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2024 Machine Design Exam Questions

The document contains a series of questions and answers related to machine design from the years 2021 to 2024, covering topics such as stress, safety factors, joint designs, and material properties. It includes explanations for each answer, providing insights into concepts like fatigue, welding, and bearing types. Additionally, it features fill-in-the-blank questions that reinforce key terms and definitions in machine design.

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0% found this document useful (0 votes)
8 views4 pages

2024 Machine Design Exam Questions

The document contains a series of questions and answers related to machine design from the years 2021 to 2024, covering topics such as stress, safety factors, joint designs, and material properties. It includes explanations for each answer, providing insights into concepts like fatigue, welding, and bearing types. Additionally, it features fill-in-the-blank questions that reinforce key terms and definitions in machine design.

Uploaded by

sandysen360
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

2024 MACHINE DESIGN:-

Q.
Answer Explanation
No
i (c)  Fatigue occurs after repeated loading, typically beyond the yield point.
ii (a)  Factor of safety is always greater than 1.
 Power ∝ (Diameter)^4. If A is twice B, then 2⁴ = 16; but torque is also divided by diameter,
iii (a)
making it 8 times.
iv (c)  Failure at the knuckle joint occurs due to shear stresses.
v (d)  All three types (shearing, bearing, and bending) act on the flange coupling key.
vi (c)  Pulley width is typically greater than belt width to accommodate belt movement.
vii (d)  Transverse fillet welds resist shear primarily.
viii (c)  Largest diameter is pitch diameter in threading terminology.
ix (c)  Nominal diameter = 24 mm, pitch = 2 mm in "M 24 × 2".
x (d)  Rolling contact bearings = antifriction bearings.
xi (a)  "405" refers to light series with 5 mm bore.
xii (d)  Overhead expenses include general charges like air conditioning.
xiii (a)  Prime cost = Direct material + Direct labor + Direct expenses.
xiv (d)  Parallel fillet welded joints are designed for shear strength.
xv (a)  Selling Price = Total Cost + Profit is correct formula.

2022 MACHINE DESIGN:-

Q.
Correct Answer Explanation
No
 Stress concentration can occur due to material variation, abrupt changes in
i d) All of the above
geometry, or localized loading.
a) breaking stress
ii  Factor of Safety = Ultimate/Breaking Stress ÷ Working Stress.
to working stress
 Steel is known for its high elasticity (high modulus of elasticity), not rubber,
iii c) Steel
which is flexible but not elastic.
iv d) knuckle joint  Fork end is a component of a knuckle joint.
v b) Key  The key transmits torque between the shaft and hub.
vi d) bolts and nuts  Flange coupling parts are typically fastened using bolts and nuts.
vii c) ductile  Ductile materials undergo large plastic deformation before fracture.
c) both Shear and  Keys are subjected to both shear and crushing stresses during torque
viii
crushing stresses transmission.
c) damping  Cast iron is preferred for machine beds due to high damping capacity—it
ix
capacity absorbs vibrations well.
x d) both a and c  Arms in pulley design act as cantilever beams and also transmit torque
Q.
Correct Answer Explanation
No
through their number distribution.

 In rigid flanged couplings, bolts are mainly subjected to shear force due to torque
xi d) both a and b
and crushing force due to contact pressure.
 Welds are permanent fastening methods. Bolts, keys, and cotters are temporary
xii d) welds
or semi-permanent.
b) supporting type  Bearings are used to support rotating shafts — hence, they are supporting type
xiii
elements elements.
c) Direct labour
xiv  Prime cost = Direct material cost + Direct labour cost + Direct expenses.
cost
 In a fillet weld, the leg is the length of the equal sides of the triangular weld
xv a) Leg
cross-section. The throat is the shortest distance from the root to the hypotenuse.

FILL IN THE BLANKS:-

1. Percentage elongation during tensile test is indicative of


→ ductility
2. All other costs except prime costs are called
→ overhead
3. Costs involved in producing special type of jig or fixture for a particular job is the example of
→ indirect
4. To minimize ___ concentration fillet is provided in proper position in the component.
→ stress
5. In a fillet weld, if welding is done ___ to the direction of the force, the weld is called transverse weld.
→ perpendicular
6. The failure of pin in knuckle joint is likely to be caused by
→ shear
7. Creep in ___ is the result of continuous tension and compression.
→ metal
8. In fillet parallel weld, the nature of stress set up in the weld metal is
→ shear
9. The shaft directly connected to the power source is called as
→ driving
10. ___ is given in the pulley face not to slip the belt.
→ Groove
11. ___ is used to support the rotating shaft and confine its motion.
→ Bearing
12. Ergonomics is related to human
→ comfort (or behavior, depending on context — but comfort is most precise here)
13. The ___ bearings are usually made from high carbon chrome steel.
→ rolling contact
14. In a bolt if the shank is turned down to a diameter equal to the diameter of the root of the threads, it is called
the bolt of
→ equal strength
15. The steel pulley is ___ in weight compared to cast iron pulley of the same capacity.
→ lighter

2021 MACHINE DESIGN:-

(i) Two shafts will have equal strength, if:


→ (d) twisting moment of both the shafts is same

(ii) The maximum shear stress theory is used for:


→ (b) ductile materials

(iii) The maximum normal stress theory is used for:


→ (a) brittle materials

(iv) The transverse fillet welded joints are designed for:


→ (a) tensile strength

(v) The parallel fillet welded joint is designed for:


→ (d) shear strength

(vi) A cotter joint is used to transmit:


→ (d) axial tensile or compressive loads

(vii) The taper on cotter varies from:


→ (b) 1 in 24 to 1 in 20

(viii) Which of the following cotter joint is used to connect strap end of a connecting rod:
→ (c) Gib and cotter joint

(ix) In designing a sleeve and cotter joint, the outside diameter of the sleeve is taken as:
→ (b) 2.5 d

(x) The length of cotter, in a sleeve and cotter joint, is taken as:
→ (b) 2.5 d

(xi) The taper on a rectangular sunk key is:


→ (a) 1 in 16

(xii) A key made from a cylindrical disc having segmental cross-section is known as:
(c) woodruff key

(xiii) A keyway lowers:


(c) both the strength and rigidity of the shaft

(xiv) The sleeve or muff coupling is designed as a:


(a) thin cylinder
(xv) The standard length of the shaft is:
(d) all of these (Standard shaft lengths vary and include 5 m, 6 m, and 7 m)

(xvi) If shaft A’s diameter is twice that of B, the power transmitted (∝ diameter⁴), so:
(d) sixteen times

(xvii) The rolling contact bearings are known as:


(d) antifriction bearings

(xviii) The listed life of a rolling bearing, in a catalogue, is the:


(c) average life

(xix) The ball bearings are usually made from:


(d) chrome nickel steel

(xx) The tapered roller bearings can take:


(c) both radial and axial loads

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