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Remove Rear Axle Shaft Guide

The document provides detailed instructions for the removal and installation of rear axle shafts for various rear axle models. It includes modification notes, a list of required tools, and specific installation steps, emphasizing the use of new gaskets and sealants where applicable. Additionally, it outlines torque specifications for various axle components.

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natnatashasexy
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52 views6 pages

Remove Rear Axle Shaft Guide

The document provides detailed instructions for the removal and installation of rear axle shafts for various rear axle models. It includes modification notes, a list of required tools, and specific installation steps, emphasizing the use of new gaskets and sealants where applicable. Additionally, it outlines torque specifications for various axle components.

Uploaded by

natnatashasexy
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

a AR35.

30-B-0620A Remove/install rear axle shaft 1

AR35.30-B-0620A Remove/install rear axle shaft 06.09.2022

Rear axle 741.91, 742.8 (except 742.824/825), 743.0/1/2/3, 743.4 (except


743.451/453/454/457/480/498), 745.0/5/9, 746.8 (except 746.888), 746.97/98/99
Rear axle 741.93 in model 693
Rear axle 741.95 in model 958.1
Rear axle 746.270/271 in model 382.1, 634.0
Rear axle 771.005 in model 951.514/530
Rear axle 771.006
Rear axle 771.018
Rear axle 771.019

Modification notes
05.07.2022 Wheel hub BA35.20-B-1000-06QS
07.07.2022 Change of tool in step 2 Step 2: 312 589 04 35 00 changed
with 055 589 28 34 00

1 Bolt
2 Wheel hub cap
3 Gasket
4 Rear axle shaft
5 Mounting screw or nut
6 Puller
7 Puller
8 Puller

B35.30-0093-06

© Mercedes-Benz AG, printed: 2023-04-13, X/04/23, , 2022-09-21, 0500


AR35.30-B-0620A, Remove/install rear axle shaft
Rear axle 741.91, 742.8 (except 742.824/825), 743.0/1/2/3, 743.4 (except 743.451/453/454/457/480/498), 745.0/5/9, 746.8
… (exce
a AR35.30-B-0620A Remove/install rear axle shaft 2

ed Remove/install
1.1 Remove the bolts (1), the wheel hub Axle shaft with gasket
cap (2), and the gasket (3) from the
wheel hub
i Installation:
Use a new rear axle shaft gasket (4) in
the wheel hub cap (2).
Do not apply sealant in this case.

n. BA35.20-
Semi-haft cover bolt to the hub B-1004-06QS

n. BA35.20-
Semi-haft cover bolt to the hub B-1004-06B
1.2 Remove the mounting screws or nuts Axle shaft without gasket
(5)
i Installation:
Apply sealant to the flange of the rear
axle shaft (4).
The gasket is not used in this case.
Loctite 5900 BR00.45-
N-1089-01KOP
n. BA35.20-
Axle shaft screw in the hub B-1003-06QS

n. BA35.20-
Axle shaft screw in the hub B-1005-06B
2 Remove the rear axle shaft (4) i
Use a suitable puller.
i Installation:
Take care not to displace the oil baffle.
l Eixo traseiro 743.3/4, 745.0, 055 589 28 34 00
746.27/8/97/98/99, 771.006/018/019
Puller
l Eixo traseiro 745.0 317 589 00 31 00
Holding fixture
l Eixo traseiro 741.91, 743.0/1/2, 302 589 00 33 00
745.5/9
Puller
3 Install in reverse order

n Hub
Number Designation Rear axle Rear axle
771.019 771.018
BA35.20-B-1003-06QS Axle shaft screw in the hub M16x1.5 Nm 322 322

© Mercedes-Benz AG, printed: 2023-04-13, X/04/23, , 2022-09-21, 0500


AR35.30-B-0620A, Remove/install rear axle shaft
Rear axle 741.91, 742.8 (except 742.824/825), 743.0/1/2/3, 743.4 (except 743.451/453/454/457/480/498), 745.0/5/9, 746.8
… (exce
a AR35.30-B-0620A Remove/install rear axle shaft 3

n Hub
Number Designation Rear axle
771.005
Rear axle
771.006
BA35.20-B-1003-06QS Axle shaft screw in the hub M16x1.5 Nm 322

n Hub
Number Designation Rear axle 743.3 Rear axle
743.0/1/2
BA35.20-B-1004-06B Semi-haft cover bolt Steel 8.8 M8 Nm 30 30
to the hub
10.9 Steel M8- Self- Nm - -
locking
M12- Self- Nm - -
locking

n Hub
Number Designation Rear axle 743.4 Rear axle
(except for 741.91/930/931/
743.451/453/454 95
/457/458/480/49
8)
BA35.20-B-1004-06B Semi-haft cover bolt Steel 8.8 M8 Nm - 30
to the hub
10.9 Steel M8- Self- Nm - 45
locking
M12- Self- Nm - 40
locking

n Hub
Number Designation Rear axle 742.8 Rear axle
(except 742.82), 745.008/01/03/0
745.5, 745.9, 4/097/099
746.875
BA35.20-B-1004-06B Semi-haft cover bolt Steel 8.8 M8 Nm 30 30
to the hub
10.9 Steel M8- Self- Nm 45 45
locking
M12- Self- Nm - -
locking

© Mercedes-Benz AG, printed: 2023-04-13, X/04/23, , 2022-09-21, 0500


AR35.30-B-0620A, Remove/install rear axle shaft
Rear axle 741.91, 742.8 (except 742.824/825), 743.0/1/2/3, 743.4 (except 743.451/453/454/457/480/498), 745.0/5/9, 746.8
… (exce
a AR35.30-B-0620A Remove/install rear axle shaft 4

n Hub
Number Designation Rear axle Rear axle
745.093/094 746.876/882/97/
982/987/988/983
/984, 746.99
(except 746.990)
BA35.20-B-1004-06B Semi-haft cover bolt Steel 8.8 M8 Nm - -
to the hub
10.9 Steel M8- Self- Nm - -
locking
M12- Self- Nm - -
locking

n Hub
Number Designation Rear axle Rear axle
746.980 746.990
BA35.20-B-1004-06B Semi-haft cover bolt Steel 8.8 M8 Nm - -
to the hub
10.9 Steel M8- Self- Nm 45 45
locking
M12- Self- Nm - -
locking

n Hub
Number Designation Rear axle
746.270/271
BA35.20-B-1004-06B Semi-haft cover Steel 8.8 M8 Nm -
bolt to the hub
10.9 Steel M8- Self-locking Nm -
M12- Self- Nm -
locking

n Hub
Number Designation Rear axle Rear axle
771.019 771.018
BA35.20-B-1004-06QS Semi-haft cover bolt Steel 8.8 M8 Nm 24 24
to the hub

n Hub
Number Designation Rear axle
771.005
Rear axle
771.006
BA35.20-B-1004-06QS Semi-haft cover Steel 8.8 M8 Nm 24
bolt to the hub

© Mercedes-Benz AG, printed: 2023-04-13, X/04/23, , 2022-09-21, 0500


AR35.30-B-0620A, Remove/install rear axle shaft
Rear axle 741.91, 742.8 (except 742.824/825), 743.0/1/2/3, 743.4 (except 743.451/453/454/457/480/498), 745.0/5/9, 746.8
… (exce
a AR35.30-B-0620A Remove/install rear axle shaft 5

n Hub
Number Designation Rear axle 743.3 Rear axle
743.0/1/2
BA35.20-B-1005-06B Axle shaft screw in the hub M12 Nm - -
M14 Nm - -
M16 Nm - -

n Hub
Number Designation Rear axle 743.4 Rear axle
(except for 741.91/930/931/
743.451/453/454 95
/457/458/480/49
8)
BA35.20-B-1005-06B Axle shaft screw in the hub M12 Nm 110 -
M14 Nm 200 -
M16 Nm - -

n Hub
Number Designation Rear axle 742.8 Rear axle
(except 742.82), 745.008/01/03/0
745.5, 745.9, 4/097/099
746.875
BA35.20-B-1005-06B Axle shaft screw in the hub M12 Nm - -
M14 Nm - -
M16 Nm - -

n Hub
Number Designation Rear axle Rear axle
745.093/094 746.876/882/97/
982/987/988/983
/984, 746.99
(except 746.990)
BA35.20-B-1005-06B Axle shaft screw in the hub M12 Nm - -
M14 Nm - -
M16 Nm 290 290

n Hub
Number Designation Rear axle Rear axle
746.980 746.990
BA35.20-B-1005-06B Axle shaft screw in the hub M12 Nm - -
M14 Nm - -
M16 Nm - -

© Mercedes-Benz AG, printed: 2023-04-13, X/04/23, , 2022-09-21, 0500


AR35.30-B-0620A, Remove/install rear axle shaft
Rear axle 741.91, 742.8 (except 742.824/825), 743.0/1/2/3, 743.4 (except 743.451/453/454/457/480/498), 745.0/5/9, 746.8
… (exce
a AR35.30-B-0620A Remove/install rear axle shaft 6

n Hub
Number Designation Rear axle
746.270/271
BA35.20-B-1005-06B Axle shaft screw in the hub M12 Nm -
M14 Nm -
M16 Nm 290

055 589 28 34 00 317 589 00 31 00 302 589 00 33 00

Puller Holding fixture Puller

Repair materials
Number Designation Order number
BR00.45-N-1089-01KOP Loctite 5900 A 002 989 73 20

© Mercedes-Benz AG, printed: 2023-04-13, X/04/23, , 2022-09-21, 0500


AR35.30-B-0620A, Remove/install rear axle shaft
Rear axle 741.91, 742.8 (except 742.824/825), 743.0/1/2/3, 743.4 (except 743.451/453/454/457/480/498), 745.0/5/9, 746.8
… (exce

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