0% found this document useful (0 votes)
23 views3 pages

Countercurrent Absorption Calculations

The document contains a tutorial for CH3030 focused on applications of mass transfer, specifically countercurrent absorption and stripping in packed columns. It includes several problems from GATE exams that require calculations related to absorption factors, number of transfer units (NTU), height of columns, and solute recovery. Each problem provides specific conditions and data necessary for solving mass transfer-related equations in chemical engineering processes.

Uploaded by

maniron2148
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
23 views3 pages

Countercurrent Absorption Calculations

The document contains a tutorial for CH3030 focused on applications of mass transfer, specifically countercurrent absorption and stripping in packed columns. It includes several problems from GATE exams that require calculations related to absorption factors, number of transfer units (NTU), height of columns, and solute recovery. Each problem provides specific conditions and data necessary for solving mass transfer-related equations in chemical engineering processes.

Uploaded by

maniron2148
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

CH3030 - Applications of Mass Transfer

Tutorial - 4

1) GATE 2015
[countercurrent absorption, packed column, calculation of absorption factor]
Benzene is removed from air by absorbing it in a non-volatile wash-oil at 100 kPa in a
countercurrent gas absorber. Gas flow rate is 100 mol/min, which includes 2 mol/min of benzene.
The flow rate of wash-oil is 50 mol/min. Vapor pressure of benzene at the column conditions is 50
kPa. Benzene forms an ideal solution with the wash-oil and the column is operating at steady state.
Gas phase can be assumed to follow ideal gas law. Neglect the change in molar flow rates of liquid
and gas phases inside the column.
For this process, the value of the absorption factor (up to two decimal places) is ___________.

2) GATE 2020
[countercurrent absorption, packed column, calculate NTU]
SO2 from air is absorbed by pure water in a counter-current packed column operating at constant
pressure. The compositions and the flow rates of the streams are shown in the figure.

In addition, use the following data and assumptions


• Column operates under isothermal conditions
• At the operating temperature of the column, 𝑦 ∗ = 40𝑥 where 𝑦 ∗ is the mole fraction of SO2 at a
mole fraction of x
• Solution is dilute and the operating line is linear
• Negligible amount of water evaporates
The number of transfer units (NTU) for this column is
(A) 0.5 (B) 1.0 (C) 1.5 (D) 2.0

3) GATE 2003
[countercurrent absorption, packed column, calculate height of tower]
H2S is being absorbed in a gas absorber unit. The height of the transfer unit based on the overall
mass transfer coefficient on the gas side is 0.4 m. The equilibrium data given by 𝑦 = 1.5𝑥. The
bulk concentration of H2S has to be reduced from 0.05 to 0.001 mole fraction in the gas side. The
height of the tower (in meters) corresponding to an operating line given by 𝑦 = 5𝑥 + 0.001 is
a) 2.0
b. 1.56
c. 1.0
d. 0.56

4) GATE 1992
[countercurrent absorption, packed column, calculate height of tower]
Equilibrium relationship for the system heptane-oil-air is given by Y = 2X (Y and X are kg-
heptane/kg-air and kg-heptane/ kg-oil respectively). Oil containing 0.005 kg-heptane/kg-oil as
solvent for reducing the heptane content of air from 0.10 to 0.02 kg-heptane/kg-air in a continuous
counter-current packed bed absorber. What column height is required to treat 1400 kg/(hr) (m2 of
empty tower cross section) of pure air containing heptane if the overall gas mass transfer
coefficient is 320 kg/(hr) (m3) per unit gradient of Y. The oil rate employed is 3100 kg/(hr) (m2).
Solve analytically.

5) GATE 2021
[countercurrent stripping, packed column, calculate NtOL]
In a solvent regeneration process, a gas is used to strip a solute from a liquid in a countercurrent
packed tower operating under isothermal condition. Pure gas is used in this stripping operation.
All solutions are dilute and Henry’s law, y* = mx, is applicable. Here y* is the mole fraction of the
solute in the gas phase in equilibrium with the liquid phase of solute mole fraction x and m is the
Henry’s law constant. Let x1 be the mole fraction of the solute in the leaving liquid and x2 be the
mole fraction of solute in the entering liquid. When the value of the ratio of the liquid to gas molar
flow rates is equal to m, the overall liquid phase number of transfer units. NTUOL is given by
"! #""
(A) ""

" $"
(B) "! #""
! "

"
(C) 𝑙𝑛 ,"!-
"

" $"
(D) 𝑙𝑛 ,"! #""-
! "

6)
[countercurrent absorption, packed column, calculate height of column]
In a bioprocess, molasses is fermented to produce a liquor containing ethyl alcohol. A 𝐶𝑂2 – rich
vapor with a small amount of ethyl alcohol is evolved. The alcohol is recovered by absorption with
water in a packed column.
Entering gas is 180 𝑘𝑚𝑜𝑙⁄ℎ𝑟, 98 % 𝐶𝑂2, 2% Ethyl alcohol at 30℃, 110kPa.
Entering liquid absorbent: 100% water, 30℃, 110kPa
Required recovery of ethyl alcohol is 97% Packing 1.5-in metal pall rings. The K-value of ethyl
alcohol based on Raoult’s law at 30℃ and 110kPa is found to be 0.57.
𝑦∗ = 0.57 𝑥
Compute the required packing height, if 𝐻𝑡𝑜𝐺 = 2𝑓𝑡

7)
[countercurrent stripping, packed column, calculate amount of solute recovered]
You are testing a new packed tower to strip oxygen from water using excess nitrogen. The oxygen-
free water is to be used in micro-electric manufacture. Your tower is small, about 2 m high and 0.6
m in diameter, filled with 1-in Hy-Pak rings. You expect the value of mG for oxygen is large and
the dominant transfer coefficient in the liquid will be 2.2. 10-3 cm/sec. The water flow is to be 300
cm3/sec. How much oxygen can we remove with this tower?

Common questions

Powered by AI

The equilibrium relationship, such as y=1.5x provided in the Sources, informs the design of the operating line on the McCabe-Thiele diagram. It helps determine the number of transfer units (NTU), which is then multiplied by the height of one transfer unit (HTU) to find the overall height of the packed tower. The specific relationship between gas and liquid concentrations governs the slope of the equilibrium line and significantly affects the operating line, influencing both NTU and HTU, ultimately impacting the height calculation as exemplified in the heptane-oil-air system case from Source 1.

The absorption factor, defined as the ratio of the slope of the operating line to the slope of the equilibrium line, is crucial for determining the efficiency and number of trays or packing height required in a countercurrent gas absorber. A higher absorption factor indicates a more efficient operation allowing for effective removal of solute from the gas phase, as noted in the benzene absorption problem from Source 1.

Henry's Law states that y* = mx, where y* is the solute mole fraction in the gas at equilibrium with the liquid mole fraction x. This linear relationship allows for calculating NTUOL by determining how deviations from equilibrium are managed as the liquid travels through the column. The number of transfer units are calculated using differences in the concentration of solute in entering and leaving streams, as indicated in the problem from Source 2.

The packing material affects the effective surface area and pressure drop in the column. Different materials, such as metal pall rings or Hy-Pak rings, exhibit varied surface area to volume ratios, impacting the efficiency of mass transfer processes. Their hydraulic capacity and pressure drop characteristics dictate flow distribution and liquid holdup, crucial for achieving desired mass transfer as shown in the bioprocess example from Source 2.

The ratio of liquid to gas flow rates impacts the driving force for mass transfer. A higher liquid to gas flow rate ratio potentially increases stripping efficiency by providing more solvent for absorbing the stripped solute, maintaining concentration gradients essential for mass transfer. Conversely, insufficient liquid flow may reduce efficiency, leading to inadequate separation as noted in Source 2.

Challenges include accurately describing non-linear relationships encountered in real systems, especially under varying temperature and pressure. Deviations from ideality necessitate complex models to depict phase equilibrium accurately, impacting the operating line determination and consequently, predicted column height. Systems adhering closely to described linear equilibrium, like those in Source 1, allow simpler predictions, whereas more complex mixtures require extensive experimental data or sophisticated simulations.

Assuming ideal gas behavior simplifies calculations by allowing use of linear or straightforward mathematical models derived from the Ideal Gas Law to determine gas phase equilibrium relationships. It becomes especially important in determining key parameters like absorption factors without accounting for complex real-gas interactions such as molecular interactions significant at high pressures ().

Factors influencing NTU include the equilibrium relationships between phases, the nature of flow and packing within the column, and the specific solute and solvent properties affecting mass transfer rates. For instance, linear equilibrium relationships enable straightforward NTU calculation, while deviations require advanced modeling. The case of SO2 absorbed with water shows how NTU is assessed given constant operating conditions and specific equilibrium data ().

The absorption factor is determined by the ratio of the liquid to gas molar flow rate multiplied by the equilibrium constant. In the given problem from Source 1, the gas flow rate is 100 mol/min including 2 mol/min of benzene and the wash-oil flow rate is 50 mol/min. The vapor pressure of benzene is 50 kPa under the column conditions. By using these parameters, the absorption factor can be calculated using relevant equations for countercurrent gas absorption processes.

Considering isothermal conditions is vital to simplify calculations and designs by assuming a constant temperature, hence minimizing the effects of temperature changes on solubility and vapor-liquid equilibrium. This assumption allows for the use of linear operating and equilibrium lines, as temperature variations could lead to non-linearities complicating the design and efficiency predictions of the tower, as indicated in various task descriptions within the sources.

You might also like