 4325 24 MAR 2016
11.0 Simulation Mode
The Smart ODME has a simulation mode where the user can carry out a simulated
discharge without the need to run the slop tank pump. The ship speed and
Flowmeter inputs will have to be changed from Auto to Manual mode for the duration
of the test. Access to each sub menu can be found in the General Settings Menu:
Use the up/down/enter keys to access the menu.
It is assumed that the method of actuating the overboard discharge valve is available
before starting the Simulation test (air, hydraulic or electric).

G E N E R A L S E T T I N G S →
F l o wm e t e r 1 A U T O
A u t o c a p 1 1 0 0 0 m 3 / h
M a n u a l C a p 1 1 0 0 0 m 3 / h

Select Manual

S E L E C T
A U T O
M A N U A L
C A N C E L

G E N E R A L S E T T I N G S →
F l o w m i n 1 0 m 3 / h
F l o w m a x 1 1 0 0 m 3 / h
S h i p s s p e e d A U T O

Select Manual

S E L E C T
A U T O
M A N U A L
C A N C E L

Change the ships speed to 15 kn

G E N E R A L S E T T I N G S →
M a n . s p e e d 1 0 k n
S p e e d m i n 7 k n
S p e e d m a x 2 0 k n

Use the down key to Save and Exit

G E N E R A L S E T T I N G S →
T e r m i n a l B a u d 3 8 4 0 0
P r i n t e r O n l i n e N o
S A V E A N D E X I T

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 73 of 82 ECN 4325 24 MAR 2016
Use the up/down/enter buttons to access the service Menu then enter Simulation
Mode:

S E R V I C E M E N U
G e n e r a l S e t t i n g s
S y s t e m S e t u p ( l o g i n )
S y s t e m T e s t

S E R V I C E M E N U
S y s t e m T e s t
S i m u l a t i o n M o d e
B A C K

Enter Simulation Mode observe the display, the flow and speed will show the values
you have entered in the previous menus.

S i m u l a t i o n M o d e
0 p p m ( M A N ) 0 L / n m
F l o w 4 4 0 m 3 / h ( M A N )
S p e e d 1 5 k n o t s ( M A N )

Press the Up key and the ppm value will rise by 20 ppm. (the figure will increment by
20 ppm. Observe that the overboard discharge valve opens and the valve status
LEDs colour on the front of the Computer module change colour from Red to Green.

S i m u l a t i o n M o d e
4 0 p p m ( M A N ) 1 L / n m
F l o w 4 4 0 m 3 / h ( M A N )
S p e e d 1 5 k n o t s ( M A N )

When the litres per mile figure exceeds 30 L/nm the overboard discharge valve will
close and the valve status LEDs colour will change back to Red.

S i m u l a t i o n M o d e
1 0 6 0 p p m ( M A N ) 3 3 L / n m
F l o w 4 4 0 m 3 / h ( M A N )
S p e e d 1 5 k n o t s ( M A N )

Pressing the Down key will cause the litres per nautical mile figure to decrease, the
overboard discharge valve will again open when it falls below 30 L/nm

S i m u l a t i o n M o d e
8 8 0 p p m ( M A N ) 2 5 L / n m
F l o w 4 4 0 m 3 / h ( M A N )
S p e e d 1 5 k n o t s ( M A N )

Pressing the Enter key will stop the simulation test.

At the end of the test return the Flowmeter and ship’s speed settings to Auto mode.

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 74 of 82 ECN 4325 24 MAR 2016
12.0 History of amendments

Rev Date Detail Amended

Level amended by
1 25/10/04 First Draft CSR
A 12.08.05 First Issue CSR
Add information re downloading IMO data from computer section
B 10.10.05 Add information re commissioning section 6.
CSR

C 01.03.06 Add snap shots of Computer Module screen Menu’s AF

D 21.04.06 New Design for Motor Control & Zener Barrier Enclosures. AF
E 04.12.06 Update to various Assemblies AF
F 30.02.08 Update Hazardous Area Certificates CSR
G 07.12.15 Amended screenshots and updated oil types. System Drawings Updated CSR
H 24.03.16 Add section 10.7, 10.8, 10.9, update DNVGL Certs, add oil types up to 15 CSR

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 75 of 82 ECN 4325 24 MAR 2016
13.0 Example for Response time
The response time of the installation may be calculated by using the following
formula:

A x L x 60 x 60 = Response time in seconds

Q

Where

A = Cross sectional area of pipe (square metres)

L = Length of pipe from sample probe to Smart ODME VPC in metres

Q = Flow rate of sample pump (M3/Hr)

Response time for Smart ODME = 7.0 seconds

Example

A = 8mm NB – based on 10 mm OD pipe – (π x r2) = 0.000050272

L = 9 metres
Q = 0.250 M3/hr

Response time = 0.000050272 x 9 x 60 x 60

0.250

= 6.5152 seconds
Total response time = 6.5152 + Smart ODME response time
= 6.5152 + 7.0

Total response time = 13.5 seconds

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 76 of 82 ECN 4325 24 MAR 2016
Flow
Ships speed in knots
rate
M3/Hr 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

100 1800 2100

150 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 4000
200 900 1050 1200 1350 1500 1650 1800 1950 2100 2250 2400 2550 2700 2850 3000
250 720 840 960 1080 1200 1320 1440 1560 1680 1800 1920 2040 2160 2280 2400
300 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000
350 514 600 686 771 857 943 1029 1114 1200 1286 1371 1457 1543 1629 1714
400 450 525 600 675 750 825 900 975 1050 1125 1200 1275 1350 1425 1500
450 400 467 533 600 667 733 800 867 933 1000 1067 1133 1200 1267 1333
500 360 420 480 540 600 660 720 780 840 900 960 1020 1080 1140 1200
1000 180 210 240 270 300 330 360 390 420 450 480 510 540 570 600
1500 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400
2000 90 105 120 135 150 165 180 195 210 225 240 255 270 285 300
2500 72 84 96 108 120 132 144 156 168 180 192 204 216 228 240
3000 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200
3500 51 60 69 77 86 94 103 111 120 129 137 146 154 163 171
4000 45 53 60 68 75 83 90 98 105 113 120 128 135 143 150
4500 40 47 53 60 67 73 80 87 93.3 100 107 113 120 127 133
5000 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120

Oil in water concentrations at discharge rate of 30 litres per nautical mile

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 77 of 82 ECN 4325 24 MAR 2016
14.0 Flow Transmitter and Paddlewheel Instructions

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 78 of 82 ECN 4325 24 MAR 2016
 14. Flow Transmitter and Paddlewheel Instructions

Universal mount Series

INSTRUCTION MANUAL

RT12 INDUSTRIAL FLOW RATE TOTALISER

GRN
Housing

Aluminium
Alloy
Housing

IMRTVDC-1511
 TABLE OF CONTENTS
1. INTRODUCTION
1.1 Model number designation 2
1.2 Description of elements 4
1.3 Specifications 5
1.4 Overview 6
1.5 LCD displays 6

2. OPERATION
2.1 Accumulative total display 7
2.2 Resettable total display 7
2.3 Rate display 7
2.4 Low frequency cut-off 7
2.5 Inhibit total function 7
2.6 Keypad function matrix 8

3. INSTALLATION – GRN housing/ Aluminium Alloy housing

3.1 Mounting- GRN - wall / surface mount 8

- pipe mount 9
- panel mount 9
3.1 Mounting-Alloy - wall / surface mount 10
- pipe mount 11
- panel mount 11
3.2 Flowmeter connections - unpowered sensors 12
- powered sensors 13
3.3 Wiring connections - external powering 14
- 4~20mA loop powering 14
- wiring requirements 14
- pulse outputs 15
- alarm outputs 15
- remote switches 15
4. PROGRAM PARAMETERS
4.1 PIN number program protection 16
4.2 Resetting accumulative total 16
4.3 Engineering units 16
4.4 K-factor (flow input scale factor) 16
4.5 Rate conversion factor 16
4.6 Rate dampening ( see response graph page 19 ) 16
4.7 Low frequency cut-off ( refer clause 2.4 page 5 ) 16
4.8 Pulse outputs ( scaleable or non-scaleable ) 16
4.9 Non linearity correction ( NLC) Linearisation 16
4.10 Presetting battery power levels 17

5. ADDITIONAL PROGRAM PARAMETERS

5.1 Analog output 17
5.2 Flow alarms 17
5.3 Flow alarm deadband 17
5.4 Dual flow inputs 17

6. PROGRAMMING
6.1 Program levels 1~7 18
Program levels 8~13 19
6.2 Program levels 14~24 20
6.3 Program detail record 21

7. TERMINAL LAYOUT, SELECTION LINKS & REMOTE SWITCHES 22, 23 & 24

Panel mount template 25
8. ALPHABETICAL INDEX 26
2 Introduction Introduction 3

Software version
V 3.2 Dec 2004
V 3.3 Apr 2007
V 3.4 Feb 2010
V 3.5 Apr 2011

PROG

Press & hold Program key to show

software version

Replacement Batteries:

Factory supplied batteries :

Non I.S. battery

Factory P/No. 1312007

I.S. battery
factory P/No. 1412028

Suitable batteries also available from :

R S Components Farnell Components

Stock No. 596-602 Order code 206-532

3.6V x 2.4Ah AA
- Lithium Thionyl Chloride
non - rechargeable cell
+
4 Introduction Introduction 5

1.2 Description of elements 1.3 Specifications

1.2.1 GRN (Glass Reinforced Nylon) Housing
Display : 8 digit alpha numeric LCD characters 9mm ( 0.35 ”) high with second line sub script text,
8 digits totalising, 5 digits rate. Programmable 0~3 decimal places for all displays.
Facia Processor
Signal Input : Universal pulse/frequency input compatible with Reed switch, Hall effect, Namur proximity
detectors, Pulse wire, voltage, current & Coil (15mV P-P min). Max. input frequency 10Khz.
Minimum input frequency for rate display is 0.1hz with low frequency cut off feature
enabled, 0.3hz when disabled & 0.7hz if the non-linearity feature is enabled. Totals have no
minimum.

Battery power : Battery life expectancy can be up to 5~10 years when programmed with the unique
“Ultra Power Save” sleep cycle. Battery life reduces when connected with a coil input from
turbine flowmeters. Rate display defaults to total display 4 minutes after pressing the rate
key in order to conserve battery power. (reverse polarity protected)
External power : Regulated 8~24Vdc x 150mA or 4~20mA loop powered.

Memory : All programmed & accumulated data is stored permanently in non-volatile memory.

Pulse output : NPN-PNP transistor, scaleable (50hz max.) or non-scaleable ( 5000hz max.), 1A maximum
drive capability.

Analog output : Two wire loop powered, 12~28Vdc into 100~900Ω loop load, accuracy +/-0.25% FS, key
entry programming of Zero & Span.
Clear bezel Bezel Body
cover Alarm outputs: Two NPN-PNP selectable FET (transistors) programmable low & high flow alarm with
adjustable dead band (reset differential). Maximum drive 100mA resistive load. 24Vdc max.

Physical: Temperature range from -20ºC to +80ºC ( -4ºF to +176ºF).

1.2.2 Aluminium Alloy Housing
GRN housing:
A) IP66 / 67 high impact glass reinforced nylon enclosure.
Facia Processor B) 3 x M20 or ½” NPT female conduit entries.
C) 125mm diameter (5”) x 61mm deep (2.5”) x 400g (0.9lb).

Alloy Housing:
A) IP66 / 67 aluminium alloy with 0.3% magnesium (6% is maximum for mine sites).
B) 3 x M16 x 1.5 female conduit entries.
D) 114mm (4.5”) wide x 96mm (3.8”) high x 62mm deep (2.5”) x 480g (1lb).

Configuring : PIN protected data entry with scrolling English text prompts.

K-factor range : Eg. Pulses/litre, gallon, lb etc. Programmable range is 0.001~ 9999999.999 with a floating
decimal point during K-factor entry.

Engineering units : Selectable Ltr, gal, m3, kgs, lbs (total). /sec, min, hr or day (rate).

Rate conversion : Enables the rate to be displayed in different engineering units to that of the totals
eg: totals in barrels (oil) & rate in US gallons.

Battery modes : Ultra power save, standby or continuous display selectable.

Dual Input option : Programmable for computations of A+B, A-B, or AB (ratio) or FUEL (diesel fuel loops).
Bezel Body
6 Introduction Operation 7

1.4 Overview 2. OPERATION

The instrument is specifically designed for computing, displaying and transmitting totals and flowrate from
flowmeters with pulse or frequency outputs. 2.1 Accumulative Total
Accumulative total can be reset at L2 in the program mode. The accumulative total can be displayed momentarily
The instrument will display Flow Rate, Resettable Total and an Accumulated Total in engineering units as or continuously through use of the front panel ACCUM TOTAL key.
programmed by the user. Simple flow chart programming with scrolling English prompts guide you through the
programming routine greatly reducing the need to refer to the instruction manual. All user program data is Momentary display : Accumulative total is displayed only whilst the key is held pressed.
retained if the battery is removed.
Latching display : To have the accum. total display latch when key is pressed simply press & hold the ACCUM
Environments for GRN housing TOTAL key for 10 seconds, the display will then latch each time the key is pressed. Holding the accumulative
The instrument is weatherproof to IP66/67 (Nema 4X) standards, UV resistant glass reinforced nylon with total key again for 10 seconds will revert this key function back to a momentary action.
stainless screws & viton O-ring [Link] instrument suits harsh indoor and outdoor environments & conforms to
EMC directive 89/336/EEC Electro Magnetic Compatibility. 2.2 Resettable Total ( also see page 18 for remote reset feature )
The display toggles between Rate & Total when the RATE-TOTAL key is pressed. Pressing the RESET key
Environments for Aluminium Alloy Housing whilst displaying total will cause the total to reset to zero.
The instrument is weatherproof to IP66/67 (Nema 4X) standards, constructed in ADC12 aluminum alloy with
stainless screws & viton O-ring [Link] instrument suits harsh indoor and outdoor environments & conforms to 2.3 Rate display
EMC directive 89/336/EEC Electro Magnetic Compatibility. When rate is displayed the leading three alpha characters on the left of the display “flash ” the time base for rate
eg. rate /SEC. rate /MIN. rate /HR. or rate /DAY. Decimal points float to provide good resolution & rangeability.
Features
10 point Linearisation, PIN Protection, NPN/PNP selectable autoranging pulse outputs (scaled or un-scaled), Low Note : Rate display updates twice / second & will
frequency cut-off, Battery conservation mode, 4~20mA output, High / Low flow alarms with adjustable default back to total display after 4 minutes when the
Ltr
deadbands, Dual inputs. Optional I.S. certification to IECEx and ATEX directive, for conforming standards refer to Ltr / SEC
( litres / second ) instrument is battery powered, if externally powered
I.S. supplement. rate display updates are more dynamic & will display
RATE
continuously when selected.
Installation
Specifically engineered to be directly mounted on a variety of flowmeters, wall or surface mounted, pipe or panel The minimum input frequency for rate display is 0.3hz reducing to 0.1hz If the low frequency cut-off is set to 0.1Hz
mounted. Various mounting kits are available. The instrument can be self powered or may be powered by an (see below) & 0.7Hz with NLC enabled.
external dc supply or two wire loop powered.
2.4 Low frequency cut-off
1.5 LCD displays The low frequency cut-off is most commonly set to 0.0Hz (disabled) other than to:
Ltr
gal Full LCD display test feature illuminates all display 1) To display rate for input frequencies below 0.3hz for GRN housing type and 0.25hZ for Alloy housing type, for
m3 segments and script text displays for 5 seconds when example setting the cut-off at 0.1Hz the rate will continue to display for input frequencies as low as 0.1Hz (one
lbs
RUN ACCUM. TOTAL STOP BAT LOW HIGH RATE kgs entering the program mode. pulse every 10 seconds), such conditions often apply to flowmeters with low resolution pulse outputs (low
frequency) or flowmeters with a high operational turndown (maximum to minimum flow rate).
Ltr
Rate display has flashing SEC, MIN, HR or DAY followed 2) Inhibit the integration & registration of “apparent flow” which at times may be encountered on mobile
by up to 5 digits of rate programmable for up to 3 “floating” installations where the movement of the vehicle or dead heading a pulsating pump may cause spurious flow
RATE decimal places. signals which are not attributed to actual flow.

3) Inhibit the integration & registration of flow at input frequencies below what is considered the minimum
The 8 digit Total display is push button or remote accurate flow rate of the primary flow element (flowmeter).
resettable and can be programmed for up to 3 decimal
lbs Caution: If the low frequency cut-off is set to any value other than 0.0Hz then the integration
places.
TOTAL
of rate and total will cease at frequencies on or below the set frequency value (HERTZ).

The 8 digit Accumulative Total display can be 2.5 Inhibit total (see wiring schematic page 18)
gal programmed for up to 3 decimal places. Reset is only With the remote “inhibit total” switch closed the instrument will display flow rate but at the same time will inhibit the
possible when in the program mode which can be PIN resettable & accumulative totalising functions.
ACCUM. TOTAL protected for security.
8 Operation Installation 9

3.1 Remote Mounting (continued)

2.6 Keypad function matrix
KEY FUNCTION IN OPERATING MODE FUNCTION IN PROGRAM MODE

ACCUM Displays Accumulative Total when pressed.

TOTAL ( refer clause 2.1 for options ) No function

RATE
TOTAL
Toggles between Rate & resettable No function
Total displays.
RATE TOTALISER

gal

RESET Resets the resettable total display to zero No function

when it is being displayed.
RUN ACCUM. TOTAL STOP BAT LOW HIGH

RESET PROGRAM ACCUM

ENTER TOTAL
1) Pressing the Prog. & Rate/Total keys for 5 1) Each press steps you through each
PROGRAM seconds enters you into the program mode. level of the program chart. RATE

ENTER 2) Holding for 3 seconds fast tracks to the end TOTAL

2) Displays model & software revision No. of the program from any program level.

Selects the digit to be set, the selected digit

No function will be “flashing ” indicating that it can be
incremented.

* Vertical pipe mount

Increments the selected digit each time
No function that it is pressed.

* order Pipe mount kit P/No. APM

3. INSTALLATION comprising two brackets,
screws and worm drive clamps.
3.1 Remote Mounting – GRN Housing Panel mount

Surface mount footprint 42.6 mm

(use 4 screws supplied ) ( 1.67 ” ) * Horizontal
pipe mount

RATE TOTALISER

gal

RUN ACCUM. TOTAL STOP BAT LOW HIGH

RESET PROGRAM ACCUM

ENTER TOTAL

RATE

TOTAL

Wall mount using optional

bracket set ( P/No. AWM ) Conduit entries have an integral
96 mm ( 3.8 ” ) 18 mm moulded seal, to remove break Cut a 106.5mm (4.2 ”)
( 0.7 ” ) seal out using suitable lever diameter hole in panel
( eg. screwdriver or rod )
10 Installation Installation 11

3. INSTALLATION 3.1.1 Remote Mounting (continued)

3.1.1 Remote Mounting- Aluminium Alloy Housing

42.6 mm
( 1.67 ” ) * Pipe mount
Surface mount footprint
use 4 x M3 screws * order Pipe mount kit P/No. APM
supplied comprising two brackets,
screws and worm drive clamps.

RATE TOTALISER

gal

RUN ACCUM. TOTAL STOP BAT LOW HIGH

RATE PROGRAM ACCUM

ENTER TOTAL

Wall mount bracket

Optional, P/No. AWM ) RATE TOTALISER RESET
ce

gal

6.5 x 19mm RUN ACCUM. TOTAL STOP BAT LOW HIGH

42.6 mm
slots ( 1.67 ” )
RATE PROGRAM ACCUM
ENTER TOTAL

RESET
ce

96 mm ( 3.8 ” )

Panel mount options Optional facia protector, 3mm clear

Mount using 4 x M4 nuts
polycarbonate plate with access port
& washers, tap panel or
for keys. Order P/No. 1306061.
use rear case as shown * Horizontal
pipe mount

Cut a 71mm x 83mm

(2.8 x 3.3 ”) opening in panel.

Drill 4 holes to take

M4 screws on a
68.0 x 89.6mm pitch
( 2.68” x 3.53” )

See panel mount template page 18 3 x M16 conduit entries

@ 30mm pitch
12 Installation Installation 13

3.2 Flowmeter connections - unpowered sensors 3.2 Flowmeter connections - powered sensors
( for I.S. installations refer to I.S. supplement ) ( for I.S. installations refer to I.S. supplement )

Flow input A & B switch functions 4. Hall effect ( 5~24Vdc open collector )
3 Terminals 1, 2 & 5 replicate terminals 3, 4 & 5 for dual flow inputs
O
2 Flow
N Input B DIP SW2 (pull up) is on
1 Switch 1 : ON engages 0.01µf capacitor to suppress reed switch bounce
1 O 3 High flow alarm 14
3 Switch 2 : ON engages 1 meg Ω pull up resister Flow
O Flow Ground screen 2
2 Input B
N
N
1
Input A Switch 3 : ON engages 820Ω pull down resister at terminal 5 2 N 1 Low flow alarm 13
+ Signal out 3
3 O Flow +4~20mA output 12
- 0V ground N 2 Input A
N 4 N 1 -4~20mA output 11
Vdc supply
Hall effect _ 5 -0V (ground) not used 10
+ N
1. Reed switch ( 200hz max.) Reg. Vdc 6 +8~24Vdc in not used 9
1 O 3 High flow alarm 14 7 Pulse output -0V (ground) 8
2 Flow
DIP switch 1 & 2 are on
Reg.
2 N Input B Low flow alarm 13
1
3 O 3 +4~20mA output 12
4
N
N
2
1
Flow
Input A -4~20mA output 11 Vdc
5 -0V (ground) not used 10
N
Ground screen at -0V (5) 6 +8~24Vdc in not used 9
7 Pulse output -0V (ground) 8 5. Namur ( inductive proximity switch ) DIP SW3 (pull down) is on
1 O 3 High flow alarm 14
2 Flow
2 N Input B Low flow alarm 13
1
Ground screen 3
3 O Flow +4~20mA output 12
at terminal 5
2. Voltage Pulse ( & pulse wires ) NAMUR
- N
4 N
2
1
Input A -4~20mA output 11

3 Inductive Proximity + _ 5 -0V (ground) not used 10

1 O Flow High flow alarm 14 +
DIP switch 3 on 2 N
2 N 1
Input B Low flow alarm 13 Reg. Vdc 6 +8~24Vdc in not used 9
NOTE : Limit supply to 8.5Vdc
1.1 ~ 30 Vdc
+ 3 through an approved barrier for 7 Pulse output -0V (ground) 8
3 O Flow +4~20mA output 12
2 intrinsically safe NAMUR proximities
-
N
4 N 1
Input A -4~20mA output 11 Reg.
N Ground screen at -0V (5)
5 -0V (ground)
N
6 +8~24Vdc in
not used 10
not used 9
Vdc
S
7 Pulse output -0V (ground) 8

6. Current modulated pulse ( 4mA to 20mA pulse amplitude )

3. Coil ( Turbine & paddle style flowmeters – minimum 15mV p-p ) DIP switches off
NOTE : Position a 100Ω, ¼W 3
Resistor across terminals 3 & 5 1 O Flow High flow alarm 14
wheel flow sensors 2
Input B
All DIP switches off (position switch 1 1 O 3
Flow High flow alarm 14 2 N 1 Low flow alarm 13
ON if unit is effected by line noise) 2
2 N Input B Low flow alarm 13 Ground screen 3 O 3 +4~20mA output 12
1 Flow
3 O 3 +4~20mA output 12 Coil with pre-amp B
- at terminal 5
4 N
N 2
1
Input A -4~20mA output 11
Flow
use twisted pairs N 2 Input A current modulated
4 N -4~20mA output 11 A 5 -0V (ground) not used 10
1 + _
+ N
5 -0V (ground) not used 10 [Link] 6 +8~24Vdc in not used 9
N
6 +8~24Vdc in not used 9 7 Pulse output -0V (ground) 8
7 Pulse output -0V (ground) 8
Reg.
Vdc
 14 Installation Installation 15

3.3 Wiring connections ( for I.S. installations refer to I.S. supplement ) Pulse & Alarm Outputs

Current Sinking outputs ( NPN )

Current sinking derives its name from the fact that it “sinks current from a load”. When activated the current flows from the load
External DC powering – required for powered flow sensors, flow alarms or pulse outputs & dual flow inputs.
into the appropriate output (7,13 & 14).
1 Flow High flow alarm 14
Input B
Driving a logic input The output voltage pulse is typically the internal voltage of the load. The load would normally
2 Low flow alarm 13
have an internal pull up resistor on its input as shown.
3 Flow +4~20mA output 12
CAUTION :
8~24Vdc Input A Driving a coil - - - - - - - The NPN style of output is to be used when diving a coil. The coil load is obtained by dividing the coil
regulated supply 4 -4~20mA output 11 Avoid using low cost
digital switch mode voltage by coil impediance ( Ω ), is expressed in amps & is not to exceed 0.1A. The coil voltage is connected across & must
_ 5 -0V (ground) not used 10 power packs
match the RT supply voltage & the output (7,13 & 14).
+ 6 +8~24Vdc in not used 9
7 Pulse output -0V (ground) 8
0 0 PNP
SPO scaled pulse Set jumper(s)
0 0
NPN to NPN logic
7A
REP repeater pulse 0 0 +
Powering via 4~20mA loop 13 14 input

5.6kΩ
( Negative referenced ) (load)
1 O 3 High flow alarm 14
2 Flow 1 High flow alarm 14
2 N Input B Low flow alarm 13 regulated 12~28 Vdc
1
Hall + Signal out
3 _
2 Low flow alarm 13 _
3 O +4~20mA output 12
- Negative Flow
+ 3 12 OR
NPN
N 2 Input A
4 N 1 -4~20mA output 11
effect Vdc supply 4 11
5 -0V (ground) not used 10 coil
N 5 -0V (ground) 10
6 +8~24Vdc in not used 9
_ - +
+ 6 +8~24Vdc in 9
Optional wiring 7 Pulse output -0V (ground) 8
Shows powering of a Hall Effect Load 7 Pulse output -0V (ground) 8
device using the loop power
source if required. 7B 0 0 0 Set jumper
NPN PNP to NPN

Loop load specification : R = (V – 10) / 0.02

where : V = loop voltage, R = max. load Ω

Powering via 4~20mA loop Current Sourcing outputs ( PNP )

( Positive referenced ) Current sourcing gets its name from the fact that it “sources current to a load”. When activated the current flows from the output
1 Flow High flow alarm 14 (7,13 & 14) into the load. When wired as below the output voltage pulse is the supply voltage of the load. The load would
2 Input B Low flow alarm 13 normally have an internal pull down resistor on its input as shown.
Optional wiring
_
When wired in this manner the one loop 3 Flow +4~20mA output 12 +
power supply (limited to 24Vdc) may be Input A Load 0 0 PNP
used to also power active flow sensors, 4 -4~20mA output 11 SPO scaled pulse Set jumper(s)
0 0
scaled pulse & alarm outputs at terminals to PNP
7, 13 & 14 & / or multiple instruments. 5 -0V (ground) not used 10 REP repeater pulse 0 0 NPN
7A 13 14
6 +8~24Vdc in not used 9 _
+
7 Pulse output -0V (ground) 8
regulated 12~28V 1 High flow alarm 14 +
2 Low flow alarm 13

5.6kΩ
3 12
PNP
logic
4 11 _ input
(load)
5 -0V (ground) 10
- + 6 +8~24Vdc in 9
Wiring requirements : Use multi-core screened twisted pair instrument cable ( 0.25 – 0.5mm2 ) for electrical connection between the instrument and any remote
flowmeter or receiving instrument. The screen needs to be earthed to the signal ground of the receiving instrument only to protect the transmitted signal from mutual 7 Pulse output -0V (ground) 8
Do not tie 0 volts of the logic
inductive interference.
input to 0 volts of the
Instrument cabling should not be run in a common conduit or parallel with power and high inductive load carrying cables, power surges & power line frequencies may 7B 0 0 0 Set jumper instrument when wired in PNP
induce erroneous noise transients onto the signal. Run instrument cables in a separate conduit or with other instrument cables. NPN PNP to PNP configuration
16 Programming Programming 17

4. PROGRAM PARAMETERS 4.10 Presetting battery power levels

Note: The instrument defaults out of the program mode if no programming entries are made after 4 minutes. When the instrument is operated under battery power only a special “Power Mode” program option will appear at
level 13 within the programming routine. A choice of three battery power modes enable maximisation of the
4.1 PIN No. Program Protection battery life according to operational requirements:
Any user defined PIN number other than 0000 will engage the program protection feature, failure to input the
correct PIN number will deny the ability to change any of the program parameters but will allow the user to step Ultra Power Save: Typically selected if reading the register infrequently. The display scrolls a prompt “PRESS
through and view the existing program parameters. ANY KEY”, when a key is pressed display wakes up for 4 minutes then returns to sleep mode* greatly extending
the battery life. In sleep and programming modes flow is always continually totalised.
Only one PIN number may be set but this can be changed at any time after gaining access through PIN entry.
A second back up PIN number is installed at the factory should the programmed PIN be lost or forgotten. Standby : Display becomes active whenever a key is pressed or product flows through the flowmeter. Display
( refer bottom of page 17 for the back up PIN No. ) returns to sleep mode after 4 minutes of no flow input or key actions, prompt then returns to “PRESS ANY KEY”.

4.2 Resetting Accumulated Total Continuous: Display is active at all times resulting in reduced battery life. Display reverts from Rate to Total after
Resetting the accumulated total can only be done at level 2 (L2) in the program mode. 4 minutes to reduce battery draw.

4.3 Engineering Units ( refer clause 1.4 ) When the battery voltage is low a battery low indicator will appear on the display.
Select from available Engineering units to right of the display. For other engineering units set display to show no
engineering units & program a suitable K-factor.
5. ADDITIONAL PROGRAM PARAMETERS
4.4 K-factor (scale factor)
Enter K-factor starting with the most significant number, up to 7 whole numbers & 3 decimal numbers can be 5.1 Analog Output ( loop powered )
entered. Trailing decimal numbers move into view as digits to the right are progressively selected, any significant The loop powered 4~20mA output can be spanned anywhere within the flow meter range. Testing the current
digits which may move from view remain functional. loop is available during programming when 4mA will output at programming level L15 and 20mA will output at
level L16 (page 16). Note. If using the Rate Conversion Factor (RCF) the span for 20mA must be set in relation to
4.5 Rate conversion factor the total units, not the rate units.
A rate conversion feature is available & is explained at level 6 in the program chart (page 14). When enabled the
analog output under rate conversion needs to be programmed in relation to the “TOTAL” engineering units. 5.2 Flow Alarms ( The instrument must be externally powered as per page 10 ) Two flow alarm FET
(transistor) outputs may be programmed for Low & High flow alarms. An optional plug in alarm board is available
4.6 Rate dampening having dual SPDT 5 amp electro-mechanical contacts
Dampening is available to smooth out fluctuating flow input signals in order to provide a stable rate display &
analog output. Most input signal are reasonably stable and need only a low setting value of 40 to 70 ( see 5.3 Flow Alarm Deadband
response graph on page 19 ). Alarms are NPN/PNP link selectable. An adjustable deadband (reset differential) provides a trip buffer zone
about the set point in order to overcome alarm “chattering” when the flow rate is fluctuating close to the alarm set
4.7 Low frequency cut-off This feature is explained in clause 2.4 ( page 5 ). point. Deadband is entered as % of each set point value (refer to page 16 for an example).

4.8 Pulse Outputs ( for this feature the instrument must be externally powered as per page 10 ) The pulse 5.4 Dual Flow Inputs (see also page 20 for complete description)
output is link selectable as a scaleable pulse or non-scaled repeater pulse & NPN (current sinking) or PNP When externally powered at terminals 5 & 6 the instrument accepts inputs from two sources (input A & input B), a
(current sourcing) style pulse capable of switching up to 1 amp. Pulse scaling, when selected, is set as the separate scaling factor is entered for the second flow input, the instrument is then programmed for one of the dual
number of litres / gallons etc. per output pulse Eg. 0.1 litres/pulse, 10 litres/pulse, 100 gallons/pulse. Range is 0.1 input functions of A+B, A-B, AB (ratio) or FUEL (diesel engine fuel loops).
- 9999.9 [Link]/pulse. The totalising display visually slows to two updates/sec. if the scaled pulse output is
selected. A+B Both inputs are added and displayed as one for Rate & Totals.
The pulse width (pulse duration 1:1) automatically adjusts to the output frequency defaulting to a maximum pulse
width of 300 milliseconds at frequencies below 1.66hz. To calculate pulse width at higher frequencies use: 1000  A-B Input B is subtracted from input A & the difference is displayed for both Rate & Totals.
(hz x 2) = pulse width in milliseconds.
AB Totalises A & B separately & Rate is a function of AB to give instantaneous ratio.
4.9 Non Linearity Correction ( NLC ) - Linearisation
Linearisation enables the instrument to correct for known inaccuracies in a flowmeter thereby improving the FUEL Is the function of A-B but exclusively used for fuel loops on diesel engines
overall accuracy and in many cases increasing the effective flow range (turndown) of the flowmeter. Refer to
program level L12, page 15 for setting NLC points. NLC can be used without external power however, battery life Note : - When using A & B inputs the functions of Scaled Pulse output, Alarm set points
is reduced according to usage. and the Analog output are relevant to resultant computation between A & B.
18 Programming Programming 19

SET AT 50 BUT MAY REQUIRE

6. PROGRAMMING
6.1 Program levels 8 ~ 13 CHANGING AT COMMISSIONING
6.1 Program levels 1~7 PROG L8 SET RATE DAMPENING STAGE.
V3.2 HOLD 3 2 1 hold Program & Rate DAMP 00 ~ 99 RATE L9 SET LOW FREQUENCY CUT-OFF
TESTING DISPLAY 88888888 keys for 5 secs to RATE
HERTZ 0.0 ~ 9.9
PROGRAM MODE ENTERED enter the program
L10 OUTPUT PULSE REQUIRED Y / N
if PIN protected PULSE Y - N
press Prog. key Low frequency cut-off
to step through PROG ENTER PIN The low frequency cut-off is generally set to
program levels YES NO
PIN * * * * 0.0Hz (disabled) for most applications other
than those described at clause 2.4 on page 5
L11 ENTER No. OF gal - litres etc
L1 CHANGE PIN No. Y / N PER OUTPUT PULSE
NU PIN Y - N if incorrect OP XXXX . X
PIN No. is entered
YES NO
PIN * * * * INVALID PIN VIEW L12 NON LINEAR CORRECTION
EXISTING PROGRAM
DETAILS ONLY NLC Y - N
L2 RESET ACCUM TOTAL Y / N Non-linear correction (NLC)
RESET Y - N YES ( overrides K-factor set at L4 )
NO
1) Any number up to 10 frequency points of non-
0F 0000.0 (set output freq. at point 0) linearity can be programmed with point 0F being
the pulse output frequency at the lowest flow rate.
L3 SET ENGINEERING UNITS K FACTOR TO BE SET AT COMMISSIONING STAGE 000000.000 ( set K-factor at point 0 )
FOR THE PIPE SIZE USED. THIS MAY HAVE TO BE 2) If any frequency point is set to zero Hz then
ENG UNIT Ltr gal m3 Ibs kgs (none)
ADJUSTED TO GET A MORE ACCURATE FLOW all remaining NLC points up to point 9F will
1F 0000.0 (set output freq. at point 1) automatically assume the last entered NLC
RATE DEPENDING ON THE POSITION OF THE
PADDLEWHEEL IN THE PIPE RUN 000000.000 ( set K-factor at point 1 ) K-factor and the program will advance to the
L4 ENTER NUMBER PULSES PER next level. This feature simplifies programming
K-factor (scale factor) is the number of when not all points of correction are used.
Ltr m3 kg gal Ib (unit of measure) 10 points from 0F up to 9F
pulses per unit volume or unit mass
0000000.001 ~ 9999999.999 eg: 20.465 pulses / litre, gallon, kg etc.
9F 0000.0 (set output freq. at point 9) 3) Linear interpolation is used between frequency
points, except above the last entered frequency
000000.000 ( set K-factor at point 9 )
where the last entered NLC K-factor is applied.
L5 SET DECIMAL POINTS SET TO 1.000
DPt TOTAL 0 0.0 0.00 0.000
R 0000.001 ~ 9999.999
DPt ACCUM TOTAL 0 0.0 0.00 0.000 L13 CHANGE POWER MODE Y / N
DPt RATE 0 0.0 0.00 0.000 WARNING on rate conversion factor (RCF)
This feature need only be programmed when CHANGE Y - N (applicable under battery only)
YES the total & rate engineering units are to be
different. eg: m3 for total and litres for rate YES NO
L6 RATE CONVERSION Y / N The conversion factor is the number needed
RATECON Y - N to convert to the required rate unit, some
1) ULTRA POWER SAVE
examples are: 2) STANDBY
NO Total unit Rate unit Conversion factor 3) CONTINUOUS
Cubic metres Litres / 1000.000 ( refer clause 4.10 )
US Barrels USgal / 42.000
L7 SET TIME BASE FOR RATE Imp. gallons Litres / 4.546
Ltr gal etc / SEC MIN HR or DAY

continued continued

NO END
program return program return
Y- N
Saves & exits program YES
20 Programming Programming 21
NOTE THE 4-20mA LOW AND HIGH VALUES
6.2 Program levels 14~24 CAN BE TRIMMED USING THE TWO BLUE 6.3 Program detail record Pencil your program details here
L14 ANALOG OUTPUT REQUIRED Y / N POTS VR1 & VR2 ON THE BACK OF THE RT12 L1 User selected PIN No.
4 ~ 20mA Y - N MODULE. L3 Engineering units
VR2 IS USED TO ADJUST THE 4mA SIGNAL & L4 K-factor (scale factor) K=
YES NO
VR1 IS USED TO ADJUST 20mA SIGNAL
L5 Decimal for reset Total 0 0.0 0.00 0.000
L15 ENTER FLOW RATE AT 4mA TIP: holding the prog. key for 3 sec’s Decimal for Accum. total 0 0.0 0.00 0.000
PROG
[Link] LOW TO BE SET AT 0.0 fast tracks to the END of the program
Decimal for Rate 0 0.0 0.00 0.000
L6 Rate conversion factor yes no RCF=
L16 ENTER FLOW RATE AT 20mA L7 Time base for Rate Units / Sec Min Hr Day
[Link] HIGH TO BE SET AT THE PUMPS m3/hr RATE
L8 Rate dampening
L9 Low frequency cut-off Hertz =
L10 Pulse output yes no L11 pulse value =
L17 ALARM OUTPUTS REQUIRED Y / N
L12 Non linear correction yes no
ALARMS Y - N Alarm outputs - frequency 0 0F Hz K-factor =
YES NO 1) Low flow alarm occurs when the flow falls
below the set point, High flow alarm occurs - frequency 1 1F Hz K-factor =
when the flow goes above the set point. - frequency 2 2F Hz K-factor =
L18 ENTER FLOW RATE LOW ALARM
[Link] LOW 2) Deadband (Reset Differential), provides a - frequency 3 3F Hz K-factor =
buffer zone about the alarm set point in order - frequency 4 4F Hz K-factor =
to avoid alarm output “chattering ” on & off
L19 ENTER LOW ALARM DEADBAND % when the flow rate is hovering about an alarm - frequency 5 5F Hz K-factor =
set point.
BAND XX % LOW - frequency 6 6F Hz K-factor =
The % deadband applies above the Low set - frequency 7 7F Hz K-factor =
point and below the High set point. Deadband
L20 ENTER FLOW RATE HIGH ALARM is set as a percentage of each set point. - frequency 8 8F Hz K-factor =
[Link] HIGH - frequency 9 9F Hz K-factor =
Eg: 5% deadband at a low alarm set point of
100 L/hr will cause a low alarm when the L13 Power mode Ultra save Standby Continuous
flow drops to 100 L/hr, the alarm will not yes no
L21 ENTER HIGH ALARM DEADBAND % switch off until the flow increases above L14 Analog output
BAND XX % HIGH 105 L/hr. L15 - zero set point 4mA @
L16 - span set point 20mA @
L17 Alarm outputs yes no
L22 DUAL INPUTS REQUIRED Y / N L18 - low set point @
L23 ENTER NUMBER PULSES PER
DUAL Y - N YES Ltr m3 kg gal lb (unit) FOR INPUT B L19 - low deadband percentage %
00000.001 - 9999999.9 L20 - high set point @
L21 - high deadband percentage %
NO
L24 SET DUAL INPUT FUNCTION L22 Dual flow inputs yes no
A+B A-B A B FUEL L23 - K-factor for B input K=
L24 - dual input function A+B A-B AB FUEL
program return

Your back up 4 digit PIN number is 1820

To remember consider the base model No. RT - “R” is the 18th & “T” the 20th letter of the alphabet.
22 Terminal designation Rate dampening 23

7. TERMINAL DESIGNATION

Terminal Terminal Rate dampening value verses time to reach new reading ( for an instantaneous change in actual flow rate ).
1 Flow High flow alarm 14
Terminals 1, 2 & 5 replicate
2 input B Low flow alarm 13
terminals 3, 4 & 5 for dual
flow inputs 3 +4~20mA output 12
Flow
4 input A -4~20mA output 11
5 -0V (ground) not used 10
6 +8~24Vdc in not used 9
7 Pulse output -0V (ground) 8 50

45

40
Terminal layout - links & remote switch inputs
35

RESPONSE TIME(seconds)
Response curve
LINK 7A to 99% of actual
select SPO or REP pulse 30 flow rate
output ( see clause 4.8 ) LINKS 13 & 14
SPO (scaled pulse)
SER. 13 14 select NPN or PNP 25
REP (repeater pulse)
0 0
PNP
style alarm outputs
0 0
7A 0 0 NPN 20 Response curve
to 90% of actual
Inhibit total 15 flow rate
1 14
1 2 3

switch
B
ON

( clause 2.5 ) 2 Flow input 13

conditioning DIP 10
3 switches 12
1 2 3

A
ON

4 11 5

5 10
0
6 9 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95
battery
7 8 RT DAMPENING VALUE
REMOTE KEYS
7B 0 0 0
NPN PNP
LINK 7B
Select NPN or PNP
style pulse output use momentary
action switches

SWITCH 3 : ON engages 820Ω pull down resister

SWITCH 2 : ON engages 1 meg Ω pull up resister reset
program
SWITCH 1 : ON engages 0.01µf capacitor to accum. total
suppress reed switch bounce rate / total
24 Dual flow inputs Panel mount template 25

Dual flow inputs

When externally powered at terminals 5 & 6 the instrument provides a dual flow input feature which can be 89.6 mm
configured for one of four available functions of A+B, A-B, A÷B (ratio) or FUEL (diesel fuel loops). ( 3.53” )

The dual flow inputs are referred to as “INPUT A” at terminals 3 & 4 and ”INPUT B” at terminals 1 & 2.

Function A+B
Both inputs are added together and displayed as one for Rate, Resettable & Accumulative Totals.

Displays Rate : The total of A+B flow rates displayed as one rate.
Reset Total : The total of A+B totals displayed as one total. Aluminium Alloy Housing
Accum. Total : The total of A+B [Link] displayed as one total. PANEL CUT OUT :
71mm high x 83mm wide
Outputs Scaled Pulse : Scaled pulse value is relative to the totalised values. ( 2.8” x 3.3” )
Alarms : Alarms are taken relative to the displayed rate.
Analog Output : 4~20mA output is proportional to the displayed rate.

Function A-B & Function FUEL 68.0 mm

( 2.68” )
Input B is subtracted from input A, the resultant is displayed as one for Rate, Resettable & Accumulative Totals. Tapping :
A-B function will record both positive and negative resultant count values whereas the FUEL function does not Drill & tap 4 x M4 holes where indicated.
record any negative counts values, this feature offsets the effect of air entrainment in the return fuel line which Tapping drills : 3.4mm, 1/8” or #30 drill.
over wise would show as negative fuel usage which is known to occur at idle speeds on some injected engines.

Displays Rate : The difference of A-B flow rates displayed as one rate. Clearance drills :
Reset Total : The difference of A-B totals displayed as one total. Clearance drills : 4.7mm, 3/16” or #13 drill.
Accum. Total : The difference of A-B [Link]. displayed as one total.

Outputs Scaled Pulse : Scaled pulse value is relative to the totalised values.
Alarms : Alarms are taken relative to the displayed rate.
Analog Output : 4~20mA output is proportional to the displayed rate.

Function A÷B
Input A is divided by input B, the resultant is displayed as an instantaneous Ratio, Resettable & Accumulative
Totals are independently displayed for both A & B inputs.

Displays Rate : The resultant Ratio between A÷B flow rates displayed as an instantaneous
Ratio.
Reset Total input A : The total of input A. Edge rule for panel cut out & hole positioning
Reset Total input B : The total of input B.
Accum. Total input A : The Accumulative total of input A.
89.6 mm
Accum. Total input B : The Accumulative total of input B.
( 3.53” )
Outputs Scaled Pulse : The scaled pulse output relates to input A .
* Alarms : Alarms are taken relative to the displayed ratio. 83.0 mm
* Analog Output : 4~20mA output is proportional to the displayed ratio. ( 3.3” )

 Note: The alarm and analog outputs for the A÷B function are set in the initial stages of programming
71.0 mm
in relation to rate units eg: setting the analog output range to 4mA = 00.000 litres/min and 20mA =
( 2.8” )
10.000 litres/min, the analog output will be proportional to the ratio rate display of 0.000~10.000 ( eg.
4mA @ 0.000 and 20mA @ 10.000 ). The same set up analogy applies to the alarm settings.
68.0 mm
( 2.68” )
26 Index

8. ALPHABETICAL INDEX

A Accumulative total 7 N Non linear correction 16

Alarm deadband 17
Alarm outputs 15, 17
O Operation 7
Analog output 17
Output selector links 22
Overview 6
B Battery power levels 17
P PIN number protection 16
Presetting battery power levels 17
D DC power 14
Programming 18 ~20
Decimal point 18
Program detail record 21
Displays 6
Pulse outputs 15, 16
Dual flow inputs 17, 24

R Rate conversion factor 16, 18

E Engineering units 6, 15
Rate dampening 16, 23
External DC powering 14
Rate display 7
Rate time base 6, 18
F Flowmeter connections 12, 13 Remote switch inputs 22
Flow rate 7, 16 Resettable total 7
Resetting accumulative total 16

I Inhibit totals 7, 22
Installation 8 ~ 15 S Scale factor (K-factor) 16
Input signals 12, 13 Scaled pulse output 15, 16
Specifications 5
K Keypad functions 8
K-factor (scale factor) 16, 18
T Terminal designation 22
Terminal layout 22
L LCD displays 6
Loop powering 14
Link selectors (for outputs) 22 W Wiring of analog output 14
Low frequency cut-off 7 Wiring of flowmeter inputs 12, 13
Wiring of pulse outputs 15
Wiring to external supplies 14
M Model number designation 2
Wiring requirements 14
Mounting options 6 ~ 11
,
 DUALPULSE

DP490
BI-DIRECTIONAL INSERTION FLOW TRANSDUCER
INSTRUCTION MANUAL

DUALPULSE
LOCK
 page 2

IMPORTANT INFORMATION

Thank you for purchasing a Dualpulse Flowmeter. It is important that you read this
manual to gain a full understanding of the capability and operational aspects of the CONTENTS
equipment you are about to install.
1.0 INTRODUCTION
1.1 Model number designation
This information is provided only to assist in the installation of the product and 1.2 Overview
does not diminish your obligation to read the manual. 1.3 Operating principal
1.4 Specifications
1. Select a location that meets the requirements as illustrated on the guideline
sheet (yellow pages located in the center of this manual). An ideal installation 2.0 INSTALLATION
would provide for 25 diameters of straight pipe upstream from the meter and 10 2.1 Meter location
diameters downstream. 2.2 Meter installation & orientation
2.3 Height adjustment
You will also need to know the pipe internal diameter (NB) and pipe wall thickness 2.4 Flow direction orientation
for calculation of the insertion depth. (refer page 4.) Non ideal installations
may require in-situ calibration (refer to the factory for details). 3.0 ELECTRICAL CONNECTIONS
3.1 Standard outputs
2. After screwing the Dualpulse in place ensure the flow alignment mark located 3.2 Optional Reed switch output
on the top positioning collar of the meter aligns with the flow in the pipe (refer 3.3 Instrument cable installation requirements
page 4). This ensures the paddle is correctly aligned to the flow. 3.4 Pulse output selection ( standard outputs )
Note. the meter is bi-directional so a flow direction arrow is not provided. 3.5 QP Quadrature pulse output option
3.6 Bi-directional flow using QP option
3. Calculate and adjust the height of the Dualpulse (refer page 4). 3.7 Connection to family instruments

4. Electrical Installation depends on the model you have purchased. 4.0 K – FACTOR ( calibration factor for meter )
If the dualpulse is fitted or supplied with a receiving instrument such as a totaliser
or rate totaliser please refer to the appropriate manual and Page 7 of this 4.1 K-factors for common pipe ID sizes <575mm
manual. For pulse output meters, select the appropriate output and wire to your 4.2 K-factors for large pipe ID >460mm
receiving device. (refer pages 5 to 6). 4.3 Calculating K-factors ( metric units – litres or M3 )
4.4 Calculating K-factors ( US gallons )
5. Calculate the Dualpulse K (scale) factor to suit the installation. For ideal
installations refer to page 7 or 8 of the Dualpulse Manual. For non ideal
installations the K-factor may be calculated by performing an in-situ calibration.
Enter the appropriate K-factor into your receiving instrument.
 page 3

1.2 Overview
1.0 INTRODUCTION Trimec Dualpulse insertion flow transducers provide a cost effective and simple means of
measuring the flow of a wide range of low viscosity liquids. Installation is quick and
1.1 Model number designation inexpensive for pipe diameters ranging from 40mm to 900mm (1.5-36")
DP490 1.5 to 36" pipes ( 40 - 900mm ) 1.5" threaded process connections

Body material Dualpulse has a linear measuring range of 0.3~10.0 metres/sec. (1~33 ft/sec.). Minimum
S 316 Stainless Steel detectable flow velocity is 0.15 m/sec. (0.5 ft/sec.). When used in conjunction with the RT12
Rotor material flow rate totaliser NLC feature the linear flow range is extended down to 0.15 m/sec. (0.5
2 PEEK (Polyetheretherketone) with a graphite-PTFE impregnated PEEK bearing
ft/sec.) with an improved linearity.
9 Special
The Dualpulse is constructed from 316 L (1.4404) stainless steel enabling use in many
O-ring materials
applications for metering water and low viscosity chemicals.
1 Viton
9 Special
Two independent pulse outputs are standard & can directly input to a wide range of
Maximum temperature ancillary instruments, PLC’s and computers. Both pulse outputs have a high level of
5 100ºC (212ºF) standard, ( 85ºC [185ºF] for non magnetic output type 4 ) immunity to electrical interference. Options include a reed switch.
2 125ºC (260ºF) - available with electrical connections 5 & 6 only
3 150ºC (300ºF) - NPN output only ( with electrical connection 5 only ) 1.3 Operating principle
6 200ºC (390ºF) - with output type 6 HT coil, electrical connection 5 only Flow passes through a pipe causing the rotor to spin. Magnets installed in the rotor pass by
Process connections pulse sensors within the transducer body & inturn this produces frequency outputs
- 1 BSPT male thread - 1½" ( DP490 ) proportional to flow rate.
- 2 NPT male thread - 1½" ( DP490 )
- 3 2" BSPT male thread on the DP490
- 4 2" NPT male thread on the DP490
1.4 Specifications ( subject to change without notice )
Output type
1 NPN open collector & voltage pulse ( standard )
Model No. DP490
2 NPN open collector(s) only ( for temp code 3 or QP option ) Suits pipe sizes 40mm - 900mm
(1.5 - 36 inches
3 Reed switch ( typically for use in hazardous areas )
Flow range 0.25 - 6300 litres/sec.
4 Non magnetic NPN output ( for liquids with ferrous impurities )
( 4-99600 USGPM )
6 High temp. 200ºC (390ºF) coil output
Process connections 1.5" or 2” NPT or BSPT
Electrical connections Velocity range 0.3 - 10 metres/sec. ( 1 - 33 feet/sec.)
1 3 metres cable ( 10ft ) - standard Linearity typically ± 1.5%
2 10 metres cable ( 33ft ) Repeatability typically ± 0.5%
3 20 metres cable ( 66ft ) Pressure (max) 80 Bar ( 1200PSI )
4 50 metres cable ( 164ft ) Temperature range -40°C to 100°C (-40°F to 212°F ) – refer options
5 Terminal box on stem kit Body material 316L stainless steel (1.4404)
6 Stem kit ( included with integral options B2, B3, R2, R3 & EO ) Rotor materials PEEK rotor with graphite-PTFE impregnated PEEK bearing
Integral options O-Ring material VITON - options available
QP Quadrature pulse output (a) Voltage output (to 125°C) 1.5volt x 10µ sec pulse width, self-generated (2 wire)
with scaleable pulse output B2 BT11 dual totaliser (b) Square wave ( Hall Effect ) 5-24vdc, 3wire NPN open collector (20mA max. current sink)
IECEX & ATEX approved B3 I.S. intrinsically safe BT11 (c) Reed Switch (to 100°C) 30vdc max. x 20mA max. (output freq. is 1/3 std. K-factor)
pulse, alarms & 4~20mA outputs R2 RT12 rate totaliser Output freq. @ max. velocity ( a & b ) outputs 220~240 Hz ( c ) output 73~80 Hz
IECEX & ATEX approved R3 I.S. intrinsically safe RT12 Output options Ultra high temp. coil 204°C (400°F) or non magnetic
E0 Ecobatch dc powered batch controller Transmission distance 1000 metres ( 3300 feet ) maximum
Model number example SB Specific build requirement Wiring (standard) 5 core, screened cable, length 3 metres ( 10 feet )
Protection class IP68 submersible ( Nema 6X )
DP490 S 2 1 5 - 1 1 6 R2
Conduit entry (terminal box) 3/8" NPT or PG9
Shipping Weight 1.2 kg ( 2.7 lbs.)
 page 4

2.0 INSTALLATION 2.3 Height adjustment calculation

Calculate the adjustment height A for DP490 as follows:
2.1 Meter location
Choose an appropriate section of horizontal or vertical pipe as per the guidelines below. A ( for DP490 ) = 175mm ( 6.9") - ( B + C + D )
With vertical pipe installations the media should be pumped up through the pipe past the
flow sensor so that any entrained air will pass freely.
Where :
The DP flow sensor requires a fully developed turbulent flow profile to ensure maximum B = Distance between the top of the pipe & the top of the hex adaptor.
measurement accuracy and repeatability. This can be achieved by installing the DP in a C = Pipe wall thickness
straight run of pipe. We recommend at least 10 but ideally 25 straight pipe diameters D = Insertion depth ( pipe ID ÷ 8 )
upstream & at least 5 but ideally 10 pipe diameters downstream of the Dualpulse. Major
obstructions such as pumps, valves or strainers will require longer straight runs before and ALIGNMENT SLOT TO
after the Dualpulse. PARRALLEL PIPE

Major obstructions such as LOCK

pumps,valves,reducers or strainers
to be kept well outside the straight
3
Examples of insertion depth D :
run pipe sections
For 40mm pipe ID ( D= 5.0 mm ) 1 A
For 50mm pipe ID ( D= 6.25 mm )
10 pipe dia. minimum 5 pipe dia. min. For 100mm pipe ID ( D= 12.5 mm )
25 pipe dia. prefered 10 pipe dia. prefered For 400mm pipe ID ( D= 50.0 mm )
C
2 B
FLOW D

2.2 Meter installation & orientation

Cut a 40mm diameter hole (1.6") on either the 2, 10 or 12 o’clock positions of the pipe. If
there is any likelihood of air entrainment in a horizontal pipe do not locate the flow C
transducer in the 12 o’clock position.

12 o’clock 2 o’clock

Turn the height adjustment nuts (1) as required so that the distance between the top of the
Other positions hex adaptor (2) and the top of the positioning collar (3) equals your calculated distance A
around the pipe are (for DP490). Retighten the height adjustment nuts (1).
acceptable
2.4 Flow direction orientation
The unit is bi-directional however the paddle must be aligned with the direction of flow.

Using a 2mm hex key (Allen key), unlock the locking screw located on the positioning collar
(3) then insert the hex key (as a lever) in the body rotating hole located above the collar,
Install a female threaded weld on fitting (threadolet) or service saddle. turn the body until the alignment slot is parallel with the direction of pipe. Retighten the
Wrap the threads of the Dualpulse with Teflon tape or sealing compound & screw the unit locking screw.
into the installed fitting.
 page 5
3.0 ELECTRICAL CONNECTIONS
( see page 9 for QP outputs )

3.1 Standard outputs

Conductor color coding also applies to the Non-magnetic
sensor and high temperature output options

Pull up resistor
required, they are
generally incorporated
in most receiving
instruments
Positioning
collar
Height
adjustment DUALPULSE
LOCK
nuts SQUARE WAVE
PULSE OUTPUT

Black ( -0v ground )

Red ( VDC supply )

Body
White ( + Sig. output )

Hex adaptor

A1 A2
1.5” or 2” BSPT
or NPT Screen
B1 B2
Rotor b1
VOLTAGE PULSE
OUTPUT
Terminal box option
terminal connections Yellow ( + )

Green ( - )

3.2 Optional Reed switch output

HAZARDOUS AREAS

The REED SWITCH output is classed as a

“simple apparatus“ as defined in the
CENELEC standard EN50020 &
recognized IEC & ATEX directive. It can REED SWITCH
be connected to an approved I.S. OUTPUT
secondary instrument with both being DUALPULSE
LOCK
located in the hazardous area.
The Reed Switch may also be connected Screen
through an approved I.S. barrier.
rd
Note: The Reed switch produces 1/3 Yellow
the normal pulse output value
To -0V
( eg. 1/3 the standard K-factor ) Green
 Page 6
3.5 Quadrature outputs
3.3 Instrument cable installation requirements DP series flowmeters supplied with the QP option produce two NPN open collector pulse
Use twisted multi-core low capacitance shielded instrument cable (22 AWG ~ 7x 0.3 outputs from two Hall Effect sensors. The outputs are “ phase offset ” in their timing so that
stranded) for electrical connection between the flow meter and the remote instrumentation. external electronics are able to differentiate. These outputs may be used to assure output
The screen should be earthed at the readout instrument end only to protect the transmitted signal integrity or to measure bi-directional flow.
signal from mutual inductive interference.

The cable should not be run in a common conduit or parallel with power and high inductive
load carrying cables as power surges may induce erroneous noise transients onto the Screen
transmitted pulse signal. Run the cable in separate conduit or with other low energy
instrument cables . Red ~ Vdc
White ~ output 1
Blue ~ output 2
3.4 Pulse output selection ( standard outputs )
The standard flowmeter has two independent pulse output signals that are linearly Black ~ -0V
proportional to volumetric flow rate. Pulse transmission can be up to 1000 metres (3300 ft ).
An optional I.S. Reed Switch output is available (see page 7).

Voltage pulse (pulse wire) output 3.6 Bi-directional flow

A self generating pulse output which produces a strong 1.5 volt voltage spike of The DP flow transducer is capable of accurately measuring flow in both directions without
approximately 10 micro/second duration with no dependence on rotor speed. modification. Meters fitted with the QP output option (quadrature pulse output) may be
interfaced with the Pulse Discriminator Module (PD1). The PD1 accepts the Quadrature
pulse inputs & from these will discriminate between forward & reverse flow. Two individual
& proportional pulse outputs can then be sent to appropriate totalising registers or an RT12
Screen
add and subtract flow rate totaliser.

Yellow ( + ) It is important to note that the Quadrature Pulse option has the same pulse resolution
(pulses/unit volume) as a standard Dualpulse for both forward & reverse outputs.
Green (-)

Flowmeter with QP outputs

5~24Vdc maximum
Vdc
PD1 Pulse Discriminator
Square Wave Pulse (Hall sensor) ( also applies to non-magnetic & QP Hall outputs ) Reg
An NPN open collector transistor pulse output produced by a solid state Hall Effect device. Output Signal 1
+
10 +Vdc +8~24Vdc 5
X (forward flow)
This three wire device requires 5~24vdc and produces an NPN square wave output (20mA 9 Sig.1 Forward flow Sig. 4
max. sink), pulse width is 2~75 mSec. The Hall output requires a pull up resistor, these are Output signals
generally incorporated in most receiving instruments. For (QP) Quadrature pulse output
refer details page 9. Reg
Output Signal 2
7 Sig.2 Reverse flow Sig. 2
+
X (reverse flow) 6 -0V -0V 1

Screen Ground
-0V
(5-24vdc supply )
Red
signal output
White
( -0v ground )
Black
 page 7

3.7 Voltage Pulse Connection to family instruments 4.0 K – FACTORS ( calibration factors for meter )

The K-factor (pulses / litre, gallon etc.) will vary in relation to the bore size of the pipe in
Note: For other output styles see which the Dualpulse is installed.
receiving instrument manual
The K-factors and formula shown are a result of factory testing using smooth bore piping
RATE TOTALISER
under ideal conditions. Variations to the given K-factors may occur when using rough bore
gal piping or inadequate flow conditioning on either side of the flow transducer (refer clause
RUN ACCUM. TOTAL STOP BAT LOW
1 RT & EB SERIES
14 2.1). In these instances on site calibration may be used to determine the K-factor.
INSTRUMENTS
RESET PROGRAM ACCUM 2 13
> ENTER TOTAL
^ yellow
3 All flow DIP
4.1 Flow transducer K- factors for common pipe sizes
3 O 12
RATE 2 switches in the Pipe detail K-factors ( standard K-factors for voltage & square wave outputs )
TOTAL 4 N 1 OFF position 11
green NB ID (#40) Schedule 40 pipe - (#40) Schedule 80 pipe - (#80)
5 -0V (ground) 10
inches mm p / litre p / m3 p / USgal p / litre p / m3 p / USgal
6 9
1.5" 40.9 18.678 18678 70.695 21.524 21524 81.468
7 8
Screen 2" 52.6 11.238 11238 42.534 12.818 12818 48.517
2.5" 62.7 7.880 7880 29.824 8.899 8899 33.682
3" 78.0 5.062 5062 19.161 5.676 5676 21.485
3.5" 90.2 3.768 3768 14.263 4.200 4200 15.896
BT11 TOTALISER 4" 102 2.912 2912 11.021 3.233 3233 12.237
5" 128 1.839 1839 6.959 2.025 2025 7.665
ON DIP switch 1 in 6" 154 1.268 1268 4.798 1.402 1402 5.307
the ON position
1 2 3 ( 2 Khz max.) 8" 203 0.719 719.0 2.721 0.787 787.2 2.980
10" 255 0.450 450.3 1.705 0.496 495.9 1.877
1 2 3
+ - gnd +Vdc +∏ -gnd 12" 303 0.316 316.0 1.196 0.347 347.4 1.315
DUALPULSE 1 2 3 4 5 6 14" 333 0.261 260.5 0.986 0.286 285.7 1.081
LOCK

16" 381 0.198 198.0 0.750 0.217 217.0 0.821

yellow
18" 429 0.156 155.8 0.590 0.171 170.6 0.646
green
20" 478 0.125 125.4 0.475 0.138 137.8 0.521
24" 575 0.087 86.64 0.328 0.095 95.39 0.361
Screen For other pipe sizes below 610mm (24") not listed above, use the graphs and apply the
formula on the following page ( 8 ).

The Dualpulse cable should

not be run with other high 4.2 K-factors for large pipes 460mm ID (18") and above use:
energy cables ( clause 3.3 ).
Pulses per litre = 28647 ÷ pipe ID² (mm)
Pulses per M³ = 28647000 ÷ pipe ID² (mm)
Pulses per US gallon = 168.14 ÷ pipe ID² (inches)
Pulses per Imp. gallon = 201.94 ÷ pipe ID² (inches)

Flow instruments or a
terminal box can be NOTE : K-factors for Reed Switch output option are 1/3 the standard factors of voltage
directly mounted to the DUALPULSE pulse output.
LOCK
Dualpulse using ST4 (for
DP490)
 page 8

4.3 Calculating K-factors ( litres or m³ ) 4.4 Calculating K-factors ( US gallons )

7.6
25

7.5

24.5
7.4

24 7.3

Pipe ID 450mm & above (A) = 22.5 7.2

(A) 23.5
(A)
7.1 Pipe ID 19.5 ” & above (A) = 6.86
23
See 7.0
example a
22.5
6.9

22 6.8
40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 420 440 460 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
pipe ID (mm) pipe ID (inches)

Calculate K-factor ( pulses / gallon ) using the above graph and the volumetric
Calculate K-factor ( pulses / litre ) using the above graph and the metric constant of 1273.2 constant of 24.51 as follows :
as follows :

Pulses / litre = 1273.2 x (A) from graph Pulses / US gal. = 24.51 x (A) from graph
pipe ID² (mm) pipe ID² (inches)

Example ‘a’ : Example ‘b’ :

K-factor for 100mm pipe: 1) from graph 100mm ID (A) = 24.0 K-factor for 10" pipe: 1) from graph 10" ID (A) = 7.01
2) pulses/litre. = 1273.2 x 24.0 2) pulses/gal. = 24.51 x 7.01
10000 = 3.056 p/litre
100 = 1.718 p/gal

K-factor for m³ : multiply by 1000 eg. K = 3056 p/m³

K-factor for megalitres : multiply by 1000000 eg. K = 3056000 p/megalitre

NOTE : K-factors for Reed Switch output option are 1/3 the standard factors of voltage pulse output.
NOTE : K-factors for Reed Switch output option are 1/3 the standard factors of voltage
pulse output.
15.0 List of Drawings referred to in Manual

Drawing
Rev Description Pages
No.
SYSTEM OVERVIEW - SMART ODME ON
109390 E 1-13
BACKPLATE/CABINET WITH ELECTRIC MOTOR
SYSTEM OVERVIEW - SMART ODME ON
109395 E 1-13
BACKPLATE/CABINET WITH PNEUMATIC MOTOR
SMART ODME VPC 3P ELECTRIC MOTOR IN
109189 E CABINET WITH STAINLESS STEEL TUBES 1-5
ASSEMBLY
SMART ODME VPC 3P 380VAC ELECTRIC MOTOR
109630 B 1-3
ON BACKPLATE FOR ICE CLASS SHIPS
SMART ODME VPC 3P ELECTRIC MOTOR ON
109201 D 1-3
BACKPLATE ASSEMBLY (IP56)
109190 C SMART ODME VPC PNEUMATIC MOTOR ASSEMBLY 1-3
109191 E SMART ODME SOLENOID VALVE/ZENER ASSEMBLY 1-4
109192 D SMART ODME MOTOR CONTROL ASSEMBLY 1-4
SMART ODME MOTOR CONTROL ASSEMBLY (FOR
109710 C 1-2
ICE CLASS SHIPS)
109193 E SMART ODME COMPUTER MODULE ASSEMBLY 1-4
SMART ODME COMPUTER WALL CABINET
109490 E 1-2
ASSEMBLY
SMART ODME FLOWMETER (ROUND TYPE) &
109194-1 A 1-3
ZENER BARRIER MODULE ASSEMBLY
109202 B SMART ODME BULKHEAD TRANSIT ASSEMBLY 1-2
109587 A SMART ODME BULKHEAD TRANSIT MANUAL 1-10
SMART ODME AIR REGULATOR WITH FILTERS &
109574 A 1-2
24VDC SOLENOID VALVE ASSEMBLY

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 79 of 82 ECN 4325 24 MAR 2016
Appendix 1 – Hazardous Area Schedule

RTE Part Certification

Equipment Model Manufacturer Certificate Number
Number Authority
SIRA 05ATEX2170
109187 SMART ODME - Cell Assembly Rivertrace Eng
IECEx SIRA 13.0160X
SMART ODME – Terminal Enclosure SIRA 05ATEX2171
109188 Rivertrace Eng
Assembly IECEx SIRA 13.0161X
SMART ODME – Zener Barrier/Solenoid SIRA 05ATEX2172
109191 Rivertrace Eng
Module Assembly IECEx SIRA 13.0162
109504 SMART ODME - Flowmeter Junction Box BPG1 AB Controls SIRA 99ATEX3173
105806 Safety Barrier 9001 R Stahl IECEx PTB 09.0001X
109243 Pressure Transducer Ex ia IIC T4 GS4200EX0016AB Ellison Sensors TRAC TRAC12ATEX0060X
Electric Motor Ex e II T3 0.25KW 440V
109241 CD63 ATB PTB 99 ATEX 1051
50/60Hz IP56
Electric Motor Ex de IIC T4 0.25KW 380V
109628 CD63 ATB PTB 99 ATEX 1051
60Hz IP56 WITH HEATER ATEX
Junction Box For above electric motors EAR 80 ATB PTB 98 ATEX 1079 U
Electric Motor Ex de IIC T4 0.37KW 440V
110067 MAK 71-a 2 Euromotori CESI 06 ATEX 060
60 Hz IP56 with heater ATEX
109412 Air Motor IIC T5 NL22-NCC-1 Gast 040705
Pump (Fitted to all variants of Motor) Y2951 AP Pumpen N/A
111149 RT12 Flow Rate Totaliser RT12 Trimec SIRA 06 ATEX 2033X

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 80 of 82 ECN 4325 24 MAR 2016
 IEGEx Gert¡f¡cate
B of Gonformity
INTERNATIONAL ELECTROTECHNICAL COMMISSION
IEC Certification Scheme for Explosive Atmospheres
for rules and details of the IECEx Scheme visit www reæx.æm

Certificate No. IECEx SIR 13.0160X issue No.:o I ]Certificate history:

Status Gurrent

Date of lssue: 2014-09-25 Page 1 of3

App cant Rivertrace Engineering Ltd

Unit P
Kingsfield Business Cenke
Philanthropic Road
Redhill
Surrey RH1 4DP
United Kingdom

Electrical Apparatus: Smart-CellODME

Optionalaccessory;

Type of Protection: Intrinsicallyr Safe

Mark ng Ex ia llB T4 Ga
Ta = -20'C to +60"C

Approved for issue on behalf of the IECEx C Ellaby

Certification Body:

Position: Deputy Certifìcation Manager

Signature:
(for printed version)

Date:
%t
'l . This cert¡f¡cate and schedule may only be reproduced in full.
2. This certifìcate is not transferable and remains the
3. The Status and authenticity of this certificate may IECEx Website.

Certificate issued by:

SIRA Gertification Service
Rake Lane
Eccleston
Chester
CH4 gJN
United Kingdom
stra
CERTIFICATION
csA
Group
 IECEx Gertlf¡cate
B of Gonformity
Certificate No. IECEx SIR 13.0160X

Date of lssue: 2014-09-25 lssue No.: 0

Page 2 of 3

Manufacturer: Rivertrace Engineering Ltd

Unit P
Kingsfield Business Centre
Philanthropic Road
Redhill
Surrey RHI 4DP
United Kingdom

Additional Manufacturing location

(s):

This certificate is issued as verification that a sample(s), representative of production, was assessed and tested and
found to comply with the IEC Standard list below and that the manufacturer's quality system, relating to the Ex products
covered by this certificate, was assessed and found to comply with the IECEx Quality system requirements. This
certificate is granted subject to the conditions as set out in IECEx Scheme Rules, IECEx 02 and Operational Documents
as amended.

STANDARDS:
The electrical apparatus and any acceptable variations to it specified in the schedule of this certificate and the identified
documents, was found to comply with the following standards:

IEC 60079-0:2011 Explosive atmospheres - Part 0: General requirements

Edition: 6.0
IEC 60079-11 :2011 Explosive atmospheres - Part 11: Equipment protection by intrinsic safety "i"
Edition: 6.0
IEC 60079-26:2006 Explosive atmospheres - Part 26: Equipment with equipment protection level (EPL) Ga
Edition: 2

This Ceñificate does not indicate compliance with electrical safety and pertormance requirements other than those
exprcssly included in the Standards listed above.

TEST & ASSESSMENT REPORTS:

A sample(s) of the equipment l¡sted has successfu lly met the examination and test requiremenfs as recorded in

Test Report:
GB/SlR/ExTR14 0218/00

Qualitv Assessment Reoort:

GB/SrFVQAR13.0003/00
 IECEx Cert¡f¡cate
B of Gonformity
Certifìcate No. IECEx SIR 13.0160X

Date of lssue: 2014-09-25 lssue No.: 0

Page 3 of 3

Schedule

EQUIPMENT:
Equipment and sysfems covered by this ceñificate are as follows:

The Smart-Cell ODME is designed to monitor water contamination using optical techniques. lt comprises
an encapsulated printed circuit board (PCB) and an unencapsulated PCB housed inside an aluminium alloy
enclosure. A transparent tube runs through the enclosure which carries the contaminated water.
The Smart-Cell is designed to be powered from a Rivertrace Smart OMDE - Zener Barrier/Solenoid located in the
non-hazardous area, via a Rivertrace Smart-Terminal OMDE, located in the hazardous area. lt is designed to
receive signals from three external suitably certified 4-20 mA flow devices, which are connected via the Smart-
Terminal OMDE.
The Smart-Cell ODME has the following entity parameters:
Ui =10.56V =460mA
li =1104W
Pi Ci=6.84pF Li =0pH

Gonditions of manufacture
The Manufasturer shall comply with the following:
1. The enclosure used for the equipment must provide a degree of ingress protection suitable for the
environment in which they are intended to be used.
2. Each Smart ODME Terminal is to be subjected to a 500 V rms routine isolation test voltage applied between
circuits and outer case for at least 1 minute as described in clause 6.3.13 of IEC 60079-1 1:2011.

CONDITIONS OF CERTIFICATION: YES as shown below:

1. Under certain extreme circumstances, the non-metallic parts incorporated in the enclosure of this equipment
may generate an ignition-capable level of electrostatic charge. Therefore the equipment shall not be
installed in a location where the external conditions are conducive to the build-up of electrostatic charge on
such surfaces This ¡s particularly important if the equipment is installed in a Ga EPL location. ln addition,
the equipment shall only be cleaned with a damp cloth.
2. The enclosure is manufactured from A380 aluminium alloy. ln Íare cases, ignition sources due to impact
andfrictionsparkscouldoccur. Thisshall beconsideredduringinstallation,particularlyiftheequipmentis
installed in a Ga EPL location.
 IECEx Gert¡f¡cate
B of Gonformity
INTERNATIONAL ELECTROTECHNICAL COMMISSION
IEC Gertification Scheme for Explosive Atmospheres
for rules and details of the IECEx Scheme visit [Link] com

Certificate No.: IECEx SIR 13.0161X issue No.:o | :Certificate history

Status :Gurrent ;

Date of lssue: 2014-09-25 Page 1 of3

App cant Rivertrace Engineering Ltd

Unit P
Kingsfield Business Centre
Philanthropic Road
Redhill
Surrey RH1 4DP
United Kingdom

Electrical Apparatus: Smart-Terminal ODME

Optional accessory:

Type of Protection: lntrinsically Safe

Mark ng Ex ia llB T4 Ga
Ta = -20"C to +60"C

Approved for asue on behalf of the IECEx C Ellaby

Ceftification Body:

Position: Deputy Certification Manager

Signature:
(for printed version)

Date:

'l . This certificate and schedule may only be reproduced in full.

2. This certificate is not transferable and remains the property of the issuing
3. The Status and authenticity of this certificate may be verifìed by visiting the IECEx

Certifìcate issued by:

slra
SIRA Certification Service
Rake Lane I
Eccleston csA
Chester Group
CH4 gJN CERlIFICATION
United Kingdom
 IECEx Cert¡f¡cate
B of Conformity
Certificate No.: IECEx SIR 13.0161X

Date of lssue: 2014-09-25 lssue No.: 0

Page 2 of 3

Manufacturer: Rivertrace Engineering Ltd

Unit P
Kingsfield Business Centre
Philanthropic Road
Redhill
Surrey RH1 4DP
United Kingdom

Additional Manufacturing location

(s):

This certificate is issued as verification that a sample(s), representative of production, was assessed and tested and
found to comply with the IEC Standard list below and that the manufacture/s quality system, relating to the Ex products
covered by this certificate, was assessed and found to comply with the IECEx Quality system requirements. This
certificate is granted subject to the conditions as set out in IECEx Scheme Rules, IECEx 02 and Operational Documents
as amended.

STANDARDS:
The electrical apparatus and any acceptable variations to it specifìed in the schedule of this certificate and the identified
documents, was found to comply with the following standards:

IEC 60079-0:2011 Explosive atmospheres - Part 0: General requirements

Edition: 6.0
IEC 60079-ll :2011 Explosive atmospheres - Part 11: Equipment protection by intrinsic safeg "i"
Edition: 6.0
IEC 60079-26 : 2006 Explosive atmospheres - Par|26 Equipment with equipment protection level (EPL) Ga
Edition: 2

This Ceñificate does not indicate compliance with electrical safety and pefformance requirements other than those
expressly included in the Sfandards listed above.

TEST & ASSESSMENT REPORTS:

A sample(s) of the equipment listed has successfully met the examination and test requiremenfs as recorded in

Test Reoort:
GB/SlR/ExTR14 0218100

Qualitv Assessment Report:

GB/StR/QAR13.0003i00
 IECEx Gert¡f¡cate
B of Gonformity
Certificate No.: IECEx SIR 13.0161X

Date of lssue: 2014-09-25 lssue No.: 0

Page 3 of 3

Schedule

EQUIPMENT:
Equipment and sysfems covered by this ceftificate are as follows:

The Smart-Terminal ODME is a junction box that is designed to be connected between a Rivertrace Smart ODME -
Zener Barrier/Solenoid and a Rivertrace Smart-Cell ODME as well as flow sensors. lt comprises a single printed
circuit board housed in an aluminium alloy enclosure.
None of the other items to which the Smart-Terminal connects contains a source of power, so the safety description
of the Smart-Terminal is based on that of the Rivertrace Smart ODME -Zener Barrier/Solenoid.

Conditions of manufacture
The Manufacturer shall comply with the following:
1. The enclosure used for the equipment must provide a degree of ingress protection suitable for the
environment in which they are intended to be used
' 2. Each Smart ODME Terminal is to be subjected to a 5OO V rms routine isolation test voltage applied between
circuits and outer case for at least 1 minute as described in clause 6.3.13 of IEC 60079-1 1:2011.

CONDITIONS OF CERTIFICATION: YES as shown below:

1. The re rare cases, ignition sources to

and friction sparks could occur. This shall be considered during installation, particularly if the equipment is
installed in a zone 0 location.
 IECEx Cert¡f¡cate
ts of Conformity
INTERNATIONAL ELECTROTECHNICAL COMMISSION
IEG Certification Scheme for Explosive Atmospheres
for rules and details of the IECEx Scheme visit [Link]

Certificate No.: IECEx SIR 13.0162 issue No.:O : lCert¡ficate history:

Status Gurrent

Date of lssue 20,14-09-25 Page I of 3

App cant Rivertrace Engineering Ltd

Unit P
Kingsfield Business Centre
Philanthropic Road
Redhill
Surrey RH1 4DP
United Kingdom

Electrical Apparatus: Smart ODME - Zene¡ Barrier/Solenoid

Optional accessory:

Type of Protection: flntrinsically Safel

Mark ng [Ex ia Ga] llB

Ta = -20'C to +50'C

Approved for rssue on behalf of the IECEx C Ellaby

Ceftification Body:

Position: Deputy Certification Manager

Signature:
(for printed version) O
Date:

1. This certificate and schedule may only be reproduced in full.

2. This certifìcate
3. The Status and

Certificate issued by:

fia
SIRA Certification Service
Rake Lane
Eccleston CSA
Chester Group
CH4 9JN CERTIFICAlI N
United Kingdom
 IECEx Cert¡f¡cate
ts of Gonformity
Certificate No.: IECEx SIR 13.0162

Date of lssue: 2014-09-25 lssue No.: 0

Page 2 of 3

Manufacturer: Rivertrace Engineering Ltd

Unit P
Kingsfield Business Centre
Philanthropic Road
Redhill
Suney RH1 4DP
United Kingdom

Additional Manufacturing location

(s):

This certificate is issued as verification that a sample(s), representative of production, was assessed and tested and
found to comply with the IEC Standard list below and that the manufactureds quality system, relating to the Ex products
covered by this certificate, was assessed and found to comply with the IECEx Quality system requirements. This
certiflcate is granted subject to the conditions as set out in IECEx Scheme Rules, IECEx 02 and Operational Documents
as amended.

STANDARDS:
The electrical apparatus and any acceptable variations to it specified in the schedule of this certificate and the identified
documents, was found to comply with the following standards:

IEC 60079-0:2011 Explosive atmospheres - Part 0: General requirements

Edition: 6.0
IEC 60079-11 :2011 Explosive atmospheres - Part 11: Equipment protection by intrinsic safety "i"
Edition: 6.0
IEC 60079-26: 2006 Explosive atmospheres - Parl26: Equipment with equipment protection level (EPL) Ga
Edition: 2

This Ceftificate does not indicate compliance with electrical safety and peiormance requirements other than those
exprcssly included in the Sfandards listed above.

TEST & ASSESSMENT REPORTS:

A sample(s) of the equipment listed has successfully met the examination and test requ¡remenfs as recorded in

Test Reoort:
GB/SlR/ExTR14 O218lO0

Qualitv Assessment Report:

GB/StRvQAR13.0003/00
 IECEx Gert¡f¡cate
of Gonformity
Certificate No.: IECEx SIR'13.0162

Date of lssue: 2014.09-25 lssue No.: 0

Page 3 of 3

Schedule

EQUIPMENT:
Equipment and sysfems covered by this ceftificate are as follows:

The Smart ODME - Zener

apparatus that provides a total of ten outputs. All outputs from the Smart ODME - Zener Barrier/Solenoid are
designed to connect to the Smart-Terminal ODME, which is, in turn, connected to a Smart-Cell ODME and flow
sensors. Each output is made intrinsically safe by the use of voltage and current limiting components.
Refer to the Annexe for additional information.

GONDITIONS OF CERTIFICATION: NO

Annex: IECEx SIR 13.0162 Annexe lssue [Link]

Annexe to:

Applicant:

Apparatus:
IECEx SIR 13.0162 Issue 0

Rivertrace Engineering Ltd

Smart ODME - Zener Barrier/Solenoid

The safety descriptions of the outputs to the Smart-Cell ODME are as follows:
srra
CERTIFICATION

Power RS¡485 Combined

Uo = 9.56 V Uo = 10.56 V Uo = 10.56 V
Io = 419.3 mA Io = 37.3 mA Io = 457 mA
Po=1W Po = 89.1mW Po = 1.0891 mW
Co=26uF Co = 16.2 uF Co = 16.2 uF
Lo = 810 uH Lo = 102.2 mH Lo = 690 uH
Lo/Ro = 157 uHlQ Lo/Ro = 1652 uH/Q Lo/Ro = 106 uH/Q
The combined current is resistively non-incendive at the maximum voltage, so the separate lines need not to
be treated as separate intrinsically safe circuits.

The safety description of the outputs to the flow sensors are as follows:

Power Suoolv
Uo=21V
Io=82m4
Po = 0.43 W
Co = I.27 uF
Lo = 20.6 mH
Lo/Ro = 330.8 uH/Q

These outputs must be treated as separate intrinsically safe circuits.

Conditions Of Manufacture
The enclosure used for the equipment must provide a degree of ingress protection suitable for the
environment in which they are intended to be used.

Sira Certification Service

Date: 23August 2014 Page 1 of 1 Rake Lane, Eccleston, Chester, CH4 gJN, England
Tel: +44 (0) 1244 670900
Fax: +44 (0) 1244 681330
Form 9530 Issue 1 Email: [Link]
Web: www.s¡racertifi cat¡[Link]
 CERTIFICATION

1 EC TYPE-EXAMINATION CERTIFICATE
2 Equipment intended for use in Potentially Explosive Atmospheres Directive 94/9/EC
3 Certificate Number: Sira 99ATEX3173X Issue: 9
4 Equipment: BPG Range of Junction Boxes
5 Applicant: ABTECH Limited
6 Address: Sanderson Street
Lower Don Valley
Sheffield S9 2UA
UK
7 This equipment and any acceptable variation thereto is specified in the schedule to this certificate and
the documents therein referred to.
8 Sira Certification Service, notified body number 0518 in accordance with Article 9 of Directive 94/9/EC
of 23 March 1994, certifies that this equipment has been found to comply with the Essential Health and
Safety Requirements relating to the design and construction of equipment intended for use in
potentially explosive atmospheres given in Annex II to the Directive.
The examination and test results are recorded in the confidential reports listed in Section 14.2.
9 Compliance with the Essential Health and Safety Requirements, with the exception of those listed in
the schedule to this certificate, has been assured by compliance with the following documents:
EN 60079-0:2012 EN 60079-7:2007 EN 60079-11:2012 EN 60079-26:2007 EN 60079-31:2009
10 If the sign ‘X’ is placed after the certificate number, it indicates that the equipment is subject to special
conditions for safe use specified in the schedule to this certificate.
11 This EC type-examination certificate relates only to the design and construction of the specified
equipment. If applicable, further requirements of this Directive apply to the manufacture and supply of
this equipment.
12 The marking of the equipment shall include the following:

II 2 GD or II 1 GD
Ex e IIC T6 Gb (Ta = -65°C to +#°C) Ex ia IIC T6 Gb (Ta = -65°C to +#°C)
Ex e IIC T5 Gb (Ta = -65°C to +#°C) Ex ia IIC T5 Gb (Ta = -65°C to +#°C)
Ex e IIC T4 Gb (Ta = -65°C to +#°C) Ex ia IIC T4 Gb (Ta = -65°C to +#°C)
Ex ib IIC T6 Gb (Ta = -65°C to +#°C) Ex ta IIIC T85°C Da (Ta = -65°C to +#°C
Ex ib IIC T5 Gb (Ta = -65°C to +#°C) Ex ta IIIC T100°C Da (Ta = -65°C to +#°C
Ex ib IIC T4 Gb (Ta = -65°C to +#°C)
Ex tb IIIC T85°C Db (Ta = -65°C to +#°C
Ex tb IIIC T100°C Db (Ta = -65°C to +#°C

Project Number 30748 and 32242 C Ellaby

Deputy Certification Manager
This certificate and its schedules may only be
reproduced in its entirety and without change.

Sira Certification Service

Rake Lane, Eccleston, Chester, CH4 9JN, England
Page 1 of 6
Form 9400 Issue 1 Tel: +44 (0) 1244 670900
Fax: +44 (0) 1244 681330
Email: info@[Link]
Web: [Link]
 CERTIFICATION

SCHEDULE

EC TYPE-EXAMINATION CERTIFICATE Sira 99ATEX3173X

Issue 9

13 DESCRIPTION OF EQUIPMENT
The BPG range of junction boxes utilises a BPG enclosure covered by certificate number
Sira 99ATEX3172U and are fitted with an arrangement of suitably certified terminals.
BPG ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 13. 14 15
5
Length 80 110 160 190 230 122 220 160 260 360 560 255 400 400 600 400
Width 75 75 75 75 75 120 120 160 160 160 160 250 250 250 250 405
Height 55 55 55 55 55 90 90 90 90 90 90 120 120 160 120 120
(All dimensions are in mm)
Before the Junction Box is installed, its total dissipated power for the particular application will be calculated
in accordance with EN 60079-7:2003, Annex E, E.2 and will not exceed the values given in the tables below
(Junction boxes of size not specified in the tables may be manufactured subject to the maximum dissipated
power being based on a smaller enclosure):
EPL Ga Gb Db
BPG ref. Maximum Power Dissipation (W)
T6/T85°C T6/T85°C T6/T85°C T6/T85°C T5/T100°C T4/T100°C
Ta +40°C Ta +55°C Ta +60°C Ta +65°C Ta +55°C Ta +90°C
(max) (max) (max) (max) (max) (max)
1 8.390 2.23 1.73 1.45 8.390 8.390
2 8.551 2.00 1.70 1.45 8.551 8.551
3 8.833 2.00 1.70 1.45 8.833 8.833
4 9.012 2.07 1.80 1.29 9.012 9.012
5 9.260 2.00 1.70 1.10 9.260 9.260
6 9.378 2.00 1.70 1.45 9.378 9.378
7 10.500 2.30 1.70 1.10 10.500 10.500
8 10.348 2.00 1.70 1.10 10.348 10.348
9 11.933 2.30 1.70 1.10 11.933 11.933
10 13.793 4.50 3.29 2.10 13.793 13.793
11 18.338 6.68 5.20 4.00 18.338 18.338
12 15.474 2.30 1.70 1.10 15.474 15.474
13 20.867 5.20 4.00 3.00 20.867 20.867
13.5 20.867 5.20 4.00 3.00 20.867 20.867
14 30.384 7.97 6.59 4.79 30.384 30.384
15 31.350 8.26 6.00 4.40 31.350 31.350

This certificate and its schedules may only be

reproduced in its entirety and without change. Sira Certification Service
Rake Lane, Eccleston, Chester, CH4 9JN, England
Tel: +44 (0) 1244 670900
Page 2 of 6
Fax: +44 (0) 1244 681330
Form 9400 Issue1
Email: info@[Link]
Web: [Link]
 CERTIFICATION

SCHEDULE

EC TYPE-EXAMINATION CERTIFICATE Sira 99ATEX3173X

Issue 9

EPL Da
BPG ref. Maximum Power Dissipation (W)
T6/T85°C T6/T85°C T6/T85°C T6/T85°C T5/T100°C T4/T100°C
Ta +40°C Ta +55°C Ta +60°C Ta +65°C Ta +55°C Ta +90°C
(max) (max) (max) (max) (max) (max)
1 4.195 1.115 0.865 0.725 4.195 4.195
2 4.2755 1 0.85 0.725 4.2755 4.2755
3 4.4165 1 0.85 0.725 4.4165 4.4165
4 4.506 1.035 0.9 0.645 4.506 4.506
5 4.63 1 0.85 0.55 4.63 4.63
6 4.689 1 0.85 0.725 4.689 4.689
7 5.25 1.15 0.85 0.55 5.25 5.25
8 5.174 1 0.85 0.55 5.174 5.174
9 5.9665 1.15 0.85 0.55 5.9665 5.9665
10 6.8965 2.25 1.645 1.05 6.8965 6.8965
11 9.169 3.34 2.6 2 9.169 9.169
12 7.737 1.15 0.85 0.55 7.737 7.737
13 10.4335 2.6 2 1.5 10.4335 10.4335
13.5 10.4335 2.6 2 1.5 10.4335 10.4335
14 15.192 3.985 3.295 2.395 15.192 15.192
15 15.675 4.13 3 2.2 15.675 15.675
Variation 1 - This variation introduced the following changes:
i. The BPG range of junction boxes were permitted to have alternative power dissipation ratings that
enable them to be used in an upper ambient temperature of either +40°C or +55°C or +60°C or
+65°C, the associated ratings and markings were recognised.
Variation 2 - This variation introduced the following changes:
i. The recognition of a minor revision of the information marked on the label.
Variation 3 - This variation introduced the following changes:
i. When certified, intrinsically safe terminals are used, alternative marking, ‘ia’ and ‘ib’, was recognised.
Variation 4 - This variation introduced the following changes:
i. The BPG 13.5 junction box covered by certificate number Sira 99ATEX3172U was added to the
range.
Variation 5 - This variation introduced the following changes:
i. The option to fit slotted trunking inside the Junction Boxes, this trunking may be sited as required.
The instructions were modified to recognise additional restrictions associated with this change and
a new Condition of Manufacture was introduced.
ii. The recognition of minor drawing modifications including the introduction of a new company logo;
these amendments are administrative or involve changes to the design that do not affect the
aspects of the product that are relevant to explosion safety.

This certificate and its schedules may only be

reproduced in its entirety and without change. Sira Certification Service
Rake Lane, Eccleston, Chester, CH4 9JN, England
Tel: +44 (0) 1244 670900
Page 3 of 6
Fax: +44 (0) 1244 681330
Form 9400 Issue1
Email: info@[Link]
Web: [Link]
 CERTIFICATION

SCHEDULE

EC TYPE-EXAMINATION CERTIFICATE Sira 99ATEX3173X

Issue 9

Variation 6 - This variation introduced the following changes:

i. Following appropriate re-assessment to demonstrate compliance with the requirements of the
EN 60079 series of standards, the documents previously listed in section 9, EN 50 014:1997
(amendments A1 to A2), EN 50 019:1994, EN 50020:2002 and EN 50281-1-1:1998, were replaced
by those currently listed. As part of this change, the markings in section 12 were updated
accordingly and the ‘ia’ marking previously included as Variation 1 (dated 30 March 2005) was
removed.
ii. The Condition of Certification that defined the ambient temperature range of specific types of
gaskets was removed because only silicone rubber gaskets are now used in the construction of
these Junction Boxes.
iii. It was recognised that a new procedure for selecting terminals has been adopted by the
manufacturer; this allows the terminals to be chosen from an Approved Component Document,
Sira 12AC087, that is issued and controlled by Sira. The relevant Condition of Certification was
amended to recognise this change.
iv. The recognition of drawing modifications required for use with other certification associated with
these products.
v. The Condition of Certification dealing with power dissipation was modified.
vi. A Condition of Certification that requires the manufacturer to monitor the status of previously
certified devices was added.
Variation 7 - This variation introduced the following changes:
R30711A/00
i. Using EN 60079-26, the junction boxes were allowed to be marked with ‘Ex ia’ and ‘Ex ta’
concepts for EPL levels Ga and Da, as a result of this change, the maximum power dissipation
table was modified and a Special Condition for Safe Use was introduced necessitating the addition
of an ‘X’ suffix to the certificate number.
ii. IEC 60079-0:2011 was replaced by EN 60079-0:2012 in the list of standards.
R32242A/00
i. The BPG range of junction boxes were allowed to be used in an upper ambient +55°C with a
temperature class/surface temperature of T5/T100°C, the associated maximum power dissipation
ratings (W) and markings were recognised.
14 DESCRIPTIVE DOCUMENTS
14.1 Drawings
Refer to Certificate Annexe.
14.2 Associated Sira Reports and Certificate History
Issue Date Report/File no. Comment
0 19 January 2000 R51X6055E The release of the prime certificate.
1 25 May 2001 R51A6746A The introduction of Variation 1.
2 28 September 2001 53V7936 The introduction of Variation 2.

This certificate and its schedules may only be

reproduced in its entirety and without change. Sira Certification Service
Rake Lane, Eccleston, Chester, CH4 9JN, England
Tel: +44 (0) 1244 670900
Page 4 of 6
Fax: +44 (0) 1244 681330
Form 9400 Issue1
Email: info@[Link]
Web: [Link]
 CERTIFICATION

SCHEDULE

EC TYPE-EXAMINATION CERTIFICATE Sira 99ATEX3173X

Issue 9

Issue Date Report/File no. Comment

3 23 July 2002 R53A9009A The prime certificate was re-issued to permit the following:
• The incorporation of previous variations 1 and 2.
• The lower ambient temperature range was confirmed
as –65°C.
• The introduction of the changes included in Sira report
number R53A9009A.
4 30 March 2005 R53V10438A The introduction of Variation 3.
5 10 March 2008 R51A17881A This Issue covers the following changes:
• All previously issued certification was rationalised into
a single certificate, Issue 5, Issues 0 to 4 referenced
above are only intended to reflect the history of the
previous certification and have not been issued as
documents in this format.
• The change of the Applicant’s name, first recognised
31 January 2007, was re-confirmed.
• The introduction of Variation 4.
6 03 April 2012 R26585A/00 The introduction of Variation 5.
7 11 June 2012 R26585A/01 Report R26585A/01 replaced report R26585A/00.
8 24 October 2012 R25164A/00 This Issue covers the following changes:
• The introduction of Variation 6.
• Because this certificate was re-issued, some
Variations 1 and 2 were duplicated, this has been
clarified and reflected in the certificate history; no
technical changes were involved.
9 07 April 2014 R30711A/00 The introduction of Variation 7.
R32242A/00
15 SPECIAL CONDITIONS FOR SAFE USE (denoted by X after the certificate number)
15.1 When used in an EPL ta (Da) application the power supply to the equipment is to be rated for a
prospective short circuit current of not more than 10 kA.
16 ESSENTIAL HEALTH AND SAFETY REQUIREMENTS OF ANNEX II (EHSRs)
The relevant EHSRs that are not addressed by the standards listed in this certificate have been
identified and individually assessed in the reports listed in Section 14.2.
17 CONDITIONS OF CERTIFICATION
17.1 The use of this certificate is subject to the Regulations Applicable to Holders of Sira Certificates.
17.2 Holders of EC type-examination certificates are required to comply with the production control
requirements defined in Article 8 of directive 94/9/EC.
17.3 When the manufacturer has equipped the junction boxes with terminals, a routine electric strength test
shall be carried out only if the components are wired. This test shall be carried out according to the
following standards:
- industrial control equipment: EN 60947 - measurement, control and laboratory use: EN 61010

This certificate and its schedules may only be

reproduced in its entirety and without change. Sira Certification Service
Rake Lane, Eccleston, Chester, CH4 9JN, England
Tel: +44 (0) 1244 670900
Page 5 of 6
Fax: +44 (0) 1244 681330
Form 9400 Issue1
Email: info@[Link]
Web: [Link]
 CERTIFICATION

SCHEDULE

EC TYPE-EXAMINATION CERTIFICATE Sira 99ATEX3173X

Issue 9

17.3 The terminals used in these Junction Boxes will be ATEX approved devices chosen from the Approved
Component Document number Sira 12AC087 that is issued by Sira. All terminals will be installed in
accordance with their certificate conditions and the relevant codes of practice/wiring regulations paying
particular attention to the following:
• The maximum service temperature range.
• The minimum creepage and clearance distances shall be maintained.
• The rated voltages and currents may vary if cross-connection facilities are used.
• The reduction in rating of adjacent terminals shall be observed, where applicable.
The terminals fitted into the junction boxes shall also conform to the following requirements:
Temperature class/ Requirement
Dust marking
T6/T85°C The terminals shall have an insulation limiting temperature of 100°C minimum
T4/T100°C The terminals shall be ceramic
17.5 Suitably certified Ex e equipment such as breathing devices and blanks may be fitted to the enclosure
providing the enclosure maintains compliance with BS EN 60529 code IP64 or better.
17.6 The manufacturer will take all reasonable steps to ensure that the power dissipated by the Junction Box
does not exceed the maximum value stipulated in the table detailed in the Description of Equipment, in
addition, the manufacturer will supply all the relevant information that will enable the user/installer to
calculate the dissipated power in Watts for each Junction Box in accordance with EN 60079-7 Annex E,
E2.
17.8 When the junction boxes are used for intrinsically safe applications, a 3 mm separation distance
between the enclosure is required, there shall also be a minimum of 6 mm between different
intrinsically safe circuits.
17.9 When trunking is fitted, it may be sited as required and the minimum creepage and clearance distances
shall still be met.
17.10 The products covered by this certificate incorporate previously certified devices, it is therefore the
responsibility of the manufacturer to continually monitor the status of the certification associated with
these devices, and the manufacturer will inform Sira of any modifications of the devices that may
impinge upon the explosion safety design of their products.

This certificate and its schedules may only be

reproduced in its entirety and without change. Sira Certification Service
Rake Lane, Eccleston, Chester, CH4 9JN, England
Tel: +44 (0) 1244 670900
Page 6 of 6
Fax: +44 (0) 1244 681330
Form 9400 Issue1
Email: info@[Link]
Web: [Link]
Certificate Annexe
Certificate Number: Sira 99ATEX3173X
Equipment: BPG Range of Junction Boxes
Applicant: ABTECH Limited
CERTIFICATION

Issue 0 to 2: The drawings associated with these Issues were rationalised by those listed in Issue 3.
Issue 3
Number Sheet Rev. Date Description
ABT 10260 1 of 1 C 25 Jun 02 External Label (BPG)
ABT 10304 1 of 1 A 16 Nov 99 BPG Manufacturing Specification
Issue 4
Number Sheet Rev. Date Description
ABT 14842 1 of 1 - 01 Feb 05 BPG Range EEx ia Label
ABT 14845 1 of 1 - 01 Feb 05 BPG Range EEx ib Label
Issue 5: No new drawings were introduced.
Issue 6
Drawing Sheets Rev. Date (Sira Stamp) Title
ABT 10260 1 of 1 D 30 Mar 12 BPG External label – Junction Boxes
ABT 10304 1 of 1 B 30 Mar 12 BPG Manufacturing specification
ABT 14842 1 of 1 B 30 Mar 12 BPG Range EEx ia Label
ABT 14845 1 of 1 B 30 Mar 12 BPG Range EEx ib Label
Issue 7 (No new drawings were introduced.)
Issue 8
Drawing Sheets Rev. Date (Sira Stamp) Title
ABT 10260 1 of 1 E 30 Sep 12 BPG Nameplate – Junction Box
ABT 10304 1 of 1 C 30 Sep 12 BPG Manufacturing specification
ABT 10305 1 of 1 C 30 Sep 12 BPG Range of Enclosures
Issue 9
R30711A/00
Drawing Sheets Rev. Date (Sira stamp) Title
ABT10260 1 of 1 F 30 Oct 13 BPG Range Ex e Label
ABT14842 1 of 1 C 10 Oct 13 BPG Range Ex ia Label
R32242A/00
Drawing Sheets Rev. Date (Sira stamp) Title
ABT26528 1 of 1 A 19 Dec 13 External ATEX Label (BPG)
ABT16689 1 of 1 C 19 Dec 13 BPG Manufacturing Spec

This certificate and its schedules may only be

reproduced in its entirety and without change.
Sira Certification Service
Rake Lane, Eccleston, Chester, CH4 9JN, England
Tel: +44 (0) 1244 670900
Page 1 of 1
Fax: +44 (0) 1244 681330
Form 9400 Issue 1
Email: info@[Link]
Web: [Link]
 IECEx Certificate
of Conformity
INTERNATIONAL ELECTROTECHNICAL COMMISSION
IEC Certification Scheme for Explosive Atmospheres
for rules and details of the IECEx Scheme visit [Link]

Certificate No.: IECEx PTB 09.0001X issue No.:2 Certificate history:

Issue No. 2 (2013-8-2)
Status: Issue No. 1 (2011-4-18)
Current Issue No. 0 (2009-2-24)

Date of Issue: 2013-08-02 Page 1 of 4

Applicant: R. STAHL Schaltgeräte GmbH

Am Bahnhof 30
74638 Waldenburg
Germany

Electrical Apparatus: Safety barrier type 9001

Optional accessory:

Type of Protection: intrinsic safety 'i', non sparking 'nA'

Marking: Ex nA [ia Ga] IIC T4 Gc AND [Ex ia Da] IIIC

Approved for issue on behalf of the IECEx Dr.-Ing. Ulrich Johannsmeyer

Certification Body:

Position: Department Head "Intrinsic Safety and Safety of Systems"

Signature:
(for printed version)

Date:

1. This certificate and schedule may only be reproduced in full.

2. This certificate is not transferable and remains the property of the issuing body.
3. The Status and authenticity of this certificate may be verified by visiting the Official IECEx Website.

Certificate issued by:

Physikalisch-Technische Bundesanstalt (PTB)
Bundesallee 100
38116 Braunschweig
Germany
 IECEx Certificate
of Conformity
Certificate No.: IECEx PTB 09.0001X

Date of Issue: 2013-08-02 Issue No.: 2

Page 2 of 4

Manufacturer: R. STAHL Schaltgeräte GmbH

Am Bahnhof 30
74638 Waldenburg
Germany

Additional Manufacturing location

(s):

This certificate is issued as verification that a sample(s), representative of production, was assessed and tested and
found to comply with the IEC Standard list below and that the manufacturer's quality system, relating to the Ex products
covered by this certificate, was assessed and found to comply with the IECEx Quality system requirements. This
certificate is granted subject to the conditions as set out in IECEx Scheme Rules, IECEx 02 and Operational Documents
as amended.

STANDARDS:
The electrical apparatus and any acceptable variations to it specified in the schedule of this certificate and the identified
documents, was found to comply with the following standards:

IEC 60079-0 : 2011 Explosive atmospheres - Part 0: General requirements

Edition: 6.0
IEC 60079-11 : 2011 Explosive atmospheres - Part 11: Equipment protection by intrinsic safety "i"
Edition: 6.0
IEC 60079-15 : 2010 Explosive atmospheres - Part 15: Equipment protection by type of protection "n"
Edition: 4

This Certificate does not indicate compliance with electrical safety and performance requirements other than those
expressly included in the Standards listed above.

TEST & ASSESSMENT REPORTS:

A sample(s) of the equipment listed has successfully met the examination and test requirements as recorded in

Test Report:
DE/PTB/ExTR13.0031/00

Quality Assessment Report:

DE/BVS/QAR10.0002/03
 IECEx Certificate
of Conformity
Certificate No.: IECEx PTB 09.0001X

Date of Issue: 2013-08-02 Issue No.: 2

Page 3 of 4

Schedule

EQUIPMENT:
Equipment and systems covered by this certificate are as follows:

Safety barrier type 9001/**-***-***-**1

CONDITIONS OF CERTIFICATION: YES as shown below:

For full compliance with type of protection Non Sparking 'Ex nA', installation within a suitable enclosure is required (see
instructions).
 IECEx Certificate
of Conformity
Certificate No.: IECEx PTB 09.0001X

Date of Issue: 2013-08-02 Issue No.: 2

Page 4 of 4

DETAILS OF CERTIFICATE CHANGES (for issues 1 and above):

confirm compliance with actual standards also

 Page 1 of 13

ANNEX to IECEx PTB 09.0001X

The electronic safety barriers type 9001 are passive networks which perform separation
between intrinsically safe and non intrinsically safe circuits. Other than ordinary barriers
this equipment is also prepared for local explosion protection according to the type of
protection Non Sparking, Ex nA IIC T4 Gc, if a suitable enclosure is used in the course
of installation.
The terminals for grounding are destinated to be infallibly connected to the local system
of equipontial bonding.
Electrical Data:
non intrinsically safe circuits explosion protection type Non Sparking Ex nA Gc,
(terminals 1 and 2) safety maximum voltage as an associated apparatus:

Um = 253 V

nominal operating data according to the following

table:

Type Ta [°C] U N [V] IN [mA] Rmin [Ω] Rmax [Ω]

9001/0.-050-050-101 60 1..3 9,6..28,8 104 109

9001/0.-050-100-101 60 1..3 16,9..50,7 59 63
9001/0.-050-150-101 60 1..3 21..61 42 49
9001/0.-083-442-101 60 6 160 24 28
9001/0.-086-010-101 60 6 6 905 927
9001/0.-086-020-101 60 6 11 476 488
9001/0.-086-050-101 60 6 27 203 210
9001/0.-086-075-101 60 6 41 129 145
9001/0.-086-100-101 60 6 65 92 104
9001/0.-086-150-101 60 6 82 64 73
9001/0.-086-270-101 60 6 136 39 45
9001/0.-086-390-101 60 6 160 28 32
9001/0.-126-020-101 60 8 11 680 696
9001/0.-126-050-101 60 8 27 262 292
9001/0.-126-075-101 60 8 40 176 197
9001/0.-126-100-101 60 8 54 148 166
9001/0.-126-140-101 60 8 80 100 113
9001/0.-126-150-101 60 8 75 92 104
9001/0.-137- 065-101 60 10 41 214 239
9001/0.-158-005-101 60 12 4 3214 3282
9001/0.-158-150-101 60 12 88 120 136
9001/0.-168-007-101 60 12 5 2412 2464
9001/0.-168-020-101 60 12 12 906 928
9001/0.-168-050-101 60 12 28 377 419
9001/0.-168-075-101 60 12 45 234 262
9001/0.-168-100-101 60 12 68 177 199
9001/0.-199-010-101 60 16 6 2195 2243
9001/0.-199-020-101 60 16 13 1205 1233
9001/0.-199-038-101 60 16 26 539 599
9001/0.-199-050-101 60 16 34 415 462
9001/0.-199-070-101 60 16 55 292 326
9001/0.-199-100-101 60 16 66 216 242
9001/0.-199-150-101 60 16 95 149 168

DEPTBExCoC09_0001_Annex01_02.doc
 Page 2 of 13

Type Ta [°C] U N [V] IN [mA] Rmin [Ω] Rmax [Ω]

9001/0.-252-070-101 60 20 47 378 422

9001/0.-280-020-101 60 24 15 1433 1588
9001/0.-280-050-101 60 24 36 597 664
9001/0.-280-075-101 60 24 51 416 464
9001/0.-280-085-101 60 24 64 339 375
9001/0.-280-100-101 60 24 75 286 319
9001/0.-280-110-101 60 24 81 263 293
9001/0.-280-165-101 50 24 121 177 199
9001/0.-315-020-101 60 26 14 1717 1901
9001/0.-315-050-101 60 26 37 653 725
9001/0.-315-070-101 60 26 50 491 546
9001/0.-398-020-101 60 36 16 2098 2323
9001/0.-398-050-101 60 36 39 872 968
9001/01-252-057-141 60 24 (20-35) 40 siehe Datenblatt / see data sheet
9001/01-252-060-141 60 24 (20-35) 40 siehe Datenblatt / see data sheet
9001/01-252-100-141 60 24 (20-35) 63,4 siehe Datenblatt / see data sheet
9001/02-016-015-101 60 0,7 5 125 131
9001/02-016-050-101 60 0,7 16 38 42
9001/02-016-050-111 60 0,7 17 39,8 40,2
9001/02-016-150-101 60 0,7 35 18 20
9001/02-016-150-111 60 0,7 35 19,9 20,1
9001/02-016-320-101 60 0,7 50 11,3 13,8
9001/02-061-020-101 60 +/- 3 9 334 344
9001/02-061-050-101 60 +/- 3 22 134 140
9001/02-061-150-101 60 +/- 3 56 50 58
9001/02-093-003-101 60 +/- 6 1,7 3292 3362
9001/02-093-020-101 60 +/- 6 11,5 511 525
9001/02-093-030-101 60 +/- 6 16 334 344
9001/02-093-050-101 60 +/- 6 27 195 218
9001/02-093-075-101 60 +/- 6 36 148 166
9001/02-093-100-101 60 +/- 6 57 100 113
9001/02-093-120-101 60 +/- 6 67 83 94
9001/02-093-150-101 60 +/- 6 75 70 80
9001/02-093-250-101 60 +/- 6 120 46 53
9001/02-093-270-101 60 +/- 6 130 42 49
9001/02-093-390-101 60 +/- 6 160 31 37
9001/02-133-003-101 60 +/- 10 2 4708 4806
9001/02-133-020-101 60 +/- 10 13 748 766
9001/02-133-050-101 60 +/- 10 33 290 323
9001/02-133-075-101 60 +/- 10 49 195 218
9001/02-133-100-101 60 +/- 10 64 148 166
9001/02-133-120-101 60 +/- 10 79 119 134
9001/02-133-150-101 60 +/- 10 86 100 113
9001/02-175-020-101 60 +/- 12 12 996 1020
9001/02-175-050-101 60 +/- 12 28 377 413
9001/02-175-075-101 60 +/- 12 43 263 293
9001/02-175-100-101 60 +/- 12 54 196 220
9001/02-175-120-101 60 +/- 12 71 158 178
9001/02-175-150-101 60 +/- 12 86 130 146
9001/02-175-200-101 60 +/- 12 105 101 115
9001/02-196-010-101 60 +/- 16 8 2036 2080
9001/02-196-020-101 60 +/- 16 16 996 1020
9001/02-196-030-101 60 +/- 16 21 719 797

DEPTBExCoC09_0001_Annex01_02.doc
 Page 3 of 13

Type Ta [°C] U N [V] IN [mA] Rmin [Ω] Rmax [Ω]

9001/02-196-050-101 60 +/- 16 36 415 461

9001/02-196-075-101 60 +/- 16 52 291 325
9001/02-196-100-101 60 +/- 16 70 215 241
9001/02-196-120-101 60 +/- 16 84 177 199
9001/02-196-125-101 60 +/- 16 84 177 199
9001/02-196-150-101 60 +/- 16 95 149 167
9001/02-224-020-101 60 +/- 18 15 1146 1270
9001/02-224-050-101 60 +/- 18 35 491 545
9001/02-224-075-101 60 +/- 18 53 320 356
9001/02-224-100-101 60 +/- 18 72 234 262
9001/02-224-120-101 60 +/- 18 86 196 220
9001/02-224-150-101 60 +/- 18 106 158 178
9001/02-280-015-101 60 +/- 24 11 2097 2321
9001/02-280-020-101 60 +/- 24 15 1527 1691
9001/02-280-050-101 60 +/- 24 38 596 662
9001/02-280-075-101 60 +/- 24 55 415 462
9001/02-280-090-101 60 +/- 24 70 320 357
9001/02-280-120-101 60 +/- 24 86 263 297
9001/02-307-075-101 60 +/- 24 55 416 464
9001/02-307-130-101 60 +/- 24 80 264 296
9001/02-412-040-101 60 +/- 36 30 1150 1276
9001/02-412-065-101 60 +/- 36 52 656 730
9001/02-412-095-101 60 +/- 36 63 456 508
9001/03-086-000-101 60 6 150 - -
9001/04-086-000-101 60 6 150 - -
9001/03-168-000-101 60 12 100 - -
9001/04-168-000-101 60 12 100 - -
9001/03-199-000-101 60 16 100 - -
9001/04-199-000-101 60 16 100 - -
9001/03-280-000-101 50 24 100 - -
9001/04-280-000-101 50 24 100 - -
9001/0.-158-270-101 60 12 100 69 79
9001/0.-158-390-101 60 12 100 51 59
9001/0.-199-270-101 60 16 100 84 96
9001/0.-199-390-101 60 16 100 62 72
9001/0.-280-280-101 50 24 100 116 132
9001/02-172-270-101 60 12 100 76 85
9001/02-172-390-101 60 12 100 56 64
9001/02-217-270-101 60 16 80 94 106
9001/02-217- 390-101 60 16 80 70 79
9001/02-308-230-101 60 24 65 150 168
9001/51-280-091-141 50 24 (20-35) 50 307 310
9001/51-280-110-141 40 24 (20-35) 50 254 259
9001/01-231-566-131 40 18 150 45,2 51,0

DEPTBExCoC09_0001_Annex01_02.doc
 Page 4 of 13

intrinsically safe circuit explosion protection type Intrinsic Safety

(terminals 3 and 4) Ex ia IIB/IIC Ga resp. Ex ia Da,
source characteristic linear, maximum values
according to the following tables:

Maximum values Lo and Co alternatively within the circuit

Type Ta [°C] U O [V] IO [mA] PO [mW] IIC IIB

Lo / mH 15 56
9001/0.-050-050-101 60 5 50 62,5
Co / µF 100 1000
Lo / mH 4 15
9001/0.-050-100-101 60 5 100 125
Co / µF 100 1000
Lo / mH 1,3 7
9001/0.-050-150-101 60 5 150 187,5
Co / µF 100 1000
Lo / mH 0,12 0,5
9001/0.-083-442-101 60 8,3 442 917,2
Co / µF 7,2 73
Lo / mH 300 1000
9001/0.-086-010-101 60 8,6 10 21,5
Co / µF 6,2 55
Lo / mH 90 330
9001/0.-086-020-101 60 8,6 20 43
Co / µF 6,2 55
Lo / mH 15 56
9001/0.-086-050-101 60 8,6 50 107,5
Co / µF 6,2 55
Lo / mH 6,7 25
9001/0.-086-075-101 60 8,6 75 161,3
Co / µF 6,2 55
Lo / mH 4 15
9001/0.-086-100-101 60 8,6 100 215
Co / µF 6,2 55
Lo / mH 1,3 7
9001/0.-086-150-101 60 8,6 150 322,5
Co / µF 6,2 55
Lo / mH 0,23 2,2
9001/0.-086-270-101 60 8,6 270 580,5
Co / µF 6,2 55
Lo / mH 0,16 0,89
9001/0.-086-390-101 60 8,6 390 838,5
Co / µF 6,2 55
Lo / mH 90 330
9001/0.-126-020-101 60 12,6 20 63
Co / µF 1,15 7,4
Lo / mH 15 56
9001/0.-126-050-101 60 12,6 50 157,5
Co / µF 1,15 7,4
Lo / mH 6,7 25
9001/0.-126-075-101 60 12,6 75 236,3
Co / µF 1,15 7,4
Lo / mH 4 15
9001/0.-126-100-101 60 12,6 100 315
Co / µF 1,15 7,4
Lo / mH 1,6 8
9001/0.-126-140-101 60 12,6 140 441
Co / µF 1,15 7,4
Lo / mH 1,3 7
9001/0.-126-150-101 60 12,6 150 472,5
Co / µF 1,15 7,4
Lo / mH 8,8 34
9001/0.-137- 065-101 60 13,7 65 222,6
Co / µF 0,79 5
Lo / mH 1000 1000
9001/0.-158-005-101 60 15,8 5 19,75
Co / µF 0,478 2,88
Lo / mH 1,3 7
9001/0.-158-150-101 60 15,8 150 592,5
Co / µF 0,478 2,88
Lo / mH 1000 720
9001/0.-168-007-101 60 16,8 7 29,4
Co / µF 0,39 2,29
Lo / mH 90 330
9001/0.-168-020-101 60 16,8 20 84
Co / µF 0,39 2,29
Lo / mH 15 56
9001/0.-168-050-101 60 16,8 50 210
Co / µF 0,39 2,29
Lo / mH 6,7 25
9001/0.-168-075-101 60 16,8 75 315
Co / µF 0,39 2,29
Lo / mH 4 15
9001/0.-168-100-101 60 16,8 100 420
Co / µF 0,39 2,29
Lo / mH 330 1000
9001/0.-199-010-101 60 19,9 10 49,75
Co / µF 0,223 1,42
Lo / mH 90 330
9001/0.-199-020-101 60 19,9 20 99,5
Co / µF 0,223 1,42
DEPTBExCoC09_0001_Annex01_02.doc
 Page 5 of 13

Type Ta [°C] U O [V] IO [mA] PO [mW] IIC IIB

Lo / mH 26 95
9001/0.-199-038-101 60 19,9 38 189,1
Co / µF 0,223 1,42
Lo / mH 15 56
9001/0.-199-050-101 60 19,9 50 248,8
Co / µF 0,223 1,42
Lo / mH 7,5 28
9001/0.-199-070-101 60 19,9 70 348,3
Co / µF 0,223 1,42
Lo / mH 4 15
9001/0.-199-100-101 60 19,9 100 497,5
Co / µF 0,223 1,42
Lo / mH 1,3 7
9001/0.-199-150-101 60 19,9 150 746,3
Co / µF 0,223 1,42
Lo / mH 4,5 25
9001/0.-252-070-101 60 25,2 70 441
Co / µF 0,107 0,82
Lo / mH 50 50
9001/0.-280-020-101 60 28 20 140
Co / µF 0,083 0,65
Lo / mH 8,5 25
9001/0.-280-050-101 60 28 50 350
Co / µF 0,083 0,65
Lo / mH 3,3 21
9001/0.-280-075-101 60 28 75 525
Co / µF 0,083 0,65
Lo / mH 2,4 16
9001/0.-280-085-101 60 28 85 595
Co / µF 0,083 0,65
Lo / mH 1,6 11
9001/0.-280-100-101 60 28 100 700
Co / µF 0,083 0,65
Lo / mH 1,2 9
9001/0.-280-110-101 60 28 110 770
Co / µF 0,083 0,65
Lo / mH - 3,5
9001/0.-280-165-101 50 28 165 1155
Co / µF - 0,65
Lo / mH 50 50
9001/0.-315-020-101 60 31,5 20 157,5
Co / µF 0,056 0,41
Lo / mH 7,5 25
9001/0.-315-050-101 60 31,5 50 393,8
Co / µF 0,056 0,41
Lo / mH 3,2 24
9001/0.-315-070-101 60 31,5 70 551,3
Co / µF 0,056 0,41
Lo / mH 50 50
9001/0.-398-020-101 60 39,8 20 199
Co / µF 0,03 0,26
Lo / mH 5,2 25
9001/0.-398-050-101 60 39,8 50 497,5
Co / µF 0,03 0,26
Lo / mH 6,3 25
9001/01-252-057-141 60 25,2 57 359,1
Co / µF 0,107 0,82
Lo / mH 6,2 25
9001/01-252-060-141 60 25,2 60 378
Co / µF 0,107 0,82
Lo / mH 2 11
9001/01-252-100-141 60 25,2 100 630
Co / µF 0,107 0,82
Lo / mH 160 560
9001/02-016-015-101 60 1,6 15 6
Co / µF 100 1000
Lo / mH 15 56
9001/02-016-050-101 60 1,6 50 20
Co / µF 100 1000
Lo / mH 15 56
9001/02-016-050-111 60 1,6 50 20
Co / µF 100 1000
Lo / mH 1,3 7
9001/02-016-150-101 60 1,6 150 60
Co / µF 100 1000
Lo / mH 1,3 7
9001/02-016-150-111 60 1,6 150 60
Co / µF 100 1000
Lo / mH 0,19 1,6
9001/02-016-320-101 60 1,6 320 128
Co / µF 100 1000
Lo / mH 90 330
9001/02-061-020-101 60 6,1 20 30,5
Co / µF 37 880
Lo / mH 15 56
9001/02-061-050-101 60 6,1 50 76,25
Co / µF 37 880
Lo / mH 1,3 7
9001/02-061-150-101 60 6,1 150 228,8
Co / µF 37 880
Lo / mH 1000 1000
9001/02-093-003-101 60 9,3 3 6,975
Co / µF 4,1 31

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Type Ta [°C] U O [V] IO [mA] PO [mW] IIC IIB

Lo / mH 90 330
9001/02-093-020-101 60 9,3 20 46,5
Co / µF 4,1 31
Lo / mH 40 150
9001/02-093-030-101 60 9,3 30 69,75
Co / µF 4,1 31
Lo / mH 15 56
9001/02-093-050-101 60 9,3 50 116,3
Co / µF 4,1 31
Lo / mH 6,7 25
9001/02-093-075-101 60 9,3 75 174,4
Co / µF 4,1 31
Lo / mH 4 15
9001/02-093-100-101 60 9,3 100 232,5
Co / µF 4,1 31
Lo / mH 2,5 10
9001/02-093-120-101 60 9,3 120 279
Co / µF 4,1 31
Lo / mH 1,3 7
9001/02-093-150-101 60 9,3 150 348,8
Co / µF 4,1 31
Lo / mH 0,27 2,7
9001/02-093-250-101 60 9,3 250 581,3
Co / µF 4,1 31
Lo / mH 0,23 2,2
9001/02-093-270-101 60 9,3 270 627,8
Co / µF 4,1 31
Lo / mH 0,16 0,89
9001/02-093-390-101 60 9,3 390 906,8
Co / µF 4,1 31
Lo / mH 1000 1000
9001/02-133-003-101 60 13,3 3 9,975
Co / µF 0,91 5,6
Lo / mH 90 330
9001/02-133-020-101 60 13,3 20 66,5
Co / µF 0,91 5,6
Lo / mH 15 56
9001/02-133-050-101 60 13,3 50 166,3
Co / µF 0,91 5,6
Lo / mH 6,7 25
9001/02-133-075-101 60 13,3 75 249,4
Co / µF 0,91 5,6
Lo / mH 4 15
9001/02-133-100-101 60 13,3 100 332,5
Co / µF 0,91 5,6
Lo / mH 2,5 10
9001/02-133-120-101 60 13,3 120 399
Co / µF 0,91 5,6
Lo / mH 1,3 7
9001/02-133-150-101 60 13,3 150 498,8
Co / µF 0,91 5,6
Lo / mH 90 330
9001/02-175-020-101 60 17,5 20 87,5
Co / µF 0,339 1,97
Lo / mH 15 56
9001/02-175-050-101 60 17,5 50 218,8
Co / µF 0,339 1,97
Lo / mH 6,7 25
9001/02-175-075-101 60 17,5 75 328,1
Co / µF 0,339 1,97
Lo / mH 4 15
9001/02-175-100-101 60 17,5 100 437,5
Co / µF 0,339 1,97
Lo / mH 2,5 10
9001/02-175-120-101 60 17,5 120 525
Co / µF 0,339 1,97
Lo / mH 1,3 7
9001/02-175-150-101 60 17,5 150 656,3
Co / µF 0,339 1,97
Lo / mH 0,5 4
9001/02-175-200-101 60 17,5 200 875
Co / µF 0,339 1,97
Lo / mH 330 1000
9001/02-196-010-101 60 19,6 10 49
Co / µF 0,235 1,47
Lo / mH 90 330
9001/02-196-020-101 60 19,6 20 98
Co / µF 0,235 1,47
Lo / mH 40 150
9001/02-196-030-101 60 19,6 30 147
Co / µF 0,235 1,47
Lo / mH 15 56
9001/02-196-050-101 60 19,6 50 245
Co / µF 0,235 1,47
Lo / mH 6,7 25
9001/02-196-075-101 60 19,6 75 367,5
Co / µF 0,235 1,47
Lo / mH 4 15
9001/02-196-100-101 60 19,6 100 490
Co / µF 0,235 1,47
Lo / mH 2,5 10
9001/02-196-120-101 60 19,6 120 588
Co / µF 0,235 1,47
Lo / mH 2,2 9
9001/02-196-125-101 60 19,6 125 612,5
Co / µF 0,235 1,47

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Type Ta [°C] U O [V] IO [mA] PO [mW] IIC IIB

Lo / mH 1,3 7
9001/02-196-150-101 60 19,6 150 735
Co / µF 0,235 1,47
Lo / mH 90 330
9001/02-224-020-101 60 22,4 20 112
Co / µF 0,156 1,09
Lo / mH 15 56
9001/02-224-050-101 60 22,4 50 280
Co / µF 0,156 1,09
Lo / mH 6,7 25
9001/02-224-075-101 60 22,4 75 420
Co / µF 0,156 1,09
Lo / mH 4 15
9001/02-224-100-101 60 22,4 100 560
Co / µF 0,156 1,09
Lo / mH 2,5 10
9001/02-224-120-101 60 22,4 120 672
Co / µF 0,156 1,09
Lo / mH 1,3 7
9001/02-224-150-101 60 22,4 150 840
Co / µF 0,156 1,09
Lo / mH 50 50
9001/02-280-015-101 60 28 15 105
Co / µF 0,083 0,65
Lo / mH 50 50
9001/02-280-020-101 60 28 20 140
Co / µF 0,083 0,65
Lo / mH 8,5 25
9001/02-280-050-101 60 28 50 350
Co / µF 0,083 0,65
Lo / mH 3,4 21
9001/02-280-075-101 60 28 75 525
Co / µF 0,083 0,65
Lo / mH 2,2 14
9001/02-280-090-101 60 28 90 630
Co / µF 0,083 0,65
Lo / mH - 7
9001/02-280-120-101 60 28 120 840
Co / µF - 0,65
Lo / mH 2,9 20
9001/02-307-075-101 60 30,7 75 575,6
Co / µF 0,062 0,53
Lo / mH - 5,4
9001/02-307-130-101 60 30,7 130 997,8
Co / µF - 0,53
Lo / mH 8 25
9001/02-412-040-101 60 41,2 40 412
Co / µF 0,03 0,287
Lo / mH - 23
9001/02-412-065-101 60 41,2 65 669,5
Co / µF - 0,287
Lo / mH - 9
9001/02-412-095-101 60 41,2 95 978,5
Co / µF - 0,287
Lo / mH 1000 1000
9001/03-086-000-101 60 8,6 0 0
Co / µF 6,2 55
Lo / mH 1000 1000
9001/03-168-0070-101 60 16,8 0 0
Co / µF 0,39 2,29
Lo / mH 1000 1000
9001/03-199-000-101 60 19,9 0 0
Co / µF 0,223 1,42
Lo / mH 50 50
9001/03-280-000-101 50 28 0 0
Co / µF 0,083 0,65
Lo / mH 1000 1000
9001/04-086-000-101 60 8,6 0 0
Co / µF 6,2 55
Lo / mH 1000 1000
9001/04-168-000-101 60 16,8 0 0
Co / µF 0,39 2,29
Lo / mH 1000 1000
9001/04-199-000-101 60 19,9 0 0
Co / µF 0,223 1,42
Lo / mH 50 50
9001/04-280-000-101 50 28 0 0
Co / µF 0,083 0,65
Lo / mH 0,23 2,2
9001/0.-158-270-101 60 15,8 270 1067
Co / µF 0,478 2,88
Lo / mH 0,16 0,89
9001/0.-158-390-101 60 15,8 390 1541
Co / µF 0,478 2,88
Lo / mH 0,23 2,2
9001/0.-199-270-101 60 19,9 270 1343
Co / µF 0,223 1,42
Lo / mH - 0,89
9001/0.-199-390-101 60 19,9 390 1940
Co / µF - 1,42
Lo / mH - 0,6
9001/0.-280-280-101 50 28 280 1960
Co / µF - 0,65
Lo / mH 0,23 2,2
9001/02-172-270-101 60 17,2 270 1161
Co / µF 0,36 2,11

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 Page 8 of 13

Type Ta [°C] U O [V] IO [mA] PO [mW] IIC IIB

Lo / mH 0,16 0,89
9001/02-172-390-101 60 17,2 390 1677
Co / µF 0,36 2,11
Lo / mH - 2,2
9001/02-217-270-101 60 21,7 270 1465
Co / µF - 1,17
Lo / mH - 0,89
9001/02-217-390-101 60 21,7 390 2116
Co / µF - 1,17
Lo / mH - 0,7
9001/02-308-230-101 60 30,8 230 1771
Co / µF - 0,524
Lo / mH 2,2 14
9001/51-280-091-141 50 28 91 637
Co / µF 0,083 0,65
Lo / mH 1,2 9
9001/51-280-110-141 40 28 110 770
Co / µF 0,083 0,65

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 Page 9 of 13

Maximum values Lo and Co commonly within the circuit

Ta UO IO PO
Type IIC IIB
[°C] [V] [mA] [mW]
Lo / mH 20 1 0,1 50 1 0,1
9001/0.-050-050-101 60 5 50 62,5
Co / µF 1,2 3,6 6,8 7,2 21 42
Lo / mH 5 1 0,1 20 1 0,1
9001/0.-050-100-101 60 5 100 125
Co / µF 1,6 3,3 6,6 6,7 20 42
Lo / mH 2 1 0,1 10 1 0,1
9001/0.-050-150-101 60 5 150 187,5
Co / µF 2 2,9 6,5 7,2 19 42
Lo / mH 0,2 0,1 1 0,1
9001/0.-083-442-101 60 8,3 442 917,2
Co / µF 1,5 2,1 5,2 14
Lo / mH 50 1 0,1 50 1 0,1
9001/0.-086-010-101 60 8,6 10 21,5
Co / µF 0,72 1,4 2,5 3,6 7,6 15
Lo / mH 20 1 0,1 50 1 0,1
9001/0.-086-020-101 60 8,6 20 43
Co / µF 0,58 1,4 2,5 3,4 7,5 15
Lo / mH 10 1 0,1 50 1 0,1
9001/0.-086-050-101 60 8,6 50 107,5
Co / µF 0,65 1,3 2,4 2,5 7,4 15
Lo / mH 5 1 0,1 20 1 0,1
9001/0.-086-075-101 60 8,6 75 161,3
Co / µF 0,7 1,2 2,4 2,9 7,2 14
Lo / mH 2 1 0,1 10 1 0,1
9001/0.-086-100-101 60 8,6 100 215
Co / µF 0,91 1,2 2,4 3,4 7,1 14
Lo / mH 2 1 0,1 5 1 0,1
9001/0.-086-150-101 60 8,6 150 322,5
Co / µF 0,69 1 2,3 3,8 6,8 14
Lo / mH 0,5 0,1 2 1 0,1
9001/0.-086-270-101 60 8,6 270 580,5
Co / µF 1,1 2,2 4,4 6,1 14
Lo / mH 0,2 0,1 1 0,1
9001/0.-086-390-101 60 8,6 390 838,5
Co / µF 1,5 2,1 5,3 14
Lo / mH 50 1 0,1 50 1 0,1
9001/0.-126-020-101 60 12,6 20 63
Co / µF 0,28 0,71 1,15 1,7 3,9 7,4
Lo / mH 10 1 0,1 50 1 0,1
9001/0.-126-050-101 60 12,6 50 157,5
Co / µF 0,31 0,67 1,15 1,2 3,8 7,4
Lo / mH 5 1 0,1 20 1 0,1
9001/0.-126-075-101 60 12,6 75 236,3
Co / µF 0,34 0,63 1,15 1,4 3,7 7,4
Lo / mH 2 1 0,1 10 1 0,1
9001/0.-126-100-101 60 12,6 100 315
Co / µF 0,45 0,6 1,15 1,7 3,6 7,4
Lo / mH 2 1 0,1 5 1 0,1
9001/0.-126-140-101 60 12,6 140 441
Co / µF 0,36 0,53 1,15 1,9 3,5 7,4
Lo / mH 1 0,1 5 1 0,1
9001/0.-126-150-101 60 12,6 150 472,5
Co / µF 0,51 1,15 1,9 3,5 7,4
Lo / mH 5 1 0,2 20 1 0,2
9001/0.-137- 065-101 60 13,7 65 16,25
Co / µF 0,32 0,57 0,79 1,3 3,3 5
Lo / mH 50 1 0,1 50 1 0,1
9001/0.-158-005-101 60 15,8 5 19,75
Co / µF 0,25 0,44 0,44 1,2 2,8 2,8
Lo / mH 1 0,1 5 1 0,1
9001/0.-158-150-101 60 15,8 150 592,5
Co / µF 0,35 0,39 1,2 2,4 2,6
Lo / mH 50 1 0,1 50 1 0,1
9001/0.-168-007-101 60 16,8 7 29,4
Co / µF 0,22 0,33 0,35 1,1 2 2,1
Lo / mH 50 1 0,1 50 1 0,1
9001/0.-168-020-101 60 16,8 20 84
Co / µF 0,16 0,32 0,34 0,99 2 2,1
Lo / mH 10 1 0,1 50 1 0,1
9001/0.-168-050-101 60 16,8 50 210
Co / µF 0,19 0,31 0,33 0,69 2 2
Lo / mH 5 1 0,1 20 1 0,1
9001/0.-168-075-101 60 16,8 75 315
Co / µF 0,2 0,3 0,33 0,83 2 2
Lo / mH 2 1 0,1 10 1 0,1
9001/0.-168-100-101 60 16,8 100 420
Co / µF 0,28 0,29 0,32 0,99 1,9 2
Lo / mH 50 1 0,1 50 1 0,1
9001/0.-199-010-101 60 19,9 10 49,75
Co / µF 0,16 0,17 0,22 0,8 0,99 1,3
Lo / mH 50 1 0,1 50 1 0,1
9001/0.-199-020-101 60 19,9 20 99,5
Co / µF 0,12 0,16 0,22 0,73 0,98 1,3
Lo / mH 20 1 0,1 50 1 0,1
9001/0.-199-038-101 60 19,9 38 189,1
Co / µF 0,12 0,16 0,21 0,61 0,96 1,3
Lo / mH 10 1 0,1 50 1 0,1
9001/0.-199-050-101 60 19,9 50 248,8
Co / µF 0,14 0,15 0,21 0,5 0,95 1,3

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 Page 10 of 13

Ta UO IO PO
Type IIC IIB
[°C] [V] [mA] [mW]
Lo / mH 5 1 0,1 20 1 0,1
9001/0.-199-070-101 60 19,9 70 348,3
Co / µF 0,14 0,14 0,21 0,65 0,93 1,2
Lo / mH 2 1 0,1 10 1 0,1
9001/0.-199-100-101 60 19,9 100 497,5
Co / µF 0,13 0,13 0,2 0,74 0,91 1,2
Lo / mH 1 0,1 5 1 0,1
9001/0.-199-150-101 60 19,9 150 746,3
Co / µF 0,1 0,19 0,84 0,86 1,2
Lo / mH 5 1 0,2 10 1 0,1
9001/0.-252-070-101 60 25,2 70 441
Co / µF 0,05 0,069 0,107 0,39 0,44 0,82
Lo / mH 50 1 0,2 50 1 0,1
9001/0.-280-020-101 60 28 20 140
Co / µF 0,054 0,07 0,083 0,32 0,39 0,65
Lo / mH 10 1 0,2 50 1 0,1
9001/0.-280-050-101 60 28 50 350
Co / µF 0,041 0,062 0,083 0,28 0,38 0,65
Lo / mH 2 1 0,2 20 1 0,1
9001/0.-280-075-101 60 28 75 525
Co / µF 0,043 0,056 0,083 0,26 0,36 0,65
Lo / mH 1 0,2 10 1 0,1
9001/0.-280-085-101 60 28 85 595
Co / µF 0,053 0,083 0,25 0,35 0,65
Lo / mH 0,5 0,2 10 1 0,1
9001/0.-280-100-101 60 28 100 700
Co / µF 0,066 0,083 0,24 0,35 0,65
Lo / mH 0,01 5 1 0,1
9001/0.-280-110-101 60 28 110 770
Co / µF 0,083 0,23 0,34 0,65
Lo / mH 2 1 0,1
9001/0.-280-165-101 50 28 165 1155
Co / µF 0,24 0,31 0,65
Lo / mH 50 2 1 50 1 0,2
9001/0.-315-020-101 60 31,5 20 157,5
Co / µF 0,038 0,049 0,058 0,23 0,33 0,489
Lo / mH 5 1 0,5 50 1 0,2
9001/0.-315-050-101 60 31,5 50 393,8
Co / µF 0,03 0,052 0,058 0,2 0,31 0,489
Lo / mH 2 1 0,5 20 1 0,2
9001/0.-315-070-101 60 31,5 70 551,3
Co / µF 0,036 0,048 0,058 0,18 0,3 0,489
Lo / mH 50 5 1 50 1 0,1
9001/0.-398-020-101 60 39,8 20 199
Co / µF 0,02 0,027 0,033 0,12 0,27 0,28
Lo / mH 1 20 1 0,1
9001/0.-398-050-101 60 39,8 50 497,5
Co / µF 0,033 0,096 0,23 0,26
Lo / mH 5 1 0,2 20 1 0,1
9001/01-252-057-141 60 25,2 57 359,1
Co / µF 0,057 0,073 0,107 0,41 0,45 0,82
Lo / mH 5 1 0,2 20 1 0,1
9001/01-252-060-141 60 25,2 60 378
Co / µF 0,055 0,072 0,107 0,4 0,45 0,82
Lo / mH 1 0,2 10 1 0,1
9001/01-252-100-141 60 25,2 100 630
Co / µF 0,061 0,107 0,37 0,42 0,81
Lo / mH 20 1 50 1
9001/02-016-015-101 60 1,6 15 6
Co / µF 21 37 96 220
Lo / mH 20 1 50 1
9001/02-016-050-101 60 1,6 50 20
Co / µF 11 35 69 210
Lo / mH 20 1 50 1
9001/02-016-050-111 60 1,6 50 20
Co / µF 11 35 69 210
Lo / mH 2 1 10 1
9001/02-016-150-101 60 1,6 150 60
Co / µF 20 29 72 200
Lo / mH 2 1 10 1
9001/02-016-150-111 60 1,6 150 60
Co / µF 20 29 72 200
Lo / mH 0,5 2 1
9001/02-016-320-101 60 1,6 320 128
Co / µF 30 120 170
Lo / mH 50 1 50 1
9001/02-061-020-101 60 6,1 20 30,5
Co / µF 1,1 2,6 6,6 14
Lo / mH 10 1 50 1 0,1
9001/02-061-050-101 60 6,1 50 76,25
Co / µF 1,3 2,5 4,9 14 28
Lo / mH 2 1 5 1 0,1
9001/02-061-150-101 60 6,1 150 228,8
Co / µF 1,4 2 7,4 13 28
Lo / mH 50 1 0,1 50 1 0,1
9001/02-093-003-101 60 9,3 3 6,975
Co / µF 0,69 1,2 2,2 3,3 6,6 13
Lo / mH 50 1 0,1 50 1 0,1
9001/02-093-020-101 60 9,3 20 46,5
Co / µF 0,5 1,2 2,2 2,9 6,6 13
Lo / mH 50 1 0,1 50 1 0,1
9001/02-093-030-101 60 9,3 30 69,75
Co / µF 0,34 1,2 2,1 2,7 6,5 13
Lo / mH 10 1 0,1 50 1 0,1
9001/02-093-050-101 60 9,3 50 116,3
Co / µF 0,56 1,1 2,1 2,1 6,4 13

DEPTBExCoC09_0001_Annex01_02.doc
 Page 11 of 13

Ta UO IO PO
Type IIC IIB
[°C] [V] [mA] [mW]
Lo / mH 5 1 0,1 20 1 0,1
9001/02-093-075-101 60 9,3 75 174,4
Co / µF 0,6 1,1 2,1 2,5 6,3 13
Lo / mH 2 1 0,1 20 1 0,1
9001/02-093-100-101 60 9,3 100 232,5
Co / µF 0,78 1 2,1 2 6,2 13
Lo / mH 2 1 0,1 10 1 0,1
9001/02-093-120-101 60 9,3 120 279
Co / µF 0,71 0,96 2,1 2,6 6,1 12
Lo / mH 2 1 0,1 5 1 0,1
9001/02-093-150-101 60 9,3 150 348,8
Co / µF 0,59 0,89 2 3,3 5,9 12
Lo / mH 0,5 0,1 2 1 0,1
9001/02-093-250-101 60 9,3 250 581,3
Co / µF 0,98 1,9 3,9 5,4 12
Lo / mH 0,5 0,1 2 1 0,1
9001/02-093-270-101 60 9,3 270 627,8
Co / µF 0,94 1,9 3,8 53 12
Lo / mH 0,2 0,1 1 0,1
9001/02-093-390-101 60 9,3 390 906,8
Co / µF 1,3 1,8 4,5 12
Lo / mH 50 1 0,2 50 1 0,2
9001/02-133-003-101 60 13,3 3 9,975
Co / µF 0,36 0,67 0,91 1,7 3,6 5,6
Lo / mH 50 1 0,2 50 1 0,2
9001/02-133-020-101 60 13,3 20 66,5
Co / µF 0,25 0,65 0,91 1,5 3,6 5,6
Lo / mH 10 1 0,2 50 1 0,2
9001/02-133-050-101 60 13,3 50 166,3
Co / µF 0,28 0,61 0,91 1,1 3,5 5,6
Lo / mH 5 1 0,2 20 1 0,1
9001/02-133-075-101 60 13,3 75 249,4
Co / µF 0,31 0,58 0,91 1,3 3,4 5,6
Lo / mH 2 1 0,2 10 1 0,1
9001/02-133-100-101 60 13,3 100 332,5
Co / µF 0,41 0,55 0,91 1,5 3,3 5,6
Lo / mH 2 1 0,2 10 1 0,1
9001/02-133-120-101 60 13,3 120 399
Co / µF 0,37 0,52 0,91 1,3 3,3 5,6
Lo / mH 1 0,1 5 1 0,1
9001/02-133-150-101 60 13,3 150 498,8
Co / µF 0,47 0,91 1,7 3,2 5,6
Lo / mH 50 1 0,1 50 1 0,1
9001/02-175-020-101 60 17,5 20 87,5
Co / µF 0,15 0,27 0,3 0,92 1,7 1,8
Lo / mH 10 1 0,1 50 1 0,1
9001/02-175-050-101 60 17,5 50 218,8
Co / µF 0,17 0,26 0,29 0,64 1,6 1,8
Lo / mH 5 1 0,1 20 1 0,1
9001/02-175-075-101 60 17,5 75 328,1
Co / µF 0,19 0,25 0,28 0,77 1,6 1,8
Lo / mH 2 1 0,1 10 1 0,1
9001/02-175-100-101 60 17,5 100 437,5
Co / µF 0,24 0,24 0,28 0,92 1,6 1,7
Lo / mH 2 1 0,1 10 1 0,1
9001/02-175-120-101 60 17,5 120 525
Co / µF 0,23 0,23 0,27 0,8 1,6 1,7
Lo / mH 1 0,1 5 1 0,1
9001/02-175-150-101 60 17,5 150 656,3
Co / µF 0,22 0,26 1 1,5 1,7
Lo / mH 0,5 0,1 2 1 0,1
9001/02-175-200-101 60 17,5 200 8875
Co / µF 0,2 0,25 1,4 1,5 1,7
Lo / mH 50 1 0,1 50 1 0,1
9001/02-196-010-101 60 19,6 10 49
Co / µF 0,16 0,18 0,23 0,82 1 1,3
Lo / mH 50 1 0,1 50 1 0,1
9001/02-196-020-101 60 19,6 20 98
Co / µF 0,12 0,17 0,23 0,75 1 1,3
Lo / mH 20 1 0,1 50 1 0,1
9001/02-196-030-101 60 19,6 30 147
Co / µF 0,14 0,17 0,22 0,68 1 1,3
Lo / mH 10 1 0,1 50 1 0,1
9001/02-196-050-101 60 19,6 50 245
Co / µF 0,14 0,16 0,22 0,52 1 1,3
Lo / mH 5 1 0,1 20 1 0,1
9001/02-196-075-101 60 19,6 75 367,5
Co / µF 0,15 0,15 0,21 0,63 0,98 1,3
Lo / mH 2 1 0,1 10 1 0,1
9001/02-196-100-101 60 19,6 100 490
Co / µF 0,14 0,14 0,21 0,76 0,96 1,3
Lo / mH 2 1 0,1 10 1 0,1
9001/02-196-120-101 60 19,6 120 588
Co / µF 0,13 0,13 0,2 0,65 0,94 1,3
Lo / mH 1 0,1 5 1 0,1
9001/02-196-125-101 60 19,6 125 612,5
Co / µF 0,12 0,2 0,94 0,94 1,3
Lo / mH 1 0,1 5 1 0,1
9001/02-196-150-101 60 19,6 150 735
Co / µF 0,11 0,2 0,86 0,91 1,2
Lo / mH 50 1 0,1 50 1 0,1
9001/02-224-020-101 60 22,4 20 112
Co / µF 0,099 0,11 0,156 0,6 0,64 1
Lo / mH 10 1 0,1 50 1 0,1
9001/02-224-050-101 60 22,4 50 280
Co / µF 0,094 0,099 0,156 0,41 0,62 1

DEPTBExCoC09_0001_Annex01_02.doc
 Page 12 of 13

Ta UO IO PO
Type IIC IIB
[°C] [V] [mA] [mW]
Lo / mH 5 1 0,1 20 1 0,1
9001/02-224-075-101 60 22,4 75 420
Co / µF 0,082 0,09 0,156 0,5 0,59 0,99
Lo / mH 2 1 0,1 10 1 0,1
9001/02-224-100-101 60 22,4 100 560
Co / µF 0,071 0,081 0,156 0,57 0,57 0,98
Lo / mH 1 0,1 5 1 0,1
9001/02-224-120-101 60 22,4 120 672
Co / µF 0,075 0,156 0,55 0,56 0,97
Lo / mH 0,5 0,1 5 1 0,1
9001/02-224-150-101 60 22,4 150 840
Co / µF 0,086 0,15 0,52 0,53 0,96
Lo / mH 50 1 0,5 50 1 0,1
9001/02-280-015-101 60 28 15 105
Co / µF 0,056 0,071 0,083 0,32 0,4 0,65
Lo / mH 50 1 0,2 50 1 0,1
9001/02-280-020-101 60 28 20 140
Co / µF 0,054 0,07 0,083 0,32 0,39 0,65
Lo / mH 10 1 0,2 50 1 0,1
9001/02-280-050-101 60 28 50 350
Co / µF 0,041 0,062 0,083 0,28 0,38 0,65
Lo / mH 2 1 0,2 20 1 0,1
9001/02-280-075-101 60 28 75 525
Co / µF 0,043 0,056 0,083 0,26 0,36 0,65
Lo / mH 1 0,2 10 1 0,1
9001/02-280-090-101 60 28 90 630
Co / µF 0,052 0,083 0,25 0,35 0,65
Lo / mH 5 1 0,1
9001/02-280-120-101 60 28 120 840
Co / µF 0,22 0,33 0,65
Lo / mH 1 0,5 20 1 0,1
9001/02-307-075-101 60 30,7 75 575,6
Co / µF 0,048 0,062 0,19 0,31 0,524
Lo / mH 2 1 0,1
9001/02-307-130-101 60 30,7 130 997,8
Co / µF 0,22 0,28 0,524
Lo / mH 5 2 50 1 0,5
9001/02-412-040-101 60 41,2 40 412
Co / µF 0,022 0,031 0,096 0,23 0,24
Lo / mH 10 1 0,5
9001/02-412-065-101 60 41,2 65 669,5
Co / µF 0,097 0,22 0,24
Lo / mH 2 1 0,5
9001/02-412-095-101 60 41,2 95 978,5
Co / µF 0,16 0,21 0,23
Lo / mH 50 1 0,1 50 1 0,1
9001/03-086-000-101 60 8,6 0 0
Co / µF 0,82 1,4 2,5 38 76 15
Lo / mH 50 1 0,1 50 1 0,1
9001/03-168-000-101 60 16,8 0 0
Co / µF 0,24 0,33 0,35 1,1 2 2,1
Lo / mH 50 1 0,1 50 1 0,1
9001/03-199-000-101 60 19,9 0 0
Co / µF 0,17 0,17 0,22 0,85 0,99 1,3
Lo / mH 50 1 0,5 50 1 0,1
9001/03-280-000-101 50 28 0 0
Co / µF 0,062 0,075 0,083 0,34 0,41 0,65
Lo / mH 50 1 0,1 50 1 0,1
9001/04-086-000-101 60 8,6 0 0
Co / µF 0,82 1,4 2,5 38 76 15
Lo / mH 50 1 0,1 50 1 0,1
9001/04-168-000-101 60 16,8 0 0
Co / µF 0,24 0,33 0,35 1,1 2 2,1
Lo / mH 50 1 0,1 50 1 0,1
9001/04-199-000-101 60 19,9 0 0
Co / µF 0,17 0,17 0,22 0,85 0,99 1,3
Lo / mH 50 1 0,5 50 1 0,1
9001/04-280-000-101 50 28 0 0
Co / µF 0,062 0,075 0,083 0,34 0,41 0,65
Lo / mH 0,2 0,1 2 1 0,1
9001/0.-158-270-101 60 15,8 270 1067
Co / µF 0,34 0,35 1,4 2,1 2,5
Lo / mH 0,2 0,1 1 0,1
9001/0.-158-390-101 60 15,8 390 1541
Co / µF 0,29 0,32 1,7 2,4
Lo / mH 0,05 1 0,1
9001/0.-199-270-101 60 199 270 1343
Co / µF 0,22 0,74 1,1
Lo / mH 0,5 0,1
9001/0.-199-390-101 60 19,9 390 1940
Co / µF 0,67 1,1
Lo / mH
9001/0.-280-280-101 50 28 280 7
Co / µF
Lo / mH 0,2 0,1 2 1 0,1
9001/02-172-270-101 60 17,2 270 1161
Co / µF 0,21 0,25 1,2 1,6 1,7
Lo / mH 0,1 1 0,1
9001/02-172-390-101 60 17,2 390 1677
Co / µF 0,22 1,5 1,6
Lo / mH 1 0,1
9001/02-217-270-101 60 21,7 270 1465
Co / µF 0,49 0,96
Lo / mH 0,2 0,1
9001/02-217-390-101 60 21,7 390 2116
Co / µF 0,71 0,91

DEPTBExCoC09_0001_Annex01_02.doc
 Page 13 of 13

Ta UO IO PO
Type IIC IIB
[°C] [V] [mA] [mW]
Lo / mH
9001/02-308-230-101 60 30,8 230 1771
Co / µF
Lo / mH 1 0,2 10 1 0,1
9001/51-280-091-141 50 28 91 637
Co / µF 0,052 0,083 0,25 0,35 0,65
Lo / mH 0,01 5 1 0,1
9001/51-280-110-141 40 28 110 770
Co / µF 0,083 0,23 0,34 0,65

Type Ta [°C] U O [V] IO [mA] PO [mW] IIA

Lo / mH 0,15
9001/01-231-566-131 40 23,1 566 3270
Co / µF 0,92

All circuits including their reference conductor are galvanically connected together
and to ground.

DEPTBExCoC09_0001_Annex01_02.doc
 under license of

MOTORENTECHNIK GMBH

Erklärung der EG-Konformität

Declaration of EC-Conformity
Attestation de conformité CE
Wir erklären in alleiniger We declare that it is our sole Nous attestons sous notre
Verantwortung, dass responsibility that seule responsabilité

Drehstrommotoren Three-Phase-Motors Moteurs á courant triphasé

Typ CD 63 und 71 Type CD 63 and 71 Type CD 63 et 71
auf die sich diese Erklärung to which this declaration se référant á cette attestation
bezieht, den Bestimmungen relates is in accordance with correspondent aux dispositions
der folgenden Richtlinie the provision of the des directives suivantes
entsprechen following directives

94/9/EG 94/9/EEC 94/9/CEE

89/336/EWG 89/336/EEC 89/336/CEE
98/37/EG 98/37/EEC 98/37/CEE
und mit folgenden and is in conformity with the et sont conformes aux
Normen übereinstimmen. following standards. normes.

EN 50014:1997 EN 50014:1997 EN 50014:1997

EN 50018:1994 EN 50018:1994 EN 50018:1994
EN 50019:1994 EN 50019:1994 EN 50019:1994
EN 50281:1998 (nur bei II 2D) EN 50281:1998 (only at II 2D) EN 50281:1998 (seulement à II 2D)
EN 60034-1,5,6,7,8,9,12,14 EN 60034-1,5,6,7,8,9,12,14 EN 60034-1,5,6,7,8,9,12,14
IEC 60072 IEC 60072 IEC 60072
Kennzeichnung Marking Marquage

0032 II 2 G EEx d IIC T3...T6 bzw. EEx de IIC T3...T6 PTB 99 ATEX 1051
und wahlweise / and optional / et au choix II 2D IP 6X T...°C

Das bezeichnete Produkt ist zum Einbau in The indicates product is intended for Le produit indiqué est prévu pour être
eine andere Maschine bestimmt. Die installation into a different machine. intégré dans une machine. La mise en
Inbetriebnahme ist solange untersagt, bis Operation is prohibited until the final service n’est autorisée que lorsque la
die Konformität des Endproduktes mit der product concurs with the 98/37/EEC conformité du produit final selon la
Richtlinie 98/37/EG festgestellt ist. regulations. directive 98/37/CEE a été vérifiée.

Diese Erklärung ist keine Zusicherung von This statement does not warrant any Cette déclaration ne constitue pas une
Eigenschaften im Sinne der characteristics regarding product liability. assurance des propriétés au sens de la
Produkthaftung. responsabilité produit.

Die Sicherheitshinweise der Safety instructions stated in the production Les consignes de sécurité rappelées dans la
Produktdokumentation sind zu beachten. records have to be adhered to. documentation du produit doivent être
respectées.

Nordenham, den 22. April 2003

ATB - MOTORENTECHNIK GMBH

HELGOLÄNDER DAMM 75

D-26954 NORDENHAM Wolfgang Sobel

Leiter Konstruktion
 A Unit of IDEX Corporation
Konformitätserklärung
Declaration of Conformity
(im Sinne der Richtlinie 94/9/EG, Anhang VIII)
(according to EC Directive 94/9/EC, Appendix VIII)
GAST, 2300 M 139, erklärt in alleiniger Verantwortung, dass die im Folgenden
Benton Harbor aufgelisteten Druckluftmotoren der Kategorie 2G und 2D, auf die sich
Michigan USA diese Erklärung bezieht, übereinstimmen mit der
declares in sole responsibility that the Air motors in category 2G and 2D
that are listed below and that are subject to this declaration are meeting
the requirements set forth in

Richtlinie 94/9/EG / Directive 94/9/EC

Motortypen / Motor types:
1AM-NCC-11 1UP-NCC-1A 2AM-FCW-13 2AM-NCC-6 4AM-NCW-163 4AM-NRV-54
1AM-NCC-12 1UP-NCW-2A 2AM-FCW-13A 2AM-NCC-16 4AM-ARV-54 4AM-NRV-54A
1AM-NCC-12XS 1UP-NCC-1AXS 2AM-NCC-16F 4AM-ARV-119 4AM-NRV-130 4AM-NRV-54B
1AM-NCC-59A 1UP-NRV-3A 2AM-NCW-7A 2AM-NCC-16D 4AM-ARV-119A 4AM-NRV-130A 4AM-NRV-54
1AM-NCC-95 1UP-NRV-3B 2AM-NCW-7B 2AM-NCC-43A 4AM-ARV-120 4AM-NRV-132 4AM-NRV-70C
1AM-NCC-96 1UP-NRV-4 2AM-NCW-72 2AM-NCC-43B 4AM-ARV-121 4AM-NRV-135
1UP-NRV-11 2AM-NCC-76 4AM-ARV-154 4AM-NRV-143 4AM-RV-75-GR20
1AM-NCW-14 1UP-NRV-3AXS 2AM-ACC-88 2AM-NCC-84 4AM-NRV-156
1AM-NRV39-AXS 1UP-NRV-10 2AM-ACC-88A 2AM-NCC-85 4AM-FRV-13A 4AM-NRV-160 1AM-NRV-60-GR11
1AM-NRV-39A 1UP-FRV-18 2AM-ACC-91 2AM-NCC-103 4AM-FRV-13C 4AM-NRV-161 1AM-NRV-56-GR11
1AM-NRV-39C 4AM-FRV-13H 4AM-NRV-22A 1AM-NCC-98-GR11
1AM-NRV-56 2AM-NRV-89 4AM-FRV-24 4AM-NRV-22B 1UP-NRV-4-GR11
1AM-NRV-60 2AM-FCC-1 2AM-ACW-99 2AM-NRV-90 4AM-FRV-51 4AM-NRV-22F 1UP-NRV-4A-GR11
1AM-NRV-63A 2AM-FCC-1B 2AM-NRV-90A 4AM-FRV-58C 4AM-NRV-54A 1UP-NRV-4B-GR11
1AM-NRV-82 2AM-FCC-54A 2AM-ARV-92 2AM-NRV-104 4AM-FRV-58D 4AM-NRV-50C 1UP-NRV-11-GR11
1AM-FRV-92 2AM-ARV-93 4AM-FRV-63 4AM-NRV-50D NL22-NCC-5-GR11
2AM-FRV-109 4AM-FRV-63A 4AM-NRV-50L NL22-NCW-6-GR11

Angewandte Norm: EN 1127-1, EN 13463-1, prEN 13463-5

Applicable standard: EN 1127-1, EN 13463-1, prEN 13463-5

Die Produkte sine mit folgender Kennzeichnung versehen: II 2GD c T4 (1350C)

The products are marked with the following characteristics:

GAST hinterlegt die gemäß 94/9/EG Anhang VIII geforderten Unterlagen bei benannter Stelle:
SIRA Certification Service, EU-Kennnummer 0518

GAST will archive the documents required according to 94/9/EC Appendix VIII at the following
location: SIRA Certification Service, EC Code 0518 :

GAST Benton Harbor, April 7, 2005

Ort und Datum der Ausstellung
Place and date of issue Function: Assessing Engineer George Morgan
 A Unit of IDEX Corporation

Konformitätserklärung
Declaration of Conformity
(im Sinne der Richtlinie 94/9/EG, Anhang VIII)
(according to EC Directive 94/9/EC, Appendix VIII)
GAST, 2300 M 139, erklärt in alleiniger Verantwortung, dass die im Folgenden
Benton Harbor aufgelisteten Druckluftmotoren der Kategorie 2G und 2D, auf die sich
Michigan USA diese Erklärung bezieht, übereinstimmen mit der
declares in sole responsibility that the Air motors in category 2G and 2D
that are listed below and that are subject to this declaration are meeting
the requirements set forth in

Richtlinie 94/9/EG / Directive 94/9/EC

Motortypen / Motor types:
NL22-FCC-3 NL32-NCW-8 6AM-ARV-54 8AM-FRV-2A 16AM-FCC-1
NL22-FCW-4 NL32-FCW-4 6AM-ARV-54A 8AM-FRV-2B 16AM-FRV-2
NL22-NCC-1A 6AM-ARV-55 8AM-FRV-30A 16AM-FRV-13
NL22-NCC-5 NL42-NCC-1 6AM-ARV-54B 8AM-FRV-40 16AM-FRV-13A
NL22-NCC-7 NL42-NCW-2 6AM-FRV-5A 6AM-ARV-77 8AM-NRV-60A 16AM-FRV-19
NL22-NCW-2 NL42-NCC-5 6AM-FRV-17 6AM-ARV-78 8AM-NRV-73 16AM-FRV-27
NL22-NCW-6 NL42-NCW-6 6AM-FRV-17A 8AM-NRV-79 16AM-FRV-31
NL22-NCC-1 NL42-NCC-7 6AM-FRV-23A 6AM-NRV-7C 8AM-RV-50 16AM-FRV-32
6AM-FRV-71 6AM-NRV-29A 8AM-RV50A 16AM-FRV-33
NL32-NCC-1 NL52-NCC-1 6AM-NRV-75 8AM-FRV-61 16AM-FCC-26
NL32-NCC-1A NL52-NCW-2 6AM-NRV-7A 8AM-NRV-5B 16AM-FCW-28
NL32-NCC-1B NL52-NCC-3 6AM-NRV-11 8AM-NRV-28A 16AM-FCW-29
NL32-FCC-3 NL52-NCW-4 6AM-NRV-11A 8AM-NRV-42A
NL32-NCC-5 NL52-NCW-6 6AM-NRV-22A 8AM-NCC-68
NL32-NCC-7 6AM-NRV-29B 8AM-NCW-67
NL32-NCC-13 6AM-NRV-41 8AM-ARV-70 8AM-NRV-32A
NL32-NCW-2 6AM-NRV-76 8AM-ARV-71 8AM-NRV-36
NL32-NCW-6 6AM-NRV-7B 8AM-NRV-55

Angewandte Norm: EN 1127-1, EN 13463-1, prEN 13463-5

Applicable standard: EN 1127-1, EN 13463-1, prEN 13463-5

Die Produkte sine mit folgender Kennzeichnung versehen: II 2GD c T4 (1350C)

The products are marked with the following characteristics:

GAST hinterlegt die gemäß 94/9/EG Anhang VIII geforderten Unterlagen bei benannter Stelle:
SIRA Certification Service, EU-Kennnummer 0518

GAST will archive the documents required according to 94/9/EC Appendix VIII at the following
location: SIRA Certification Service, EC Code 0518 :

GAST Benton Harbor, April 7, 2005

Ort und Datum der Ausstellung
Place and date of issue Function: Assessing Engineer George Morgan
 CERTIFICATION

1 EC TYPE-EXAMINATION CERTIFICATE
2 Equipment intended for use in Potentially Explosive Atmospheres Directive 94/9/EC
3 Certificate Number: Sira 06ATEX2033X Issue: 2
4 Equipment: Flow Instrument RT11/RT12 Rate Totalisers
5 Applicant: Trimec Industries Pty Ltd
6 Address: 1/16 Atkinson Road
Taren Point
NSW 2229
Australia
7 This equipment and any acceptable variation thereto is specified in the schedule to this certificate and
the documents therein referred to.
8 Sira Certification Service, notified body number 0518 in accordance with Article 9 of Directive 94/9/EC
of 23 March 1994, certifies that this equipment has been found to comply with the Essential Health and
Safety Requirements relating to the design and construction of equipment intended for use in
potentially explosive atmospheres given in Annex II to the Directive.
The examination and test results are recorded in the confidential reports listed in Section 14.2.
9 Compliance with the Essential Health and Safety Requirements, with the exception of those listed in the
schedule to this certificate, has been assured by compliance with the following documents:
EN 50014:1997 + Amds 1 & 2 EN 50020:2002
10 If the sign ‘X’ is placed after the certificate number, it indicates that the equipment is subject to special
conditions for safe use specified in the schedule to this certificate.
11 This EC type-examination certificate relates only to the design and construction of the specified
equipment. If applicable, further requirements of this Directive apply to the manufacture and supply of
this equipment.
12 The marking of the equipment shall include the following:

II 2G
EEx ia IIB T4 (-20°C ≤ Ta ≤ +60°C)

Project Number 24342 C Ellaby

Deputy Certification Manager
This certificate and its schedules may only be
reproduced in its entirety and without change.
Sira Certification Service
Rake Lane, Eccleston, Chester, CH4 9JN, England
Page 1 of 4
Form 9400 Issue 1 Tel: +44 (0) 1244 670900
Fax: +44 (0) 1244 681330
Email: info@[Link]
Web: [Link]
 CERTIFICATION

SCHEDULE

EC TYPE-EXAMINATION CERTIFICATE Sira 06ATEX2033X

Issue 2

13 DESCRIPTION OF EQUIPMENT
The Flow Instrument RT11/RT12 Rate Totalisers are designed to compute, display/transmit totals (re-
settable and accumulated), flow-rates and process control information. Flow measurement transducers
with pulse or frequency outputs are connected to the flow instrument to provide the necessary data. It
can be directly mounted on a variety of flow measurement transducers or as a stand-alone instrument.
The RT11 is identical to the RT12 but does not have a 4-20 mA output or a flow alarm output nor does
it accept dual flow inputs.
The instrument can be self-powered or may be powered by a single external intrinsically safe dc supply or
two wire loop powered. Different types of certified flow measurement transducers can be connected to
terminals (1 to 14) as appropriate, however, only a single supply loop shall be connected at one time.
The enclosure is made of plastic and polycarbonate material, and measures 110 mm diameter and 60
mm height. It contains two electronic circuit boards. A number of terminals are accessible during
installation by removing the screws retaining the electronics including the front display panel to the
enclosure. Puncturing out the required plastic blank and fitting a cable gland at any of the three
available cable entry positions provides suitable cable entry.
The equipment contains a single lithium battery that has been provided with diode protection against
reverse charging.
Connections 1 to 14
Ui = 28 V
Ii = 100 mA
Pi = 0.7 W
Ci = 0.335 µF
Li = 0
Depending on the flowmeter type to be used, one of the following arrangements are used:
i. Reed Switch flowsensors: Connected at terminals 1, 3, 5
ii. Pulse wire flowsensors: Connected at terminals 1, 3, 5
iii. Coil type sensors (turbine and paddle style): Connected at terminals 1, 2, 3, 4, 5
iv. Hall effect sensors: Connected at terminals 1, 3, 5, 6
v. Namur inductive proximity switch sensors: Connected at terminals 1, 3, 5, 6
vi. Current modulated pulse sensors: Connected at terminals 1, 3, 5, 6 (with 100 Ω between 3, 5
and/or 1, 5)
Depending on the type of external supply loop, one of the following arrangements are used:
i. DC supply Um 28 V d.c.: Connected at terminals 5, 6, 8 (5 & 8 are common)
ii. 4 – 20 mA loop Um 28 V d.c.: Connected at terminals 11, 12
The connection to a pulse output is available on terminal 7 and connections to external alarms are
available on terminals 13, 14. These may be connected to the same supply loop as described in the
paragraph above. No separate external supply shall be available at these connections.

This certificate and its schedules may only be

reproduced in its entirety and without change. Sira Certification Service
Rake Lane, Eccleston, Chester, CH4 9JN, England
Tel: +44 (0) 1244 670900
Page 2 of 4
Fax: +44 (0) 1244 681330
Form 9400 Issue1
Email: info@[Link]
Web: [Link]
 CERTIFICATION

SCHEDULE

EC TYPE-EXAMINATION CERTIFICATE Sira 06ATEX2033X

Issue 2

Variation 1 - This variation introduced the following change:

i. The recognition of a change in the applicant’s address from Northumberland Road Caringbah to
Atkinson Road Taren Point.
Variation 2 - This variation introduced the following changes:
i. The recognition of an alternative enclosure.
ii. The enclosure was allowed to be made from aluminium as an alternative to plastic.
iii. The layout of the battery protection PCB was changed.
14 DESCRIPTIVE DOCUMENTS
14.1 Drawings
Refer to Certificate Annexe.
14.2 Associated Sira Reports and Certificate History
Issue Date Report no. Comment
0 12 April 2006 R52A13397A The release of prime certificate.
1 8 September 2010 R22339A/00 This Issue covers the following changes:
• All previously issued certification was rationalised
into a single certificate, Issue 1, Issue 0 referenced
above is only intended to reflect the history of the
previous certification and has not been issued as a
document in this format.
• The introduction of Variation 1.
2 12 August 2011 R24342A/00 The introduction of Variation 2.
15 SPECIAL CONDITIONS FOR SAFE USE (denoted by X after the certificate number)
15.1 The Flow Instrument RT11/RT12 Rate Totalisers may be attached to different types of flow
measurement transducers: should any of these be supplied from an external source, this must be a
single supply loop and shall be connected to terminals 1 to 14 as appropriate.
Connections 1 to 14
Ui = 28 V
Ii = 100 mA
Pi = 0.7 W
Ci = 0.335 µF
Li = 0
15.2 The enclosure of the equipment may be made of plastic or aluminium.
When made from plastic, by virtue of its shape, design and position of use, it is assessed that the
equipment is not considered to be an electrostatic risk; however, the equipment must not be installed
in a position where it may be subjected to an excessive air/fluid flow or be subjected to rubbing that
may cause an electrostatic build-up. In addition the instrument shall only be cleaned with a damp
cloth.

This certificate and its schedules may only be

reproduced in its entirety and without change. Sira Certification Service
Rake Lane, Eccleston, Chester, CH4 9JN, England
Tel: +44 (0) 1244 670900
Page 3 of 4
Fax: +44 (0) 1244 681330
Form 9400 Issue1
Email: info@[Link]
Web: [Link]
 CERTIFICATION

SCHEDULE

EC TYPE-EXAMINATION CERTIFICATE Sira 06ATEX2033X

Issue 2

When the enclosure is made from aluminium, the following restrictions apply:
• In rare cases, ignition sources due to impact and friction sparks could occur. This shall be
considered during installation.
• The equipment is not capable of withstanding the 500 V insulation test required by Clause 6.4.12
of EN 50020:2002. This shall be taken into account when installing the equipment.
16 ESSENTIAL HEALTH AND SAFETY REQUIREMENTS OF ANNEX II (EHSRs)
The relevant EHSRs that are not addressed by the standards listed in this certificate have been
identified and individually assessed in the reports listed in Section 14.2.
17 CONDITIONS OF CERTIFICATION
17.1 The use of this certificate is subject to the Regulations Applicable to Holders of Sira Certificates.
17.2 Holders of EC type-examination certificates are required to comply with the production control
requirements defined in Article 8 of directive 94/9/EC.

This certificate and its schedules may only be

reproduced in its entirety and without change. Sira Certification Service
Rake Lane, Eccleston, Chester, CH4 9JN, England
Tel: +44 (0) 1244 670900
Page 4 of 4
Fax: +44 (0) 1244 681330
Form 9400 Issue1
Email: info@[Link]
Web: [Link]
Certificate Annexe
Certificate Number: Sira 06ATEX2033X
Equipment: Flow Instrument RT11/RT12 Rate Totalisers
Applicant: Trimec Industries PTY Ltd
CERTIFICATION

Issue 0
Drawing No. Sheet Rev. Date (Sira stamp) Description
1412028-EX 1 to 3 03 14 Mar 06 EX ia Battery Assembly
BATT01 1 of 1 - 14 Mar 06 Trimec Battery Diode Board
TI07MC04b 1 of 1 - 14 Mar 06 Main Board (1st Design)
TI07MC04 1 to 4 - 14 Mar 06 Main Board (1st Design)
BOM294 V17 1 to 13 17 14 Mar 06 TI07 BOM (1st Design)
TI07MC05a 1 of 1 - 14 Mar 06 Main Board (2nd Design)
[Link] 1 to 4 05 14 Mar 06 Main Board Top Layer (2nd Design)
BOM294 V18 1 to 13 18 14 Mar 06 TI07 BOM (2nd Design)
TI07IF04b 1 of 1 - 14 Mar 06 RT12 Interface PCB
[Link] 1 to 4 4 14 Mar 06 RT12 Interface PCB
BOM294 V16 1 to 13 16 14 Mar 06 TI07 BOM
0004011001 1 of 1 02 14 Mar 06 RT Series Register
1315033-EX 1 of 1 04 14 Mar 06 RT11/RT12 Certification Label
1315001-EX 1 of 1 02 28 Mar 06 Customer Label
1302022 1 of 1 03 14 Mar 06 RT M20 Conduit Entry Base
1302023 1 of 1 02 14 Mar 06 RT ½” NPT Conduit Base
1302024 1 of 1 01 14 Mar 06 RT Meter Mount M20 Conduit Entry
1302025 1 of 1 02 14 Mar 06 RT Meter Mount ½” NPT Conduit Entry
1306013 1 of 1 02 14 Mar 06 RT Face Plate
1306014 1 of 1 01 14 Mar 06 RT Cover
1315009 1 of 1 02 14 Mar 06 RT Round Facia Label
0004011002 1 of 1 03 14 Mar 06 RT Series Register Assembly
Issue 1
Drawing No. Sheets Rev. Date (Sira stamp) Title
1315033-EX 1 of 1 05 08 Sep 10 TRIMEC RT Ex- ia Label
Issue 2
Drawing No. Sheets Rev. Date (Sira stamp) Title
1402-155-EX 1 of 1 01 03 Mar 11 RT12 EXia - Aluminium Housing
1412028-Ex 1 to 3 06 08 Apr 11 ia battery assembly
1315033-Ex 1 of 1 06 22 Jun 11 Trimec RT Ex-ia label
Batt01 1 of 1 2 07 Apr 11 Trimec battery diode board

This certificate and its schedules may only be

reproduced in its entirety and without change. Sira Certification Service
Rake Lane, Eccleston, Chester, CH4 9JN, England
Tel: +44 (0) 1244 670900
Page 1 of 1
Fax: +44 (0) 1244 681330
Form 9400 Issue 1
Email: info@[Link]
Web: [Link]
Appendix 2 – Approval Certificates
DNVGL IMO Certificate: 42 378 16HH

DNVGL MED Certificate: 12078 10HH

DNVGL Certificate of Conformity: 12079 10HH

USCG Certificate: 162.050/ 9040 /0

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 81 of 82 ECN 4325 24 MAR 2016
Appendix 3– Calibration Certificates
USCG Type testing certificate Appendix: 162.050/ 9040 /0

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME INSTALLATION AND OPERATING MANUAL Doc. No. 109247 Rev H
Page 82 of 82 ECN 4325 24 MAR 2016
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109390 SHEET 01 OF 13 SCALE -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

NON-HAZARDOUS AREA
SHIPS VALVE
SMART ODME COMPUTER MODULE 109193 (VIEW ON REAR) OR SUPPLIED WITH WALL CABINET 109490 CONTROL SYSTEM
SEE SHEET 02 FOR DETAILS
GPS INPU T
WARNING - H AZARDOUS VOLTAGE IN SIDE
SHIP YARD
TO SUPPLY & FIT
HAZARDOUS AREA 1

AREA CLASSIFICATION
MAIN S INPUT
110/250 VAC 50/60 Hz
RIVERTRA CE ENGINEERIN G LTD CON NECTIO N DETAILS:-
U NIT P , KINGSFIE LD BUSIN ESS CEN TRE , J1 NOT USE D J12 DI SCH AR GE VALVE FB1 1=CLOSED J23 AUTO CLEAN
J2 SH IP SP E ED PU LSE J13 DI SCH AR GE VALVE FB2 1=OP E N J24 BOOSTE R P UM P 2
RED HILL, SURR EY, R H1 4DP , E NGLAND

Ex II 1 G EEx ia IIB T4
J3 RX GPS J14 DI SCH AR GE VALVE FB2 1=CLOSED J25 AUTO/M ANU AL RE LAY
T EL: +44(0)870 7702721 FAX : +44(0)870 7702722 J4 ISOLATED RS485 J15 DI SCH AR GE VALVE FB3 1=OP E N J26 DISCH AR GE VALVE R ELAY 1
E-MAIL service@[Link] [Link] [Link] J5 NON-ISOLATED RS485 J16 DI SCH AR GE VALVE FB3 1=CLOSED J27 FAILUR E RELAY
1
CERT No: J6 NOT USE D J17 CLEAN WATER VALVE J28 DISCH AR GE VALVE R ELAY 3
J7 SAM PLE VALVE 4 1=OP EN J18 SAM P LE VALVE 3 J29 ALARM RE LAY C LE AN BALLAST
SER N o: J8 SAM PLE VALVE 3 1=OP EN J19 SAM P LE VALVE 4 J30 DISCH AR GE VALVE R ELAY 2 0

(Ta= -20°C to +50°C)

J9 SAM PLE VALVE 2 1=OP EN J20 SAM P LE VALVE 1 J31 ALARM RE LAY
VOLTS: J10 SAM P LE VALVE 1 1=OP E N J21 SAM P LE VALVE 2
DATE: J11 DI SC HAR GE VALVE FB1 1=OPE N J22 BOOSTE R P UM P 1

J1 J2 J3 J4 J5 J6 J7 J8 J9 J10 J11 J12 J13 J14 J15 J16 J17 J18 J19 J20 J21 J22 J23 J24 J25 J26 J27 J28 J29 J30 J31

SHIPYARD SLOP TANK OVERBOARD

TO SUPPLY

MAINS
SUPPLY IN
SHIP YARD
TO SUPPLY RECIRC DISCHARGE
VALVE VALVE
ZENER
BARRIER'S SMART ODME FLOW METER JUNCTION BOX 109504 2
TO BE FITTED
IF CONNECTION
SEE SHEET 08 FOR DETAILS
FLOW
IS REQUIRED
SHIPYARD SENSOR

I.S.
TO SUPPLY

BPG1
SHIP YARD
TO SUPPLY & FIT

ABTECH
CIRCUITS
SMART ODME ZENER BARRIER/SOLENOID MODULE 109191
SHIPYARD SEE SHEET 03 FOR DETAILS
TO SUPPLY
RIVERTRA CE ENGINEERING LTD
UN IT P , KINGSFIELD BUSINE SS C ENTR E,
SEE SHEETS 08 - 13
SMART - ODME
FOR INSTALLATION
R EDH ILL, SURRE Y, RH 1 4D P, EN GLAND
TEL: +44(0)870 7702721 FAX : +44(0)870 7702722
E-MAIL service@[Link] [Link] .[Link]
ZENER BARRIER/SOLENOID MODULE CERT No:
SER No:
WARNING HAZARDOUS VOLTAGE INSIDE
DETAILS.
VOLTS:
DATE:
SMART ODME - ZENER BARRIER/SOLENOID
VOLTS : 230VAC AMPS : 2A SER No. 109191**** DATE:MMM YR

FLOW SENSOR 2Kg

[EEx ia] IIB (Ta= -20°C TO +50°C) Sira 05ATEX2172

****-**

USCG CERT No.

0518
***.***/****/*
RIVERTRACE ENGINEERING LTD
II (1)G
SMART ODME VPC IN CABINET (IP66) 109189 AIR SUPPLY

PHILANTHROPIC ROAD, REDHILL, SURREY, ENGLAND RH1 4DP

TEL:- +44 (0)870 7702721 FAX:- +44 (0)870 770 2722

SMART ODME VPC MODULE (IP56) 109201

RTE PART No. 110342
3
WELD ON FITTING 0.5Kg
SMART ODME VPC MODULE SAMPLE OUT RTE PART No. 111123
WITH HEATER IN MOTOR (IP56) 109630 SAM PLE OU TLET
TO SLOP TANK
SEE SHEET 06 FOR DETAILS
B DO NOT OPEN

U
NO SERVICEABLE PARTS INSIDE

TH ROTTLE ADJ

P R O T E C T IV E

AIR RTE E A R T H
SUPPLY IN
TO SUPPLY L SMART - TERMINAL
NG
N VOID
MOVED
RT E
SMART - CELL
RTE WA
CALIBR
IF LABE

RTE PART No. 109348 SMAR T - T ER MINAL ODME

E ER ING LTD

SM AR T - CELL ODME
R IVE RTR ACE

RTE
K VOLTS :

0518
USCG CE RT N o.
AM PS :
EE x ia IIB T4 (Ta= -20°C TO +60°C )

***.***/****/*
RIVERT RACE ENGIN EER ING LTD
SE R N o. 109188**** DATE :MM M YR
Sira 05ATEX2171

II 1G
****-**
VOLTS : 5.5 - 9VDC AM PS : 100m A
EE x ia IIB T4 (Ta= -20°C TO +60°C )

0518
USCG CE RT N o. ***.***/****/*
RIVERT RACE ENGINEER ING LTD
SE R N o. 109187**** DATE :MM M YR
Sira 05ATEX2170

II 1G
****-**

H
PH ILANTHR OPIC ROAD, RE DH ILL, SURRE Y, E NGLAND RH1 4DP PH ILANTHR OP IC ROAD, RE DH ILL, SURRE Y, E NGLAND RH1 4DP
TEL:- +44 (0)870 7702721 FAX:- +44 (0)870 770 2722 TEL:- +44 (0)870 7702721 FAX:- +44 (0)870 770 2722

CLEAN
WATER IN
E 4
RTE
TO SUPPLY A
MAINS RTE PART No.109418
SUPPLY IN
D
CLEAN WAT ER IN

SAMPLE
SMART ODME MOTOR CONTROL MODULE 109192/109710 SMART ODME FLOWMETER & ZENER BARRIER MODULE 109194-1 VALVE (V4-1)
SEE SHEET 04 FOR DETAILS SEE SHEET 05 FOR DETAILS FLOW
DIRECTION
OFF
BALL VALVE
ON

SMART - ODME SAMPLE IN

MOTOR CONTROL
SYST EM DR AIN

FITTED TO 109710
SAMPLE 5
VERSION ONLY
PROBE
LP1 LP2
MOTOR MOTOR HEATER
RUNNING SUPPLY ON RTE PART No. 109203
INDICATOR INDICATOR

WARN IN G
INT RINSICALLY SAFE
BAR RIER ENCLOSED
DRAIN
1
OUTLET
0

SMART - ODME
SW1
3 PHASE ISOLATOR FLOWMETER
& ZENER BARRIER

RTE RTE

6
RTE TO
SHIP YARD SUPPLY
TO SUPPLY RTE PART
No.109348 SHIP YARD KEY:-
MAINS SUPPLY IN TO SUPPLY ELECTRICAL
3 PHASE 60Hz

AIR
PIPING

DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 22.02.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 01.12.15 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 01.12.15
FAX: +44(0)870 7702722 C.N. NO: 4023 C.N. NO: 4157 C.N. NO: 4267 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 22.02.05 DATE: 03.03.10 DATE: 19.06.13 DATE: 01.12.15 ANGLES ±1/2°
CONTRACT NO. TITLE: SMART ODME ON BACKPLATE/CABINET WITH ELECTRIC MOTOR [Link].
THIS DOCUMENT IS THE COPYRIGHT
SYSTEM OVERVIEW SCHEMATIC
109390
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 01 OF 13 A3
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109390 SHEET 02 OF 13 SCALE -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

GPS INPUT
NMEA0183 WARNING - HAZARDOUS VOLTAGE INSIDE

SMART - ODME ACTUATOR

LISTENER GPS INPUT
MAINS INPUT
110/250 VAC 50/60 Hz
1
RIVERTRACE ENGINEERING LTD CONNECTION DETAILS:-
UNIT P, KINGSFIELD BUSINESS CENTRE, J1 NOT USED J12 DISCHARGE VALVE FB1 1=CLOSED J23 AUTO CLEAN
SAMPLE OUT J2 SHIP SPEED PULSE J13 DISCHARGE VALVE FB2 1=OPEN J24 BOOSTER PUMP 2
REDHILL, SURREY, RH1 4DP, ENGLAND J3 RX GPS J14 DISCHARGE VALVE FB2 1=CLOSED J25 AUTO/MANUAL RELAY
TEL: +44(0)870 7702721 FA X: +44(0)870 7702722 J4 ISOLATED RS485 J15 DISCHARGE VALVE FB3 1=OPEN J26 DISCHARGE VALVE RELAY 1
MEASURING CELL E-M AIL service@[Link] [Link] J5 NON-ISOLATED RS485 J16 DISCHARGE VALVE FB3 1=CLOSED J27 FAILURE RELAY
1
CERT No: J6 NOT USED J17 CLEAN WATER VALVE J28 DISCHARGE VALVE RELAY 3
OVERBOARD J7 SAMPLE VALVE 4 1=OPEN J18 SAMPLE VALVE 3 J29 ALARM RELAY CLEAN BALLAST
MOTOR/PUMP DISCHARGE
VALVE SER No: J8 SAMPLE VALVE 3 1=OPEN J19 SAMPLE VALVE 4 J30 DISCHARGE VALVE RELAY 2 0
VOLTS: J9 SAMPLE VALVE 2 1=OPEN J20 SAMPLE VALVE 1 J31 ALARM RELAY

DATALOG DATE:
J10 SAMPLE VALVE 1 1=OPEN
J11 DISCHARGE VALVE FB1 1=OPEN
J21 SAMPLE VALVE 2
J22 BOOSTER PUMP 1

CLEAN WATER IN SAMPLE IN RS 232 OUTPUT

J1 J2 J3 J4 J5 J6 J7 J8 J9 J10 J11 J12 J13 J14 J15 J16 J17 J18 J19 J20 J21 J22 J23 J24 J25 J26 J27 J28 J29 J30 J31
V2 V1
USB

STATUS OK OIL ALARM

FOR MANUAL OVERRIDE

PRESS UP & DOWN KEYS FOR CONNECTION DETAILS SEE BELOW
RIVERTRACE ENGINEERING

MAINS INPUT
VIEW ON FRONT OF COMPUTER MODULE 109193/109490 VIEW ON REAR OF COMPUTER MODULE 109193/109490 110/250VAC 50/60Hz
PRINTER 2

SHIP YARD WIRING

1.5mm

SHIP SPEED ISOLATED NON-ISOLATED SAMPLE VALVE 5 SAMPLE VALVE 4 SAMPLE VALVE 3 SAMPLE VALVE 2 SAMPLE VALVE 1 DISCHARGE VALVE DISCHARGE VALVE DISCHARGE VALVE DISCHARGE VALVE DISCHARGE VALVE DISCHARGE VALVE
PULSE RX GPS RS485 RS485 1 = OPEN 1 = OPEN 1 = OPEN 1 = OPEN 1 = OPEN FB1 1 = OPEN FB1 1 = CLOSED FB2 1 = OPEN FB2 1 = CLOSED FB3 1 = OPEN FB3 1 = CLOSED
24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V
GND RS485B RS485A RS485B 24V GND 24V GND 24V GND 24V GND 24V GND 24V GND 24V GND 24V GND 24V GND 24V GND 24V GND
RS485A

GND
J2 J3 J4 J5 J6 J7 J8 J9 J10 J11 J12 J13 J14 J15 J16
1 2 1 2 1 2 3 1 2 3 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 3
CONNECTORS SUPPLIED
WITH COMPUTER MODULE
SHIP YARD
WIRING SHIP YARD
1.5mm WIRING
1.0 - 1.5mm

TP
9 10

SHIPS GPS H6 4
03 NOT USED CABLES TO SHIPS DISCHARGE VALVE'S NOT USED
SPEED ZENER BARRIER'S TO BE FITTED IN LINE IF REQUIRED
TO ZENER BARRIER/ REFER TO SHEET 1
SOLENOID MODULE 109191
REFER TO SHEET 3

CLEAN WATER SAMPLE SAMPLE SAMPLE SAMPLE BOOSTER AUTO BOOSTER AUTO/MANUAL DISCHARGE FAILURE DISCHARGE ALARM RELAY DISCHARGE ALARM
VALVE VALVE 3 VALVE 4 VALVE 1 VALVE 2 PUMP 1 CLEAN PUMP 2 RELAY VALVE RELAY 1 RELAY VALVE RELAY 3 CLEAN BALLAST VALVE RELAY 2 RELAY
RL1 RL9 RL2 RL10 RL3 RL11 RL4 RL12 RL5 RL13 RL6 RL14 RL7 RL15 RL8

5
2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 4 2 3 2 3 4 2 3 2 3 4 2 3 2 3 4

J17 J18 J19 J20 J21 J22 J23 J24 J25 J26 J27 J28 J29 J30 J31
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 3 2 1 2 1 3 2 1 2 1 3 2 1 2 1 3 2

SHIP YARD
WIRING
1.0 - 1.5mm

SHIP YARD
WIRING GND
1.0 - 1.5mm 6

TP
25 26 19 20 21 22 15 16 17 18 11 12 23 24 13 14

J6 CABLES TO SHIPS VALVE CONTROL SYSTEM

03 SHIP YARD TO SUPPLY
TO ZENER BARRIER/ REFER TO SHEET 1
SOLENOID MODULE 109191
REFER TO SHEET 3

DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 22.02.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 01.12.15 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 01.12.15
FAX: +44(0)870 7702722 C.N. NO: 4023 C.N. NO: 4157 C.N. NO: 4267 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 22.02.05 DATE: 03.03.10 DATE: 19.06.13 DATE: 01.12.15 ANGLES ±1/2°
CONTRACT NO. TITLE: SMART ODME [Link].
THIS DOCUMENT IS THE COPYRIGHT
ELECTRICAL CONNECTION SCHEMATIC
109390
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 02 OF 13 A3
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109390 SHEET 03 OF 13 SCALE -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

1
260mm
ODME ZENER BARRIER PCB 109184
M8 FLOW FLOW PRESSURE
METER 2 METER 1 TRANS SMART CELL
4-20mA 4-20mA 4-20mA POWER 9V RS RS
+ - + - + - + - 485B 485A

TP
1 2 3 4 5 6 7 8 9 10
D3 D2 D1

D4 D5 D6
GND
D18 D17 D16
320mm

2 BLU

3 BLU

5 BLU

4 BLU
4 BLK
1 BLU

2 BLK

3 BLK

5 BLK
1 BLK
safe side

F1 D12 D11 D10 R1

D31 D32 D33
F2 D13 D14 D15

RTE SUPPLIED
'A' F3 D48 D47 D46 D22 D23 D24

R4
hazardous side
CABLE
F4
D28 D29 D30
TP1 109418
F5
D39 D38 D37 TP2
TP

J1
F6 R6 TP3 7 8 9 10 11 12 16 15 13 14
F7 D49 D50 D51
D43 D44 D45
TP4
F8 D7 D8 D9 R3
R2 TP5
F9 D27 D26 D25
F6
TP6
F10
06
D19 D20 D21
D34 D35 D36 TP7
SEPARATE INTRINSICALLY TP8 TO SMART TERMINAL MODULE 109188
SAFE CIRCUITS R5 REFER TO SHEET 6
TP9
D42 D41 D40
R7 TP10

zenerboard
3
RTE 109184
UPPER PCB BOARD 109184

4
109182
ODME SMART CELL PSU PCB 109182
BOOSTER BOOSTER FLOW 1 FLOW 2 RS485 BOOSTER BOOSTER SAMPLE SAMPLE SAMPLE SAMPLE AUTO CLEAN WATER
PUMP 2 PUMP 1 PUMP 1 PUMP 2 VALVE 1 VALVE 2 VALVE 3 VALVE 4 CLEAN VALVE
- + - + - + - + A B N L E

RED
BLK
TP TP
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 39 40 41

GND GND GND

BELDEN 8761NH
V2 V3

RTE 109348
SAMPLE/

WIRING 1.5mm
V1 AUTO CLEAN
SAMPLE CLEAN

SHIP YARD
ACTUATOR
VALVE 1 VALVE VALVE

ZENER BARRIER/SOLENOID MODULE 109191 5

SHIP YARD
WIRING
SHIP YARD 1.5mm MAINS SUPPLY
WIRING 110 - 250VAC 50/60Hz
CABLE TO FLOW METER 1.5mm C1 TB J5 J22 J24 J20 J21 J18 J19 J23 J17
& ZENER BARRIEER VIA SUITABLE
A2 - A1 + 2 1 1 3 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 CIRCUIT BREAKER
MODULE 109194-1

TYPE 3
J6 F6 B4 D6
04 05 02 02

TYPE 1 TYPE 1 TYPE 1 TYPE 2 TO MOTOR CONTROL TO FLOWMETER TO COMPUTER MODULE 109193
MODULE 109192/109710 & ZENER BARRIER REFER TO SHEET 2
TYPE 2
REFER TO SHEET 4 MODULE 109194-1
MAINS SUPPLY IN REFER TO SHEET 5
CABLE TO LOWER PCB BOARD 109182
CABLES FROM CABLE TO SMART TERM
COMPUTER MODULE MOTOR CONTROL MODULE 109188
VIEW ON ARROW 'A' 109193 MODULE 109192
6

TYPE 1:-
M32 CABLE GLAND FOR CABLES Ø15 - 21
TYPE 2:-
M20 CABLE GLAND FOR CABLES Ø8 - 13
TYPE 3:-
M12 CABLE GLAND FOR CABLES Ø3 - 6

DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 22.02.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 01.12.15 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 01.12.15
FAX: +44(0)870 7702722 C.N. NO: 4023 C.N. NO: 4157 C.N. NO: 4267 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 22.02.05 DATE: 03.03.10 DATE: 19.06.13 DATE: 01.12.15 ANGLES ±1/2°
CONTRACT NO. TITLE: SMART ODME [Link].
THIS DOCUMENT IS THE COPYRIGHT
ELECTRICAL CONNECTION SCHEMATIC
109390
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 03 OF 13 A3
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109390 SHEET 04 OF 13 SCALE -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

250.0mm
210.0mm
1

M8

A1+
240V 220V 0V SCREEN TO BE CUT BACK
240/220VAC OUT
1L1 3L2 5L3
TXFM 1 TO THIS END AS CLOSE

3L2

5L3

3L2
5L3
1L1

1L1
CB1 C1

61

51

13
AS POSSIBLE
C1

14 AUX N/O
AUX N/C

AUX N/C
0V 1L1 3L2 5L3 13NO A1+ CIRCUIT TRANSFORMER FOR TRANSFORMER
440V TXFM 1 DETAILS SEE BELOW
[Link] BEAKER 2
0.63 - 1A
220V SCREEN
51 NC 61 NC 440V 415V 380V 0V

4T2

4T2
2T1

6T3

2T1

6T3
415V

62

52
240V AUX
[Link]

A2-
380V
52 62
F2 440/380 VAC IN F1
CB1 F2
0V

F1
2T1 4T2 6T3 14 A2-

2T1 4T2 6T3

300.0mm
320.0mm
3

LP1 LP2

INDICATES INTERNAL MOTOR RUNNING MOTOR HEATER

RTE WIRING LAMP SUPPLY ON
LAMP

E E 1 2 3 4 5 6 E 7 8
T1 T2 T3 SW1

RED WIRING SUPPLIED WITH TRANSFORMER

FITTED TO 109710
TRANSFORMER WIRING DETAILS SHOULD BE CHANGED BETWEEN
SWITCH F2 TERMINAL TO 380/415/440 TERMINALS
DEPENDING ON SUPLIED VOLTAGE
VERSION ONLY
DISCONNECTOR 440V F2
CHANGE DEPENDING
415V F2 ON SUPPLY VOLTAGE
380V F2 4
L1 L2 L3 0V 0V F1 LEAVE AS SUPPLIED

440V

220V OUTPUT TERMINALS 220/240VAC

415V

240V
380V

F2
0V INPUT TERMINALS 380/440VAC
VIA 0.40A ANTI SURGE FUSES

F1

E E 1 2 3 4 5 6 E 7 8

MOTOR CONTROL MODULE 109192/109710 L1 L2 L3 PE

CABLE FROM
ZENER BARRIER
& SOLENOID FITTED TO 109710 SHIP YARD SHIP YARD SHIP YARD
MODULE 109191 WIRING WIRING WIRING
VERSION ONLY 1.5mm 1.5mm 1.5mm TP
TYPE 1:- U1 V1 W1 PE 1HE1 1HE2 3 4
M25 CABLE GLAND TYPE 2 PE L1 L2 L3 6
FOR CABLES Ø13 - 18 440VAC 60Hz 220VAC 60Hz F6
440VAC 60Hz 3 PHASE 3 PHASE 1 PHASE 03
CUSTOMER SUPPLY
TYPE 2:- TYPE 1 TYPE 1 TYPE 1 TO ZENER BARRIER/
M20 CABLE GLAND VIA SUITABLE D3 SOLENOID MODULE 109191
FOR CABLES Ø10 - 14 CIRCUIT BREAKER 06 REFER TO SHEET 3
TO ELECTRIC MOTOR ON VPC PANEL 109201
440 60Hz 3 PHASE CABLE TO CABLE TO ELECTRIC REFER TO SHEET 06
MAINS SUPPLY IN ELECTRIC MOTOR ON MOTOR HEATER ON
VPC PNL 109201 VPC PNL 109201

DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 22.02.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 01.12.15 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 01.12.15
FAX: +44(0)870 7702722 C.N. NO: 4023 C.N. NO: 4157 C.N. NO: 4267 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 22.02.05 DATE: 03.03.10 DATE: 19.06.13 DATE: 01.12.15 ANGLES ±1/2°
CONTRACT NO. TITLE: SMART ODME [Link].
THIS DOCUMENT IS THE COPYRIGHT
ELECTRICAL CONNECTION SCHEMATIC
109390
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 04 OF 13 A3
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109390 SHEET 05 OF 13 SCALE -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

250.0mm
210.0mm 11 -
4-20mA
LOOP
3
RED
1
12 +
BLACK
5
M8 TOTALISER

SHIELD

SCREEN TO BE CUT BACK

TO THIS END AS CLOSE
AS POSSIBLE
SCREEN
2

E 1 2
SCREEN

E 1 2
SCREEN TO BE CUT BACK
/PA TO THIS END AS CLOSE
2 4 AS POSSIBLE

300.0mm
320.0mm
3
SCREEN
BLACK 1 3 BLACK
ZENER BARRIER ZENER BARRIER
RESISTANCE TO TYPE: R. STAHL
GROUND MUST ZB2
9001/02-093
BE LESS THAN 1 /PA -030-101

2 4
2

ZB2
1

RED 1 3 RED
2

ZB1
1

ZENER BARRIER
ZB1 4

INDICATES INTERNAL

BLACK
BLACK
RTE WIRING

RED

RED
BELDEN 8761NH

BELDEN 8761NH
TYPE: BELDON DATA CABLE
22AWG TWISTED PAIR WITH
OVERALL FOIL SHIELD WRAP
AND DRAIN WIRE. 5
MAX LENGTH 30 METRES.

RTE SUPPLIED
CABLE GND RTE SUPPLIED
109348 CABLE
109348
FLOWMETER & ZENER BARRIER MODULE 109194-1 TP TP
6 5 1 2 3

F6 G3
03 08

TO ZENER BARRIER/SOLENOID TO FLOW SENSOR

PG7 CABLE GLAND FOR CABLES Ø3.5 - 6.5 MODULE 109191 HAZARDOUS AREA JUNCTION BOX RTE SUPPLIED 109504
REFER TO SHEET 3 LOCATED IN HAZARDOUS AREA 6
REFER TO SHEET 08

CABLE FROM ZENER BARRIER/ CABLE TO FLOW SENSOR

SOLENOID MODULE 109191

DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 22.02.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 01.12.15 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 01.12.15
FAX: +44(0)870 7702722 C.N. NO: 4023 C.N. NO: 4157 C.N. NO: 4267 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 22.02.05 DATE: 03.03.10 DATE: 19.06.13 DATE: 01.12.15 ANGLES ±1/2°
CONTRACT NO. TITLE: SMART ODME [Link].
THIS DOCUMENT IS THE COPYRIGHT
ELECTRICAL CONNECTION SCHEMATIC
109390
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 05 OF 13 A3
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109390 SHEET 06 OF 13 SCALE -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

550mm
500mm ELECTRIC MOTOR/PUMP 600mm
HEATER 560mm 1
M10 RIVERTRACE ENGINEERING LTD
UNIT P, KINGSFIELD BUSINESS CENTRE,
REDHILL, SURREY, RH1 4DP, ENGLAND
TEL : +44 (0 )8 70 7 7 02 72 1 FA X: +4 4( 0)8 70 77 0 27 22
W2 U2 V2
M8
E -MAIL serv ice @r ive rtrac [Link] m http ://w ww .rive rtra [Link] m

CERT No:
SER No:
VOLTS:
DATE:

AIR SUPPLY

1HE1 1HE2 RIVERTRACE ENGINEERING LTD

UNIT P, KINGSFIELD BUSINESS CENTRE,
REDHILL, SURREY, RH1 4DP, ENGLAND
TEL : +4 4(0 )8 70 77 02 72 1 FA X: +4 4( 0)8 70 77 0 27 22
E -MAIL ser vice @ rive rtra [Link] m http ://w ww .rive rtra [Link] m

CERT No:
SER No:
VOLTS:

SAMPLE OUTLET
U1 V1 W1 E DATE:

AIR SUPPLY

DO NOT OPE N
NO SERVICEABLE PARTS INSIDE

SAMPLE OUTLET
THROTTLE ADJ

P R O T E C T IV E
E A R T H

NG RTE RTE WA
N VOID CALIBR
SMART - TERMINAL MOVED
SMART - CELL IF LABE
EERING LTD RIVERTRACE

SMART - TERMINAL ODME SMART - CELL ODME

550mm
582mm
L1 L2 L3 PE
VOLTS : AMPS : SER No. 109188**** DATE:MMM YR VOLTS : 5.5 - 9VDC AM PS : 100mA SER No. 109187****DAT E:MMM YR
EEx ia IIB T4 (T a= -20°C TO +60°C) Sira 05ATEX2171 EEx ia IIB T4 (Ta= -20°C TO +60°C) Sira 05AT EX 2170

****-** ****-**
0518
USCG CERT No. ***.***/****/*
II 1G 0518
USCG CERT No. ***.***/****/*
II 1G P R O T E C T IV E
RIVERTRACE ENGINEERING LTD RIVERTRACE ENGINEERING LTD
PHILANTHROPIC ROAD, REDHILL, SURREY, ENGLAND RH1 4DP PHILANTHROPIC ROAD, REDHILL, SURREY, ENGLAND RH1 4DP
E A R T H
TEL:- +44 (0)870 7702721 FAX:- +44 (0)870 770 2722 TEL:- +44 (0)870 7702721 FAX :- +44 (0)870 770 2722

NG RTE RTE WA
N VOID CALIBR
SMART - TERMINAL MOVED
SMART - CELL IF LABE
EERING LT D RIVERTRACE

SMART - TERMINAL ODME SMART - CELL ODME

SHIP YARD

600mm
620mm
VOLT S : AMPS : SER No. 109188**** DATE:MMM YR VOLTS : 5.5 - 9VDC AMPS : 100mA SER No. 109187**** DATE:MMM YR
EEx ia IIB T4 (T a= -20°C TO +60°C) Sira 05ATEX2171 EEx ia IIB T4 (Ta= -20°C TO +60°C) Sira 05AT EX 2170

2
****-** ****-**

WIRING
0518 II 1G 0518 II 1G
USCG CERT No. ***.***/****/* USCG CERT No. ***.***/****/*
RIVERTRACE ENGINEERING LTD RIVERTRACE ENGINEERING LTD
PHILANTHROPIC ROAD, REDHILL, SURREY, ENGLAND RH1 4DP PHILANTHROPIC ROAD, REDHILL, SURREY, ENGLAND RH1 4DP
TEL:- +44 (0)870 7702721 FAX:- +44 (0)870 770 2722 TEL:- +44 (0)870 7702721 FAX :- +44 (0)870 770 2722

1.5mm

TB
CLEAN WATER IN
4 5 6 E 7 8

440VAC 60Hz 220VAC 60Hz

3 PHASE 1 PHASE CLEAN WATER IN

OFF
BALL VALVE
ON

SAMPLE IN

SYSTEM DRAIN
H6
04

FROM MOTOR CONTROL MODULE 109192/109710

VPC PANEL 109201/109630 (IP56) REFER TO SHEET 04
3

VPC IN A CABINET 109189 (IP66)

SMART TERMINAL BOX PCB 109183

FLOW FLOW
FLOW FLOW PRESSURE METER 2 METER 1 PRESSURE SMART CELL
METER 2 METER 1 TRANS 4-20mA 4-20mA TRANS RS RS POWER 9V
+ - + - + - + - + - + - 485B 485A - + 5

SMART TERMINAL MODULE 109188 TP TP

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

GND GND
CABLE FROM
PRESSURE
TRANSMITTER NOT USED ON

4 BLU
2 BLU

3 BLU

5 BLU
2 BLK

4 BLK
1 BLU

3 BLK

5 BLK
1 BLK

RTE SYSTEM
NOT USED

RTE SUPPLIED RTE SUPPLIED

CABLE CABLE
CABLE FROM 109418 6
ZENER BARRIER/ TP
NOT USED SOLENID MODULE 109191 1 2 1 2 3 4 5 6 9 10 8 7

CABLE FROM PRESSURE H3

TRANSMITTER 03
M16 CABLE GLAND FOR CABLES Ø5 - 9 FITTED ON VPC PANEL 109201
TO ZENER BARRIER/SOLENOID MODULE 109191
M32 CABLE GLAND FOR CABLES Ø15 - 21 REFER TO SHEET 3

DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 22.02.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 01.12.15 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 01.12.15
FAX: +44(0)870 7702722 C.N. NO: 4023 C.N. NO: 4157 C.N. NO: 4267 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 22.02.05 DATE: 03.03.10 DATE: 19.06.13 DATE: 01.12.15 ANGLES ±1/2°
CONTRACT NO. TITLE: SMART ODME [Link].
THIS DOCUMENT IS THE COPYRIGHT
ELECTRICAL CONNECTION SCHEMATIC
109390
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 06 OF 13 A3
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109390 SHEET 07 OF 13 SCALE -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

SAFE AREA HAZARDOUS AREA

SHIP YARD SUPPLIED
TRANSITION
AREA CLASSIFICATION 1

AIR SUPPLY PLATE Ex II 1 G EEx ia IIB T4

ZENER BARRIER/SOLENOID MODULE 109191 (Ta= -20°C to +50°C)
VALVE CONTROL
SYSTEM

AIR SUPPLY SLOP TANK OVERBOARD

8 - 10 BAR MAX

AIR REG & FILTER

VPC MODULE 109201/109630 2
VPC IN CABINET MODULE 109189 RECIRC DISCHARGE
VALVE VALVE
V3
ACTUATOR CUSTOMER SUPPLIED
PIPING 10mm OD SAMPLE OUT
V1 V2 V3 TO SLOP TANK
VALVE
CONTROLLERS
1/8" BSPP 1/8" BSPP 1/8" BSPP
MEASURING CELL

B
U

CUSTOMER SUPPLIED
L

PIPING 8mm OD
K
H
M PUMP CUSTOMER SUPPLIED
E PIPING 10mm OD
4

A CLEAN WATER IN

V2

5
DRAIN VALVE FLOW
DIRECTION

CUSTOMER SUPPLIED 2 WAY BALL VALVE

PIPING 8mm OD RTE PART No 109203
CUSTOMER SUPPLIED V4-1 CUSTOMER SUPPLIED SAMPLE
PIPING 10mm OD PIPING 10mm OD PROBE
RTE SUPPLIED
TRANSITION 6
CUSTOMER SUPPLIED PLATE 109202 CUSTOMER SUPPLIED
PIPING 8mm OD PIPING 8mm OD
CUSTOMER SUPPLIED CUSTOMER SUPPLIED
PIPING 8mm OD PIPING 8mm OD
KEY:-
AIR LINES
PIPING

DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 22.02.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 01.12.15 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 01.12.15
FAX: +44(0)870 7702722 C.N. NO: 4023 C.N. NO: 4157 C.N. NO: 4267 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 22.02.05 DATE: 03.03.10 DATE: 19.06.13 DATE: 01.12.15 ANGLES ±1/2°
CONTRACT NO. TITLE: SMART ODME [Link].
THIS DOCUMENT IS THE COPYRIGHT
PNEUMATIC & PIPING CONNECTION SCHEMATIC
109390
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 07 OF 13 A3
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109390 SHEET 08 OF 13 SCALE -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

HAZARDOUS AREA 120.0

1

3M CABLE LENGTH SUPPLIED ø8 HOLE

WITH FLOW SENSOR FOR M6 FIXING
TYP 4 POSNS

3
GREEN

2
YELLOW

118.4
74.0
45.0

20.0
SMART ODME FLOW METER
JUNCTION BOX
FLOW SENSOR 109504 2

BLACK
RED
TYPE: BELDON DATA CABLE
22AWG TWISTED PAIR WITH
OVERALL FOIL SHIELD WRAP 100.0
AND DRAIN WIRE.
MAX LENGTH 30 METRES.

RTE SUPPLIED 3
CABLE
109348

59.5
3.0
ZB2 ZB1
3 3

J6
05

TO FLOW METER & ZENER BARRIER

MODULE 109194-1
REFER TO SHEET 05
JUNCTION BOX DETAILS
109504
SCALE 1:2
TYPICAL SET UP FOR FLOW SENSOR 4

WELD AROUND THE THREADOLET AND PIPE

WELDED THREADOLET SEE SHEET 13 FOR INSTALLATION DETAILS

Install the pipe fitting on the outside of the pipe according
to the manufacturer's instructions. Failure to follow these
instructions may result in serious bodily injury and/or
product failure.

FLOW

SCALE 1:2 6

ENSURE THE FLOWMETER

PADDLE WHEEL IS FLOWMETER ASSY REFER TO SHEET 12 FOR DETAILS
Install the flowmeter according to the manufacturer's
IN THE CORRECT ORIENTATION TO instructions. Failure to follow these instructions may
result in serious bodily injury and/or product failure.
THE FLOW DIRECTION IN THE PIPE.
DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 22.02.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 01.12.15 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 01.12.15
FAX: +44(0)870 7702722 C.N. NO: 4023 C.N. NO: 4157 C.N. NO: 4267 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 22.02.05 DATE: 03.03.10 DATE: 19.06.13 DATE: 01.12.15 ANGLES ±1/2°
CONTRACT NO. TITLE: SMART ODME [Link].
THIS DOCUMENT IS THE COPYRIGHT
FLOW METER INSTALLATION DETAILS
109390
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 08 OF 13 A3
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109390 SHEET 09 OF 13 SCALE -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

FLOW METER location as specified by Manufacture:- 1

Choose an appropriate section of horizontal or vertical pipe as per the guidelines
below.
With vertical pipe installations the media should be pumped up through the pipe
past the flow sensor so that any entrained air will pass freely.

The DP flow sensor requires a fully developed turbulent flow profile to ensure
maximum measurement accuracy and repeatability. This can be achieved by
installing the DP in a straight run of pipe. We recommend at least 10 but ideally 25
straight pipe diameters upstream & at least 5 but ideally 10 pipe diameters
downstream of the Dualpulse. Major obstructions such as pumps, valves or 2

strainers will require longer straight runs before and after the Dualpulse.
FLOW METER

DETAIL 'A' SEE SHEET 11

NOTE
TO AVOID VACUUM IN THE 3
DISCHARGE LINE A
MIN 1M

VACUUM BREAKER SHOULD BE

MOUNTED AT THE TOP OF THE
GOOSNECK.

FOR HORIZONTAL OB LINE

SAMPLE PROBE

A GOOSENECK SHOULD BE
INSTALLED TO ENSURE
4
THAT THE PIPE IS FULL OF WATER
DURING DISCHARGING

DETAIL 'A' SEE SHEET 10

FLOW METER 5
FLOW
CARGO
DIRECTION PUMP
LINE

SAMPLE PROBE
DIRECTION
FLOW

MIN 1M
CARGO
PUMP 6
LINE
FLOWMETER FITTED IN A HORIZONTAL PIPE
FLOWMETER FITTED
DETAIL 'B'
IN A VERTICAL PIPE SEE SHEET 10
DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 22.02.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 01.12.15 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
TEL: +44(0)870 7702721 BY: AF BY: AF BY: AF
APPROVED BY: CSR DATE: ONE DEC PLACE ±0.2
FAX: +44(0)870 7702722 01.12.15
C.N. NO: 4023 C.N. NO: 4157 C.N. NO: 4267 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 22.02.05 DATE: 03.03.10 DATE: 19.06.13 DATE: 01.12.15 ANGLES ±1/2°
CONTRACT NO. TITLE: SMART ODME [Link].
THIS DOCUMENT IS THE COPYRIGHT
FLOW METER/SAMPLE PROBE INSTALLATION DETAILS
109390
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 09 OF 13 A3
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109390 SHEET 10 OF 13 SCALE NTS -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

INSTALLATION ANGLE POSITIONS FOR FLOW METER AND SAMPLE PROBE WHEN USED IN HORIZONTAL PIPE
1

°
THE FLOW METER ANGLE WILL BE THE 6 0
SAME FOR BOTH THE CARGO & STRIPPING
LINE'S WHEN FITTED IN A HORIZONTAL
PIPE.

FLOW METER

PIPE OD
PIPE ID
3
FLOW DIRECTION

/D
O
SAMPLE PROBE

of
%
20
n
DETAIL A

o
rti
se
In

C
4
45°

-W
AL
L T
13

HI
CARGO LINE FLOW METER:- 8

CK
N
TO CALCULATE THE INSERTION DISTANCE

ES
THE FOLLOWING FORMULA SHOULD BE B

S
USED:- DETAIL B

E D
A

P I E R I LL
A = 175 - (B+C+D) 5

B E m
D
T O 40m
B DIMENSION WILL BE A VARIABLE
DEPENDING ON HOW THE THREADOLET

T O
HAS BEEN WELDED TO THE PIPE.

IN
LE
FITTING TO BE WELDED

H O
C IS THE WALL THICKNESS OF THE PIPE (mm)

C N WE
TO CUSTOMER PIPE

U TO L
T
AN

I
H P B
O IP O
D
D IS THE ID (IDmm/8) = **mm 6

LE E S
ø4
D

1
PLEASE FOLLOW THE MANUFACTURES
INSTRUCTIONS SUPPLIED WITH THE
SCALE 1:5

S
PADDLEWHEEL. SCALE 1:5
DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 22.02.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 01.12.15 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 01.12.15
FAX: +44(0)870 7702722 C.N. NO: 4023 C.N. NO: 4153 C.N. NO: 4267 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 22.02.05 DATE: 03.03.10 DATE: 19.06.13 DATE: 01.12.15 ANGLES ±1/2°
CONTRACT NO. TITLE: SMART ODME [Link].
THIS DOCUMENT IS THE COPYRIGHT
CARGO LINE FLOWMETER & SAMPLE PROBE INSTALLATION DETAIL
109390
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
FOR HORIZONTAL PIPE SHEET 10 OF 13 A3
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109390 SHEET11 OF13 SCALE NTS -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

FLOW METER & SAMPLE PROBE FOR CARGO LINE IN VERTICAL PIPE
1

HOLE TO BE DRILLED
CARGO LINE:-
TO CALCULATE THE INSERTION DISTANCE
THE FOLLOWING FORMULA SHOULD BE

INTO PIE
ø40mm
USED:-
A = 175 - (B+C+D)

B DIMENSION WILL BE A VARIABLE 138.0 B

DEPENDING ON HOW THE THREADOLET A 2

HAS BEEN WELDED TO THE PIPE.

C IS THE WALL THICKNESS OF THE PIPE mm

D IS THE ID (IDmm/8) = **mm

PLEASE FOLLOW THE MANUFACTURES

INSTRUCTIONS SUPPLIED WITH THE 3

PADDLEWHEEL.
SCALE 1:5

Insertion 20% of O/D

AND WELD BOSS

CUT HOLE ø41
FOR BEST RESULTS THE FLOW

INTO PIPE
METERS SHOULD BE FITTED IN
4
A VERTICAL PIPE WITH THE
FLOW RISING VERTICALLY

VIEW TO SHOW 5

FITTING TO BE WELDED SAMPLE LINE PROBE

TO CUSTOMER PIPE CUT END TO BE
C - WALL
FACING FLOW THICKNESS

FLOW 6

DIRECTION
PIPE ID
PIPE OD
CARGO LINE
DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 22.05.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 01.12.15 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 01.12.15
FAX: +44(0)870 7702722 C.N. NO: 4023 C.N. NO: 4157 C.N. NO: 4267 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 22.02.05 DATE: 03.03.10 DATE: 19.06.13 DATE: 01.12.15 ANGLES ±1/2°
CONTRACT NO. TITLE: SMART ODME [Link].
THIS DOCUMENT IS THE COPYRIGHT
CARGO LINE FLOWMETER & SAMPLE PROBE INSTALLATION DETAIL
109390
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
FOR VERTICAL PIPE SHEET 11 OF 13 A3
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109390 SHEET 12 OF 13 SCALE -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

ITEM NO. PART NUMBER DESCRIPTION QTY. MATERIAL SCOPE

1 110342 FLOWMETER SENSOR FOR 40-900mm PIPE 1 316 STAINLESS STEEL VENDOR 1

2 111123 WELDED THREADOLET 2" BSPT 1 316 STAINLESS STEEL VENDOR

THE LENGTH OF THE FLOWMETER WILL CHANGE DEPENDING ON

THE SIZE OF PIPE IT IS BEING FITTED INTO.
REFER TO MANUFACTURES INSTRUCTION MANUAL FOR
COMPLETE INSTALLTION DETAILS.
SEE SHEET 13 FOR 4
1 2 DIMENSION DETAILS
20.5
SEE NOTE ABOVE

ø67.0 73.4

3M LENGTH OF CABLE 13.2 17.0

138.0 2" BSPT

181.2
DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 22.02.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 01.12.15 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 01.12.15
FAX: +44(0)870 7702722 C.N. NO: 4023 C.N. NO: 4157 C.N. NO: 4267 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 22.02.05 DATE: 03.03.10 DATE: 19.06.13 DATE: 01.12.15 ANGLES ±1/2°
CONTRACT NO. TITLE: SMART ODME [Link].
THIS DOCUMENT IS THE COPYRIGHT
FLOWMETER DETAILS
109390
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 12 OF 13 A3
 A B C D E F G H J K
DO NOT SCALE
109390 ALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 22.02.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 01.12.15 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 01.12.15
FAX: +44(0)870 7702722 C.N. NO: 4023 C.N. NO: 4157 C.N. NO: 4267 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 22.02.05 DATE: 03.03.10 DATE: 19.06.13 DATE: 01.12.15 ANGLES ±1/2°
CONTRACT NO. TITLE: SMART ODME [Link].
THIS DOCUMENT IS THE COPYRIGHT
WELDED THREADOLET DETAIL
109390
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 13 OF 13 A3
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109395 SHEET 01 OF 13 SCALE -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

NON-HAZARDOUS AREA
SHIPS VALVE
SMART ODME
SMARTCOMPUTER
ODME COMPUTER
MODULEMODULE
109193 (VIEW
109490
ONWHICH
REAR)CONTAINS
OR SUPPLIED
109193
WITH
(VIEW
WALL
ONCABINET
REAR) 109490 CONTROL SYSTEM
SEE SHEET 02 FOR DETAILS
GPS INPU T
WARNIN G - H AZARDOU S VOLTAGE INSIDE
SHIP YARD
TO SUPPLY & FIT
HAZARDOUS AREA 1

AREA CLASSIFICATION
MAIN S INPU T
110/250 VAC 50/60 Hz
RIVERTRA CE ENGINEERIN G LTD CON NECTIO N DETAILS:-
U NIT P , KINGSFIE LD BUSIN ESS CEN TRE , J1 NOT USE D J12 DI SCH AR GE VALVE FB1 1=CLOSED J23 AUTO CLEAN
J2 SH IP SP E ED PU LSE J13 DI SCH AR GE VALVE FB2 1=OP E N J24 BOOSTE R P UM P 2
RED HILL, SURR EY, R H1 4DP , E NGLAND

Ex II 1 G EEx ia IIB T4
J3 RX GPS J14 DI SCH AR GE VALVE FB2 1=CLOSED J25 AUTO/M ANU AL RE LAY
T EL: +44(0)870 7702721 FAX : +44(0)870 7702722 J4 ISOLATED RS485 J15 DI SCH AR GE VALVE FB3 1=OP E N J26 DISCH AR GE VALVE R ELAY 1
E-MAIL service@[Link] [Link] [Link] J5 NON-ISOLATED RS485 J16 DI SCH AR GE VALVE FB3 1=CLOSED J27 FAILUR E RELAY
1
CERT No: J6 NOT USE D J17 CLEAN WATER VALVE J28 DISCH AR GE VALVE R ELAY 3
J7 SAM PLE VALVE 4 1=OP EN J18 SAM P LE VALVE 3 J29 ALARM RE LAY C LE AN BALLAST
SER N o: J8 SAM PLE VALVE 3 1=OP EN J19 SAM P LE VALVE 4 J30 DISCH AR GE VALVE R ELAY 2 0

(Ta= -20°C to +50°C)

J9 SAM PLE VALVE 2 1=OP EN J20 SAM P LE VALVE 1 J31 ALARM RE LAY
VOLTS: J10 SAM P LE VALVE 1 1=OP E N J21 SAM P LE VALVE 2
DATE: J11 DI SC HAR GE VALVE FB1 1=OPE N J22 BOOSTE R P UM P 1

J1 J2 J3 J4 J5 J6 J7 J8 J9 J10 J11 J12 J13 J14 J15 J16 J17 J18 J19 J20 J21 J22 J23 J24 J25 J26 J27 J28 J29 J30 J31

SHIPYARD SLOP TANK OVERBOARD

TO SUPPLY

MAINS
SUPPLY IN
SHIP YARD
TO SUPPLY RECIRC DISCHARGE
VALVE VALVE
ZENER
SHIP GPS BARRIER'S SMART ODME FLOW METER JUNCTION BOX 109504 2
SPEED
TO BE FITTED
IF CONNECTION
SEE SHEET 08 FOR DETAILS
FLOW
IS REQUIRED
SHIPYARD SENSOR

I.S.
TO SUPPLY

BPG1
SHIP YARD
TO SUPPLY & FIT

ABTECH
CIRCUITS
SMART ODME ZENER BARRIER/SOLENOID MODULE 109191
SHIPYARD SEE SHEET 03 FOR DETAILS
TO SUPPLY
SEE SHEETS 08 - 13
SMART - ODME
ZENER BARRIER/SOLENOID MODULE RIVERTRA CE ENGINEERING LTD
UN IT P , KINGSFIELD BUSINE SS C ENTR E,
R EDH ILL, SURRE Y, RH 1 4D P, EN GLAND
FOR INSTALLATION
WARNING HAZARDOUS VOLTAGE INSIDE
DETAILS.
TEL: +44(0)870 7702721 FAX : +44(0)870 7702722
E-MAIL service@[Link] [Link] .[Link]

SMART ODME - ZENER BARRIER/SOLENOID CERT No:

VOLTS : 230VAC AMPS : 2A SER No. 109191**** DATE:MMM YR
SER No:
VOLTS:

FLOW SENSOR 2Kg

[EEx ia] IIB (Ta= -20°C TO +50°C) Sira 05ATEX2172
DATE:
****-**
0518 II (1)G AIR SUPPLY
USCG CERT No. ***.***/****/*
RIVERTRACE ENGINEERING LTD
PHILANTHROPIC ROAD, REDHILL, SURREY, ENGLAND RH1 4DP
TEL:- +44 (0)870 7702721 FAX:- +44 (0)870 770 2722
RTE PART No. 110342
SMART ODME VPC MODULE 109190 (IP56) 3
SEE SHEET 06 FOR DETAILS WELD ON FITTING 0.5Kg
SAMPLE OUT RTE PART No. 111442
SAM PLE OU TLET
TO SLOP TANK
B DO NOT OPEN

U
N O SERVICEABLE PARTS INSIDE

THROTTLE ADJ

P R O T E C T IV E

AIR RTE E A R T H
SUPPLY IN
TO SUPPLY L SMART - TERMINAL
NG
N VO ID
MOVED
RTE
SMART - CELL
R TE WA
CALIBR
IF LABE

RTE PART No. 109348 SMART - T ERM IN AL ODM E

EE RIN G LTD

SMART - CELL ODM E

RIVE RTRACE

RTE
K VOLTS :

0518
USCG CE RT N o.
AM PS :
EE x ia IIB T4 (Ta= -20°C TO +60°C )

***.***/****/*
RIVERT RACE ENGIN EER ING LTD
SE R N o. 109188**** DATE :MM M YR
Sira 05ATEX2171

II 1G
****-**
VOLTS : 5.5 - 9VDC AM PS : 100m A
EE x ia IIB T4 (Ta= -20°C TO +60°C )

0518
USCG CE RT N o. ***.***/****/*
RIVERT RACE ENGINEER ING LTD
SE R N o. 109187**** DATE :MM M YR
Sira 05ATEX2170

II 1G
****-**

H
PH ILANTHR OPIC ROAD, RE DH ILL, SURRE Y, E NGLAND RH1 4DP PH ILANTHR OP IC ROAD, RE DH ILL, SURRE Y, E NGLAND RH1 4DP
TEL:- +44 (0)870 7702721 FAX:- +44 (0)870 770 2722 TEL:- +44 (0)870 7702721 FAX:- +44 (0)870 770 2722

CLEAN
WATER IN
E 4
RTE
TO SUPPLY A
MAINS RTE PART No.109418
SUPPLY IN
D
CLEAN WAT ER IN

SHIP YARD
TO SUPPLY SAMPLE
SMART ODME FLOWMETER & ZENER BARRIER MODULE 109194-1 VALVE
SMART ODME AIR REGULATOR SEE SHEET 05 FOR DETAILS FLOW
WITH FILTERS & SOLENOID VALVE 109574
SEE SHEET 04 FOR DETAILS
DIRECTION
OFF
BALL VALVE
ON

SAMPLE IN

SYSTEM DR AIN

SAMPLE 5
PROBE

RTE PART No. 109203

RTE PART No.
110389
WARN IN G
INT RINSICALLY SAFE
BAR RIER ENCLOSED

AIR
SUPPLY
IN
SMART - ODME
FLOWMETER
& ZENER BARRIER

RTE

RTE
TO SUPPLY
RTE PART No. 109348 KEY:-
ELECTRICAL
AIR
PIPING

DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 22.02.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 01.12.15 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 01.12.15
FAX: +44(0)870 7702722 C.N. NO: 4023 C.N. NO: 4157 C.N. NO: 4267 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 22.02.05 DATE: 03.03.10 DATE: 19.06.13 DATE: 01.12.15 ANGLES ±1/2°
CONTRACT NO. TITLE: SMART ODME ON BACKPLATE/CABINET WITH AIR MOTOR [Link].
THIS DOCUMENT IS THE COPYRIGHT
SYSTEM OVERVIEW SCHEMATIC
109395
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 01 OF 13 A3
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109395 SHEET 02 OF 13 SCALE -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

GPS INPUT
NMEA0183 WARNING - HAZARDOUS VOLTAGE INSIDE

SMART - ODME ACTUATOR

LISTENER GPS INPUT
MAINS INPUT
110/250 VAC 50/60 Hz
1
RIVERTRACE ENGINEERING LTD CONNECTION DETAILS:-
UNIT P, KINGSFIELD BUSINESS CENTRE, J1 NOT USED J12 DISCHARGE VALVE FB1 1=CLOSED J23 AUTO CLEAN
SAMPLE OUT J2 SHIP SPEED PULSE J13 DISCHARGE VALVE FB2 1=OPEN J24 BOOSTER PUMP 2
REDHILL, SURREY, RH1 4DP, ENGLAND J3 RX GPS J14 DISCHARGE VALVE FB2 1=CLOSED J25 AUTO/MANUAL RELAY
TEL: +44(0)870 7702721 FA X: +44(0)870 7702722 J4 ISOLATED RS485 J15 DISCHARGE VALVE FB3 1=OPEN J26 DISCHARGE VALVE RELAY 1
MEASURING CELL E-M AIL service@[Link] [Link] J5 NON-ISOLATED RS485 J16 DISCHARGE VALVE FB3 1=CLOSED J27 FAILURE RELAY
1
CERT No: J6 NOT USED J17 CLEAN WATER VALVE J28 DISCHARGE VALVE RELAY 3
OVERBOARD J7 SAMPLE VALVE 4 1=OPEN J18 SAMPLE VALVE 3 J29 ALARM RELAY CLEAN BALLAST
MOTOR/PUMP DISCHARGE
VALVE SER No: J8 SAMPLE VALVE 3 1=OPEN J19 SAMPLE VALVE 4 J30 DISCHARGE VALVE RELAY 2 0
VOLTS: J9 SAMPLE VALVE 2 1=OPEN J20 SAMPLE VALVE 1 J31 ALARM RELAY

DATALOG DATE:
J10 SAMPLE VALVE 1 1=OPEN
J11 DISCHARGE VALVE FB1 1=OPEN
J21 SAMPLE VALVE 2
J22 BOOSTER PUMP 1

CLEAN WATER IN SAMPLE IN RS 232 OUTPUT

J1 J2 J3 J4 J5 J6 J7 J8 J9 J10 J11 J12 J13 J14 J15 J16 J17 J18 J19 J20 J21 J22 J23 J24 J25 J26 J27 J28 J29 J30 J31
V2 V1
USB

STATUS OK OIL ALARM

FOR MANUAL OVERRIDE

PRESS UP & DOWN KEYS FOR CONNECTION DETAILS SEE BELOW
RIVERTRACE ENGINEERING

MAINS INPUT
VIEW ON FRONT OF COMPUTER MODULE 109193/109490 VIEW ON REAR OF COMPUTER MODULE 109193/109490 110/250VAC 50/60Hz
PRINTER 2

SHIP YARD WIRING

1.5mm

SHIP SPEED ISOLATED NON-ISOLATED SAMPLE VALVE 5 SAMPLE VALVE 4 SAMPLE VALVE 3 SAMPLE VALVE 2 SAMPLE VALVE 1 DISCHARGE VALVE DISCHARGE VALVE DISCHARGE VALVE DISCHARGE VALVE DISCHARGE VALVE DISCHARGE VALVE
PULSE RX GPS RS485 RS485 1 = OPEN 1 = OPEN 1 = OPEN 1 = OPEN 1 = OPEN FB1 1 = OPEN FB1 1 = CLOSED FB2 1 = OPEN FB2 1 = CLOSED FB3 1 = OPEN FB3 1 = CLOSED
24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V
GND RS485B RS485A RS485B 24V GND 24V GND 24V GND 24V GND 24V GND 24V GND 24V GND 24V GND 24V GND 24V GND 24V GND
RS485A

GND
J2 J3 J4 J5 J6 J7 J8 J9 J10 J11 J12 J13 J14 J15 J16
1 2 1 2 1 2 3 1 2 3 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 3
CONNECTORS SUPPLIED
WITH COMPUTER MODULE
SHIP YARD
WIRING SHIP YARD
1.5mm WIRING
1.0 - 1.5mm

TP
9 10

SHIPS GPS H6 4
03 NOT USED CABLES TO SHIPS DISCHARGE VALVE'S NOT USED
SPEED ZENER BARRIER'S TO BE FITTED IN LINE IF REQUIRED
TO ZENER BARRIER/ REFER TO SHEET 1
SOLENOID MODULE 109191
REFER TO SHEET 3

CLEAN WATER SAMPLE SAMPLE SAMPLE SAMPLE BOOSTER AUTO BOOSTER AUTO/MANUAL DISCHARGE FAILURE DISCHARGE ALARM RELAY DISCHARGE ALARM
VALVE VALVE 3 VALVE 4 VALVE 1 VALVE 2 PUMP 1 CLEAN PUMP 2 RELAY VALVE RELAY 1 RELAY VALVE RELAY 3 CLEAN BALLAST VALVE RELAY 2 RELAY
RL1 RL9 RL2 RL10 RL3 RL11 RL4 RL12 RL5 RL13 RL6 RL14 RL7 RL15 RL8

5
2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 4 2 3 2 3 4 2 3 2 3 4 2 3 2 3 4

J17 J18 J19 J20 J21 J22 J23 J24 J25 J26 J27 J28 J29 J30 J31
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 3 2 1 2 1 3 2 1 2 1 3 2 1 2 1 3 2

SHIP YARD
WIRING
1.0 - 1.5mm

SHIP YARD
WIRING GND
1.0 - 1.5mm 6

TP
25 26 19 20 21 22 15 16 17 18 11 12 23 24 13 14

J6 CABLES TO SHIPS VALVE CONTROL SYSTEM

03 SHIP YARD TO SUPPLY
TO ZENER BARRIER/ REFER TO SHEET 1
SOLENOID MODULE 109191
REFER TO SHEET 3

DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 22.02.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 01.12.15 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 01.12.15
FAX: +44(0)870 7702722 C.N. NO: 4023 C.N. NO: 4157 C.N. NO: 4267 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 22.02.05 DATE: 03.03.10 DATE: 19.06.13 DATE: 01.12.15 ANGLES ±1/2°
CONTRACT NO. TITLE: SMART ODME [Link].
THIS DOCUMENT IS THE COPYRIGHT
ELECTRICAL CONNECTION SCHEMATIC
109395
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 02 OF 13 A3
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109395 SHEET 03 OF 13 SCALE -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

1
260mm
ODME ZENER BARRIER PCB 109184
M8 FLOW FLOW PRESSURE
METER 2 METER 1 TRANS SMART CELL
4-20mA 4-20mA 4-20mA POWER 9V RS RS
+ - + - + - + - 485B 485A

TP
1 2 3 4 5 6 7 8 9 10
D3 D2 D1

D4 D5 D6
GND
D18 D17 D16
320mm

2 BLU

3 BLU

5 BLU

4 BLU
4 BLK
1 BLU

2 BLK

3 BLK

5 BLK
1 BLK
safe side

F1 D12 D11 D10 R1

D31 D32 D33
F2 D13 D14 D15

RTE SUPPLIED
'A' F3 D48 D47 D46 D22 D23 D24

R4
hazardous side
CABLE
F4
D28 D29 D30
TP1 109418
F5
D39 D38 D37 TP2
TP

J1
F6 R6 TP3 7 8 9 10 11 12 16 15 13 14
F7 D49 D50 D51
D43 D44 D45
TP4
F8 D7 D8 D9 R3
R2 TP5
F9 D27 D26 D25
F6
TP6
F10
06
D19 D20 D21
D34 D35 D36 TP7
SEPARATE INTRINSICALLY TP8 TO SMART TERMINAL MODULE 109188
SAFE CIRCUITS R5 REFER TO SHEET 6
TP9
D42 D41 D40
R7 TP10

zenerboard
3
RTE 109184
UPPER PCB BOARD 109184

4
109182
ODME SMART CELL PSU PCB 109182
BOOSTER BOOSTER FLOW 1 FLOW 2 RS485 BOOSTER BOOSTER SAMPLE SAMPLE SAMPLE SAMPLE AUTO CLEAN WATER
PUMP 2 PUMP 1 PUMP 1 PUMP 2 VALVE 1 VALVE 2 VALVE 3 VALVE 4 CLEAN VALVE
- + - + - + - + A B N L E

RED
BLK
TP TP
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 39 40 41

GND GND GND

BELDEN 8761NH
V2 V3

RTE 109348
SAMPLE/

WIRING 1.5mm
V1 AUTO CLEAN
SAMPLE CLEAN

SHIP YARD
ACTUATOR
VALVE 1 VALVE VALVE

ZENER BARRIER/SOLENOID MODULE 109191 5

SHIP YARD
WIRING
SHIP YARD 1.5mm MAINS SUPPLY
WIRING 110 - 250VAC 50/60Hz
CABLE TO FLOW METER 1.5mm TB J5 J22 J24 J20 J21 J18 J19 J23 J17
& ZENER BARRIEER VIA SUITABLE
2 1 2 1 1 3 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 CIRCUIT BREAKER
MODULE 109194-1

TYPE 3
J6 F6 B4 D6
04 05 02 02

TYPE 1 TYPE 1 TYPE 1 TYPE 2 TO AIR MOTOR TO FLOWMETER TO COMPUTER MODULE 109193
SOLENOID 109574 & ZENER BARRIER REFER TO SHEET 2
TYPE 2
REFER TO SHEET 4 MODULE 109194-1
MAINS SUPPLY IN REFER TO SHEET 5
CABLE TO LOWER PCB BOARD 109182
CABLES FROM CABLE TO SMART TERM
COMPUTER MODULE AIR MOTOR MODULE 109188
VIEW ON ARROW 'A' 109193 109574
6

TYPE 1:-
M32 CABLE GLAND FOR CABLES Ø15 - 21
TYPE 2:-
M20 CABLE GLAND FOR CABLES Ø8 - 13
TYPE 3:-
M12 CABLE GLAND FOR CABLES Ø3 - 6

DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 22.02.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 01.12.15 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 01.12.15
FAX: +44(0)870 7702722 C.N. NO: 4023 C.N. NO: 4157 C.N. NO: 4267 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 22.02.05 DATE: 03.03.10 DATE: 19.06.13 DATE: 01.12.15 ANGLES ±1/2°
CONTRACT NO. TITLE: SMART ODME [Link].
THIS DOCUMENT IS THE COPYRIGHT
ELECTRICAL CONNECTION SCHEMATIC
109395
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 03 OF 13 A3
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109395 SHEET 04 OF 13 SCALE -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

IMPORTANT
THE FILTER UNIT MUST 1

BE MOUNTED VERTICALLY WIRING DETAILS FOR

SOLENOID VALVE

2
1
140
3

SCREEN TO BE CUT BACK 2

TO THIS END AS CLOSE
AS POSSIBLE

SCREEN

244

3
NOTE MAX AIR PRESSURE TO MOTOR
5.5 Bar (80psi)
AIR REGULATOR

ø6.5 HOLES
FOR FIXING 24VDC
SOLENOID VALVE
4

AIR OUTPUT
83

AIR INPUT TO AIR MOTOR

8 - 10mm DIA 8mm DIA
PIPE PIPE
REQUIRES 8 -10BAR
287

PRESSURE INPUT WITH A FLOW

RATE OF 8 LITRES/SECOND 5
TO MAINTAIN CORRECT
MOTOR SPEED

40 MICRON FILTER 5 MICRON FILTER SHIP YARD

WIRING
1.5mm TP
3 4
6
F6
SMART ODME AIR REGULATOR 03

TO ZENER BARRIER/
WITH FILTERS & SOLENOID VALVE 109574 SOLENOID MODULE 109191
REFER TO SHEET 3

DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 22.02.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 01.12.15 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 01.12.15
FAX: +44(0)870 7702722 C.N. NO: 4023 C.N. NO: 4157 C.N. NO: 4267 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 22.02.05 DATE: 03.03.10 DATE: 19.06.13 DATE: 01.12.15 ANGLES ±1/2°
CONTRACT NO. TITLE: SMART ODME [Link].
THIS DOCUMENT IS THE COPYRIGHT
ELECTRICAL CONNECTION SCHEMATIC
109395
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 04 OF 13 A3
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109395 SHEET 05 OF 13 SCALE -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

250.0mm
210.0mm 11 -
4-20mA
LOOP
3
RED
1
12 +
BLACK
5
M8 TOTALISER

SHIELD

SCREEN TO BE CUT BACK

TO THIS END AS CLOSE
AS POSSIBLE
SCREEN
2

E 1 2
SCREEN

E 1 2
SCREEN TO BE CUT BACK
/PA TO THIS END AS CLOSE
2 4 AS POSSIBLE

300.0mm
320.0mm
3
SCREEN
BLACK 1 3 BLACK
ZENER BARRIER ZENER BARRIER
RESISTANCE TO TYPE: R. STAHL
GROUND MUST ZB2
9001/02-093
BE LESS THAN 1 /PA -030-101

2 4
2

ZB2
1

RED 1 3 RED
2

ZB1
1

ZENER BARRIER
ZB1 4

INDICATES INTERNAL

BLACK
BLACK
RTE WIRING

RED

RED
BELDEN 8761NH

BELDEN 8761NH
TYPE: BELDON DATA CABLE
22AWG TWISTED PAIR WITH
OVERALL FOIL SHIELD WRAP
AND DRAIN WIRE. 5
MAX LENGTH 30 METRES.

RTE SUPPLIED
CABLE GND RTE SUPPLIED
109348 CABLE
109348
FLOWMETER & ZENER BARRIER MODULE 109194-1 TP TP
6 5 1 2 3

F6 G3
03 08

TO ZENER BARRIER/SOLENOID TO FLOW SENSOR

PG7 CABLE GLAND FOR CABLES Ø3.5 - 6.5 MODULE 109191 HAZARDOUS AREA JUNCTION BOX RTE SUPPLIED 109504
REFER TO SHEET 3 LOCATED IN HAZARDOUS AREA 6
REFER TO SHEET 08

CABLE FROM ZENER BARRIER/ CABLE TO FLOW SENSOR

SOLENOID MODULE 109191

DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 22.02.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 01.12.15 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 01.12.15
FAX: +44(0)870 7702722 C.N. NO: 4023 C.N. NO: 4157 C.N. NO: 4267 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 22.02.05 DATE: 03.03.10 DATE: 19.06.13 DATE: 01.12.15 ANGLES ±1/2°
CONTRACT NO. TITLE: SMART ODME [Link].
THIS DOCUMENT IS THE COPYRIGHT
ELECTRICAL CONNECTION SCHEMATIC
109395
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 05 OF 13 A3
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109395 SHEET 06 OF 13 SCALE -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

550mm
500mm
1
M10 RIVERTRACE ENGINEERING LTD
UNIT P, KINGSFIELD BUSINESS CENTRE,
REDHILL, SURREY, RH1 4DP, ENGLAND
TEL : +44 (0 )8 70 7 7 02 72 1 FA X: +4 4( 0)8 70 77 0 27 22
E -MAIL serv ice @r ive rtrac [Link] m http ://w ww .rive rtra [Link] m

CERT No:
SER No:
VOLTS:
DATE:

AIR SUPPLY

SAMPLE OUTLET

DO NOT OPE N
NO SERVICEABLE PARTS INSIDE

THROTTLE ADJ

P R O T E C T IV E
E A R T H

NG RTE RTE WA
N VOID CALIBR
SMART - TERMINAL MOVED
SMART - CELL IF LABE
EERING LTD RIVERTRACE

SMART - TERMINAL ODME SMART - CELL ODME

550mm
582mm
VOLTS : AMPS : SER No. 109188**** DATE:MMM YR VOLTS : 5.5 - 9VDC AM PS : 100mA SER No. 109187****DAT E:MMM YR
EEx ia IIB T4 (T a= -20°C TO +60°C) Sira 05ATEX2171 EEx ia IIB T4 (Ta= -20°C TO +60°C) Sira 05AT EX 2170

****-** ****-**
0518 II 1G 0518 II 1G
USCG CERT No. ***.***/****/* USCG CERT No. ***.***/****/*
RIVERTRACE ENGINEERING LTD RIVERTRACE ENGINEERING LTD
PHILANTHROPIC ROAD, REDHILL, SURREY, ENGLAND RH1 4DP PHILANTHROPIC ROAD, REDHILL, SURREY, ENGLAND RH1 4DP
TEL:- +44 (0)870 7702721 FAX:- +44 (0)870 770 2722 TEL:- +44 (0)870 7702721 FAX :- +44 (0)870 770 2722

CLEAN WATER IN

OFF
BALL VALVE
ON

SAMPLE IN

SYSTEM DRAIN

VPC PANEL 109190 (IP56)

3

109183

SMART TERMINAL BOX PCB 109183

FLOW FLOW
FLOW FLOW PRESSURE METER 2 METER 1 PRESSURE SMART CELL
METER 2 METER 1 TRANS 4-20mA 4-20mA TRANS RS RS POWER 9V
+ - + - + - + - + - + - 485B 485A - + 5

SMART TERMINAL MODULE 109188 TP TP

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

GND GND
CABLE FROM
PRESSURE
TRANSMITTER NOT USED ON

4 BLU
2 BLU

3 BLU

5 BLU
2 BLK

4 BLK
1 BLU

3 BLK

5 BLK
1 BLK

RTE SYSTEM
NOT USED

RTE SUPPLIED RTE SUPPLIED

CABLE CABLE
CABLE FROM 109418 6
ZENER BARRIER/ TP
NOT USED SOLENID MODULE 109191 1 2 1 2 3 4 5 6 9 10 8 7

CABLE FROM PRESSURE H3

TRANSMITTER 03
M16 CABLE GLAND FOR CABLES Ø5 - 9 FITTED ON VPC PANEL 109190
TO ZENER BARRIER/SOLENOID MODULE 109191
M32 CABLE GLAND FOR CABLES Ø15 - 21 REFER TO SHEET 3

DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 22.02.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 01.12.15 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 01.12.15
FAX: +44(0)870 7702722 C.N. NO: 4023 C.N. NO: 4157 C.N. NO: 4267 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 22.02.05 DATE: 03.03.10 DATE: 19.06.13 DATE: 01.12.15 ANGLES ±1/2°
CONTRACT NO. TITLE: SMART ODME [Link].
THIS DOCUMENT IS THE COPYRIGHT
ELECTRICAL CONNECTION SCHEMATIC
109395
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 06 OF 13 A3
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109395 SHEET 07 OF 13 SCALE -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

SAFE AREA HAZARDOUS AREA

RTE SUPPLIED
AIR SUPPLY
AREA CLASSIFICATION 1
TRANSITION
PLATE 109202 Ex II 1 G EEx ia IIB T4
VALVE CONTROL
(Ta= -20°C to +50°C)
SYSTEM

SLOP TANK OVERBOARD

AIR REGULATOR WITH FILTERS
& SOLENOID VALVE FOR SMART ODME 109574 VPC MODULE 109190 2
40 MICRON 5 MICRON SOLENOID RECIRC DISCHARGE
FILTER FILTER VALVE VALVE VALVE
V3
ACTUATOR CUSTOMER SUPPLIED
AIR SUPPLY PIPING 10mm OD SAMPLE OUT
8- 10 BAR MAX TO SLOP TANK
1/2" BSPP
AIR REG & FILTERS

MEASURING CELL

B
CUSTOMER SUPPLIED U

CUSTOMER SUPPLIED
PIPING 8mm OD
L

PIPING 8mm OD
K
ZENER BARRIER/SOLENOID MODULE 109191 H
M PUMP CUSTOMER SUPPLIED
E PIPING 10mm OD
4

AIR SUPPLY
A CLEAN WATER IN
8- 10 BAR MAX D
AIR REG & FILTER

V2

5
V1 V2 V3 DRAIN VALVE FLOW
VALVE DIRECTION
CONTROLLERS
1/8" BSPP 1/8" BSPP 1/8" BSPP

2 WAY BALL VALVE

RTE PART No 109203
CUSTOMER SUPPLIED CUSTOMER SUPPLIED V4-1 CUSTOMER SUPPLIED SAMPLE
PIPING 8mm OD PIPING 10mm OD PIPING 10mm OD PROBE
RTE SUPPLIED
TRANSITION 6
CUSTOMER SUPPLIED PLATE 109202 CUSTOMER SUPPLIED
PIPING 8mm OD PIPING 8mm OD
CUSTOMER SUPPLIED CUSTOMER SUPPLIED
PIPING 8mm OD PIPING 8mm OD
KEY:-
AIR LINES
PIPING

DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 22.02.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 01.12.15 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 01.12.15
FAX: +44(0)870 7702722 C.N. NO: 4023 C.N. NO: 4157 C.N. NO: 4267 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 22.02.05 DATE: 03.03.10 DATE: 19.06.13 DATE: 01.12.15 ANGLES ±1/2°
CONTRACT NO. TITLE: SMART ODME [Link].
THIS DOCUMENT IS THE COPYRIGHT
PNEUMATIC & PIPING CONNECTION SCHEMATIC
109395
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 07 OF 13 A3
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109395 SHEET 08 OF 13 SCALE 1:4 -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

HAZARDOUS AREA 120.0

1

3M CABLE LENGTH SUPPLIED ø8 HOLE

WITH FLOW SENSOR FOR M6 FIXING
TYP 4 POSNS

3
GREEN

2
YELLOW

118.4
74.0
45.0

20.0
SMART ODME FLOW METER
JUNCTION BOX
FLOW SENSOR 109504 2

BLACK
RED
TYPE: BELDON DATA CABLE
22AWG TWISTED PAIR WITH
OVERALL FOIL SHIELD WRAP 100.0
AND DRAIN WIRE.
MAX LENGTH 30 METRES.

RTE SUPPLIED 3
CABLE
109348

59.5
3.0
ZB2 ZB1
3 3

J6
05

TO FLOW METER & ZENER BARRIER

MODULE 109194-1
REFER TO SHEET 05
JUNCTION BOX DETAILS
109504
SCALE 1:2
TYPICAL SET UP FOR FLOW SENSOR 4

WELD AROUND THE THREADOLET AND PIPE

WELDED THREADOLET SEE SHEET 13 FOR INSTALLATION DETAILS

Install the pipe fitting on the outside of the pipe according
to the manufacturer's instructions. Failure to follow these
instructions may result in serious bodily injury and/or
product failure.

FLOW

SCALE 1:2 6

ENSURE THE FLOWMETER

PADDLE WHEEL IS FLOWMETER ASSY REFER TO SHEET 12 FOR DETAILS
Install the flowmeter according to the manufacturer's
IN THE CORRECT ORIENTATION TO instructions. Failure to follow these instructions may
result in serious bodily injury and/or product failure.
THE FLOW DIRECTION IN THE PIPE.
DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 22.02.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 01.12.15 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 01.12.15
FAX: +44(0)870 7702722 C.N. NO: 4023 C.N. NO: 4157 C.N. NO: 4267 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 22.02.05 DATE: 03.03.12 DATE: 19.06.13 DATE: 01.12.15 ANGLES ±1/2°
CONTRACT NO. TITLE: SMART ODME [Link].
THIS DOCUMENT IS THE COPYRIGHT
FLOW METER INSTALLATION DETAILS
109395
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 08 OF 13 A3
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109395 SHEET 09 OF 13 SCALE 1:20 -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

FLOW METER location as specified by Manufacture:- 1

Choose an appropriate section of horizontal or vertical pipe as per the guidelines
below.
With vertical pipe installations the media should be pumped up through the pipe
past the flow sensor so that any entrained air will pass freely.

The DP flow sensor requires a fully developed turbulent flow profile to ensure
maximum measurement accuracy and repeatability. This can be achieved by
installing the DP in a straight run of pipe. We recommend at least 10 but ideally 25
straight pipe diameters upstream & at least 5 but ideally 10 pipe diameters
downstream of the Dualpulse. Major obstructions such as pumps, valves or 2

strainers will require longer straight runs before and after the Dualpulse.
FLOW METER

DETAIL 'A' SEE SHEET 11

NOTE
TO AVOID VACUUM IN THE 3
DISCHARGE LINE A
VACUUM BREAKER SHOULD BE
MOUNTED AT THE TOP OF THE
GOOSNECK.

FOR HORIZONTAL OB LINE

SAMPLE PROBE

A GOOSENECK SHOULD BE
INSTALLED TO ENSURE
4
THAT THE PIPE IS FULL OF WATER
DURING DISCHARGING

DETAIL 'A' SEE SHEET 10

FLOW METER 5
FLOW
CARGO
DIRECTION PUMP
LINE

SAMPLE PROBE
DIRECTION
FLOW

CARGO
PUMP 6
LINE
FLOWMETER FITTED IN A HORIZONTAL PIPE
FLOWMETER FITTED
DETAIL 'B'
IN A VERTICAL PIPE SEE SHEET 10
DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 22.02.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 01.12.15 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
TEL: +44(0)870 7702721 BY: AF BY: AF BY: AF
APPROVED BY: CSR DATE: ONE DEC PLACE ±0.2
FAX: +44(0)870 7702722 01.12.15
C.N. NO: 4023 C.N. NO: 4157 C.N. NO: 4267 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 22.02.05 DATE: 03.03.10 DATE: 19.06.13 DATE: 01.12.15 ANGLES ±1/2°
CONTRACT NO. TITLE: SMART ODME [Link].
THIS DOCUMENT IS THE COPYRIGHT
FLOW METER INSTALLATION DETAILS
109395
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 09 OF 13 A3
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109395 SHEET 10 OF 13 SCALE NTS -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

INSTALLATION ANGLE POSITIONS FOR FLOW METER AND SAMPLE PROBE WHEN USED IN HORIZONTAL PIPE
1

°
THE FLOW METER ANGLE WILL BE THE 6 0
SAME FOR BOTH THE CARGO & STRIPPING
LINE'S WHEN FITTED IN A HORIZONTAL
PIPE.

FLOW METER

PIPE OD
PIPE ID
3
FLOW DIRECTION

/D
O
SAMPLE PROBE

of
%
20
n
DETAIL A

o
rti
se
In

C
4
45°

-W
AL
L T
13

HI
CARGO LINE FLOW METER:- 8

CK
N
TO CALCULATE THE INSERTION DISTANCE

ES
THE FOLLOWING FORMULA SHOULD BE B

S
USED:- DETAIL B

E D
A

P I E R I LL
A = 175 - (B+C+D) 5

B E m
D
T O 40m
B DIMENSION WILL BE A VARIABLE
DEPENDING ON HOW THE THREADOLET

T O
HAS BEEN WELDED TO THE PIPE.

IN
LE
FITTING TO BE WELDED

H O
C IS THE WALL THICKNESS OF THE PIPE (mm)

C N WE
TO CUSTOMER PIPE

U TO L
T
AN

I
H P B
O IP O
D
D IS THE ID (IDmm/8) = **mm 6

LE E S
ø4
D

1
PLEASE FOLLOW THE MANUFACTURES
INSTRUCTIONS SUPPLIED WITH THE
SCALE 1:5

S
PADDLEWHEEL. SCALE 1:5
DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 22.02.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 01.12.15 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 01.12.15
FAX: +44(0)870 7702722 C.N. NO: 4023 C.N. NO: 4153 C.N. NO: 4267 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 22.02.05 DATE: 03.03.10 DATE: 19.06.13 DATE: 01.12.15 ANGLES ±1/2°
CONTRACT NO. TITLE: SMART ODME [Link].
THIS DOCUMENT IS THE COPYRIGHT
CARGO LINE FLOWMETER & SAMPLE PROBE INSTALLATION DETAIL
109395
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
FOR HORIZONTAL PIPE SHEET 10 OF 13 A3
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109395 SHEET11 OF13 SCALE NTS -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

FLOW METER & SAMPLE PROBE FOR CARGO LINE IN VERTICAL PIPE
1

HOLE TO BE DRILLED
CARGO LINE:-
TO CALCULATE THE INSERTION DISTANCE
THE FOLLOWING FORMULA SHOULD BE

INTO PIE
ø40mm
USED:-
A = 175 - (B+C+D)

B DIMENSION WILL BE A VARIABLE 138.0 B

DEPENDING ON HOW THE THREADOLET A 2

HAS BEEN WELDED TO THE PIPE.

C IS THE WALL THICKNESS OF THE PIPE mm

D IS THE ID (IDmm/8) = **mm

PLEASE FOLLOW THE MANUFACTURES

INSTRUCTIONS SUPPLIED WITH THE 3

PADDLEWHEEL.
SCALE 1:5

Insertion 20% of O/D

AND WELD BOSS

CUT HOLE ø41
FOR BEST RESULTS THE FLOW

INTO PIPE
METERS SHOULD BE FITTED IN
4
A VERTICAL PIPE WITH THE
FLOW RISING VERTICALLY

VIEW TO SHOW 5

FITTING TO BE WELDED SAMPLE LINE PROBE

TO CUSTOMER PIPE CUT END TO BE
C - WALL
FACING FLOW THICKNESS

FLOW 6

DIRECTION
PIPE ID
PIPE OD
CARGO LINE
DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 22.05.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 01.12.15 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 01.12.15
FAX: +44(0)870 7702722 C.N. NO: 4023 C.N. NO: 4157 C.N. NO: 4267 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 22.02.05 DATE: 03.03.10 DATE: 19.06.13 DATE: 01.12.15 ANGLES ±1/2°
CONTRACT NO. TITLE: SMART ODME [Link].
THIS DOCUMENT IS THE COPYRIGHT
CARGO LINE FLOWMETER & SAMPLE PROBE INSTALLATION DETAIL
109395
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
FOR VERTICAL PIPE SHEET 11 OF 13 A3
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109395 SHEET 12 OF 13 SCALE -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

ITEM NO. PART NUMBER DESCRIPTION QTY. MATERIAL SCOPE

1 110342 FLOWMETER SENSOR FOR 40-900mm PIPE 1 316 STAINLESS STEEL VENDOR 1

2 111123 WELDED THREADOLET 2" BSPT 1 316 STAINLESS STEEL VENDOR

THE LENGTH OF THE FLOWMETER WILL CHANGE DEPENDING ON

THE SIZE OF PIPE IT IS BEING FITTED INTO.
REFER TO MANUFACTURES INSTRUCTION MANUAL FOR
COMPLETE INSTALLTION DETAILS.
SEE SHEET 13 FOR 4
1 2 DIMENSION DETAILS
20.5
SEE NOTE ABOVE

ø67.0 73.4

3M LENGTH OF CABLE 13.2 17.0

138.0 2" BSPT

181.2
DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 22.02.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 01.12.15 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 01.12.15
FAX: +44(0)870 7702722 C.N. NO: 4023 C.N. NO: 4157 C.N. NO: 4267 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 22.02.05 DATE: 03.03.10 DATE: 19.06.13 DATE: 01.12.15 ANGLES ±1/2°
CONTRACT NO. TITLE: SMART ODME [Link].
THIS DOCUMENT IS THE COPYRIGHT
FLOWMETER DETAILS
109395
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 12 OF 13 A3
 A B C D E F G H J K
DO NOT SCALE
109395 ALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 22.02.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 01.12.15 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 01.12.15
FAX: +44(0)870 7702722 C.N. NO: 4023 C.N. NO: 4157 C.N. NO: 4267 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 22.02.05 DATE: 03.03.10 DATE: 19.06.13 DATE: 01.12.15 ANGLES ±1/2°
CONTRACT NO. TITLE: SMART ODME [Link].
THIS DOCUMENT IS THE COPYRIGHT
WELDED THREADOLET DETAIL
109395
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 13 OF 13 A3
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109189 SHEET 01 OF 05 SCALE 1:6 -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

NOTES:-
13 12 33 38 46
1. TO ENSURE A GOOD SEAL USE LOCTITE 567 THREAD LOCK
ON ALL FITTINGS.
1
2. USING LABEL SET ITEM 37 & 44 POSITION AS SHOWN
AND AFFIX USING CLEAR SILICONE SEALANT.
3. BEFORE INSTALLING THE VALVE ITEM 6
THE ORINTATION MUST BE SET FOR CORRECT
OPERATION. SEE BELOW FOR DETAILS:- RIV ERTRACE ENGIN EERI NG LTD
UNIT P , KIN GSFIE LD BU SIN ESS CE NTRE ,
RE DHILL, SUR REY, R H1 4DP , E NGLAND
TEL: +44(0)870 7702721 FAX: +44(0)870 7702722

32
E-MAIL service@[Link] [Link] [Link]

CERT N o:

CLEAN CLEAN
SER N o:
VOLTS:

SEE DETAIL 'A' DATE:

WATER IN WATER IN 19 18 17 1
4 4 4
AIR SU PPLY
NOTE:-
27 1. BEFORE BUILDING THE ASSY ENSURE ALL THE INSULATION
SAMPLE O UTLET ITEM 4 FITS AND IF NECESSARY TRIM TO ACHIEVE A GOOD FIT.
23
CENTRE CENTRE THERE ARE 5 PIECES TOP, BOTTOM, SIDES AND DOOR.
PORT PORT THE INSULATION COMES WITH A SELF ADHESIVE BACKING AND
YOU WILL ONLY GET ONE CHANCE TO FIT IT. 2

TP23
TP24

TP25

TP26

TP27
P R O T E C T IV E
16 15 14 3 E A R T H 2 14 15 16
4 4 4 SMART - TERMINAL
NG
N VOID
R TE
SMART - CELL
RT E WA
CALIBR 4 4 4
SAMPLE IN SAMPLE IN MO VED
E E RING LTD
IF LABE
RIVER TRACE

SMART - TERM IN AL O DM E SMART - CELL ODME

VOLTS : AM P S : SER No. 109188**** DATE :M MM YR VOLTS : 5.5 - 9VDC AMP S : 100m A SE R No. 109187**** DATE:MM M YR
E Ex ia I IB T4 (Ta= -20°C TO +60°C) Sira 05ATE X2171 E E x ia IIB T4 (Ta= -20°C TO +60°C) Sira 05ATE X2170

****-** ****-**

PORT POSITIONS PORT POSITIONS 0518

USCG C ER T No. ***.***/****/*
R IVER TR ACE ENG INEERING LT D
II 1G 0518
U SC G CE RT No. ***.***/****/*
R IVER TR ACE EN GINEER IN G LT D
II 1G
8
NORMALL AIR SUPPLIED 26 25 24 P HILANTH ROP IC ROAD, RE DHILL, SUR RE Y, EN GLAND R H1 4DP
TE L:- +44 (0)870 7702721 FAX:- +44 (0)870 770 2722
P HILAN THROP IC R OAD , RE DHILL, SU RRE Y, E NGLAND RH1 4DP
TE L:- +44 (0)870 7702721 FAX:- +44 (0)870 770 2722

2
TO ACHIEVE THIS THE BALL VALVE MUST AFFIX LABEL WITH
BE REMOVED FROM THE ACTUATOR BODY. CLEAR SILICONE 9
SEALANT 2
THIS IS DONE BY UNSCREWING THE 4 RETAINING
BOLTS. THE VALVE CAN THEN BE REMOVED AND
THE CORRECT VALVE ORIENTATION CAN BE SET. 31 30 29 28
ONCE COMPLETE REPLACE THE BALL VALVE BACK 2 2
ONTO THE ACTUACTOR. APPLY HEATSHRINK
TO RING TERM ENDS CLEAN WATER IN
10 3

10

NORMALL AIR SUPPLIED 57 56 19 18 17

4 4 8 4
ENSURE RED MARKERS ARE ALSO SET TO
CORRECT POSITIONS AS SHOWN ABOVE.
4. FOR TUBE USE ITEM 33 (Ø4mm), 34 (1/4" S/S ) AND ITEM 35 (3/8" SS).

55 54 53 52 5 4
4 4 4 4
MOUNT MOTOR AFTER BRACKET
HAS BEEN SECURED ONTO BACKPLATE. 42 8 6 7 20 21
2 2 2 DETAIL 'A'
TYP 2 POSNS INTERCONNECTION DETAILS FOR SMART CELL CABLE &
SEE NOTE 3 BEFORE PRESSURE TRANSMITTER INTO SMART TERMINAL MODULE.
HANDLE ON VALVE MIGHT HAVE TO BE CUT INSTALLING VALVE
SO THE VALVE CAN BE FULLY OPENED. FEED CABLE'S THROUGH GROMMET/CABLE GLAND

5. USE LOCTITE 268 THREAD LOCK SECURE THE CORES INTO THE TERMINAL BLOCK AS SHOWN BELOW
(SUPPLIED WITH THE PCB BOARD).
ON ALL SCREWS/BOLTS & NUTS.
DETAILS FOR MAKING
PRESSURE FLOW 1 FLOW 2 9V +VE -VE RS485 RS485
OFF PRESSURE TRANSMITTER SIGNAL SIGNAL SIGNAL PSEN PWR PWR A B
5
+ - + - - +
SCREEN CABLE AND EMC CABLE GLAND
15.0 TP17 TP18 TP20 TP19 TP22 TP21 TP23 TP24 TP25 TP26TP27

PRESSURE
TP5 TP6
-
REMOVE OUTER INSULATION AS ABOVE
1
+
15.0

42

TURQUOISE
23

ORANGE

YELLOW
BROWN

GREEN
VIOLET
BLACK
WHITE

BLUE
PINK

RED
FOLD OVER SCREEN AS ABOVE 6
39 47

2 1

INSERT CABLE INTO GLAND 22 19 FROM PRESSURE

CABLE SCREEN TO BE PULLED OVER TRANSMITTER
MAKE ENDS OF USING ITEM 36
CABLE FROM SMART CELL
PLASTIC INSERT. TYP 2 POSNS
DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 14.01.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 14.04.15 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 14.04.15
FAX: +44(0)870 7702722 C.N. NO: 4012 C.N. NO: 4241 C.N. NO: 4260 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 14.01.05 DATE: 25.08.09 DATE: 21.01.15 DATE: 14.04.15 ANGLES ±1/2°
CONTRACT NO. TITLE: [Link].
THIS DOCUMENT IS THE COPYRIGHT
SMART ODME VPC 3P ELECTRIC MOTOR IN CABINET ASSEMBLY(IP66)
109189
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
WITH STAINLESS STEEL TUBE SHEET 01 OF 05 A3
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109189 SHEET 02 OF 05 SCALE 1:6 -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

60 59 58 44 49
2 2 2 2
60 59 58 44
2 2 2
TYP 6 POSNS

43

SMART - ODME
VPC (Valve/Pump/Cell )MODULE
WARNING HAZARDOUS VOLTAGE INSIDE
2

40 61

41 62

41 62

61 40

RTE

1
40 62
2 2
48

WIRING DETAILS
5
2 2
10mm GRN/YEL 10mm GRN/YEL

BACKPLATE LHS OF CABINET RHS OF CABINET DOOR

EARTH EARTH EARTH EARTH
STUD STUD STUD STUD
6

2
ALL WIRING 10mm USE ITEMS 28,29,31,50
AFFIX EARTH LABEL ITEM 51 NEXT TO EARTH STUDS
DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 03.08.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 14.04.15 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 14.04.15
FAX: +44(0)870 7702722 C.N. NO: 4012 C.N. NO: 4241 C.N. NO: 4260 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 03.08.05 DATE: 25.08.09 DATE: 21.01.15 DATE: 14.04.15 ANGLES ±1/2°
CONTRACT NO. TITLE: [Link].
THIS DOCUMENT IS THE COPYRIGHT
SMART ODME VPC 3P ELECTRIC MOTOR IN CABINET ASSEMBLY (IP66)
109189
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
WITH STAINLESS STEEL TUBE SHEET 02 OF 05 A3
 Rivertrace Engineering Limited - Parts List
Drawing
Change Drawn By & Checked By &
Assy Revision DRAWING DESCRIPTION
Note No. Date: Date:
Number:

SMART ODME VPC 3P ELECTRIC MOTOR IN CABINET

109189 E 4260 AF 14.04.15 AF 14.04.15 Approved By & Date: CSR 14.04.15
ASSEMBLY (IP66) WITH STAINLESS STEEL TUBE

Part
Pos Item Description Qty IDENT Supplier Name Supplier Part No:
Number
1 109200 BACKPLATE FOR SMART ODME 1
2 109187 SMART CELL (ODME) ASSEMBLY 1
3 109188 SMART ODME TERMINAL ASSEMBLY 1
4 111264 INSULATION FOR ODME (STEEL) CABINET 1
SMART ODME ELEC MOTOR/PUMP 440VAC 60Hz EEx de FOR
5 110068 1
ICE CLASS SHIPS ASSY
6 109242 ACTUATED 3 WAY BALL VALVE 3/8" BSPP 1
7 107576 VALVE MOUNTING BRACKET 2
8 108985 ELBOW 3/8" OD x 1/4"BPST MALE S/S 2
9 101864 CONNECTOR 3/8"OD x 1/4"BPST MALE 2
10 109435 CONNECTOR 3/8"OD x 3/8" BSPT MALE STR 2
11
12 110377 CONNECTOR STRAIGHT MALE M5 x 4MM 1
13 109379 MACHINED ENCLOSURE FOR SMART ODME 1
14 100699 SCREW M4 X 16 SOCKET CAP S/S 8
15 100123 WASHER M4 FLAT S/S 8
16 100866 WASHER M4 CRINKLE S/S 8
17 100967 NUT M8 FULL S/S 12
18 100968 WASHER M8 FORM B FLAT S/S 12
19 100969 WASHER M8 SINGLE COIL S/S 8
20 109563 SCREW M5 x 10 HEX HS ST/ST 4
21 100983 WASHER M5 SINGLE COIL S/S 4
22 101193 SCREW M8 X 16 HEX HD SET S/S 2
23 111268 MALE CONNECTOR 1/4"OD x 1/8" BSPT 1
24 103530 EARTH CONNECTION BLOCK 1
25 105040 LABEL - PROTECTED EARTH 1
26 101876 SCREW M4 X 20 PAN POZI S/S 2
27 102597 CONNECTOR 3/8"OD x 1/4"BPST MALE 1

CONTRACT NUMBER:
TAG NUMBER: 3 OF 5
 Rivertrace Engineering Limited - Parts List
Drawing
Change Drawn By & Checked By &
Assy Revision DRAWING DESCRIPTION
Note No. Date: Date:
Number:

SMART ODME VPC 3P ELECTRIC MOTOR IN CABINET

109189 E 4260 AF 14.04.15 AF 14.04.15 Approved By & Date: CSR 14.04.15
ASSEMBLY (IP66) WITH STAINLESS STEEL TUBE

Part
Pos Item Description Qty IDENT Supplier Name Supplier Part No:
Number
28 105796 WIRE T/RATED GN/YL 10mm2 1
29 108516 BOOTLACE FERRULE BROWN I0MM 3
30 106095 CRIMP 10-5 M5 2
31 106551 HEATSHRINK DIA. 12.7 0.12
32 107136 RTE RATING LABEL - GENERIC 1
33 109374 ANTI STATIC TUBING 4mm BLACK 0.2
34 101541 STEEL TUBE 1/4" x 20swg 316 s/s 0.5M
35 101024 STEEL TUBE 3/8" x 20swg 316 s/s 2.0M
36 100546 BOOTLACE FERRULE BLUE 0.75mm2 2
37 109350 LABEL SET FOR SMART ODME BACKPLATE 1
38 101352 ADAPTOR 4mm x 1/8" BSPT STR ENOTS 1
39 109900 CABLE GLAND M25 EMC BRASS NICKLE 1
40 111265 BULKHEAD FEMALE CONNECTOR 1/4"OD x 1/4"NPT 2
41 111266 BULKHEAD FEMALE CONNECTOR 3/8"OD x 1/4"NPT 4
42 109236 CABLE GLAND M32 EMC BRASS NICKLE 2
43 105607 BRACKET SET WALL MOUNTING 1
44 111019 LABEL SET FOR ODME 1
45
46 111267 FEMALE ADAPTER 1/4"OD x 1/8"NPT 1
47 111269 MALE ELBOW 3/8"OD x 3/8"BSPT 1
48 106289 R.T.E. LABEL - PLASTIC MOULDED 1
49 109220 LABEL WARNING 25x25mm 2
50 105727 CRIMP 10-8 M8 3
51 101419 LABEL EARTH WARNING 3
52 102500 SCREW M6 X 25 [Link] S/S 4
53 100521 NUT M6 FULL S/S 4
54 100522 WASHER M6 FORM B S/S 4
55 100857 WASHER M6 SINGLE COIL S/S 4
56 109445 SMART ODME MOTOR/PUMP MTG BRACKET 1

CONTRACT NUMBER:
TAG NUMBER: 4 OF 5
 Rivertrace Engineering Limited - Parts List
Drawing
Change Drawn By & Checked By &
Assy Revision DRAWING DESCRIPTION
Note No. Date: Date:
Number:

SMART ODME VPC 3P ELECTRIC MOTOR IN CABINET

109189 E 4260 AF 14.04.15 AF 14.04.15 Approved By & Date: CSR 14.04.15
ASSEMBLY (IP66) WITH STAINLESS STEEL TUBE

Part
Pos Item Description Qty IDENT Supplier Name Supplier Part No:
Number
57 109519 SCREW M8 x 20 HEX HEAD SET S/S 4
58 101290 SCREW M3 x 10 SCK SLOTTED S/S 14
59 100044 NUT M3 FULL S/S 14
60 100045 WASHER M3 CRINKLE S/S 14
61 111276 CONNECTOR 8mmOD x 1/4" BSPT BRASS 2
62 103443 CONNECTOR 10mmOD x 1/4" BSPT BRASS 4

CONTRACT NUMBER:
TAG NUMBER: 5 OF 5
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109630 SHEET 01 OF 03 SCALE 1:5 -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

NOTES:-
32
1. ALL PIPING 3/8" ITEM 33
1
2. TO ENSURE A GOOD SEAL USE LOCTITE 567 THREAD LOCK RIVERTRACE ENGINEERING LTD
UNIT P, KINGSFIELD BUSINESS CENTRE,

ON ALL FITTINGS.
REDHILL, SURREY, RH1 4DP, ENGLAND
TEL: +44(0)870 7702721 FAX: +44(0)870 7702722
E-MAIL s ervice@[Link] [Link]

45 46 47 48 49
CER T No:
SER N o:

3. USING LABEL SET ITEM 35 POSITION AS SHOWN

VOLTS:

SEE DETAIL 'A' DAT E:

1 AIR SUPPLY

AND AFFIX USING CLEAR SILICONE SEALANT.

14 15 16
4. BEFORE INSTALLING THE VALVE ITEM 6 2 2 2
THE ORINTATION MUST BE SET FOR CORRECT SAMPLE OUTLET

OPERATION. SEE BELOW FOR DETAILS:-

38
CLEAN CLEAN
WATER IN WATER IN ! DO NO T OPEN
N O SERVICEABLE PART S INSIDE !

TP23
TP24

TP25

TP26

TP27
THROTTLE ADJ

P R O T E C T IV E
16 15 14 3 E A R T H 2 14 15 16 2
4 4 4 SMART - TERMINAL
NG
N VOID
MOVED
RTE
SMART - CELL
RTE WA
CALIBR
IF LABE
4 4 4
VOLTS :
SMART - TERMINAL ODME
AMPS : SER No. 109188**** DATE:MMM YR
EERING LTD

SMART - CELL ODME

VOLTS : 5.5 - 9VDC AMPS : 100mA
RIVERTRACE

SER No. 109187**** DATE:MMM YR

9
CENTRE CENTRE EEx ia IIB T4 (Ta= -20°C TO +60°C)

0518
Sira 05ATEX2171

II 1G
****-**
EEx ia IIB T4 (Ta= -20°C TO +60°C)

0518
Sira 05ATEX 2170

II 1G
****-**

PORT PORT 26 25 24 USCG CERT No. ***.***/****/*

RIVERTRACE ENGINEERING LTD
PHILANTHROPIC ROAD, REDHILL, SURREY, ENGLAND RH1 4DP
USCG CERT No. ***.***/****/*
RIVERTRACE ENGINEERING LTD
PHILANTHROPIC ROAD, REDHILL, SURREY, ENGLAND RH1 4DP
TEL:- +44 (0)870 7702721 FAX:- +44 (0)870 770 2722 TEL:- +44 (0)870 7702721 FAX:- +44 (0)870 770 2722

2
AFFIX LABEL WITH
CLEAR SILICONE
SEALANT 8
SAMPLE IN SAMPLE IN

PORT POSITIONS PORT POSITIONS

NORMALL AIR SUPPLIED
31 30 29 28
2 2
APPLY HEATSHRINK 3
TO ACHIEVE THIS THE BALL VALVE MUST TO RING TERM ENDS CLEAN WATER IN

BE REMOVED FROM THE ACTUATOR BODY.

THIS IS DONE BY UNSCREWING THE 4 RETAINING
BOLTS. THE VALVE CAN THEN BE REMOVED AND 11
THE CORRECT VALVE ORIENTATION CAN BE SET. 10
ONCE COMPLETE REPLACE THE BALL VALVE BACK 19 18 17 2
ONTO THE ACTUACTOR. 4 8 4
BALL VALVE
OFF

44 43
ON

SAMPLE IN

4 SYSTEM DRAIN

DETAIL 'A' 4

NORMALL AIR SUPPLIED INTERCONNECTION DETAILS FOR SMART CELL CABLE &
ENSURE RED MARKERS ARE ALSO SET TO 42 41 40 39 5 38 6 7 20 21 PRESSURE TRANSMITTER INTO SMART TERMINAL MODULE.
CORRECT POSITIONS AS SHOWN ABOVE. 4 4 4 4 2 2 2
TYP 2 POSNS
FEED CABLE'S THROUGH GROMMET/CABLE GLAND
5. USE LOCTITE 268 THREAD LOCK MOUNT MOTOR AFTER BRACKET
HAS BEEN SECURED ONTO BACKPLATE. SEE NOTE 4 BEFORE SECURE THE CORES INTO THE TERMINAL BLOCK AS SHOWN BELOW
ON ALL SCREWS/BOLTS & NUTS. 9 INSTALLING VALVE (SUPPLIED WITH THE PCB BOARD).
DETAILS FOR MAKING
OFF PRESSURE TRANSMITTER PRESSURE FLOW 1 FLOW 2 9V +VE -VE RS485 RS485
SIGNAL SIGNAL SIGNAL PSEN PWR PWR A B
SCREEN CABLE AND EMC CABLE GLAND - + + - - +
15.0
TP17 TP18 TP20 TP19 TP22 TP21TP23 TP24 TP25TP26 TP27 5

PRESSURE
TP5 TP6
-
1
REMOVE OUTER INSULATION AS ABOVE +
15.0

23

TURQUOISE
ORANGE

YELLOW
FOLD OVER SCREEN AS ABOVE

BROWN
VIOLET

GREEN
BLACK
WHITE

BLUE
PINK

RED
6

2 1
22 19
INSERT CABLE INTO GLAND FROM PRESSURE
CABLE SCREEN TO BE PULLED OVER TYP 2 POSNS TRANSMITTER
MAKE ENDS OF USING ITEM 34 CABLE FROM SMART CELL
PLASTIC INSERT.
DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 28.10.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV B REVISION: REV REVISION: REV CHECKED BY: AF DATE: 25.08.09 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: BY:
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 25.08.09
FAX: +44(0)870 7702722 C.N. NO: 4012 C.N. NO: C.N. NO: USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 28.10.05 DATE: 25.08.09 DATE: DATE: ANGLES ±1/2°
CONTRACT NO. TITLE: [Link].
THIS DOCUMENT IS THE COPYRIGHT
SMART ODME VPC 3P ELECTRIC MOTOR EEx de WITH HEATER BACKPLATE ASSEMBLY
109630
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
FOR ICE CLASS SHIPS SHEET 01 OF 03 A3
 Rivertrace Engineering Limited - Parts List
Drawing
Change Drawn By & Checked By &
Assy Revision DRAWING DESCRIPTION
Note No. Date: Date:
Number:

SMART ODME VPC 3P ELECTRIC MOTOR EEx de WITH

109630 B HEATER ON BACKPLATE ASSEMBLY FOR ICE CLASS 4012 AF 28.10.05 AF 25.08.09 Approved By & Date: CSR 25.08.09
SHIPS (IP56)

Part
Pos Item Description Qty IDENT Supplier Name Supplier Part No:
Number
1 109200 BACKPLATE FOR SMART ODME 1
2 109187 SMART CELL (ODME) ASSEMBLY 1
3 109188 SMART ODME TERMINAL ASSEMBLY 1
4
5 109629 SMART ODME ELEC MOTOR/PUMP EEx de ASSY 1
6 109242 ACTUATED 3 WAY BALL VALVE 3/8" BSPP 1
7 107576 VALVE MOUNTING BRACKET 2
8 108985 ELBOW 3/8" OD X 1/4"BSPT MALE -SS 1
9 101864 CONNECTOR 3/8"O/D x 1/4"BSPT MALE 2
10 109210 CONNECTOR 8-10mm x 3/8" BSPT MALE 2
11 109211 ELBOW 6-8mm x 1/8" BSPT MALE 1
12
13
14 100699 SCREW M4 X 16 SOCKET CAP S/S 10
15 100123 WASHER M4 FLAT S/S 10
16 100866 WASHER M4 CRINKLE S/S 10
17 100967 NUT M8 FULL S/S 8
18 100968 WASHER M8 FORM B FLAT S/S 8
19 100969 WASHER M8 SINGLE COIL S/S 4
20 109563 SCREW M5 x 10 HEX HS ST/ST 4
21 100983 WASHER M5 SINGLE COIL S/S 4
22 101193 SCREW M8 X 16 HEX HD SET S/S 2
23 108766 MALE CONN STRAIGHT 3/8" BSPT x 3/8" 1
24 103530 EARTH CONNECTION BLOCK 1
25 105040 LABEL - PROTECTED EARTH 1
26 101876 SCREW M4 X 20 PAN POZI S/S 2
27
28 105796 WIRE T/RATED GN/YL 10mm2 0.25
29 108516 BOOTLACE FERRULE BROWN I0MM 2

CONTRACT NUMBER:
TAG NUMBER: 2 OF 3
 Rivertrace Engineering Limited - Parts List
Drawing
Change Drawn By & Checked By &
Assy Revision DRAWING DESCRIPTION
Note No. Date: Date:
Number:

SMART ODME VPC 3P ELECTRIC MOTOR EEx de WITH

109630 B HEATER ON BACKPLATE ASSEMBLY FOR ICE CLASS 4012 AF 28.10.05 AF 25.08.09 Approved By & Date: CSR 25.08.09
SHIPS (IP56)

Part
Pos Item Description Qty IDENT Supplier Name Supplier Part No:
Number
30 106095 CRIMP 10-5 M5 2
31 106551 HEATSHRINK DIA. 12.7 0.06
32 107136 RTE RATING LABEL - GENERIC 1
33 101024 TUBE 3/8" x 20swg (0.036") 316 s/s 1
34 100546 BOOTLACE FERRULE BLUE 0.75mm2 2
35 109350 LABEL SET FOR SMART ODME BACKPLATE 1
36
37
38 105855 COUPLING 10 x 1/4" MALE STUD 2
39 102500 SCREW M6 X 25 [Link] S/S 4
40 100521 NUT M6 FULL S/S 4
41 100522 WASHER M6 FORM B S/S 4
42 100857 WASHER M6 SINGLE COIL S/S 4
43 109445 SMART ODME MOTOR/PUMP MTG BRACKET 1
44 109519 SCREW M8 x 20 HEX HEAD SET S/S 4
45 110377 CONNECTOR STRAIGHT MALE M5 x 4MM 1
46 109374 ANTI STATIC TUBING 4mm BLACK 0.2
47 110378 PLUG IN REDUCER FITTING 4MM FEM - 8MM MALE 1
48 110376 BRACKET FOR AIR SUPPLY (ODME) 1
49 109387 MIXED BULKHEAD FITTING 8mm DIA 1

CONTRACT NUMBER:
TAG NUMBER: 3 OF 3
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109201 SHEET 01 OF 03 SCALE 1:5 -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

NOTES:-
32
1. ALL PIPING 3/8" ITEM 33
1
2. TO ENSURE A GOOD SEAL USE LOCTITE 567 THREAD LOCK RIVERTRACE ENGINEERING LTD
UNIT P, KINGSFIELD BUSINESS CENTRE,

ON ALL FITTINGS.
REDHILL, SURREY, RH1 4DP, ENGLAND
TEL: +44(0)870 7702721 FAX: +44(0)870 7702722
E-MAIL s ervice@[Link] [Link]

45 46 47 48 49
CER T No:
SER N o:

3. USING LABEL SET ITEM 35 POSITION AS SHOWN

VOLTS:

SEE DETAIL 'A' DAT E:

1 AIR SUPPLY

AND AFFIX USING CLEAR SILICONE SEALANT.

14 15 16
4. BEFORE INSTALLING THE VALVE ITEM 6 2 2 2
THE ORINTATION MUST BE SET FOR CORRECT SAMPLE OUTLET

OPERATION. SEE BELOW FOR DETAILS:- 16 15 14 3

4 4 4
38
CLEAN CLEAN
WATER IN WATER IN ! DO NO T OPEN
N O SERVICEABLE PART S INSIDE !

TP23
TP24

TP25

TP26

TP27
THROTTLE ADJ

26 25 24 P R O T E C T IV E
E A R T H 2 14 15 16 2
2 NG RTE RTE WA
4 4 4
AFFIX LABEL WITH SMART - TERMINAL N VOID
MOVED
SMART - CELL CALIBR
IF LABE

CLEAR SILICONE VOLTS :

SMART - TERMINAL ODME
AMPS : SER No. 109188**** DATE:MMM YR
EERING LTD

SMART - CELL ODME

VOLTS : 5.5 - 9VDC AMPS : 100mA
RIVERTRACE

SER No. 109187**** DATE:MMM YR

9
CENTRE CENTRE SEALANT EEx ia IIB T4 (Ta= -20°C TO +60°C)

0518
Sira 05ATEX2171

II 1G
****-**
EEx ia IIB T4 (Ta= -20°C TO +60°C)

0518
Sira 05ATEX 2170

II 1G
****-**

PORT PORT USCG CERT No. ***.***/****/*

RIVERTRACE ENGINEERING LTD
PHILANTHROPIC ROAD, REDHILL, SURREY, ENGLAND RH1 4DP
USCG CERT No. ***.***/****/*
RIVERTRACE ENGINEERING LTD
PHILANTHROPIC ROAD, REDHILL, SURREY, ENGLAND RH1 4DP
TEL:- +44 (0)870 7702721 FAX:- +44 (0)870 770 2722 TEL:- +44 (0)870 7702721 FAX:- +44 (0)870 770 2722

REMOVE THE
LEFT HAND 12
CABLE GLAND AND
REPLACE WITH ITEM 12 8
SAMPLE IN SAMPLE IN

PORT POSITIONS PORT POSITIONS

NORMALL AIR SUPPLIED
31 30 29 28
2 2
APPLY HEATSHRINK 3
TO ACHIEVE THIS THE BALL VALVE MUST TO RING TERM ENDS CLEAN WATER IN

BE REMOVED FROM THE ACTUATOR BODY.

THIS IS DONE BY UNSCREWING THE 4 RETAINING
BOLTS. THE VALVE CAN THEN BE REMOVED AND 11
THE CORRECT VALVE ORIENTATION CAN BE SET. 10
ONCE COMPLETE REPLACE THE BALL VALVE BACK 19 18 17 2
ONTO THE ACTUACTOR. 4 8 4
BALL VALVE
OFF

44 43
ON

SAMPLE IN

4 SYSTEM DRAIN

DETAIL 'A' 4

NORMALL AIR SUPPLIED INTERCONNECTION DETAILS FOR SMART CELL CABLE &
ENSURE RED MARKERS ARE ALSO SET TO 42 41 40 39 5 38 6 7 20 21 PRESSURE TRANSMITTER INTO SMART TERMINAL MODULE.
CORRECT POSITIONS AS SHOWN ABOVE. 4 4 4 4 2 2 2
TYP 2 POSNS
FEED CABLE'S THROUGH GROMMET/CABLE GLAND
5. USE LOCTITE 268 THREAD LOCK MOUNT MOTOR AFTER BRACKET
HAS BEEN SECURED ONTO BACKPLATE. SEE NOTE 4 BEFORE SECURE THE CORES INTO THE TERMINAL BLOCK AS SHOWN BELOW
ON ALL SCREWS/BOLTS & NUTS. 9 INSTALLING VALVE (SUPPLIED WITH THE PCB BOARD).
DETAILS FOR MAKING
OFF PRESSURE TRANSMITTER PRESSURE FLOW 1 FLOW 2 9V +VE -VE RS485 RS485
SIGNAL SIGNAL SIGNAL PSEN PWR PWR A B
SCREEN CABLE AND EMC CABLE GLAND + - + - - +
15.0
TP17 TP18 TP20 TP19 TP22 TP21TP23 TP24 TP25TP26 TP27 5

PRESSURE
TP5 TP6
-
1
REMOVE OUTER INSULATION AS ABOVE +
15.0

23

TURQUOISE
ORANGE

YELLOW
FOLD OVER SCREEN AS ABOVE

BROWN
VIOLET

GREEN
BLACK
WHITE

BLUE
PINK

RED
6

2 1
22 19
INSERT CABLE INTO GLAND FROM PRESSURE
CABLE SCREEN TO BE PULLED OVER TYP 2 POSNS TRANSMITTER
MAKE ENDS OF USING ITEM 34 CABLE FROM SMART CELL
PLASTIC INSERT.
DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 03.08.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV B REVISION: REV C REVISION: REV D CHECKED BY: AF DATE: 21.01.15 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 21.01.15
FAX: +44(0)870 7702722 C.N. NO: 3841 C.N. NO: 4012 C.N. NO: 4241 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 03.08.05 DATE: 07.11.05 DATE: 25.08.09 DATE: 21.01.15 ANGLES ±1/2°
CONTRACT NO. TITLE: [Link].
THIS DOCUMENT IS THE COPYRIGHT
SMART ODME VPC 3P ELECTRIC MOTOR ON BACKPLATE ASSEMBLY (IP56)
109201
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 01 OF 03 A3
 Rivertrace Engineering Limited - Parts List
Drawing
Change Drawn By & Checked By &
Assy Revision DRAWING DESCRIPTION
Note No. Date: Date:
Number:

SMART ODME VPC 3P ELECTRIC MOTOR ON

109201 D 4241 AF 03.08.05 AF 21.01.15 Approved By & Date: CSR 21.01.15
BACKPLATE ASSEMBLY (IP56)

Part
Pos Item Description Qty IDENT Supplier Name Supplier Part No:
Number
1 109200 BACKPLATE FOR SMART ODME 1
2 109187 SMART CELL (ODME) ASSEMBLY 1
3 109188 SMART ODME TERMINAL ASSEMBLY 1
4
SMART ODME ELEC MOTOR/PUMP 440VAC 60Hz EEx de FOR
5 110068 1
ICE CLASS SHIPS ASSY
6 109242 ACTUATED 3 WAY BALL VALVE 3/8" BSPP 1
7 107576 VALVE MOUNTING BRACKET 2
8 108985 ELBOW 3/8" OD X 1/4"BSPT MALE -SS 1
9 101864 CONNECTOR 3/8"O/D x 1/4"BSPT MALE 2
10 109210 CONNECTOR 8-10mm x 3/8" BSPT MALE 2
11 109211 ELBOW 6-8mm x 1/8" BSPT MALE 1
12 104505 PLUG M25 EExd IIC - BRASS 1
13
14 100699 SCREW M4 X 16 SOCKET CAP S/S 10
15 100123 WASHER M4 FLAT S/S 10
16 100866 WASHER M4 CRINKLE S/S 10
17 100967 NUT M8 FULL S/S 8
18 100968 WASHER M8 FORM B FLAT S/S 8
19 100969 WASHER M8 SINGLE COIL S/S 6
20 109563 SCREW M5 x 10 HEX HS ST/ST 4
21 100983 WASHER M5 SINGLE COIL S/S 4
22 101193 SCREW M8 X 16 HEX HD SET S/S 2
23 108766 MALE CONN STRAIGHT 3/8" BSPT x 3/8" 1
24 103530 EARTH CONNECTION BLOCK 1
25 105040 LABEL - PROTECTED EARTH 1
26 101876 SCREW M4 X 20 PAN POZI S/S 2
27
28 105796 WIRE T/RATED GN/YL 10mm2 0.25

CONTRACT NUMBER:
TAG NUMBER: 2 OF 3
 Rivertrace Engineering Limited - Parts List
Drawing
Change Drawn By & Checked By &
Assy Revision DRAWING DESCRIPTION
Note No. Date: Date:
Number:

SMART ODME VPC 3P ELECTRIC MOTOR ON

109201 D 4241 AF 03.08.05 AF 21.01.15 Approved By & Date: CSR 21.01.15
BACKPLATE ASSEMBLY (IP56)

Part
Pos Item Description Qty IDENT Supplier Name Supplier Part No:
Number
29 108516 BOOTLACE FERRULE BROWN I0MM 2
30 106095 CRIMP 10-5 M5 2
31 106551 HEATSHRINK DIA. 12.7 0.06
32 107136 RTE RATING LABEL - GENERIC 1
33 101024 TUBE 3/8" x 20swg (0.036") 316 s/s 1
34 100546 BOOTLACE FERRULE BLUE 0.75mm2 2
35 109350 LABEL SET FOR SMART ODME BACKPLATE 1
36
37
38 105855 COUPLING 10 x 1/4" MALE STUD 2
39 102500 SCREW M6 X 25 [Link] S/S 4
40 100521 NUT M6 FULL S/S 4
41 100522 WASHER M6 FORM B S/S 4
42 100857 WASHER M6 SINGLE COIL S/S 4
43 109445 SMART ODME MOTOR/PUMP MTG BRACKET 1
44 109519 SCREW M8 x 20 HEX HEAD SET S/S 4
45 110377 CONNECTOR STRAIGHT MALE M5 x 4MM 1
46 109374 ANTI STATIC TUBING 4mm BLACK 0.2
47 110378 PLUG IN REDUCER FITTING 4MM FEM - 8MM MALE 1
48 110376 BRACKET FOR AIR SUPPLY (ODME) 1
49 109387 MIXED BULKHEAD FITTING 8mm DIA 1

CONTRACT NUMBER:
TAG NUMBER: 3 OF 3
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109190 SHEET 01 OF 03 SCALE 1:5 -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

NOTES:-
32
1. ALL PIPING 3/8" ITEM 33
1
2. TO ENSURE A GOOD SEAL USE LOCTITE 567 THREAD LOCK RIVERTRACE ENGINEERING LTD
UNIT P, KINGSFIELD BUSINESS CENTRE,

ON ALL FITTINGS.
REDHILL, SURREY, RH1 4DP, ENGLAND
TEL: +44(0)870 7702721 FAX: +44(0)870 7702722
E-MAIL s ervice@[Link] [Link]

37 38 39 40 41
CER T No:
SER N o:

3. USING LABEL SET ITEM 35 POSITION AS SHOWN

VOLTS:

SEE DETAIL 'A' DAT E:

1 AIR SUPPLY

AND AFFIX USING CLEAR SILICONE SEALANT.

14 15 16
4. BEFORE INSTALLING THE VALVE ITEM 6 2 2 2
THE ORINTATION MUST BE SET FOR CORRECT SAMPLE OUTLET

OPERATION. SEE BELOW FOR DETAILS:-

36
CLEAN CLEAN
WATER IN WATER IN ! DO NO T OPEN
NO SER VICEABLE PAR TS IN SIDE !

TP23
TP24

TP25

TP26

TP27
THROTTLE ADJ

P R O T E C T IV E
16 15 14 3 E A R T H 2 14 15 16 2
4 4 4 SMART - TERMINAL
NG
N VOID
MOVED
RTE
SMART - CELL
RTE WA
CALIBR
IF LABE
4 4 4
VOLTS :
SMART - TERMINAL ODME
AMPS : SER No. 109188**** DATE:MMM YR
EERING LTD

SMART - CELL ODME

VOLTS : 5.5 - 9VDC AMPS : 100mA
RIVERTRACE

SER No. 109187**** DATE:MMM YR

9
CENTRE CENTRE EEx ia IIB T4 (Ta= -20°C TO +60°C) Sira 05ATEX2171

****-**
EEx ia IIB T4 (Ta= -20°C TO +60°C) Sira 05ATEX 2170

****-**

PORT PORT 26 25 24 0518

USCG CERT No. ***.***/****/*
RIVERTRACE ENGINEERING LTD
II 1G

PHILANTHROPIC ROAD, REDHILL, SURREY, ENGLAND RH1 4DP

TEL:- +44 (0)870 7702721 FAX:- +44 (0)870 770 2722
0518
USCG CERT No. ***.***/****/*
RIVERTRACE ENGINEERING LTD
II 1G

PHILANTHROPIC ROAD, REDHILL, SURREY, ENGLAND RH1 4DP

TEL:- +44 (0)870 7702721 FAX:- +44 (0)870 770 2722

2
AFFIX LABEL WITH
CLEAR SILICONE
SEALANT 8
SAMPLE IN SAMPLE IN

PORT POSITIONS PORT POSITIONS

31 30 29 28
2 2
NORMALL AIR SUPPLIED APPLY HEATSHRINK
TO RING TERM ENDS 3
TO ACHIEVE THIS THE BALL VALVE MUST CLEAN WATER IN

BE REMOVED FROM THE ACTUATOR BODY.

THIS IS DONE BY UNSCREWING THE 4 RETAINING
BOLTS. THE VALVE CAN THEN BE REMOVED AND 19 18 17 5 11
THE CORRECT VALVE ORIENTATION CAN BE SET. 2 2 10
ONCE COMPLETE REPLACE THE BALL VALVE BACK LINE THE CLAMPS WITH 2
ONTO THE ACTUACTOR. NEOPRENE FOAM
OFF
BALL VALVE
ON

PLACE WASHER IN TOP SAMPLE IN

COUNTERBORE OF CLAMP
SYSTEM DRAIN

DETAIL 'A' 4

INTERCONNECTION DETAILS FOR SMART CELL CABLE &

NORMALL AIR SUPPLIED PRESSURE TRANSMITTER INTO SMART TERMINAL MODULE.
11 36 6 7 20 21
ENSURE RED MARKERS ARE ALSO SET TO 2 2 2
CORRECT POSITIONS AS SHOWN ABOVE. TYP 2 POSNS
FEED CABLE'S THROUGH GROMMET/CABLE GLAND
SEE NOTE 4 BEFORE SECURE THE CORES INTO THE TERMINAL BLOCK AS SHOWN BELOW
DETAILS FOR MAKING INSTALLING VALVE
OFF PRESSURE TRANSMITTER 9 (SUPPLIED WITH THE PCB BOARD).
SCREEN CABLE AND EMC CABLE GLAND
PRESSURE FLOW 1 FLOW 2 9V +VE -VE RS485 RS485
15.0 SIGNAL SIGNAL SIGNAL PSEN PWR PWR A B
+ - + - - +

TP17 TP18 TP20 TP19 TP22 TP21TP23 TP24 TP25TP26 TP27 5

PRESSURE
TP5 TP6
-
REMOVE OUTER INSULATION AS ABOVE
1
+
15.0

23

TURQUOISE
FOLD OVER SCREEN AS ABOVE

ORANGE

YELLOW
BROWN
VIOLET

GREEN
BLACK
WHITE

BLUE
PINK

RED
6

2 1
22
INSERT CABLE INTO GLAND FROM PRESSURE
CABLE SCREEN TO BE PULLED OVER TYP 2 POSNS TRANSMITTER
MAKE ENDS OF USING ITEM 34 CABLE FROM SMART CELL
PLASTIC INSERT.
DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 03.08.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV B REVISION: REV C REVISION: REV CHECKED BY: AF DATE: 25.08.09 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY:
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 25.08.09
FAX: +44(0)870 7702722 C.N. NO: 3841 C.N. NO: 4012 C.N. NO: USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 03.08.05 DATE: 07.11.05 DATE: 25.08.09 DATE: ANGLES ±1/2°
CONTRACT NO. TITLE: [Link].
THIS DOCUMENT IS THE COPYRIGHT
SMART ODME VPC WITH PNEUMATIC MOTOR ON BACKPLATE ASSEMBLY (IP56)
109190
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 01 OF 03 A3
 Rivertrace Engineering Limited - Parts List
Drawing
Change Drawn By & Checked By &
Assy Revision DRAWING DESCRIPTION
Note No. Date: Date:
Number:

SMART ODME VPC WITH PNEUMATIC MOTOR ON

109190 C 4012 AF 03.08.05 AF 25.08.09 Approved By & Date: CSR 25.08.09
BACKPLATE (IP56)

Part
Pos Item Description Qty IDENT Supplier Name Supplier Part No:
Number
1 109200 BACKPLATE FOR SMART ODME 1
2 109187 SMART CELL (ODME) ASSEMBLY 1
3 109188 SMART ODME TERMINAL ASSEMBLY 1
4
5 109245 SMART ODME AIR MOTOR/PUMP ASSEMBLY 1
6 109242 ACTUATED 3 WAY BALL VALVE 3/8" BSPP 1
7 107576 VALVE MOUNTING BRACKET 2
8 108985 ELBOW 3/8" OD X 1/4"BSPT MALE -SS 1
9 101864 CONNECTOR 3/8"O/D x 1/4"BSPT MALE 2
10 109210 CONNECTOR 8-10mm x 3/8" BSPT MALE 2
11 109211 ELBOW 6-8mm x 1/8" BSPT MALE 2
12
13
14 100699 SCREW M4 X 16 SOCKET CAP S/S 10
15 100123 WASHER M4 FLAT S/S 10
16 100866 WASHER M4 CRINKLE S/S 10
17 109429 M10 x 120 CAP HD BOLT S/S 2
18 100855 WASHER M10 FORM C S/S 2
19 109419 CLAMP FOR AIR MOTOR DIA 82.5 (PAIR) 1
20 109563 SCREW M5 x 10 HEX HS ST/ST 4
21 100983 WASHER M5 SINGLE COIL S/S 4
22 101193 SCREW M8 X 16 HEX HD SET S/S 2
23 108766 MALE CONN STRAIGHT 3/8" BSPT x 3/8" 1
24 103530 EARTH CONNECTION BLOCK 1
25 105040 LABEL - PROTECTED EARTH 1
26 101876 SCREW M4 X 20 PAN POZI S/S 2
27
28 105796 WIRE T/RATED GN/YL 10mm2 0.25
29 108516 BOOTLACE FERRULE BROWN I0MM 1

CONTRACT NUMBER:
TAG NUMBER: 2 OF 3
 Rivertrace Engineering Limited - Parts List
Drawing
Change Drawn By & Checked By &
Assy Revision DRAWING DESCRIPTION
Note No. Date: Date:
Number:

SMART ODME VPC WITH PNEUMATIC MOTOR ON

109190 C 4012 AF 03.08.05 AF 25.08.09 Approved By & Date: CSR 25.08.09
BACKPLATE (IP56)

Part
Pos Item Description Qty IDENT Supplier Name Supplier Part No:
Number
30 106095 CRIMP 10-5 M5 1
31 106551 HEATSHRINK DIA. 12.7 0.03
32 107136 RTE RATING LABEL - GENERIC 1
33 101024 TUBE 3/8" x 20swg (0.036") 316 s/s 1
34 100546 BOOTLACE FERRULE BLUE 0.75mm2 2
35 109350 LABEL SET FOR SMART ODME BACKPLATE 1
36 105855 COUPLING 10 x 1/4" MALE STUD 2
37 110377 CONNECTOR STRAIGHT MALE M5 x 4MM 1
38 109374 ANTI STATIC TUBING 4mm BLACK 0.2
39 110378 PLUG IN REDUCER FITTING 4MM FEM - 8MM MALE 1
40 110376 BRACKET FOR AIR SUPPLY (ODME) 1
41 109387 MIXED BULKHEAD FITTING 8mm DIA 1

CONTRACT NUMBER:
TAG NUMBER: 3 OF 3
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109191 SHEET 01 OF 04 SCALE 1:2 -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

NOTES:-
1. TO ENSURE A GOOD SEAL USE LOCTITE 567 THREAD LOCK 1
ON ALL FITTINGS.
2. FIT EARTH RIVET ITEM 15 TO INSIDE OF GLAND PLATE
3. FOR CIRCUIT DIAGRAM SEE 109547 FOR ZENER BARRIER PCB ITEM 2
109571 ZENERBOX PSU PCB ITEM 3

8
3
2

D3 D2 D1
1
D4 D5 D6

D18 D17 D16

safe side
R1
26 25 24 5 F1
D31 D32 D33
D12 D11 D10

F2 D13 D14 D15

2 2 2
F3 D48 D47 D46 D22 D23 D24 hazardous side
F4 R4
D28 D29 D30 TP1
F5
D39 D38 D37 TP2 3

J1
F6 R6 TP3
F7 D49 D50 D51
D43 D44 D45
TP4
F8 D7 D8 D9 R3
R2 TP5
F9 D27 D26 D25
TP6
F10 D19 D20 D21
D34 D35 D36 TP7
SEPARATE INTRINSICALLY TP8
27 SAFE CIRCUITS R5
TP9
0.2M D42 D41 D40
TP10
R7

zenerboard
RTE 109184 Issue C

A 4
13 4

23 22 21 20 19
4 4 4 4 4
36 35

20.0
AFFIX LABEL WITH 2
CLEAR SILICONE ADHESIVE.
FIT DOWTY SEAL ON
INSIDE FACE OF CABINET. 24 25
2
A
26 30 SMART - ODME
2 2 ZENER BARRIER/SOLENOID MODULE
5
12 11 10 9 WARNING HAZARDOUS VOLTAGE INSIDE
SMART ODME - ZENER BARRIER/SOLENOID
VOLTS : 230VAC AMPS : 2A SER No. 109191**** DATE:MMM YR
[EEx ia] IIB (Ta= -20°C TO +50°C) Sira 05ATEX 2172

****-**
0518 II (1)G
USCG CERT No. ***.***/****/*

44 23 22 21 20 19 RIVERTRACE ENGINEERING LTD

PHILANTHROPIC ROAD, REDHILL, SURREY, ENGLAND RH1 4DP
TEL:- +44 (0)870 7702721 FAX:- +44 (0)870 770 2722

2 2 2 2 2
REMOVE THE STEEL PLUG
AT THE REAR OF THE REGULATOR
(AS SUPPLIED). APPLY ATEX
AND FIT ITEM 12. CERT LABEL
FIT DOWTY SEAL ON
INSIDE FACE OF CABINET.

RTE

FIT FIBRE WASHER

BETWEEN NUT & PCB 41 14 17 14 16 18
THIS POSN ONLY. 2 2
USE TOOL 106584 TO POSITION
RTE LABEL ITEM 34.
DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 31.01.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 10.07.15 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 10.07.15
FAX: +44(0)870 7702722 C.N. NO: 4146 C.N. NO: 4211 C.N. NO: 4269 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 31.01.05 DATE: 20.12.12 DATE: 20.05.14 DATE: 10.07.15 ANGLES ±1/2°
CONTRACT NO. TITLE: [Link].
THIS DOCUMENT IS THE COPYRIGHT
SMART ODME - ZENER BARRIER/SOLENOID MODULE ASSEMBLY
109191
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 01 OF 04 A3
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109191 SHEET 02 OF 04 SCALE 1:2 -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

WIRING FOR SOLENOIDS

1
CUT CABLES TO CORRECT LENGTH.
USE 0.5mm FERRULES ITEM 40 ON FLYING END

TP TP
37 38
2 BLU

V1
GN/YEL
SAMPLE
VALVE 1

TP
36
1 BRN

TP TP TP TP TP TP
30 31 32 33 34 35
2 BLU

V2 2
SAMPLE/ GN/YEL
CLEAN WATER
VALVE
1 BRN

2 BLU

V3 GN/YEL
AUTO CLEAN
ACTUATOR
2 33 3 1 BRN

TP
29
TP TP
27 28
3

26 30
6 5 5

32
5 4

FOR CRIMP USE ITEM 43

31 AFFIX EARTH LABEL ITEM 37 NEXT TO EARTH STUD
5 LH SIDE OF CABINET
EARTH
30 26 STUD
8 7
25 26 28 29
TYP 13 POSNS
USE RED LOCTITE 268
ON ITEM 29 5

SECTION A-A FROM SHEET 01 EARTHING WIRING DETAILS

2
2.5mm GRN/YEL
210mm
2 2
2.5mm GRN/YEL 2.5mm GRN/YEL
290mm 270mm

GLAND PLATE BACKPLATE RH SIDE OF CABINET DOOR

6
EARTH EARTH EARTH EARTH
STUD STUD STUD STUD

2
ALL WIRING 2.5mm USE ITEMS 42, 43, 45, 46
AFFIX EARTH LABEL ITEM 37 NEXT TO EARTH STUDS

DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 31.01.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 10.07.15 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 10.07.15
FAX: +44(0)870 7702722 C.N. NO: 4146 C.N. NO: 4211 C.N. NO: 4269 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 31.01.05 DATE: 20.12.12 DATE: 20.05.14 DATE: 10.07.15 ANGLES ±1/2°
CONTRACT NO. TITLE: [Link].
THIS DOCUMENT IS THE COPYRIGHT
SMART ODME - ZENER BARRIER/SOLENOID MODULE ASSEMBLY
109191
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 02 OF 04 A3
 Rivertrace Engineering Limited - Parts List
Drawing
Change Drawn By & Checked By &
Assy Revision DRAWING DESCRIPTION
Note No. Date: Date:
Number:

109191 E SMART ODME SOLENOID/ZENER ASSEMBLY 4269 AF 31.01.05 AF 10.07.15 Approved By & Date: CSR 10.07.15

Part
Pos Item Description Qty IDENT Supplier Name Supplier Part No:
Number
1 109343 MACHINED ENC ZENER/SOLENOID ASSY 1
2 109184 SMART ODME ZENER BARRIER PCB 1
3 109182 SMART ODME PSU PCB 1
4 109195 MTG BRACKET FOR SOLENOID VALVES 1
5 109363 SMART ODME SOLENOID ASSEMBLY 1
6 109404 RIBBON CABLE 20 WAY100mm L ASSY 1
7
8 109238 CABLE GLAND M12 NYLON BLACK 3
9 101154 FILTER REGULATOR METAL BOWL 1
10 101155 BRACKET MOUNTING 1
11 101156 PRESSURE GAUGE 1
12 104598 PLUG 1/8" BSPT BRASS 1
13 109345 LABEL SMART ODME SOLENOID IDENT 1
14 109236 CABLE GLAND M32 EMC BRASS NICKLE 3
15 109370 EARTH POP RIVET SINGLE TAB 1
16 109237 CABLE GLAND M20 EMC BRIGHT NICKLE 2
17 109365 CABLE GLAND M12 EMC BRASS NICKLE 1
18 105607 BRACKET SET WALL MOUNTING 1
19 100696 SCREW M5 X 16 SOCKET CAP S/S 6
20 100982 NUT M5 FULL S/S 6
21 100983 WASHER M5 SINGLE COIL S/S 6
22 104656 WASHER M5 FLAT S/S 6
23 106885 WASHER 5 MM DOWTY X 9MM OD 6
24 100695 SCREW M4 X 25 PAN SLOTTED NICKEL 2
25 100123 WASHER M4 FLAT S/S 19
26 100866 WASHER M4 CRINKLE S/S 29
27 109079 TUBE 6mm O/D - NYLON BLACK 0.2
28 107344 SPACER M4 X 10MM HEX MALE/FEM 13
29 100562 SCREW M4 X 6 PAN POZI S/S 13

CONTRACT NUMBER:
TAG NUMBER: 3 OF 4
 Rivertrace Engineering Limited - Parts List
Drawing
Change Drawn By & Checked By &
Assy Revision DRAWING DESCRIPTION
Note No. Date: Date:
Number:

109191 E SMART ODME SOLENOID/ZENER ASSEMBLY 4269 AF 31.01.05 AF 10.07.15 Approved By & Date: CSR 10.07.15

Part
Pos Item Description Qty IDENT Supplier Name Supplier Part No:
Number
30 100124 NUT M4 FULL S/S 13
31 109352 SPACER M4 x 45L M/F BRASS NICKLE 5
32 109353 SPACER M/F M4 x 16L BRASS NICKLE 5
33 109354 SMART ODME ZENER BARRIER PLATE 1
34 106289 R.T.E. LABEL - PLASTIC MOULDED 1
35 109222 LABEL ODME SMART ZENER/SOLENOID ENC 1
36 109220 LABEL WARNING 25x25mm 2
37 101419 LABEL EARTH WARNING 5
38 107136 RTE RATING LABEL - GENERIC 1
39 105513 CABLE TIE 100L x 2.5W BLK 6
40 104642 BOOTLACE FERRULE WHITE 0.5mm2 6
41 109623 M4 WASHER FIBRE 1
42 100538 WIRE T/ RATED GN/YL 2.5mm2 0.77
43 108966 CRIMP BLUE RING 8mm 5
44 109358 ELBOW 6 X 1/4" BSPP PUSH FITTING 1
45 100551 BLUE FEMALE INSULATED SPADE 6.3x0.8 1
46 106400 BLUE RING TERMINAL 4mm 1304 1

CONTRACT NUMBER:
TAG NUMBER: 4 OF 4
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109192 SHEET 01 OF 04 SCALE 1:2 -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

NOTE:-
1. AFFIX TRAFFOLYTE LABELS WITH CLEAR SILICONE ADHESIVE. SEE SHEET 2 FOR WIRING DETAILS
2. USE TOOL 106584 TO POSITION RTE LABEL ITEM 28. 1

ITEM 3 - ENSURE CORRECT

1 2 31 3 29 30 CONTACTOR COIL VOLTAGE
MUST BE 24VDC (24 )

ENSURE CORRECT
ORIENTATION IS
OBSERVED WHEN
200.0 FITTING ITEM 29

DRILL & TAP 2

HOLE M6
TYP 2 POSNS
SMART - ODME
15 1L1 3L2 5L3
TXFM 1
MOTOR CONTROL

63
C1
0V 1L1 3L2 5L3 13NO A1+
[Link]
440V

0.63 - 1A
220V
51 NC 61 NC
415V

[Link]
380V
240V AUX
5 6 11
AFFIX TO 4 2
18 INSIDE OF LID
CB1
0V
F2
52 62

3
F1
2T1 4T2 6T3 14 A2-

LP1 2T1 4T2 6T3

3 PHASE
21
MAINS ON
INDICATOR

22 17

100.0 4

1
E E 1 2 3 4 5 6 E 7 8

0 4
5 6 7 8 9 10 11
2 8 3 2

78.0
SW1
3 PHASE ISOLATOR 16
5

DRILL & TAP

17 HOLE M6
RTE 28
TYP 2 POSNS
SEE NOTE 2
POSITION ITEM 20 AS NECESSARY

14

12 13
2

DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 06.12.04 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV B REVISION: REV C REVISION: REV D CHECKED BY: AF DATE: 04.09.07 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 04.09.07
FAX: +44(0)870 7702722 C.N. NO: 3858 C.N. NO: 3919 C.N. NO: 3954 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 06.12.04 DATE: 11.01.06 DATE: 04.12.06 DATE: 04.09.07 ANGLES ±1/2°
CONTRACT NO. TITLE: [Link].
THIS DOCUMENT IS THE COPYRIGHT
SMART ODME - MOTOR CONTROL ENCLOSURE ASSEMBLY
109192
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 01 OF 04 A3
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109192 SHEET 02 OF 04 SCALE NA -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

FOR MAIN WIRING HARNESS USE ITEM 19

1

RUN CABLE FOR LID THROUGH P CLIP ITEM 26 MOUNTED

BROWN
ON SIDE OF ENCLOSURE USING M4 SCREW ITEM 27.

BLACK
18

17 BROWN
15 16

A1+
240V 220V 0V
7 8 9 240/220VAC OUT 10 11 12 15 16 17
1L1

3L2

5L3

1L1
3L2
5L3
CB1 C1 2

51

61

13
SEE BELOW

14 AUX N/O
AUX N/C

AUX N/C
FOR DETAILS
CIRCUIT TRANSFORMER
TXFM 1 ON TRANSFORMER
BEAKER
WIRING
440V 415V 380V 0V
2T1

4T2

6T3

2T1
4T2
6T3

52

62

A2-
10 11 12 4 5 6 23
F2 440/380 VAC IN F1
13 14 13 14
3
BLACK
BROWN
BLACK

BROWN
GREY

BROWN

BLACK
GREY
BLACK
BROWN

+ (GOLD)
BROWN
4

BLACK
GREY
23 LP1 18
MOTOR RUNNING
LAMP

7 8 9
T1 T2 T3 SW1 RED WIRING SUPPLIED WITH TRANSFORMER
TRANSFORMER WIRING DETAILS SHOULD BE CHANGED BETWEEN
F2 TERMINAL TO 380/415/440 TERMINALS
DEPENDING ON SUPLIED VOLTAGE
SWITCH
DISCONNECTOR 440V F2 5
415V F2
CHANGE DEPENDING
ON SUPPLY VOLTAGE
WIRING DETAILS FOR EARTH WIRES
380V F2

L1 L2 L3 0V F1 LEAVE AS SUPPLIED
0V
1 2 3
440V 2 2
2.5mm GRN/YEL 2.5mm GRN/YEL
BROWN

220V OUTPUT TERMINALS 220/240VAC

BLACK
GREY

415V

240V
380V BACKPLATE SIDE OF CABINET DOOR
EARTH EARTH EARTH 6
STUD STUD STUD
F2
1 2 3 4 5 6
0V INPUT TERMINALS 380/440VAC
E E 1 2 3 VIA 0.40A ANTI SURGE FUSES 4 5 6 E 7 8
2
F1 ALL WIRING 2.5mm USE ITEMS 23 - 24, 32
AFFIX EARTH LABEL ITEM 25 NEXT TO EARTH STUDS

DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 06.12.04 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV B REVISION: REV C REVISION: REV D CHECKED BY: AF DATE: 04.09.07 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 04.09.07
FAX: +44(0)870 7702722 C.N. NO: 3858 C.N. NO: 3919 C.N. NO: 3954 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 06.12.04 DATE: 11.01.06 DATE: 04.12.06 DATE: 04.09.07 ANGLES ±1/2°
CONTRACT NO. TITLE: [Link].
THIS DOCUMENT IS THE COPYRIGHT
SMART ODME - MOTOR CONTROL ENCLOSURE ASSEMBLY
109192
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 02 OF 04 A3
 Rivertrace Engineering Limited - Parts List
Drawing
Change Drawn By & Checked By &
Assy Revision DRAWING DESCRIPTION
Note No. Date: Date:
Number:

109192 D SMART ODME MOTOR CONTROL ASSEMBLY 3954 AF 06.12.04 AF 04.09.07 Approved By & Date: CSR 04.09.07

Part
Pos Item Description Qty IDENT Supplier Name Supplier Part No:
Number
1 109215 MACHINED ENC SMART ODME MOTOR CONTR 1
2 109707 MOTOR CIRCUIT BREAKER 0.63A - 1A 1
3 109406 MOTOR CONTACTOR 3 POLE 24VDC COIL 1
4 109218 MAINS ISOLATOR 3 POLE DOOR MOUNTING 1
5 100454 MOUNTING RAIL TS35 0.5mL (TOP HAT) 0.3
6 101207 END STOP KLIPPON EW35 6
7 103189 TERMINAL BLOCK UK5 N 8
8 103192 TERMINAL PARTITION PHOENIX 1
9 104528 TERMINAL MARKER SET 1 - 10 1
10 103190 TERMINAL BLOCK UNI/GRD PHOENIX 3
11 104918 SCREW 6.3 CSK - HELLERMAN 4
12 109053 CABLE GLAND M20 NYLON BLACK 1
13 109219 CABLE GLAND M25 NYLON BLACK 2
14 105607 BRACKET SET WALL MOUNTING 1
15 109216 LABEL SMART ODME MOTOR CONTROL 1
16 107848 LABEL - 3 PHASE ISOLATOR 1
17 109220 LABEL WARNING 25x25mm 2
18 107136 RTE RATING LABEL - GENERIC 1
WIRING HARNESS FOR SMART ODME MOTOR CONTROL
19 110059 1
ASSEMBLY
20 100775 CABLE TIE BASE SELF ADHESIVE 3
21 107847 LABEL - MAINS ON INDICATOR 1
22 109226 LED INDICATOR 230VAC GREEN PNL MTG 1
23 100538 WIRE T/ RATED GN/YL 2.5mm2 0.3
24 100549 TERMINAL BLUE RING M6 1
25 101419 LABEL EARTH WARNING 3
26 103766 CLIP `P` 1/2" 1
27 100562 SCREW M4 X 6 PAN POZI S/S 1
28 106289 R.T.E. LABEL - PLASTIC MOULDED 1

CONTRACT NUMBER:
TAG NUMBER: 3 OF 4
 Rivertrace Engineering Limited - Parts List
Drawing
Change Drawn By & Checked By &
Assy Revision DRAWING DESCRIPTION
Note No. Date: Date:
Number:

109192 D SMART ODME MOTOR CONTROL ASSEMBLY 3954 AF 06.12.04 AF 04.09.07 Approved By & Date: CSR 04.09.07

Part
Pos Item Description Qty IDENT Supplier Name Supplier Part No:
Number
29 109407 DIODE FOR 109406 (MOTOR CONTACTOR) 1
30 109584 2 x N/C AUX CONTACT 1
TRANSFORMER 440-380 TO 240-220V WITH FUSED INPUT &
31 109708 1
DINRAIL MTG
32 108966 CRIMP BLUE RING 2.63 x 8mm 3
33
34
35
36
37
38
39
40
41

CONTRACT NUMBER:
TAG NUMBER: 4 OF 4
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109710 SHEET 01 OF 02 SCALE 1:2 -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

NOTE:-
1. AFFIX TRAFFOLYTE LABELS WITH CLEAR SILICONE ADHESIVE.
1

A1+
3L2
5L3
1L1
C1

51

61

13
14 AUX N/O
AUX N/C

AUX N/C
2T1
4T2
6T3
2

62
52

A2-
19 20
SMART - ODME
MOTOR CONTROL
22

21

BROWN
REMOVE EXISTING LABEL AND

BLACK
4 REPLACE WITH NEW ONE FOR THIS ASSY
3

LP1 LP2
3 PHASE MOTOR HEATER
2
MAINS ON SUPPLY ON

+ (GOLD)
INDICATOR INDICATOR

BROWN

BLACK
LP1 21 LP2 22

3 MOTOR RUNNING MOTOR HEATER

LAMP SUPPLY ON
LAMP
ADDITIONAL HOLE IS
65.0 REQUIRED IN LID Ø16.2mm 4

0
ADD CABLE MARKER
IDENTS AS SHOWN
EXISTING WIRING

SW1 NEW WIRING

3 PHASE ISOLATOR
5
19 20
4 5 6 E 7 8

RTE

13
ALL WIRING 0.5mm USE ITEMS 5 - 8 6
ADDITIONAL HOLE IS USE ITEM 9 CRIMPS ON LP2
REQUIRED IN BOTTOM OF
ENCLOSURE Ø25.0mm
WIRES RUNNING TO THE LID TO BE
PUT INTO EXPANDABLE BRAID ITEM 10
62.0 ENDS TO BE SEALED WITH HEATSHRINK ITEM 11.
RUN BRAID THROUGH P CLIP MOUNTED ON SIDE
OF ENCLOSURE.

DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 20.04.06 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV B REVISION: REV C REVISION: REV CHECKED BY: AF DATE: 23.06.14 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY:
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 23.06.14
FAX: +44(0)870 7702722 C.N. NO: 4070 C.N. NO: 4214 C.N. NO: USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 20.04.06 DATE: 07.12.10 DATE: 23.06.14 DATE: ANGLES ±1/2°
CONTRACT NO. TITLE: [Link].
THIS DOCUMENT IS THE COPYRIGHT
SMART ODME - MOTOR CONTROL ENCLOSURE ASSEMBLY (FOR ICE CLASS SHIPS)
109710
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 01 OF 02 A3
 Rivertrace Engineering Limited - Parts List
Drawing
Change Drawn By & Checked By &
Assy Revision DRAWING DESCRIPTION
Note No. Date: Date:
Number:

SMART ODME MOTOR CONTROL ASSEMBLY (FOR

109710 C 4214 AF 20.04.06 AF 23.06.14 Approved By & Date: CSR 23.06.14
ICE CLASS SHIPS)

Part
Pos Item Description Qty IDENT Supplier Name Supplier Part No:
Number
1 109192 SMART ODME MOTOR CONTROL ASSEMBLY 1
2 109709 LABEL MOTOR HEATER SUPPLY ON 1
3 109226 LED INDICATOR 230VAC GREEN PNL MTG 1
4 107136 RTE RATING LABEL - GENERIC 1
5 105716 WIRE T/RATED - BROWN 0.5mm2 1
6 108427 WIRE T/RATED BLACK 0.5mm2 1
7 104642 BOOTLACE FERRULE WHITE 0.5mm2 2
8 105514 BOOTLACE FERRULE 0.75sqmm TWIN GREY 2
9 109227 CRIMP FEMALE SHROUDED 2.8x0.8 RED 2
10 108888 BRAID EXPANDABLE 3-10 DIA GREY 0.3M
11 103813 HEATSHRINK SLEEVE 9.5mm BLACK 0.06M
12 100776 CABLE TIE 10
13 109219 CABLE GLAND M25 NYLON BLACK 1
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

CONTRACT NUMBER:
TAG NUMBER: 2 OF 2
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109193 SHEET 01 OF 04 SCALE 1:2 -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

NOTES:- 14 13 15
1. FOR CIRCUIT DIAGRAM SEE 109565 PSU I/O PCB ITEM 4 1
109567 COMPUTER PCB ITEM 3
2. ITEM 37 IS TO BAGED AND STUCK TO
MODULE BEFORE SHIPPING.
3. ILLUSTRATION BELOW SHOWS THE FIXING WARNING - HAZARDOUS VOLTAGE INSIDE
GPS INPUT
OF THE LEFT & RIGHT HAND SUPPORT MAINS INPUT
BRACKETS ITEM 41 AND TIE BAR ITEM 42. RIVERTRACE ENGINEERING LTD CONNECTION DETAILS:-
110/250 VAC 50/60 Hz

TO BE THE FINAL PARTS ADDED TO ASSY. UNIT P, KINGSFIELD BUSINESS CENTRE,

REDHILL, SURREY, RH1 4DP, ENGLAND
J1 NOT USED
J2 SHIP SPEED PULSE
J3 RX GPS
J12 DISCHARGE VALVE FB1 1=CLOSED
J13 DISCHARGE VALVE FB2 1=OPEN
J14 DISCHARGE VALVE FB2 1=CLOSED
J23 AUTO CLEAN
J24 BOOSTER PUMP 2
J25 AUTO/MANUAL RELAY
TEL: +44(0)870 7702721 FAX: +44(0)870 7702722 J4 ISOLATED RS485 J15 DISCHARGE VALVE FB3 1=OPEN J26 DISCHARGE VALVE RELAY 1
E-MAIL service@[Link] [Link] J5 NON-ISOLATED RS485 J16 DISCHARGE VALVE FB3 1=CLOSED J27 FAILURE RELAY
1 2
CERT No: J6 NOT USED J17 CLEAN WATER VALVE J28 DISCHARGE VALVE RELAY 3

SER No:
J7 SAMPLE VALVE 4 1=OPEN
J8 SAMPLE VALVE 3 1=OPEN
J18 SAMPLE VALVE 3
J19 SAMPLE VALVE 4
J29 ALARM RELAY CLEAN BALLAST
J30 DISCHARGE VALVE RELAY 2 0
41
VOLTS: J9 SAMPLE VALVE 2 1=OPEN J20 SAMPLE VALVE 1 J31 ALARM RELAY
J10 SAMPLE VALVE 1 1=OPEN J21 SAMPLE VALVE 2
DATE: J11 DISCHARGE VALVE FB1 1=OPEN J22 BOOSTER PUMP 1 LEFT & RIGHT
HAND BRACKETS
J1 J2 J3 J4 J5 J6 J7 J8 J9 J10 J11 J12 J13 J14 J15 J16 J17 J18 J19 J20 J21 J22 J23 J24 J25 J26 J27 J28 J29 J30 J31

46
TYP 4 POSNS

43 44 45
3

TYP 2 POSNS
VIEW ON REAR OF MODULE

4. ENSURE THAT THE BRACKETS 25 26 42 17 18 19 34

25 6
ON EITHER SIDE OF THE FRONT PLACE LABEL NEXT
PANEL ARE FIXED INTO POSITION TO EARTH STUD
ON INSIDE FACE 4
WITH THE SUPPLIED M3x6MM CSK SCREWS
BEFORE THE MEMBRANE IS ATTACHED TO
THE FRONT PANEL.

ACTUATOR

SAMPLE OUT

MEASURING CELL 5
OVERBOARD
MOTOR/PUMP DISCHARGE
VALVE

2 1
USE ALIGNING TOOL CLEAN WATER IN SAMPLE IN RS 232
DEV707 TO ENSURE
MEMBRANE IS IN V2 V1
USB
CORRECT POSN
CONCENTRATION OIL DISCHARGE RATE
ALARM ALARM

IMPORTANT
RIVERTRACE ENGINEERING SEE NOTE 4.
6

VIEW ON FRONT OF MODULE

DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 05.01.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 01.10.09 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 01.10.09
FAX: +44(0)870 7702722 C.N. NO: 3856 C.N. NO: 3919 C.N. NO: 4015 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 05.01.05 DATE: 12.12.05 DATE: 04.12.06 DATE: 01.10.09 ANGLES ±1/2°
CONTRACT NO. TITLE: [Link].
THIS DOCUMENT IS THE COPYRIGHT
SMART ODME COMPUTER MODULE ASSEMBLY
109193
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 01 OF 04 A3
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109193 SHEET 02 OF 04 SCALE 1:2 -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

WIRING DETAIL 'A'

2
ALL WIRING 0.75mm
USE ITEMS 29 TO 33 16 17 18 19
2
TYP 11 POSNS
L E N

FLAT WSHR x 2
GN/YEL

GN/YEL

2
EARTH STUD
ON REAR PANEL

SPACER
EARTH STUD
ON BOTTOM PANEL

J34 10 21 22 23 15 PCB
BLUE 2 2 2 21 23 24 CRINKLE WSHR
GN/YEL

N SEE DETAIL 'A' 2 2 2

NUT
FOR WIRING
BROWN
L 3

EARTH STUD
ON FRONT PANEL 40 VIEW ON ARROW 'C'
INSERT DATA FLASH CARD ITEM 38
INTO HOUSING ON PCB
12 BEFORE SECURING PCB TO FRONT PANEL.
GPS (to rear) ADD A SMALL AMOUNT OF SILICONE SEALANT
RS232
COMPUTER UNIT AT BOTTOM OF FLASH CARD TO HOLD IN PLACE

DANGER !
HIGH VOLTAGE
J35
J32
PSU-IO BOARD
4
34 19 18 17 J33
DUMP J36
RS232
(to front) 4
230V

115V

WH
GN
RD

GY
BK
5 USB
C ASS 109180 REV J37 DUMP
38
6

35 20 8
4 4 5
CONNECTOR ON DISPLAY WIRING DETAIL 'B'
TO BE AT THE TOP CUT FLYING LEADS TO LENGTH
FIT FIBER WASHER
ATTACH FERRULES
UNDER SCREW HEAD
ITEM 27 (WHITE,GREEN,GREY)
ENSURE PROTECTIVE FILM
IS REMOVED BEFORE FITTING ITEM 28 (RED & BLACK)

9 17 18 19 34 7 39 3 20 21 35 36 21 11 21 23 24 RED WHITE GREEN BLACK GREY

8 8 8 8 2 2 2 2
AFFIX WINDOW IN PLACE LABEL NEXT FIT FIBRE & RETAINING WASHER SEE DETAIL 'B' J37
PLACE WITH CLEAR TO EARTH STUD UNDER PCB BOARD 23
2 FOR WIRING
SILICONE ADHESIVE SEE DETAIL BELOW
24

GREEN
6

WHITE

BLACK

GREY
2

RED
FIBRE WASHER
RETAINING WASHER

USB B CONNECTOR
DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 05.01.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 01.10.09 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 01.10.09
FAX: +44(0)870 7702722 C.N. NO: 3856 C.N. NO: 3919 C.N. NO: 4015 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 05.01.05 DATE: 13.12.05 DATE: 04.12.06 DATE: 01.10.09 ANGLES ±1/2°
CONTRACT NO. TITLE: [Link].
THIS DOCUMENT IS THE COPYRIGHT
SMART ODME COMPUTER MODULE ASSEMBLY
109193
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 02 OF 04 A3
 Rivertrace Engineering Limited - Parts List
Drawing
Change Drawn By & Checked By &
Assy Revision DRAWING DESCRIPTION
Note No. Date: Date:
Number:

109193 E SMART ODME COMPUTER MODULE ASSEMBLY 4015 AF 05.01.05 AF 01.10.09 Approved By & Date: CSR01.10.09

Part
Pos Item Description Qty IDENT Supplier Name Supplier Part No:
Number
1 109181 ODME 19" COMPUTER MODULE MACHINING 1
2 109177 MEMBRANE FOR 19" ODME COMPUTER 1
3 109090 SMART ODME COMPUTER PCB 1
4 109180 SMART ODME PSU-I/O PCB 1
5 109223 SMART ODME DISPLAY CABLE ASSY 1
6 109224 SMART ODME 9 WAY (PLUG) CABLE ASSY 1
7 109225 SMART ODME INTERNAL SERIAL CABLE 1
8 109197 SMART ODME DISPLAY ASSY - COMPUTER 1
9 109185 SMART ODME COMPUTER WINDOW 1
10 109228 MAINS INLPUT FILTER 250VAC 50/60Hz 1
11 109229 USB B CONN WITH 10" FLYING LEADS 1
12 109426 SMART ODME 9 WAY CABLE (SKT) ASSY 1
13 109196 LAB CONN IDENT SMART ODME COMPUTER 1
14 107136 RTE RATING LABEL - GENERIC 1
15 109220 LABEL WARNING 25x25mm 2
16 108667 SPACER M4 M/F x 30mmLG. 11
17 100124 NUT M4 FULL S/S 14
18 100123 WASHER M4 FLAT S/S 3
19 100866 WASHER M4 CRINKLE S/S 14
20 100043 SCREW M3 X 6 PAN SLOTTED S/S 12
21 100045 WASHER M3 CRINKLE S/S 8
22 102499 SCREW M3 X 20 CSK SLOTTED S/S 2
23 100044 NUT M3 FULL S/S 8
24 100159 SCREW M3 X 10 PAN SLOTTED S/S 6
25 109231 PLUG FREE 2 WAY RIGHT ANGLED 1.5mm 25
26 109232 PLUG FREE 3 WAY RIGHT ANGLED 1.5mm 6
27 105406 BOOTLACE FERRULE TORQUOISE 0.20mm2 3
28 104642 BOOTLACE FERRULE WHITE 0.5mm2 2
29 109132 CABLE 3 CORE 0.75mm BLACK 0.12

CONTRACT NUMBER:
TAG NUMBER: 3 OF 4
 Rivertrace Engineering Limited - Parts List
Drawing
Change Drawn By & Checked By &
Assy Revision DRAWING DESCRIPTION
Note No. Date: Date:
Number:

109193 E SMART ODME COMPUTER MODULE ASSEMBLY 4015 AF 05.01.05 AF 01.10.09 Approved By & Date: CSR01.10.09

Part
Pos Item Description Qty IDENT Supplier Name Supplier Part No:
Number
30 100548 TERMINAL SPADE RED INS 3
31 100546 BOOTLACE FERRULE BLUE 0.75mm2 2
32 105713 WIRE T/ RATED GN/YL 0.75mm2 0.12
33 106395 TERMINAL RED RING 5
34 101419 LABEL EARTH WARNING 3
35 102092 WASHER M3 FIBRE 12
36 109063 WASHER M3 RETAINING NYLON 8
37 109405 REWIREABLE FREE SKT 10A STRAIGHT 1
38 109427 DATA FLASH CARD 8MB - ATMEL 1
39 109428 SMART ODME CPU TO I/O CABLE ASSY 1
40 109569 2 WAY FEM CONNECTOR 12A 7.5mm PITCH 1
41 109560 19" ODME COMPUTER SUPPORT BKTS PAIR 1
42 109561 19" ODME COMPUTER TIE BAR 1
43 100983 WASHER M5 SINGLE COIL S/S 2
44 104656 WASHER M5 FLAT S/S 2
45 106884 M5 X 12 HEX HEAD SET S/S 2
46 109506 M6X16 SCREWS CUP WASHERS & CAGE NUT 4

CONTRACT NUMBER:
TAG NUMBER: 4 OF 4
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109490 SHEET 01 OF 02 SCALE 1:4 -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

USE ITEMS 7 - 9 TO SECURE PANELS TO MAIN ENCLOSURE 560.0

2 3 TYP 2 POSNS 1
2
M8 FIXINGS
TYP 4 POSNS

SMART ODME
ACT UATO R

246
SAMPLE O UT

185.0
MEASU RING CELL

O VERBOAR D
MO TO R/PU MP DISCH ARG E
VALVE

CLEAN WATER IN SAMPLE IN RS 232

USB
V2 V1

STATU S OK ALARM

RIVERTRACE ENGINEERING

4 5 6
2 3

4
300.0
316.0

1
5

600.0

DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: CW DATE: 24.05.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV C REVISION: REV D REVISION: REV E CHECKED BY: AF DATE: 22.03.10 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: AF BY: AF
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 22.03.10
FAX: +44(0)870 7702722 C.N. NO: 3935 C.N. NO: 4021 C.N. NO: 4037 USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 24.05.05 DATE: 09.03.07 DATE: 23.11.09 DATE: 22.03.10 ANGLES ±1/2°
CONTRACT NO. TITLE: [Link].
THIS DOCUMENT IS THE COPYRIGHT
SMART ODME COMPUTER WALL CABINET ASSEMBLY
109490
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 01 OF 02 A3
 Rivertrace Engineering Limited - Parts List
Drawing
Change Drawn By & Checked By &
Assy Revision DRAWING DESCRIPTION
Note No. Date: Date:
Number:

109490 E SMART ODME COMPUTER WALL CABINET ASSEMBLY 4037 CW 24.05.05 AF 22.03.10 Approved By & Date: CSR 22.03.10

Part
Pos Item Description Qty IDENT Supplier Name Supplier Part No:
Number
1 109487 SMART ODME COMPUTER WALL CAB (19") 1
2 109488 BRACKET FOR ODME COMPUTER 2
3 103286 SCREW M8 x 16 CSK SLOTTED S/S 4
4 109237 CABLE GLAND M20 EMC BRIGHT NICKLE 2
5 109236 CABLE GLAND M32 EMC BRASS NICKLE 3
6 109193 SMART ODME COMPUTER MODULE ASSEMBLY 1
7 101291 SCREW M6x12 CHEESE SLOT S/S 12
8 100522 WASHER M6 FLAT S/S 12
9 100857 WASHER M6 SINGLE COIL S/S/ 12
10
11
12
13
14
15
16
17
18
19
20
21 -
22
23
24
25
26
27
28

CONTRACT NUMBER:
TAG NUMBER: 2 OF 2
 A B C D E F G H I J

DO NOT SCALE
DRAWING NUMBER: 109194-1 SHEET 1 OF 3 SCALE:1:2 -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 111151 MACHINED ENC - SMART ODME FLOWMETER (ROUND TYPE) 1
2 111149 RT12 FLOW RATE TOTALISER 1 1

3 105607 BRACKET SET WALL MOUNTING 1

4 105806 ZENER BARRIER 2
5 104893 WARNING LABEL 1
6 109217 LABEL SMART ODME FLOWMETER & ZENER 1
7 106289 R.T.E LABEL - PLASTIC MOULDED 1
8 107136 RATING LABEL - GENERIC 1
9 109221 CABLE GLAND NYLON BLUE EEXeII M12 1
2
10 110559 M12 LOCKNUT NYLON FOR CABLE GLAND ATEX BLUE 1
11 109238 CABLE GLAND M12 NYLON BLACK IP68 1
12 109053 CABLE GLAND M20 NYLON BLACK IP68 2
13 100454 MOUNTING RAIL TS35 TOP HAT 0.2M
14 101207 END STOP KLIPPON EW35 4
15 103189 TERMINAL BLOCK UK5 N 2
16 103190 TERMINAL BLOCK UNI/GND 1
17 103192 TERMINAL PARTITION PHOENIX 1 3

18 104528 TERMINAL MARKER SET 1 - 10 1

19 104918 SCREW 6.3 CSK HELLERMAN 2
20 100159 SCREW M3 x 10 PAN SLOTTED S/S 2
21 100044 NUT M3 FULL S/S 2
22 100045 WASHER M3 CRINKLE S/S 2
23 102478 'P' CLIP 2
24 102412 CABLE 1 PR MPOS 100M 1M
4
25 105406 BOOTLACE FERRULE TORQUOISE 0.20mm 8
26 100546 BOOTLACE FERRULE BLUE 0.75mm 1
27 102865 BOOTLACE FERRULE GREY 2.5mm 1
28 105713 WIRE T/RATED GN/YL 0.75mm 0.4M
29 100538 WIRE T/RATED GN/YL 2.5mm 1M
30 108966 CRIMP BLUE RING 2.63 x 8mm 3
31 100549 TERMINAL BLUE RING M6 2
5
32 101419 LABEL EARTH WARNING 3
33 105513 CABLE TIE 100L x 2.5W BLK 10
34 103713 HEATSHRINK 2.4-1.2mm 0.1M
35 103813 HEATSHRINK 9.5mm BLACK 0.1M
36 103714 HEATSHRINK SLEEVE BLACK - 4.8mm 0.12M
37 108888 BRAID EXPANDABLE 3-10 DIA GREY 0.5M
38 103554 SCREW M5x8 PAN SLOTTED S/S 2
39 100862 SCREW M6 x 16 HEX HD S/S 1 6

40 100857 WASHER M6 SINGLE COIL S/S 2

41 100522 WASHER M6 FLAT S/S 2
42 100521 NUT M6 FULL S/S 1
43 103232 RESISTOR 249R RC55 1
44 100775 CABLE TIE BASE SELF ADHESIVE 5
DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 30/09/2014 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV XX REVISION: REV XX REVISION: REV XX CHECKED BY: AF DATE: 30/09/2014 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED WEIGHT (Kg):
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5
TEL: +44(0)1737 775500 XX BY: XX BY: XX BY: XX 5.39 7
APPROVED BY: CSR DATE: ONE DEC PLACE ±0.2
FAX: +44(0)1737 775501 30/06/2014
C.N. NO: XX C.N. NO: XX C.N. NO: XX FINISH: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 30/09/2014 DATE: XX DATE: XX DATE: XX ANGLES ±1/2°
CONTRACT NO. TITLE: [Link].
THIS DOCUMENT IS THE COPYRIGHT XX
SMART ODME FLOWMETER (ROUND TYPE) & ZENER BARRIER ASSEMBLY
109194-1
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO. XX
SHEET 1 OF 3
A3
 A B C D E F G H I J

DO NOT SCALE
DRAWING NUMBER: 109194-1 SHEET 2 OF 3 SCALE:1:4 -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

2X 12 A
1

DRILL AND TAP M6

SEE NOTE 3. TYP 2 POSNS

1 2 3 13 19 2X

SECTION A-A
A 3

AFFIX RATING LABEL ITEM 8

TO INSIDE OF DOOR
5 14 16 17 15
20 2X 2X 2X
USE ITEM 18 FOR
TERMINAL MARKERS
21 2X
4

22 2X
4 14
ZB1 2X 2X
ZB2
6
SEE 32 NOTES:-
NOTE 1. 1. AFFIX WITH SILICONE SEALANT.
5
2. USE TOOL 106584 TO POSITION RTE
LABEL.
39
27 3. THE TOTALISER IS TO BE FITTED BY
40 2X REMOVING THE 4 SCREWS HOLDING ON
THE FRONT FACE, SPLIT THE TWO HALVES.
41 2X BEFORE FITTING THE CABLE GLANDS ITEM
12 DRILL OUT HOLE 7.0. FIT THE CABLE
100 42 GLANDS. WIRE UP AS SHOWN ON SHEET 3.
6

SCALE 1 : 2 VIEW WITH DOOR REMOVED DRILL AND THE TWO HALVES CAN NOW BE FITTED TO
SEE THE ENCLOSURE. POSITION THE FRONT
11 9 10 7 NOTE 2.
TAP M6
HALVE AND SCREW IN REAR HALVE
ENSURING DISPLAY IS HORIZONTAL.

DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 30/09/2014 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV XX REVISION: REV XX REVISION: REV XX CHECKED BY: AF DATE: 30/09/2014 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED WEIGHT (Kg):
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5
TEL: +44(0)1737 775500 XX BY: XX BY: XX BY: XX 5.39 7
APPROVED BY: CSR DATE: ONE DEC PLACE ±0.2
FAX: +44(0)1737 775501 30/09/2014
C.N. NO: XX C.N. NO: XX C.N. NO: XX FINISH: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 30/09/2014 DATE: XX DATE: XX DATE: XX ANGLES ±1/2°
CONTRACT NO. TITLE: [Link].
THIS DOCUMENT IS THE COPYRIGHT XX
SMART ODME FLOWMETER (ROUND TYPE) & ZENER BARRIER ASSEMBLY
109194-1
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO. XX
SHEET 2 OF 3
A3
 A B C D E F G H I J

DO NOT SCALE
DRAWING NUMBER: 109194-1 SHEET 3 OF 3 SCALE:1:1 -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

B WIRES RUNNING TO THE LID TO BE PUT INTO WIRING DETAILS

EXPANDABLE BRAID ITEM 37.
ENDS TO BE SEALED WITH HEATSHRINK ITEM 35. 1
USE HEATSHRINK ITEM 34 AS REQUIRED.
FIT P CLIP ITEM 23 ONTO HINGE USING ITEM 38.
TOTALISER

3 RED
11 - 4-20mA
LOOP
12 +
5 BLACK

24 25
SHIELD
4X
BLACK

RED
3
SOLDER ITEM 28 SCREEN
TO SCREEN AND COVER 24 25
WITH HEATSHRINK ITEM 36. 28
FIT FERRULE ITEM 26. 4X
E
1
2 249R

INLINE RESISTOR 4

SECTION B-B ITEM 43 TO BE

B FITTED HERE.
DETAILS OF INSIDE OF TOTALISER SOLDER ON
/PA
WIRE AND
HEATSHRINK
USING ITEM 34
2 4
31 27 29
30 BLACK 5

1 3 ZENER BARRIER
2X 30 31 ZENER BARRIER ZB1 TYPE [Link]
/PA 9001/02-093-030-101
29 29
RESISTANCE TO GROUND
2 4 MUST BE LESS
THAN 1 Ohm

RED 6
2.5mm GRN/YEL 2.5mm GRN/YEL 2.5mm GRN/YEL
1 3
ZENER BARRIER ZB2
EARTH LABEL ITEM 32 TO
BE POSITIONED ADJACENT
TO EARTH POINTS DOOR SIDE OF CABINET BACKPLATE
EARTH STUD EARTH STUD EARTH STUD
DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 30/09/2014 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV XX REVISION: REV XX REVISION: REV XX CHECKED BY: AF DATE: 30/09/2014 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED WEIGHT (Kg):
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5
XX BY: XX BY: XX BY: XX
TEL: +44(0)1737 775500 ONE DEC PLACE ±0.2 7
APPROVED BY: CSR DATE: 30/09/2014
FAX: +44(0)1737 775501 C.N. NO: XX C.N. NO: XX C.N. NO: XX FINISH: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 30/09/2014 DATE: XX DATE: XX DATE: XX ANGLES ±1/2°
CONTRACT NO. TITLE: [Link].
THIS DOCUMENT IS THE COPYRIGHT XX
SMART ODME FLOWMETER (ROUND TYPE) & ZENER BARRIER ASSEMBLY
109194-1
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO. XX
SHEET 3 OF 3
A3
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109202 SHEET 01 OF 02 SCALE 1:1 -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

KEY:- KEY:-
1. CABLE FROM ZENER/SOLENOID MODULE TO ODME SMART TERMINAL ENCLOSURE 1. CABLE FROM ZENER/SOLENOID MODULE TO ODME SMART TERMINAL ENCLOSURE 1

2. CABLE FROM MOTOR CONTROL ENCLOSURE TO 3 PHASE MOTOR 2. SPARE

3. AIR SUPPLY PIPE FROM ZENER/SOLENOID MODULE TO SAMPLE 1 VALVE 3. AIR SUPPLY PIPE FROM ZENER/SOLENOID MODULE TO SAMPLE 1 VALVE
4. AIR SUPPLY PIPE FROM ZENER/SOLENOID MODULE TO SAMPLE/CLEAN VALVE 4. AIR SUPPLY PIPE FROM ZENER/SOLENOID MODULE TO SAMPLE/CLEAN VALVE
5. AIR SUPPLY PIPE FROM ZENER/SOLENOID MODULE TO AUTO CLEAN ACTUATOR 5. AIR SUPPLY PIPE FROM ZENER/SOLENOID MODULE TO AUTO CLEAN ACTUATOR
6. CABLE FROM FLOW METER PANEL TO FLOW METER PROBE 6. CABLE FROM FLOW METER PANEL TO FLOW METER PROBE
7. AIR SUPPLY PIPE FROM ZENER/SOLENOID MODULE TO SAMPLE 2 VALVE (IF FITTED) 7. AIR SUPPLY PIPE FROM ZENER/SOLENOID MODULE TO SAMPLE 2 VALVE (IF FITTED)
8. AIR SUPPLY PIPE FROM ZENER/SOLENOID MODULE TO SAMPLE 3 VALVE (IF FITTED) 8. AIR SUPPLY PIPE FROM ZENER/SOLENOID MODULE TO SAMPLE 3 VALVE (IF FITTED)
9. AIR SUPPLY PIPE FROM ZENER/SOLENOID MODULE TO SAMPLE 4 VALVE (IF FITTED) 9. AIR SUPPLY PIPE FROM ZENER/SOLENOID MODULE TO SAMPLE 4 VALVE (IF FITTED) 2

10. SPARE 10. AIR SUPPLY PIPE FROM PNEUMATIC MOTOR SOLENOID MODULE TO PNEUMATIC MOTOR
11. SPARE 11. SPARE

141.0 141.0

1
3
FRAME DEPTH 60mm

2
4
121.0

121.0
6 7 8 9 SPARE SPARE 3
2
6 7 8 9 10 SPARE

6
6 5

1 2 1 SPARE
3 4 5 3 4 5
4
9

ELECTRIC MOTOR CONFIG PNEUMATIC MOTOR CONFIG 6

5
2 (REFERENCE ONLY)
ITEM 7 (LUBRICANT) NOT SHOWN TO BE SENT WITH KIT

SEE 109587 FOR WELDING AND INSTALLATION INSTRUCTION MANUAL

DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 10.01.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV B REVISION: REV REVISION: REV CHECKED BY: AF DATE: 19.05.14 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
BY: AF BY: BY:
TEL: +44(0)870 7702721 ONE DEC PLACE ±0.2
APPROVED BY: CSR DATE: 19.05.14
FAX: +44(0)870 7702722 C.N. NO: 4210 C.N. NO: C.N. NO: USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 10.01.05 DATE: 19.05.14 DATE: DATE: ANGLES ±1/2°
CONTRACT NO. TITLE: [Link].
THIS DOCUMENT IS THE COPYRIGHT
SMART ODME BULKHEAD TRANSIT ASSEMBLY
109202
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 01 OF 02 A3
 Rivertrace Engineering Limited - Parts List
Drawing
Change Drawn By & Checked By &
Assy Revision DRAWING DESCRIPTION
Note No. Date: Date:
Number:

109202 B SMART ODME BULKHEAD TRANSIT ASSEMBLY AF 10.01.05 AF 19.05.14 Approved By & Date: CSR 19.05.14

Part
Pos Item Description Qty IDENT Supplier Name Supplier Part No:
Number
1 109204 FRAME S2 141x121x60 MILD STEEL ODME 1
2 109206 WEDGE 120 GALV ODME 1
3 109207 STAYPLATE 120 GALV ODME 2
4 109205 MODULE RM20 FOR 4 - 14.5 DIA 9
5 109234 MODULE RM30 FOR 10 - 25mm DIA 2
6 109420 BLANKING MODULE FOR BULKHEAD ASSY 0.5
7 109208 LUBRICANT FOR ROXTEC TRANSIT SYSTEM 1
SMART ODME BULKHEAD TRANSIT INSTALLATION
8 109587 1
MANUAL
9 109820 PACKING BOX 295x225x130 1
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

CONTRACT NUMBER:
TAG NUMBER: 2 OF 2
 SMART ODME BULKHEAD TRANSIT
INSTALLATION MANUAL

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME BULKHEAD TRANSIT INSTALLATION MANUAL Doc. No. 109587 Rev A
TH
Page 1 of 10 6 SEPTEMBER 2005
CONTENTS: -

OVERALL ASSEMBLY DETAILS FOR ELECTRIC MOTOR

AND PNEUMATIC MOTOR VERSIONS PAGE 3

PARTS LIST PAGE 4

WELDING & INSULATION PAGE 5 – 8

INSTALLATION OF THE MODULES PAGE 9 -10

RIVERTRACE ENGINEERING LIMITED

Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME BULKHEAD TRANSIT INSTALLATION MANUAL Doc. No. 109587 Rev A
TH
Page 2 of 10 6 SEPTEMBER 2005
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109202 SHEET 01 OF 02 SCALE 1:1 -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.
KEY:- KEY:-

Doc. No. 109587 Rev A

SEPTEMBER 2005
1. CABLE FROM ZENER/SOLENOID MODULE TO ODME SMART TERMINAL ENCLOSURE 1. CABLE FROM ZENER/SOLENOID MODULE TO ODME SMART TERMINAL ENCLOSURE 1
2. CABLE FROM MOTOR CONTROL ENCLOSURE TO 3 PHASE MOTOR 2. SPARE
3. AIR SUPPLY PIPE FROM ZENER/SOLENOID MODULE TO SAMPLE 1 VALVE 3. AIR SUPPLY PIPE FROM ZENER/SOLENOID MODULE TO SAMPLE 1 VALVE
4. AIR SUPPLY PIPE FROM ZENER/SOLENOID MODULE TO SAMPLE/CLEAN VALVE 4. AIR SUPPLY PIPE FROM ZENER/SOLENOID MODULE TO SAMPLE/CLEAN VALVE
5. AIR SUPPLY PIPE FROM ZENER/SOLENOID MODULE TO AUTO CLEAN ACTUATOR 5. AIR SUPPLY PIPE FROM ZENER/SOLENOID MODULE TO AUTO CLEAN ACTUATOR
6. CABLE FROM FLOW METER PANEL TO FLOW METER PROBE 6. CABLE FROM FLOW METER PANEL TO FLOW METER PROBE
7. AIR SUPPLY PIPE FROM ZENER/SOLENOID MODULE TO SAMPLE 2 VALVE (IF FITTED) 7. AIR SUPPLY PIPE FROM ZENER/SOLENOID MODULE TO SAMPLE 2 VALVE (IF FITTED)
8. AIR SUPPLY PIPE FROM ZENER/SOLENOID MODULE TO SAMPLE 3 VALVE (IF FITTED) 8. AIR SUPPLY PIPE FROM ZENER/SOLENOID MODULE TO SAMPLE 3 VALVE (IF FITTED)
9. AIR SUPPLY PIPE FROM ZENER/SOLENOID MODULE TO SAMPLE 4 VALVE (IF FITTED) 9. AIR SUPPLY PIPE FROM ZENER/SOLENOID MODULE TO SAMPLE 4 VALVE (IF FITTED) 2
10. SPARE 10. AIR SUPPLY PIPE FROM PNEUMATIC MOTOR SOLENOID MODULE TO PNEUMATIC MOTOR

TH
11. SPARE 11. SPARE

6
Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP
141.0 141.0

Page 3 of 10
1
3

Title: SMART ODME BULKHEAD TRANSIT INSTALLATION MANUAL

2
4
121.0

121.0
6 7 8 9 SPARE SPARE 3
2
6 7 8 9 10 SPARE
6
6

RIVERTRACE ENGINEERING LIMITED

5
1 2 1 SPARE
3 4 5 3 4 5
4
9
ELECTRIC MOTOR CONFIG PNEUMATIC MOTOR CONFIG 6
5
2 (REFERENCE ONLY)
ITEM 7 (LUBRICANT) NOT SHOWN TO BE SENT WITH KIT
SEE 109587 FOR WELDING AND INSTALLATION INSTRUCTION MANUAL
DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: AF DATE: 10.01.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV REVISION: REV REVISION: REV CHECKED BY: AF DATE: 10.01.05 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
TEL: +44(0)870 7702721 BY: BY: BY:
APPROVED BY: CSR DATE: ONE DEC PLACE ±0.2
FAX: +44(0)870 7702722 10.01.05
C.N. NO: C.N. NO: C.N. NO: USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 10.01.05 DATE: DATE: DATE: ANGLES ±1/2°
CONTRACT NO. [Link].
THIS DOCUMENT IS THE COPYRIGHT
TITLE:
SMART ODME BULKHEAD TRANSIT ASSEMBLY
109202
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
SHEET 01 OF 02 A3
RIVERTRACE ENGINEERING LIMITED
Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME BULKHEAD TRANSIT INSTALLATION MANUAL Doc. No. 109587 Rev A
TH
Page 4 of 10 6 SEPTEMBER 2005
RIVERTRACE ENGINEERING LIMITED
Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME BULKHEAD TRANSIT INSTALLATION MANUAL Doc. No. 109587 Rev A
TH
Page 5 of 10 6 SEPTEMBER 2005
RIVERTRACE ENGINEERING LIMITED
Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME BULKHEAD TRANSIT INSTALLATION MANUAL Doc. No. 109587 Rev A
TH
Page 6 of 10 6 SEPTEMBER 2005
RIVERTRACE ENGINEERING LIMITED
Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME BULKHEAD TRANSIT INSTALLATION MANUAL Doc. No. 109587 Rev A
TH
Page 7 of 10 6 SEPTEMBER 2005
RIVERTRACE ENGINEERING LIMITED
Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME BULKHEAD TRANSIT INSTALLATION MANUAL Doc. No. 109587 Rev A
TH
Page 8 of 10 6 SEPTEMBER 2005
RIVERTRACE ENGINEERING LIMITED
Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME BULKHEAD TRANSIT INSTALLATION MANUAL Doc. No. 109587 Rev A
TH
Page 9 of 10 6 SEPTEMBER 2005
RIVERTRACE ENGINEERING LIMITED
Unit P, Kingsfield Business Centre, Philanthropic Road, Redhill, Surrey, RH1 4DP

Title: SMART ODME BULKHEAD TRANSIT INSTALLATION MANUAL Doc. No. 109587 Rev A
TH
Page 10 of 10 6 SEPTEMBER 2005
 A B C D E F G H J K
DO NOT SCALE
DRAWING NUMBER: 109574 SHEET 01 OF 02 SCALE 1:2 -SPECIALIST IN WATER QUALITY CONTROL PRODUCTS- REMOVE ALL BURRS AND SHARP EDGES DIMENSIONS IN M.M.

NOTES:-
1. TO ENSURE A GOOD SEAL USE LOCTITE 567 THREAD LOCK 1

ON ALL FITTINGS.
2. REMOVE THE STEEL PLUG AT THE REAR OF THE
REGULATOR (AS SUPPLIED) AND FIT ITEM 4
WITH LOCTITE 567 THREAD LOCK.

140
2

UNSCREW GAUGE AND

REFIT WITH LOCTITE 567
THREAD LOCK

244

1
3

ø6.5 HOLES
2
FOR FIXING
4
83

5 5
287

40 MICRON FILTER 5 MICRON FILTER

DRAWING RECORD: REVISIONS/CHANGED BY/CHANGE NOTE NO'S: & DATES MATERIAL: DRAWN BY: CW DATE: 25.08.05 UNSPECIFIED TOLS
RIVERTRACE ENGINEERING LTD REVISION: REV A REVISION: REV REVISION: REV REVISION: REV CHECKED BY: AF DATE: 25.08.05 ABOVE 100mm ±1
UNIT P, KINGSFIELD BUSINESS CENTRE, PHILANTHROPIC RD, NOTES: CHANGED CHANGED CHANGED FINISH:
REDHILL, SURREY, RH1 4DP, UNITED KINGDOM UP TO 100mm ±0.5 7
TEL: +44(0)870 7702721 BY: BY: BY:
APPROVED BY: RG DATE: ONE DEC PLACE ±0.2
FAX: +44(0)870 7702722 25.08.05
C.N. NO: C.N. NO: C.N. NO: USED ON: TWO DEC PLACE ±0.1
E-MAIL ADDRESS: sales@[Link]
WEB ADDRESS: [Link] DATE: 25.08.05 DATE: DATE: DATE: ANGLES ±1/2°
CONTRACT NO. TITLE: [Link].
THIS DOCUMENT IS THE COPYRIGHT
AIR REGULATOR WITH FILTERS & 24VDC SOLENOID VALVE ASSEMBLY
109574
OF RIVERTRACE ENGINEERING LTD. TAG/EQNT/P.O. NO.
FOR SMART ODME SHEET 01 OF 02 A3
 Rivertrace Engineering Limited - Parts List
Drawing
Change Drawn By & Checked By
Assy Revision DRAWING DESCRIPTION
Note No. Date: & Date:
Number:

AIR REGULATOR WITH FILTERS & 24VDC Approved By &

109574 A CW 25.08.05 AF 25.08.05 CSR 25.08.05
SOLENOID VALVE ASSEMBLY FOR SMART ODME Date:

Pos Part Number Item Description Qty IDENT Supplier Name Supplier Part No:

1 109573 AIR REG WITH 40 & 5 MICRON FILTERS 1

2 109572 24VDC 2 WAY SOLENOID VALVE 1/2"BSPP 1
3 107787 MALE HEX NIPPLE 1/2"BSPT BRASS 1
4 104598 PLUG 1/8" BSPT BRASS 1
5 109589 MALE CONNECTOR O/D 8-10 x 1/2"BSPT 2
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

CONTRACT NUMBER:
TAG NUMBER: PAGE 2 OF 2