All-electric.

IntElect.
Maximum Efficiency – Highest Precision
 The IntElect | 03

The IntElect
60,000 AND Technology, competence and experience.

COUNTING... With more than 60,000 electric injection moulding

machines delivered around the world, Sumitomo
manufacturer of electric injection moulding machines,
we design and produce all the core electrical drive
(SHI) Demag sets the benchmark in electrical machine components in our company. This is the only way the
engineering. Our goals are maximum dynamics, the IntElect can achieve maximum dynamics and precision
highest level of efficiency and 100% production quality with the highest level of efficiency. Try our technology,
along with full mould safety. Being the only European expertise and experience for yourself.
 The IntElect | 05

The IntElect
Your benefits at a glance.

– Company developed drive technology – Intelligent machine design – Comprehensive mould safety – Intuitive control

In our in-house research & development centre we Thanks to the high level of expertise in the field of elec- The new CentrePressPlaten have been designed using The intuitive control of the IntElect provides a variety of
develop, manufacture and test our direct drives and tric drive technology, the complete control system of the finite element analysis. This provides up to 20% more options for process monitoring and control. The intuitive
converter technology as well as control system machine can be integrated into the machine bed. This platen rigidity and, in combination with linear guides and and easily programmed control with predefined flexible
components all of which are designed to be used makes the machine more compact and provides more other design components, guarantees a high degree of machine sequences allows the user to fully utilise the
specifically in injection moulding machines. This allows space for peripheral units. Another important feature of mould safety even with higher mould weights. IntElect’s flexibility and efficiency.
the highest level of dynamics with maximum precision the design is clear and clean machine surfaces.
and efficiency and thus the highest repeatability.
 Efficiency | 07

Efficiency
Application-based motor design.

Up to 20% less energy consumption Up to 10% more production capacity In-house development for drive technology

The combination of company developed drive motors Higher production capacity is possible due to an on In our in-house research and development centre we develop the best direct drives for injection moulding machines. Our
and frequency converters as well as the entire servomotor average two percent higher machine availability which research involves various topics, including magnetic flux analysis, thermal stress simulation, materials analysis and the
control system allows us to produce one of the most combined with dynamic, precise and parallel movements overall production process, therefore we can provide drive motors which are specifically designed for the requirements
efficient injection moulding machines on the market. provides up to 10% more capacity. In addition, the high of injection moulding machines. This level of dynamics, precision and efficiency cannot be achieved with standard drive
Compared to conventional full-electric injection moulding precision of the machine prevents the production of motors. Since the direct drives as well as their controls are precisely matched and come from the same manufacturer,
machines, the IntElect consumes up to 20% less energy. reject parts. In this way you can significantly increase the IntElect has a response time of 0.1 ms. This is 20 times faster than conventional injection moulding machines and
your production capacity while optimising your 1000 times faster than a blink of an eye.
production costs.

Application-based motor design.

• Enhanced heat dissipation due to specially

developed casting materials
• Ability to operate under continuous load
with a maximum torque of up to 40%
• Slim design for minimum
mass inertia and maximum dynamic

Fig. In-house developed direct drive

HIGHER PERFORMANCE.
LOWER CONSUMPTION.
 Parts quality | 09

Parts quality
Meeting the highest quality requirements.

The tightest process window Long-term production stability Dynamic injection movements v injection [mm/s]
IntElect
500
Electrical IMM
Due to the use of direct drives, mechanical tolerances Due to the longstanding experience in the construction With the combination of high dynamics and
are minimised. Compared to other drive technologies, of electric injection moulding machines in combination speed, the IntElect allows process applications that
significantly fewer components are within each other’s with the IntElect’s individual drive concept, we are able cannot be achieved with other full-electric injection 400

force flux. In addition to the sophisticated control to ensure a constant process control throughout the moulding machines. Due to the unconditional precision
technology and additional efficiency components, this service life of the machine. This advantage is of particular and repeatability, the IntElect will allow a wide range of 300
forms an important basis for achieving the highest importance when it comes to the compliance with demanding applications. Not only high accelerations,
precision. validated process parameters. but also fast deceleration both are an essential 200
prerequisite for high quality of parts. For instance, it
is possible to consistently avoid burrs during injection
100
by very rapid switching from injection pressure to 0,14s 0,21s

holding pressure.
t injection [s]
0 0,05 0,10 0,15 0,20 0,25
Diagram: Dynamics of the machine during the injection

MAXIMUM DYNAMICS.
100% QUALITY.
 Parts quality | 11

Parts quality
Additional efficiency components.

activeLock Shot weight [cm3] activeFlowBalance Part weight in shot [g]

Quality assurance 0,6

Quality assurance
activeLock ( IntElect) 12,14 activeFlowBalance

Standard non-return valve without activeFlowBalance

0,4
12,13

Due to our activeLock technology, it is possible to reduce 0,2 Due to our ActiveFlowBalance technology component,
shot weight fluctuations by up to 60%. The switchable it is possible to balance filling fluctuations in injection 12,12

non-return valve prevents the melt from flowing back 0 moulds. In doing so, the negative effects of uneven mould
into the plasticizing cylinder at the beginning of the filling are compensated for and a uniform moulding
injection phase. This ensures that your injection moulded quality is achieved when multiple cavity moulds are used. 12,11
-0,2
parts can be produced with the highest quality. This reduces the reject rate and increases the quality of
your parts.
-0,4 12,10

Injection cycles Cavity

04 08 12 16 20 01 02 03 04 05 06 07 08 09 10

Diagram: Shot weight distribution per cycle Diagram: Weight distribution in the individual cavities for an injection process

Fig. without activeFlowBalance Fig. with activeFlowBalance

HIGHEST
PRECISION.
 Mould safety | 13

Mould safety
Quality with full safety.

Monitoring with profile Maximum platen parallelism Clamping plates with 20% higher rigidity

IntElect protects your investment in every respect. Genorously dimensioned linear guides in combination The new mould platens (CentrePressPlaten CPP) of the IntElect have been precisely optimised for the application by means
Our active mould protection system activeProtect uses with increased rigidity in the machine bed ensure of the finite element analysis. Conventional platens can deform during locking, depending on the type and shape of the
a specially developed mould protection sensor and soft- maximum parallelism of the platens and thus minimise mould. This deflection is transferred to the injection moulded parts by the mould. Our platens (CPP) intelligently distribute
ware which by means of an envelope curve monitors the mould wear. In addition, the symmetrical force submission forces in the platen and thus offer up to 20% more rigidity than conventional clamping plates.
force flux during the closing movement. This allows the of the nozzle system prevents a deformation of the fixed
machine to detect even the smallest objects and your platen. This ensures the highest parallelism of the platens
mould is perfectly protected. Additionally, it is possible on both sides.
to monitor the force of the ejector and the injection
pressure curve of the machine. This guarantees maximum
protection even at full speed.

Fig. Force flux and pressure distribution in a conventional clamping plate Fig. Force flux and pressure distribution in our CentrePressPlaten (CPP)

MOULD PROTECTION.
MAXIMUM PARALLELISM.
 Technical Data | 15

TECHNICAL
DATA.

Contents

IntElect 50 16
IntElect 75 18
IntElect 100 20
IntElect 130 22
IntElect 180 24
Connection Dimension 26
 IntElect 50 | 17

Sumitomo (SHI) Demag IntElect 50 Machine dimensions IntElect 50

1682 f 1204
Model description IntElect 50/360-65 IntElect 50/360-110 IntElect 50/360-250
50 2) 143 1040
200 4) 360 44
International size description 500-65 500-110 500-250

264.5
Clamping unit 50

561.5
Clamping Force / Locking Force [kN] 500 / 550

a
Max. mould opening stroke [mm] 250

360
1757

1922
Mould height Min. [mm] 160

2084
1709

d
3501) / 400

1)

1195
1195
Max./enlarged mould height [mm]

t
853

c
Daylight between platens max. / enl. [mm] 6001) / 650

485
345

605
686

362
Mould platen (h x v) [mm] 500x500
360x360 / 370x370 6)

295 3)
Distance between tie bars (h x v) [mm]
148

47 (47-71)
100 3)
Min. permissible mould diameter (k) [mm] 200 810 700 h, h1 377 460 78
Max mould weight / mov. platen [kg] 320 3530 692 512
3678
Ejection stroke std./enlarged [mm] 70 / 120
Ejection / Retraction force [kN] 21 1627 1) ZE 320 material hopper optional
647 2) WA 211 mould height increased
Injection unit 65 110 250
3) ZE 122 machine height increase

(100)
Screw diameter [mm] 14 18 22 18 22 25 30 22 25 30 E
4) ZE 242 protective cover widened on
L/D ratio 20 20 20 20 20 20 20 20 20 20 non-operator side
Spec. injection pressure (up to 400 °C) [bar] 2800 2800 2220 2800 2800 2222 1543 2800 2800 2510
Cylinder head volume, max. [cm3] 12 20 30 23 40 51 73 40 61 99
A, B
Max. shot weight (PS) [g] 11 18 26 20 35 45 65 35 55 88
Max. injection speed D
76715466
647
> Version force 1) [mm/s] 200 200 200 1627
> Version speed (S-Paket) 2) 3) [mm/s] 200 200
Platen dimensions IntElect 50
> Version high speed IntElect [mm/s] 550 500
Max. rate of injection A B Z Hole pattern for robot/sprue
picker on fixed platen 4)
> Version force 4) [mm/s] 31 51 76 44 76 98 141 56 88 141 250 min.160
max. 350 / 400 1)

Ø125H8
Ø125H8
Ø125
122.5
> Version speed (S-Paket) 2) 3) [mm/s] 99 153 247 Z 1) WA 211 mould height increased
52.5
> Version high speed [mm/s] 85 140 209 110 190 245 353 2) ZE 242 protective cover widened on 17.5
non-operator side

259.5
Max. plasticising rate (PS) 5) [g/s] 1,0 3,7 6,0 3,7 6,0 10,0 16,7 6,0 10,0 16,7 M12-24/32
3) ZE 2032 distance between tie bars, enlarged
Heating capacity [kW] 4,0 4,0 5,2 4,2 5,2 5,7 8,3 5,2 5,7 8,3

210
140
4) GA 50 mechanical interface for handling unit M16-32/41
Max. screw stroke [mm] 78 78 78 90 104 104 104 110 125 140
Max. nozzle stroke [mm] 380 380 380
Max. nozzle dipping depth (WA 650) [mm] 20 20 20
Nozzle sealing force [kN] 30 30 43 20 (28)
78109466 72
Number of heating zones 4 4 4
20
Hopper capacity, optional [ltr.] 35 35 35 A B
Movable platen Fixed platen
General data 50/360-65 50/360-110 50/360-250
B-B A-A
Dry cycle time (Euromap 6) [s-mm] 1,2-250 1,2-250 1,2-250 452 632 / 832 2)
Net weight 5) [kg] 2650 2750 2900 345 577
413

175 407 68x M12-24/32 tief 360 / 370 3)

500

509.5

70

360 / 370 3)
413
105
140
500

175
210

Ø53 / 43 3)
70
105
370 140 k
The shown specifications reflect the state at the time of printing and refer to the standard cofiguration. We reserve the 1) Basic equipment 175
right to modifiy specifications. The maximum injection speed and maximum injection pressure are values, which can not Hole pattern according Euromap
2) Higher maximum injection speed on request
be available simultaneously. The maximum injection pressure and maximum hold pressure are no pressures that can be k see Technical Description 210
3) Option for IntElect
generated during the whole process. These parameters are based on a main voltage 400 V. A deviating main voltage
will affect the machine parameters. 4) Plasticising rate depends on processing conditions and used material
5) The net weight of the machine may vary depending on equipment
6) ZE 2032 Distance between tie bars, enlarged
 IntElect 75 | 19

Sumitomo (SHI) Demag IntElect 75 Machine dimensions IntElect 75

Model description IntElect 75/420-65 IntElect 75/420-110 IntElect 75/420-110 IntElect 75/420-250 1926 f
50 2) 210
International size description 750-65 750-110 750-250 750-450 1) 1294
200 4) 840
420 29
Clamping unit 75

526.5
Clamping Force / Locking Force [kN] 750 / 825

a
Max. mould opening stroke [mm] 300

1757

t 1)

300
1709
Mould height Min. [mm] 160

1230

420
2086
853
Max./enlarged mould height [mm] 4101) / 460

1925
649

c
485
345
7101) / 760

1230
Daylight between platens max. / enl. [mm]
Mould platen (h x v) [mm] 580x580

295 3)

605
686
392 810 700

100 3)
b

47 (47-71)

365
Distance between tie bars (h x v) [mm] 420x420
3530 h, h1
Min. permissible mould diameter (k) [mm] 200 3946
Max mould weight / mov. platen [kg] 500 422 460 78
Ejection stroke std./enlarged [mm] 80 / 130 1717 737 557
Ejection / Retraction force [kN] 26 737

(100)
Injection unit 65 110 250 450
1) ZE 320 material hopper optional
Screw diameter [mm] 14 18 22 18 22 25 30 22 25 30 35 30 35 40
2) WA 211 mould height increased
L/D ratio 20 20 20 20 20 20 20 20 20 20 20 20 20 20
3) ZE 122 machine height increase
Spec. injection pressure (up to 400 °C) [bar] 2800 2800 2220 2800 2800 2222 1543 2800 2800 2510 1850 2800 2790 2140
4) ZE 242 protective cover widened on
Cylinder head volume, max. [cm3] 12 20 30 23 40 51 73 40 61 99 135 113 154 201
non-operator side
Max. shot weight (PS) [g] 11 18 26 20 35 45 65 35 55 88 120 101 137 179
Max. injection speed 746
> Version force 1) [mm/s] 200 200 200 200 1726

> Version speed (S-Paket) 2) 3) [mm/s] 350 350

Platen dimensions IntElect 75
> Version high speed IntElect [mm/s] 550 500
Max. rate of injection Z Hole pattern for robot/sprue
A B picker on fixed platen 4)
> Version force 4) [mm/s] 31 51 76 44 76 98 141 56 88 141 192 141 192 251 300 min.160
max. 410 / 460 1)

Ø125H8
105

Ø125H8
Ø125
> Version speed (S-Paket) 2) 3) [mm/s] 99 153 247 337 247 337 440
Z 1) WA 211 mould height increased 35
> Version high speed [mm/s] 85 140 209 110 190 245 353
2) ZE 242 protective cover widened on M16-32/41
Max. plasticising rate (PS) 5) [g/s] 1,0 3,7 6,0 3,7 6,0 10,0 16,7 6,0 10,0 16,7 22,7 16,7 22,7 33,3

300
non-operator side

245
Heating capacity [kW] 4,0 4,2 5,2 4,2 5,2 5,7 8,3 5,2 5,7 8,3 9,4 8,3 9,4 11,1 3) ZE 2032 distance between tie bars, enlarged

140
M16-32/41
Max. screw stroke [mm] 78 78 78 90 104 104 104 110 125 140 140 160 160 160 4) GA 50 mechanical interface for handling unit
Max. nozzle stroke [mm] 380 380 380 380
Max. nozzle dipping depth (WA 650) [mm] 20 20 20 20
Nozzle sealing force [kN] 30 30 43 43
20 (33) 85
Number of heating zones 4 4 4 4 78109566
20
Hopper capacity, optional [ltr.] 35 35 35 35
A B
Movable platen Fixed platen
General data 75/420-65 75/420-110 75/420-250 75/420-450
B-B A-A
Dry cycle time (Euromap 6) [s-mm] 1,3-287 1,3-287 1,3-287 1,3-287
497 677 / 877 2)
Net weight 5) [kg] 3350 3450 3600 3800 390 622
482

60x M16-32/41 tief 420

590

474.5

70

420
482
140
590

175
245
210

Ø62
70
140
k
420 175
The shown specifications reflect the state at the time of printing and refer to the standard cofiguration. We reserve the 1) Basic equipment
210
right to modifiy specifications. The maximum injection speed and maximum injection pressure are values, which can not
Hole pattern according Euromap
2) Higher maximum injection speed on request
k see Technical Description
245
be available simultaneously. The maximum injection pressure and maximum hold pressure are no pressures that can be 3) Option for IntElect
generated during the whole process. These parameters are based on a main voltage 400 V. A deviating main voltage
will affect the machine parameters. 4) Plasticising rate depends on processing conditions and used material
5) The net weight of the machine may vary depending on equipment
6) ZE 2032 Distance between tie bars, enlarged
 IntElect 100 | 21

Sumitomo (SHI) Demag IntElect 100 Machine dimensions IntElect 100

Model description IntElect 100/460-110 IntElect 100/460-250 IntElect 100/460-450 IntElect 100/460-560 IntElect 100/460-700
100 2) 2026 f min 200 4) 1324
460 29
International size description 1000-110 1000-250 1000-450 1000-560 1000-700 235

667.5
Clamping unit 100

342
Clamping Force / Locking Force [kN] 1000 / 1100

a
1952.5

460
Max. mould opening stroke [mm] 350

1904

t 3)

2282
1285

d
Mould height Min. [mm] 180

868

1285
Max./enlarged mould height [mm] 4501) / 550

664

c
498
358
Daylight between platens max. / enl. [mm] 8001) / 900

605
308 3)

363
701
Mould platen (h x v) [mm] 650x650 960 700 b

100 3)
460x460 / 470x470 6) 342 3805 h, h1

47 (47-71)
Distance between tie bars (h x v) [mm]
4171
Min. permissible mould diameter (k) [mm] 200 377 560 78
742 582
Max mould weight / mov. platen [kg] 700
Ejection stroke std./enlarged [mm] 150 / 150
1997
Ejection / Retraction force [kN] 32 857
1) ZE 320 material hopper optional

(100)
Injection unit 110 250 450 560 700 E 2) WA 211 mould height increased
Screw diameter [mm] 18 22 25 30 22 25 30 35 40 30 35 40 45 35 40 45 35 40 45 3) ZE 122 machine height increase
L/D ratio 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 4) ZE 242 protective cover widened on
Spec. injection pressure (up to 400 °C) [bar] 2800 2800 2222 1543 2800 2800 2510 1850 1410 2800 2790 2140 1690 2800 2418 2200 2800 2418 2200 non-operator side
A, B
Cylinder head volume, max. [cm3] 23 40 51 73 40 61 99 135 176 113 154 201 254 154 201 254 178 251 318
76715666 D
Max. shot weight (PS) [g] 20 35 45 65 35 55 88 120 156 101 137 179 226 137 179 226 158 224 283
857
Max. injection speed
1997
> Version force 1) [mm/s] 200 200 200 200 200
> Version speed (S-Paket) 2) 3) [mm/s] 350 350 350 350 Platen dimensions IntElect 100
> Version high speed IntElect [mm/s] 500
A B Z Hole pattern for robot/sprue
Max. rate of injection picker on fixed platen 4)
350 min.180
> Version force 1) max. 450 / 5501)

Ø125H8
Ø125H8
[mm/s] 44 76 98 141 56 88 141 192 251 141 192 251 320 192 251 318 192 251 318

Ø125
105
> Version speed (S-Paket) 2) 3) [mm/s] 99 153 247 337 440 247 337 440 556 337 440 556 337 440 556 1) WA 211 mould height increased 35
> Version high speed [mm/s] 1110 190 245 353 2) ZE 242 protective cover widened on
M16-32/38

340
non-operator side
Max. plasticising rate (PS) 5) [g/s] 3,7 6,0 10,0 16,7 6,0 10,0 16,7 22,7 33,3 16,7 22,7 33,3 42,0 22,7 33,3 42,0 22,7 33,3 42,0

280
3) ZE 2032 distance between tie bars, enlarged

175
Heating capacity [kW] 4,2 5,2 5,7 8,3 5,2 5,7 8,3 9,4 11,1 8,3 9,4 11,1 11,3 9,4 11,1 11,3 9,4 11,1 11,3 M16-32/41
4) GA 50 mechanical interface for handling unit
Max. screw stroke [mm] 90 104 104 104 110 125 140 140 140 160 160 160 160 160 160 160 185 200 200
Max. nozzle stroke [mm] 380 380 380 380 450
Max. nozzle dipping depth (WA 650) [mm] 20 20 20 20 20
Nozzle sealing force [kN] 30 43 43 43 43 20 (33) 97
Number of heating zones 4 4 4 4 4 20
Hopper capacity, optional [ltr.] 35 35 35 50 50 A B
Movable platen Fixed platen
General data 100/460-110 100/460-250 100/460-450 100/460-560 100/460-700
B-B A-A
Dry cycle time (Euromap 6) [s-mm] 1,3-322 1,3-322 1,3-322 1,3-322 1,3-322 522 682 / 882 2)
Net weight 5) [kg] 4550 4700 4900 5150 5150 415 627 534
460 / 470 3)
650 76x M16-32/41 tief

616

460 / 470 3)
70

534
140
210
175
280
245
650

Ø74 / 64 3)
70
140
175 k
210
500 245
The shown specifications reflect the state at the time of printing and refer to the standard cofiguration. We reserve the 1) Basic equipment Hole pattern according Euromap
right to modifiy specifications. The maximum injection speed and maximum injection pressure are values, which can not 2) Higher maximum injection speed on request
280
be available simultaneously. The maximum injection pressure and maximum hold pressure are no pressures that can be k see Technical Description
3) Option for IntElect
generated during the whole process. These parameters are based on a main voltage 400 V. A deviating main voltage
will affect the machine parameters. 4) Plasticising rate depends on processing conditions and used material
5) The net weight of the machine may vary depending on equipment
6) ZE 2032 Distance between tie bars, enlarged
 IntElect 130 | 23

Sumitomo (SHI) Demag IntElect 130 Machine dimensions IntElect 130

Model description IntElect 130/510-110 IntElect 130/510-250 IntElect 130/510-450 IntElect 130/510-560 IntElect 130/510-700
2125.5 f 200 4) 1404
International size description 1300-110 1300-250 1300-450 1300-560 1300-700 100 2) 245 510 44
1)

Clamping unit 130

622.5

375
Clamping Force / Locking Force [kN] 1300 / 1430

510
1952.5

2283
Max. mould opening stroke [mm] 400

1904

t 1)
1330
Mould height Min. [mm] 180

1330
865
Max./enlarged mould height [mm] 4501) / 550

664
b

500
380

630
8501) / 950

702
Daylight between platens max. / enl. [mm]
292

280 3)
Mould platen (h x v) [mm] 720x720

47 (47-59)
100 3)
Distance between tie bars (h x v) [mm] 510x510 / 520x520 6) 960 800 h, h1 417 560 78
4015
4330.5 782 622
Min. permissible mould diameter (k) [mm] 200
Max mould weight / mov. platen [kg] 860
Ejection stroke std./enlarged [mm] 150 / 150 2065.5
Ejection / Retraction force [kN] 32 925.5 1) ZE 320 material hopper optional
E 2) WA 211 mould height increased

100
Injection unit 110 250 450 560 700 3) ZE 122 machine height increase
Screw diameter [mm] 18 22 25 30 22 25 30 35 40 30 35 40 45 35 40 45 50 35 40 45 50 4) ZE 242 protective cover widened on
L/D ratio 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 non-operator side
Spec. injection pressure (up to 400 °C) [bar] 2800 2800 2222 1543 2800 2800 2510 1850 1410 2800 2790 2140 1690 2800 2418 2200 1780 2800 2418 2200 1780

Cylinder head volume, max. [cm3] 23 40 51 1543 40 61 99 135 176 113 154 201 254 154 201 254 314 178 251 318 393
76715266
Max. shot weight (PS) [g] 20 35 45 65 35 55 88 120 156 101 137 179 226 137 179 226 279 158 224 283 349 A, B
925.5
Max. injection speed 2065.5 D
> Version force 1) [mm/s] 200 200 200 200 200
> Version speed (S-Paket) 2) 3) [mm/s] 350 350 350 350 Platen dimensions IntElect 130
> Version high speed IntElect [mm/s] 500
A B Z Hole pattern for robot/sprue
Max. rate of injection picker on fixed platen 4)
400 min.180
1)

Ø160H8
max. 450 / 550 1)

Ø160H8
> Version force [mm/s] 44 76 98 141 56 88 141 192 251 141 192 251 320 192 251 318 393 192 251 318 393 105

Ø120
Z 1) WA 211 mould height increased
35
> Version speed (S-Paket) 2) 3) [mm/s] 99 153 247 337 440 247 337 440 556 337 440 556 687 337 440 556 687
2) ZE 242 protective cover widened on
> Version high speed [mm/s] 110 190 245 353 M16-32/38
non-operator side

375
Max. plasticising rate (PS) 5) [g/s] 3,7 6,0 10,0 16,7 6,0 10,0 16,7 22,7 33,3 16,7 22,7 33,3 42,0 22,7 33,3 42,0 57,3 22,7 33,3 42,0 57,3 3) ZE 2032 distance between tie bars, enlarged

280
Heating capacity [kW] 4,2 5,2 5,7 8,3 5,2 5,7 8,3 9,4 11,1 8,3 9,4 11,1 11,3 9,4 11,1 11,3 15,7 9,4 11,1 11,3 15,7

175
4) GA 50 mechanical interface for handling unit M16-32/41
Max. screw stroke [mm] 90 104 104 104 110 125 140 140 140 160 160 160 160 160 160 160 160 185 200 200 200
Max. nozzle stroke [mm] 450 450 450 380 450
Max. nozzle dipping depth (WA 650) [mm] 20 20 20 20 20
Nozzle sealing force [kN] 30 43 43 43 43
15 (57)
78109666
Number of heating zones 4 4 4 4 4
20 104
Hopper capacity, optional [ltr.] 35 35 35 50 50 A B
Movable platen Fixed platen
General data 130/510-110 130/510-250 130/510-450 130/510-560 130/510-700 B-B A-A
Dry cycle time (Euromap 6) [s-mm] 1,4-357 1,4-357 1,4-357 1,4-357 1,4-357 562 722 / 922 2)
5) 455 667
Net weight [kg] 5150 5300 5450 5700 5700
592
725
510 / 520 3)
56x M16-32/41 tief

571

70

510 / 520 3)
592
725

140
210
280
70

Ø82 / 72 3)
538 140
210 k
The shown specifications reflect the state at the time of printing and refer to the standard cofiguration. We reserve the 1) Basic equipment Hole pattern according Euromap 280
right to modifiy specifications. The maximum injection speed and maximum injection pressure are values, which can not 2) Higher maximum injection speed on request k see Technical Description
be available simultaneously. The maximum injection pressure and maximum hold pressure are no pressures that can be 3) Option for IntElect
generated during the whole process. These parameters are based on a main voltage 400 V. A deviating main voltage
will affect the machine parameters. 4) Plasticising rate depends on processing conditions and used material
5) The net weight of the machine may vary depending on equipment
6) ZE 2032 Distance between tie bars, enlarged
 IntElect 180 | 25

Sumitomo (SHI) Demag IntElect 180 Machine dimensions IntElect 180

Model description IntElect 180/560-250 IntElect 180/560-450 IntElect 180/560-560 IntElect 180/560-700 100 2) 2372 f 200 4) 1500
275 560 46
International size description 1800-250 1800-450 1800-560 1800-700

642.5
Clamping unit 180

435
a

560
Clamping Force / Locking Force [kN] 1800 / 1980

2012.5
1964

t 1)

2342
Max. mould opening stroke [mm] 450

d
1370

1370
868
Mould height Min. [mm] 200

280 3)
b

664
532

380
78

500

c
Max./enlarged mould height [mm] 5001) / 600

702

673
Daylight between platens max. / enl. [mm] 9501) / 1050 960 798 h, h1
4135

100 3)
Mould platen (h x v) [mm] 800x795

47 (47-59)
4667 414 622
Distance between tie bars (h x v) [mm] 560x560 / 570x570 6) 820 680
Min. permissible mould diameter (k) [mm] 200
Max mould weight / mov. platen [kg] 1160
2341.5
Ejection stroke std./enlarged [mm] 150 / 150 1051.5
Ejection / Retraction force [kN] 45

100
E
1) ZE 320 material hopper optional
Injection unit 250 450 560 700 2) WA 211 mould height increased
Screw diameter [mm] 22 25 30 35 40 30 35 40 45 35 40 45 50 35 40 45 50 3) ZE 122 machine height increase
L/D ratio 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 4) ZE 242 protective cover widened on
Spec. injection pressure (up to 400 °C) [bar] 2800 2800 2510 1850 1410 2800 2790 2140 1690 2800 2418 2200 1780 2800 2418 2200 1780 76715366
non-operator side
A, B
Cylinder head volume, max. [cm3] 40 61 99 135 176 113 154 201 254 154 201 254 314 178 251 318 393 1046
2336 D
Max. shot weight (PS) [g] 35 55 88 120 156 101 137 179 226 137 179 226 279 158 224 283 349
Max. injection speed
> Version force 1) [mm/s] 200 200 200 200
Platen dimensions IntElect 180
> Version speed (S-Paket) 2) 3) [mm/s] 350 350 350 350
> Version high speed IntElect [mm/s] A B Z Hole pattern for robot/sprue
450 min. 200 picker on fixed platen 4)
Max. rate of injection
max. 500 / 6001)

Ø160H8
Ø160H8
Ø119.7
> Version force 4) [mm/s] 56 88 141 192 251 141 192 251 320 192 251 318 393 192 251 318 393 Z 175
1) WA 211 mould height increased 35
> Version speed (S-Paket) 2) 3) [mm/s] 99 153 247 337 440 247 337 440 556 337 440 556 687 337 440 556 687 M20-40/51
2) ZE 242 protective cover widened on
> Version high speed [mm/s]

440
non-operator side
Max. plasticising rate (PS) 5) [g/s] 6,0 10,0 16,7 22,7 33,3 16,7 22,7 33,3 42,0 22,7 33,3 42,0 57,3 22,7 33,3 42,0 57,3
3)

350
ZE 2032 distance between tie bars, enlarged

210
Heating capacity [kW] 5,2 5,7 8,3 9,4 11,1 8,3 9,4 11,1 11,3 9,4 11,1 11,3 15,7 9,4 11,1 11,3 15,7
4) GA 50 mechanical interface for handling unit
Max. screw stroke [mm] 110 125 140 140 140 160 160 160 160 160 160 160 160 185 200 200 200
Max. nozzle stroke [mm] 450 450 380 450
Max. nozzle dipping depth (WA 650) [mm] 20 20 20 20
Nozzle sealing force [kN] 43 43 43 43 15 (54)
78109766
Number of heating zones 4 4 4 4 20
Hopper capacity, optional [ltr.] 35 35 50 50 A B
Movable platen Fixed platen
General data 180/560-250 180/560-450 180/560-560 180/560-700 B-B A-A
620 760 / 960 2)
Dry cycle time (Euromap 6) [s-mm] 1,5-392 1,5-392 1,5-392 1,5-392
654
Net weight 5) [[kg] 6600 6750 6950 6950 513 705
560 / 570 3)
805
68x M20-40/47.5 tief

591

560 / 570 3)
70

654
140
210
805

280
350
70

Ø94 / 84 3)
140
210 k
540 280
Hole pattern according Euromap 350
The shown specifications reflect the state at the time of printing and refer to the standard cofiguration. We reserve the 1) Basic equipment
right to modifiy specifications. The maximum injection speed and maximum injection pressure are values, which can not 2) Higher maximum injection speed on request k see Technical Description
be available simultaneously. The maximum injection pressure and maximum hold pressure are no pressures that can be 3) Option for IntElect
generated during the whole process. These parameters are based on a main voltage 400 V. A deviating main voltage
will affect the machine parameters. 4) Plasticising rate depends on processing conditions and used material
5) The net weight of the machine may vary depending on equipment
6) ZE 2032 Distance between tie bars, enlarged
Connection Dimension

A Cooling water inlet, machine Ø19

B Cooling water outlet, machine Ø19
D Electrical connection
E Pneumatic connection ØA = 10

Injection unit a b c d f min. t h h 1 Transport

IntElect 50 EE 65 157 - 855 1450 405 1900 110 0
(WA 316, WA 314)
IntElect 50 EE 110 157 - 855 1467 507 1900 395 134
(WA 316, WA 314)
IntElect 50 EE 250 157 - 855 1477 591 1900 555 254
(WA 315, WA 314)
IntElect 75 EE 65 157 0 855 1485 405 1935 110 0
(WA 316, WA 314)
IntElect 75 EE 110 157 0 855 1502 507 1935 395 134
(WA 316, WA 314)
IntElect 75 EE 250 157 0 855 1512 591 1935 555 254 / 354
(WA 315, WA 314)
IntElect 75 EE 450 157 250 690 1537 781 1935 979 427 / 677
(WA 315, WA 314)
IntElect 100 EE 110 157 0 870 1557 507 1990 270 40
(WA 316, WA 314)
IntElect 100 EE 250 157 0 870 1567 591 1990 692 210 / 360
(WA 315, WA 314)
IntElect 100 EE 450 157 305 690 1592 781 1990 1016 582 / 632
(WA 315, WA 314)
IntElect 100 EE 560 157 305 690 1622 887 1990 1150 796
(WA 315, WA 314)
IntElect 100 EE 700 157 305 690 1622 887 1990 1259 796
(WA 315)
IntElect 130 EE 110 157 0 870 1602 507 2035 280 28
(WA 316, WA 314)
IntElect 130 EE 250 157 0 870 1612 591 2035 702 200 / 300
(WA 315, WA 314)
IntElect 130 EE 450 157 425 690 1637 781 2035 1026 620
(WA 315, WA 314)
IntElect 130 EE 560 157 425 690 1667 887 2035 1283 835
(WA 315, WA 314)
IntElect 130 EE 700 157 425 690 1667 887 2035 1438 990
(WA 315, WA 314)
IntElect 180 EE 250 157 400 677 1652 591 2075 617 134 / 184
(WA 315, WA 314)
IntElect 180 EE 450 157 400 677 1677 781 2075 941 507
(WA 315, WA 314)
IntElect 180 EE 560 157 400 677 1707 887 2075 1198 771
(WA 315, WA 314)
IntElect 180 EE 700 157 400 677 1707 887 2075 1353 926
(WA 315, WA 314)

The shown specifications reflect the state at the time of printing and refer to the standard cofiguration. We reserve the 1) Basic equipment
right to modifiy specifications. The maximum injection speed and maximum injection pressure are values, which can not 2) Higher maximum injection speed on request
be available simultaneously. The maximum injection pressure and maximum hold pressure are no pressures that can be 3) Option for IntElect
generated during the whole process. These parameters are based on a main voltage 400 V. A deviating main voltage
will affect the machine parameters. 4) Plasticising rate depends on processing conditions and used material
5) The net weight of the machine may vary depending on equipment
6) ZE 2032 Distance between tie bars, enlarged
[Link]