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SRS Airbag Service and Repair Guide

This document provides detailed instructions and precautions for servicing the Supplemental Restraint System (SRS) including air bags and seat belt pre-tensioners. It emphasizes the importance of following safety protocols to avoid accidental deployment and personal injury during maintenance. The document includes specific procedures for the removal and installation of various components such as the driver and passenger air bag modules, spiral cable, and side curtain air bag module.

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carlos
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0% found this document useful (0 votes)
14 views26 pages

SRS Airbag Service and Repair Guide

This document provides detailed instructions and precautions for servicing the Supplemental Restraint System (SRS) including air bags and seat belt pre-tensioners. It emphasizes the importance of following safety protocols to avoid accidental deployment and personal injury during maintenance. The document includes specific procedures for the removal and installation of various components such as the driver and passenger air bag modules, spiral cable, and side curtain air bag module.

Uploaded by

carlos
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

RESTRAINTS

SECTION SR
SRS AIRBAG
B

E
CONTENTS
PRECAUTION ............................................... 2 SIDE CURTAIN AIR BAG MODULE ................ 10 F
Component ..............................................................10
PRECAUTIONS ................................................... 2 Removal and Installation .........................................10
Precaution for Supplemental Restraint System G
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- SIDE AIR BAG (SATELLITE) SENSOR ........... 12
SIONER" ................................................................... 2 Removal and Installation .........................................12
Precaution for SRS "AIR BAG" and "SEAT BELT
PRE-TENSIONER" Service ...................................... 2 PASSENGER AIR BAG DEACTIVATION SR
SWITCH ............................................................. 13
PREPARATION ............................................ 3 Passenger Air Bag Deactivation Switch ..................13
I
PREPARATION ................................................... 3 FRONT SEAT BELT PRE-TENSIONER ........... 14
Special Service Tool ................................................. 3 Removal and Installation .........................................14

ON-VEHICLE REPAIR .................................. 4 DIAGNOSIS SENSOR UNIT ............................. 15 J


Removal and Installation .........................................15
DRIVER AIR BAG MODULE ............................... 4
Removal and Installation ........................................... 4 DISPOSAL OF AIR BAG MODULE AND
K
SEAT BELT PRE-TENSIONER ........................ 16
SPIRAL CABLE .................................................. 7 Caution for Air Bag Module and Seat Belt Pre-ten-
Removal and Installation ........................................... 7 sioner .......................................................................16
L
FRONT PASSENGER AIR BAG MODULE ........ 9 COLLISION DIAGNOSIS .................................. 23
Removal and Installation ........................................... 9 For Frontal Collision ................................................23
For Side and Rollover Collision ...............................24 M

SR-1
PRECAUTIONS
< PRECAUTION >
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000001404297

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
Precaution for SRS "AIR BAG" and "SEAT BELT PRE-TENSIONER" Service
INFOID:0000000001404298

• Do not use electrical test equipment to check SRS circuits unless instructed to in this Service Manual.
• Before servicing the SRS, turn ignition switch OFF, disconnect both battery cables and wait at least 3 min-
utes.
For approximately 3 minutes after the cables are removed, it is still possible for the air bag and seat belt pre-
tensioner to deploy. Therefore, do not work on any SRS connectors or wires until at least 3 minutes have
passed.
• The air bag diagnosis sensor unit must always be installed with the arrow mark “⇐” pointing toward the front
of the vehicle for proper operation. Also check air bag diagnosis sensor unit for cracks, deformities or rust
before installation and replace as required.
• The spiral cable must be aligned with the neutral position since its rotations are limited. Do not attempt to
turn steering wheel or column after removal of steering gear.
• Handle air bag module carefully. Always place driver and front passenger air bag modules with the pad side
facing upward and seat mounted front side air bag module standing with the stud bolt side facing down.
• Conduct self-diagnosis to check entire SRS for proper function after replacing any components.
• After air bag inflates, the front instrument panel assembly should be replaced if damaged.

SR-2
PREPARATION
< PREPARATION >
PREPARATION A
PREPARATION
Special Service Tool INFOID:0000000001404303
B
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.

Tool number C
Description
Tool name
KV99105300 Anchoring air bag module
Air bag module bracket D

S-NT354

KV99106400 Disposing of air bag module and front seat


F
Deployment tool belt pre-tensioner

SR
S-NT357

KV99110500 • Connecting between the deployment tool


• Deployment tool adapter for driver and driver air bag module
air bag module (Yellow and or- • Connecting between the deployment tool I
ange connectors) and front seat belt pre-tensioner
• Deployment tool adapter for seat • Connecting between the deployment tool
belt pre-tensioner (Yellow connec- and seat belt pre-tensioner2
tor) • Connecting between the deployment tool
J
• Deployment tool adapter for seat and front passenger air bag module
belt pre-tensioner2 (Orange con-
nector) K
• Deployment tool adapter for front PHIA0184E

passenger air bag module (Yellow


and orange connector)
KV99109800 Connecting between the deployment tool L
Deployment tool adapter for front and front side air bag module, side curtain
side air bag module, side curtain air air bag module
bag module
M

MHIB0112E
N

SR-3
DRIVER AIR BAG MODULE
< ON-VEHICLE REPAIR >
ON-VEHICLE REPAIR
DRIVER AIR BAG MODULE
Removal and Installation INFOID:0000000001404299

LHIA0108E

1. Driver air bag module 2. Steering wheel 3. Cover


Pawl

REMOVAL
WARNING:
• When servicing the SRS, do not work from directly in front of air bag module.
• Always place air bag module with pad side facing upward.
CAUTION:
• Before servicing the SRS, turn ignition switch OFF, discon-
nect both battery cables, then wait at least 3 minutes.
• Do not attempt to repair or replace damaged direct-connect
SRS component connectors. If a driver air bag direct-connect
harness connector is damaged, the spiral cable must be
replaced.
• Do not insert any foreign objects (screwdriver, etc.) into air
bag module or harness connectors.
• Do not disassemble air bag module.
PHIA0291E
• Do not expose the air bag module to temperatures exceeding
90°C (194°F).

• Replace the air bag module if it has been dropped or sus-


tained an impact.
• Do not allow oil, grease or water to come in contact with the
air bag module.

WHIA0321E

1. Disconnect the negative and positive battery cables, then wait at least 3 minutes.
2. Remove the covers RH/LH.
3. Place the steering wheel in the straight ahead position.
SR-4
DRIVER AIR BAG MODULE
< ON-VEHICLE REPAIR >
4. Release the driver air bag module retaining clips RH/LH.
• Insert suitable 4mm - 6mm blunt tool (A) through LH access A
hole on back side of steering wheel (1) and contact retaining
clip.
CAUTION:
B
Do not use sharp edged objects such as screwdrivers to
release driver air bag module from steering wheel, SRS
components may be unintentionally damaged.
C

LHIA0109E D

• Press tool inward with sufficient force on retaining clip (1) to


release LH pawl of driver air bag module from steering wheel. E
• Repeat for RH pawl of driver air bag module from steering
wheel.
• Tilt top edge away from steering wheel, then lift upward releas-
ing lower pawl of driver air bag module from steering wheel. F

LHIA0110E

SR
5. Disconnect driver air bag module connector (1) and horn con-
nector (2).
I

K
WHIA0337E

• For removal/installation of the direct-connect SRS connectors, L


refer to SRC-13, "CONSULT-III Function (AIR BAG)".

PHIA0953J O
INSTALLATION
Installation is in the reverse order of removal.
• For removal/installation of the direct-connect SRS connectors, refer to SRC-9, "Direct-connect SRS Compo- P
nent Connectors".
• If driver air bag module is being replaced due to deployment, spiral cable must also be replaced. Refer to
SR-7, "Removal and Installation".
• After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to SRC-
11, "SRS Operation Check".
CAUTION:

SR-5
DRIVER AIR BAG MODULE
< ON-VEHICLE REPAIR >
• Make sure driver air bag module harness (1) is routed prop-
erly to avoid SRS component damage during installation.

WHIA0338E

SR-6
SPIRAL CABLE
< ON-VEHICLE REPAIR >
SPIRAL CABLE
A
Removal and Installation INFOID:0000000001404300

WHIA0339E

G
1. Nut, refer to ST-8, "Removal and In- 2. Steering wheel 3. Lighting and turn signal switch
stallation"
4. Spiral cable 5. Driver air bag module connectors 6. Wiper and washer switch
SR
7. Column cover lower 8. Steering lock escutcheon 9. Steering column assembly
10. Column cover upper Pawl

REMOVAL I
WARNING:
When servicing the SRS, do not work from directly in front of air bag module.
CAUTION: J
• Before servicing the SRS, turn ignition switch OFF, disconnect both battery cables and wait at least
3 minutes.
• Do not tap or bump the steering wheel. K
• Do not disassemble the spiral cable.
• Do not allow oil, grease or water to come in contact with the spiral cable.
• Replace the spiral cable if it has been dropped or sustained an impact.
• With the steering linkage disconnected, the spiral cable may snap by turning the steering wheel L
beyond the limited number of turns. The spiral cable can be turned counterclockwise about 2.5 turns
from the neutral position.
1. Disconnect the negative and positive battery cables, then wait at least 3 minutes. M
2. Set the front wheels to the straight-ahead/neutral position.
3. Remove the steering wheel. Refer to ST-8, "Removal and Installation".
4. Remove the column cover upper and lower. N
5. Disconnect wiper and washer switch connector (1). Then while
pressing tabs (2), pull wiper and washer switch away from spiral
cable to remove. O

WHIA0315E

SR-7
SPIRAL CABLE
< ON-VEHICLE REPAIR >
6. Disconnect lighting and turn signal switch connector (1). Then
while pressing tabs (2), pull lighting and turn signal switch
toward driver door to remove.
7. Remove the screws, then release the tab at the top and pull the
spiral cable away from the steering column assembly.
8. Disconnect spiral cable connectors.

WHIA0316E

INSTALLATION
Installation is in the reverse order of removal.
• Align spiral cable correctly when installing steering wheel, refer to
ST-8, "Removal and Installation". Make sure spiral cable alignment
and centering marks (B) are matched and in the neutral position.
The neutral position is detected by turning left 2.6 revolutions from
the right end position, ending with the locating pin (A) at the top.
Place steering wheel in straight ahead position, then install it with
the locating pin hole (C) directly over spiral cable locating pin.
• After the work is completed, perform self-diagnosis to make sure
no malfunction is detected. Refer to SRC-11, "SRS Operation
Check".

PHIA1024J

SR-8
FRONT PASSENGER AIR BAG MODULE
< ON-VEHICLE REPAIR >
FRONT PASSENGER AIR BAG MODULE
A
Removal and Installation INFOID:0000000001350506

REMOVAL B
WARNING:
• When servicing the SRS, do not work from directly in front of air bag module.
• Always place front passenger air bag module with pad side facing upward. C
CAUTION:
• Before servicing SRS, turn the ignition switch OFF, disconnect both battery cables and wait at least
3 minutes.
D
• Do not use old bolts after removal; replace with new bolts.
• Do not insert any foreign objects (screwdriver, etc.) into air bag module or harness connectors.
• Do not disassemble air bag module.
• Do not expose the front passenger air bag module to temperatures exceeding 90°C (194°F). E
• Replace the front passenger air bag module if it has been
dropped or sustained an impact.
• Do not allow oil, grease or water to come in contact with the
F
front passenger air bag module.

SR
WHIA0321E

1. Disconnect the negative and positive battery cables, then wait at least 3 minutes. I
2. Remove the side ventilator assembly (right). Refer to VTL-23, "Removal and Installation".
3. Disconnect front passenger air bag module connector (1) and
remove the upper instrument panel assembly bolts (2). J
⇐: Vehicle front
NOTE:
LHD shown, RHD similar K
4. Remove the front passenger air bag module bolts (3) from the
steering member.
L

WHIA0317E
M
5. Release the pawls and remove the front passenger air bag mod-
ule (1) from the upper instrument panel assembly (2).
NOTE: N
LHD shown, RHD similar

P
WHIA0318E

INSALLATION
Installation is in the reverse order of removal.
• After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to SRC-
11, "SRS Operation Check".

SR-9
SIDE CURTAIN AIR BAG MODULE
< ON-VEHICLE REPAIR >
SIDE CURTAIN AIR BAG MODULE
Component INFOID:0000000001350507

Hatchback Models

WHIA0319E

1. Side curtain air bag module 2. Inflator 3. Ground bolt


⇐ Vehicle front

Sedan Models

LHIA0135E

1. Side curtain air bag module 2. Inflator 3. Side air bag module connector
⇐ Vehicle front

Removal and Installation INFOID:0000000001350508

REMOVAL
WARNING:

SR-10
SIDE CURTAIN AIR BAG MODULE
< ON-VEHICLE REPAIR >
• When servicing the SRS, do not work from directly in front of air bag module.
• Always place the curtain air bag module with deployment side facing upward. A
• Do not reuse center pillar upper garnish if removed.
CAUTION:
• Before servicing SRS, turn the ignition switch OFF, disconnect both battery cables and wait at least
B
3 minutes.
• Do not use old bolts after removal; replace with new bolts.
• Do not insert any foreign objects (screwdriver, etc.) into air bag module or harness connectors.
• Do not disassemble air bag module. C
• Do not expose the side curtain air bag module to temperatures exceeding 90°C (194°F).
• Replace the side curtain air bag module if it has been dropped
or sustained an impact. D
• Do not allow oil, grease or water to come in contact with the
side curtain air bag module.
• Do not attempt to repair or replace damaged direct-connect
SRS component connectors. If a direct-connect harness con- E
nector is damaged, the harness must be replaced.

WHIA0321E

G
1. Disconnect both the negative and positive battery cables, then wait at least 3 minutes.
2. Remove the headlining. Refer to INT-29, "Component".
3. Disconnect side curtain air bag module connector. SR
NOTE:
For removal/installation of the direct-connect SRS connectors,
refer to SRC-9, "Direct-connect SRS Component Connectors". I
4. Remove the bolts in order starting at the rear, then remove the
side curtain air bag module.
J

PHIA0953J K

INSTALLATION
Installation is in the reverse order of removal.
L
• For removal/installation of the direct-connect SRS connectors, refer to SRC-9, "Direct-connect SRS Compo-
nent Connectors".
• After replacement of side curtain air bag module, perform self-diagnosis to check that no malfunction is
detected. Refer to SRC-11, "SRS Operation Check". M

SR-11
SIDE AIR BAG (SATELLITE) SENSOR
< ON-VEHICLE REPAIR >
SIDE AIR BAG (SATELLITE) SENSOR
Removal and Installation INFOID:0000000001350510

REMOVAL
WARNING:
Do not reuse center pillar upper garnish if removed.
CAUTION:
• Before servicing the SRS, turn ignition switch OFF, disconnect both battery cables and wait at least
3 minutes.
• Do not disassemble the side air bag (satellite) sensor.
• Do not use old nuts after removal; replace with new nuts.
• Replace the side air bag (satellite) sensor if it has been
dropped or sustained an impact.
• Check side air bag (satellite) sensor to make sure it is free of
deformities, dents, cracks or rust. If it shows any visible signs
of damage, replace it with a new one.

WHIA0321E

1. Disconnect both the negative and positive battery cables, then wait at least 3 minutes.
2. Remove the front seat belt retractor. Refer to SB-6, "Removal and Installation of Front Seat Belt".
3. Remove the nuts (1) and remove side air bag (satellite) sensor
(2).
⇐: Vehicle front
4. Disconnect the side air bag (satellite) sensor harness connector
(3).

WHIA0322E

INSTALLATION
Installation is in the reverse order of removal.
• After the work is completed, perform self-diagnosis to make sure no malfunction is detected. Refer to SRC-
11, "SRS Operation Check".

SR-12
PASSENGER AIR BAG DEACTIVATION SWITCH
< ON-VEHICLE REPAIR >
PASSENGER AIR BAG DEACTIVATION SWITCH
A
Passenger Air Bag Deactivation Switch INFOID:0000000001404301

REMOVAL B
CAUTION:
Before servicing SRS, turn ingition switch OFF, disconnect both battery cables, then wait at least 3
minutes. C
1. Disconnect the negative and positive battery cables, then wait at least 3 minutes.
2. Using a suitable tool, release the instrument panel side cover (1)
pawls. D
NOTE:
LHD shown, RHD similar.
3. Lift the instrument panel side cover upward and away from the E
instrument panel to remove.
4. Disconnect the passenger air bag deactivation switch harness
connector.
F

ALHIA0045ZZ

G
5. Pinch the side tabs and release switch from the instrument
panel side cover to remove.
SR

J
ALHIA0046ZZ

INSTALLATION
K
CAUTION:
Passenger air bag deactivation switch is keyed for proper installation. Improper positioning or exces-
sive force of the switch will result in damage.
Installation is in the reverse order of removal. L
NOTE:
After replacement, perform self-diagnosis for SRS. Refer to ....XXX.
M

SR-13
FRONT SEAT BELT PRE-TENSIONER
< ON-VEHICLE REPAIR >
FRONT SEAT BELT PRE-TENSIONER
Removal and Installation INFOID:0000000001350511

For removal and installation procedures, refer to SB-6, "Removal and Installation of Front Seat Belt".

SR-14
DIAGNOSIS SENSOR UNIT
< ON-VEHICLE REPAIR >
DIAGNOSIS SENSOR UNIT
A
Removal and Installation INFOID:0000000001350512

REMOVAL B
WARNING:
Before disconnecting diagnosis sensor unit harness connector(s), be sure to disconnect harness con-
nectors from air bag modules and front seat belt pre-tensioner to prevent deployment by static elec- C
tricity.
CAUTION:
• Before servicing the SRS, turn the ignition switch OFF, disconnect both battery cables and wait at
D
least 3 minutes.
• Do not disassemble diagnosis sensor unit.
• Do not use old bolts; replace with new bolts.
• Replace the diagnosis sensor unit if it has been dropped or sustained an impact. E
• Check diagnosis sensor unit bracket to make sure it is free of deformities, dents, cracks or rust. If it
shows any visible signs of damage, replace with new one.
• The diagnosis sensor unit must always be installed with the arrow mark "⇐" pointing toward the
F
front of the vehicle for proper operation.

SR

WHIA0323E
K

1. Diagnosis sensor unit connectors 2. Ground Bolt 3. Bolt


4. Diagnosis sensor unit ⇐ Vehicle front L
1. Disconnect the negative and positive battery cables, then wait at least 3 minutes.
2. Disconnect the harness connectors for each air bag module and seat belt pre-tensioner. Refer to SR-4,
M
"Removal and Installation", SR-9, "Removal and Installation", SR-10, "Removal and Installation", SR-14,
"Removal and Installation".
3. Remove center console assembly. Refer to IP-11, "Removal and Installation".
N
4. Disconnect diagnosis sensor unit connectors.
5. Remove the bolts and the ground bolt, then remove the diagnosis sensor unit.
INSTALLATION O
Installation is in the reverse order of removal.
• The diagnosis sensor unit must always be installed with the arrow mark "⇐" pointing toward the front of the
vehicle. P
• Follow the tightening sequence 1,2,3,4 as shown.
• After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to SRC-
11, "SRS Operation Check".
ECU DISCRIMINATED NO.
After replacing the diagnosis sensor unit, confirm that the diagnosis sensor unit identification is correct for the
vehicle as equipped. Refer to SRC-13, "CONSULT-III Function (AIR BAG)".

SR-15
DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
< ON-VEHICLE REPAIR >
DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
Caution for Air Bag Module and Seat Belt Pre-tensioner INFOID:0000000001404296

• Before disposing of air bag module and seat belt pre-tensioner, or vehicles equipped with such systems,
deploy the systems. If such systems have already been deployed due to an accident, dispose of them as
indicated in Disposing of Air Bag Module and Seat Belt Pre-tensioner.
• When deploying the air bag module and seat belt pre-tensioner,always use the Special Service Tool; Deploy-
ment tool (SST: KV99106400).
• When deploying the air bag module and seat belt pre-tensioner,stand at least 5 m (16 ft) away from the
deployment component.
• When deploying air bag module and seat belt pre-tensioner, a fairlyloud noise is made, followed by smoke
being released. The smoke is not poisonous,however, be careful not to inhale smoke since it irritates the
throat and can cause choking.
• Always activate one air bag module at a time.
• Due to heat, leave air bag module unattended for more than 30 minutes after deployment. Also leave seat
belt pre-tensioner unattended for more than 10 minutes after deployment.
• Wear gloves when handling a deployed air bag module and seat belt pre-tensioner.
• Never apply water to the deployed air bag module and seat belt pre-tensioner.
• Wash your hands after finishing work.
• Place the vehicle outdoors with an open space of at least 6 m (20 ft) on all sides when deploying air bag
module and seat belt pre-tensioner while mounted in vehicle.
• Use a volt meter to make sure the vehicle battery is fully charged.
• Do not dispose of the air bag module and seat belt pre-tensioner undeployed.
CHECKING DEPLOYMENT TOOL
Connecting to Battery
CAUTION:
The battery must show voltage of 9.6 V or more.
Remove the battery from the vehicle and place it on dry wood blocks
approximately 5 m (16 ft) away from the vehicle.
• Wait 3 minutes after the vehicle battery is disconnected before pro-
ceeding.
• Connect red clip of deployment tool (A) to battery positive terminal
and black clip to negative terminal.
Check that the polarity is correct. The right side lamp in the
tool, marked “deployment tool power”, should glow with a
green light. If the right side lamp glows red, reverse the connec-
tions to the battery.
JMHIA0204ZZ

Deployment Tool Check


Press the deployment tool switch (C) to the ON position. The left
side lamp in the tool, marked “air bag connector voltage” should illu-
minate (B). If it does not illuminate, replace the deployment tool (A).

JMHIA0205ZZ

Air Bag Deployment Tool Lamp Illumination Chart (Battery Connected)

Left side lamp, green* Right side lamp, green*


Switch operation “AIR BAG CONNECTOR “DEPLOYMENT TOOL
VOLTAGE” POWER”
OFF OFF ON
ON ON ON

SR-16
DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
< ON-VEHICLE REPAIR >
*: If this lamp glows red, the tool is connected to the battery [Link] the connections and check the lamp glows green.
A
DEPLOYMENT OF AIR BAG MODULE (OUTSIDE OF VEHICLE)
Deployment of Driver Air Bag Module (Outside of Vehicle)
1. Unless the vehicle is being scrapped, deploying the air bag in B
the vehicle is not recommended. This may cause damage to the
vehicle interior.
Anchor air bag module bracket (SST: KV99105300) (A) in a vice
C
secured to a firm foundation deployment.

JMHIA0208ZZ E

2. Using wire (B), secure air bag module (1) to air bag module
bracket (SST: KV99105300) (A) at four places. F
CAUTION:
• Use wire of at least 1 mm (0.04 in) diameter.
• If a gap exists between air bag module and air bag module
G
bracket, use a piece of wood (D) inserted in the gap to sta-
bilize the air bag module.
3. Firmly secure air bag module bracket (SST: KV99105300) (A)
with air bag module attached, in a vise (C). SR

JMHIA0206ZZ

I
4. Connect deployment tool adapter (SST: KV99110500) (B) to air
bag module (1) and deployment tool connector (SST:
KV99106400) (A).
J

L
JMHIA0207ZZ

5. Connect red clip of deployment tool (A) to battery positive termi- M


nal and black clip to negative terminal (B).
6. The lamp on the right side of the tool, marked “deployment tool
power”, should glow green, not red.
N
7. Press the button on the deployment tool (A). The left side lamp
on the tool, marked “air bag connector voltage”, will illuminate
and the air bag module (1) will deploy.
CAUTION: O
When deploying the driver air bag module, stand at least 5 m
(16 ft)away from the air bag module.
JMHIA0209ZZ
P

DEPLOYMENT OF AIR BAG MODULE (OUTSIDE OF VEHICLE)


Deployment of Front Passenger Air Bag Module (Outside of Vehicle)

SR-17
DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
< ON-VEHICLE REPAIR >
1. Firmly secure air bag module bracket (SST: KV99105300) (A) in
a vise.

JMHIA0208ZZ

2. Using wire, secure air bag module to air bag module bracket
(SST: KV99105300) (A) at two places.
CAUTION:
Use wire of at least 1 mm (0.04 in) diameter.

JMHIA0210ZZ

3. Connect deployment tool (SST: KV99106400) (A) and deploy-


ment tool adapter (SST: KV99110500) (B) to front passenger air
bag module connector (1).

JMHIA0211ZZ

4. Connect red clip of deployment tool (A) to battery positive termi-


nal and black clip to negative terminal (B).
5. The lamp on the right side of the tool, marked “deployment tool
power”, should glow green, not red.
6. Press the button on the deployment tool (A). The left side lamp
on the tool, marked “air bag connector voltage”, will illuminate
and the air bag module (1) will deploy.
CAUTION:
• When deploying the front passenger air bag module, do not
stand on the deploying side.
• Stand at least 5 m (16 ft) away from the air bag module. JMHIA0209ZZ

DEPLOYMENT OF AIR BAG MODULE (OUTSIDE VEHICLE)


Deployment of Side Curtain Air Bag Module (Outside of Vehicle)

SR-18
DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
< ON-VEHICLE REPAIR >
1. Cut the inflator (2) from side curtain air bag module (1).
A

JMHIA0064ZZ

D
2. Connect deployment tool (SST: KV99106400) (A) and deploy-
ment tool adapter (SST: KV99109800) (B) to the inflator.
E

G
JMHIA0065ZZ

3. Put the inflator connected with the deployment tool (SST:


SR
KV99106400) and deployment tool adapter (SST: KV99109800)
into a tire without a wheel.

PHIA0937J
K
4. Put the tire with the inflator (1) onto another tire without
[Link] an additional tire without a wheel and then a tire
mounted on a wheel on top. L
CAUTION:
Tie all tires together with a strap in order keep them stand-
ing. M
5. Connect red clip of deployment tool (A) to battery positive termi-
nal and black clip to negative terminal.
6. The lamp on the right side of the tool, marked “deployment tool N
power”, should glow green, not red.
7. Press the button on the deployment tool (A). The left side lamp PHIA1173E

on the tool, marked “air bag connector voltage”, will illuminate


O
and the air bag module inflator (1) will deploy.
CAUTION:
When deploying the side curtain air bag module, stand at least 5 m (16ft) away from the side cur-
tain air bag module. P

DEPLOYMENT OF AIR BAG MODULE (OUTSIDE VEHICLE)


Deployment of Front Side Air Bag Module (Outside of Vehicle)

SR-19
DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
< ON-VEHICLE REPAIR >
1. Make 6.5 mm (0.256 in) diameter hole (B) in air bag module
bracket (SST: KV99105300) (A) at the position shown in figure.

JMHIA0225ZZ

2. Firmly secure air bag module bracket in a vise.


3. Insert one bolt through air bag module bracket and air bag mod-
ule upper side holes, and fix them with one M6 bolt/nut.
Insert wire through air bag module bracket and air bag module
lower side holes, and fix them.
CAUTION:
Using wire, of at least 1 mm (0.04 in) diameter.
4. Connect deployment tool (SST: KV99106400) (A) and deploy-
ment tool adapter (SST: KV99109800) (B) to air bag module (1)
connector.
JMHIA0226ZZ

5. Connect red clip of deployment tool (SST: KV99106400) (A),(B)


to battery positive terminal and black clip to negative terminal
(C).
6. The lamp on the right side of the tool, marked “deployment tool
power”, should glow green, not red.
7. Press the button on the deployment tool. The left side lamp on
the tool, marked “air bag connector voltage”, will illuminate and
the air bag module (1) will deploy.
CAUTION:
When deploying the front side air bag module, stand at
least 5 m (16ft) away from the air bag module. JMHIA0212ZZ

DEPLOYMENT OF SEAT BELT PRE-TENSIONER (OUTSIDE OF VEHICLE)


Deployment of Front Seat Belt Pre-Tensioner (Outside of Vehicle)
1. Firmly grip pre-tensioner (1) in a vise (A) and cut off the web-
bing.

JMHIA0068ZZ

SR-20
DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
< ON-VEHICLE REPAIR >
2. Connect deployment tool (SST: KV99106400) (A) and deploy-
ment tool adapter (SST: KV99110500) (B) yellow connector to A
front seat belt pre-tensioner (1).
3. Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal (C). B
4. The lamp on the right side of the tool, marked “deployment tool
power”, should glow green, not red.
5. Press the button on the deployment tool. The left side lamp on C
the tool, marked “seat belt pre-tensioner connector voltage”, will
illuminate and the seat belt pre-tensioner (1) will deploy.
CAUTION: JMHIA0214ZZ

When deploying the front seat belt pre-tensioner, stand at D


least 5 m(16 ft) away from the seat belt pre-tensioner.

DEPLOYMENT OF SEAT BELT PRE-TENSIONER (OUTSIDE OF VEHICLE) E

Deployment of Front Seat Belt Pre-Tensioner2 (Outside of Vehicle)


1. Disconnect the webbing of seat belt pre-tensioner2 (1). F

SR

JMHIA0070ZZ I

2. Connect deployment tool (SST: KV99106400) (A) and deploy-


ment tool adapter (SST: KV99110500) (B) orange connector to
seat belt pre-tensioner2 (1). J

JMHIA0071ZZ

M
3. Put the seat belt pre-tensioner2 (1) connected with the deploy-
ment tool into a tire without a wheel.

P
PHIA1288J

SR-21
DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
< ON-VEHICLE REPAIR >
4. Connect red clip of deployment tool (A) to battery positive termi-
nal and black clip to negative terminal.
5. The lamp on the right side of the tool, marked “deployment tool
power”, should glow green, not red.
6. Press the button on the deployment tool (A). The left side lamp
on the tool, marked “seat belt pre-tensioner2 connector voltage”,
will illuminate and the seat belt pre-tensioner2 (1) will deploy.
CAUTION:
When deploying the front seat belt pre-tensioner2, stand at
least 5 m(16 ft) away from the seat belt pre-tensioner2.
PHIA1173E

DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER


Deployed air bag module and seat belt pre-tensioner are very hot. Before disposing of air bag module and
seat belt pre-tensioner, wait at least 30 minutes, and 10 minutes, respectively. Seal them in a plastic bag
before disposal.
CAUTION:
• Never apply water to a deployed air bag module or seat belt
pre-tensioner.
• Wear gloves when handling a deployed air bag moduleor seat
belt pre-tensioner.
• No poisonous gas is produced upon air bag module deploy-
ment. However,be careful not to inhale gas since it irritates
the throat and can cause choking.
• Do not disassemble air bag module and seat belt pre-ten-
sioner.
• Air bag module and seat belt pre-tensioner cannot be reused.
• Wash your hands clean after finishing work.
SBF276H

SR-22
COLLISION DIAGNOSIS
< ON-VEHICLE REPAIR >
COLLISION DIAGNOSIS
A
For Frontal Collision INFOID:0000000001350514

Check the SRS components using the following table. B


• After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to SRC-
11, "SRS Operation Check".
SRS INSPECTION (FOR FRONTAL COLLISION) C

Part SRS is activated SRS is NOT activated


Driver air bag module If the driver air bag If the driver air bag has NOT been activated: D
has deployed: 1. Remove driver air bag module. Check harness cover and connectors for dam-
REPLACE age, terminals for deformities, and harness for binding.
Install with new fas- 2. Install driver air bag module into the steering wheel to check fit and alignment
teners. with the wheel. E
3. If no damage is found, reinstall with new fasteners.
4. If damaged—REPLACE. Install driver air bag modules with new fasteners.
Front passenger air If the front passenger If the front passenger air bag has NOT been activated: F
bag module air bag has deployed: 1. Remove front passenger air bag module. Check harness cover and connectors
REPLACE for damage, terminals for deformities, and harness for binding.
Install with new fas- 2. Install front passenger air bag module into the instrument panel to check fit with
teners. the instrument panel. G
3. If no damage is found, reinstall with new fasteners.
4. If damaged—REPLACE. Install front passenger air bag modules with new fas-
teners.
SR
Crash zone sensor If any of the front air If the front air bags or seat belt pre-tensioners have NOT been activated:
bags or seat belt pre- 1. Remove the crash zone sensor. Check harness connectors for damage, termi-
tensioners* have nals for deformities, and harness for binding.
been activated: 2. Check for visible signs of damage (dents, cracks, deformation) of the crash zone I
REPLACE the crash sensor and bracket.
zone sensor and 3. Install the crash zone sensor to check fit.
bracket with new fas- 4. If no damage is found, reinstall with new fasteners.
teners. 5. If damaged—REPLACE the crash zone sensor and bracket with new fasteners. J

*: Confirm seat belt


pre-tensioner activa-
tion using CONSULT- K
III only.
Seat belt pre-tension- If either the driver or If the pre-tensioners have NOT been activated:
er assemblies passenger seat belt 1. Remove seat belt pre-tensioners. L
(All applicable loca- pre-tensioner* has Check harness cover and connectors for damage, terminals for deformities, and
tions: buckle, reel, lap been activated: harness for binding.
outer) REPLACE all seat 2. Check belts for damage and anchors for loose mounting.
belt pre-tensioner as- 3. Check retractor for smooth operation. M
semblies with new 4. Check seat belt adjuster for damage.
fasteners. 5. Check for deformities of the center pillar inner.
6. If the center pillar inner has no damage, REPLACE the seat belt pre-tensioner
*: Confirm seat belt assembly.
N
pre-tensioner activa- 7. If no damage is found, reinstall seat belt pre-tensioner assembly.
tion using CONSULT- 8. If damaged—REPLACE. Install the seat belt pre-tensioners with new fasteners.
III only. O
Diagnosis sensor unit If any of the SRS com- If none of the SRS components have been activated:
ponents have been 1. Check case for dents, cracks or deformities.
activated: 2. Check connectors for damage, and terminals for deformities.
REPLACE the diag- 3. If no damage is found, reinstall with new fasteners. P
nosis sensor unit. 4. If damaged—REPLACE. Install diagnosis sensor unit with new fasteners.
Install with new fas-
teners.

SR-23
COLLISION DIAGNOSIS
< ON-VEHICLE REPAIR >
Part SRS is activated SRS is NOT activated
Steering wheel 1. Visually check steering wheel for deformities.
2. Check harness (built into steering wheel) and connectors for damage, and terminals for deformities.
3. Install driver air bag module into the steering wheel to check fit and alignment with the wheel.
4. Check steering wheel for excessive free play.
5. If no damage is found, reinstall.
6. If damaged—REPLACE.
Spiral cable If the driver front air If the driver front air bag has not deployed:
bag has deployed: 1. Visually check spiral cable and combination switch for damage.
REPLACE the spiral 2. Check connectors and protective tape for damage.
cable. 3. Check steering wheel for noise, binding or heavy operation.
4. If no damage is found, reinstall.
5. If damaged—REPLACE.
Occupant classifica- 1. Remove passenger seat.
tion system (Passen- 2. Check control unit case for dents, cracks of deformities.
ger seat) 3. Check connectors and pressure sensor tube for damage, and terminals for deformities.
4. Check seat frame and cushion pan for dents or deformities.
5. If no damage is found, reinstall seat with new fasteners.
6. If damaged — REPLACE seat cushion assembly with new fasteners.
Harness and connec- 1. Check connectors for poor connection, damage, and terminals for deformities.
tors 2. Check harness for binding, chafing, cuts, or deformities.
3. If no damage is found, reinstall the harness and connectors.
4. If damaged—REPLACE the damaged harness. Do not attempt to repair, splice or modify any SRS har-
ness.
Instrument panel If the passenger front If the passenger front air bag has NOT deployed:
air bag has deployed: 1. Visually check instrument panel for damage.
REPLACE the instru- 2. If no damage is found, reinstall the instrument panel.
ment panel assembly. 3. If damaged—REPLACE the instrument panel.

For Side and Rollover Collision INFOID:0000000001350515

Check the SRS components using the following table.


• After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to SRC-
11, "SRS Operation Check".
WHEN SRS IS ACTIVATED IN THE SIDE OR ROLLOVER COLLISION
1. Replace the following components:
- Front seat back assembly (on the side on which side air bag is activated)
- Diagnosis sensor unit
- (LH or RH) side air bag (satellite) sensor (on the side on which side air bag is activated)
2. Check the SRS components and the related parts using the following table.
- Replace any SRS components and the related parts showing visible signs of damage (dents, cracks,
deformation).
3. Conduct self-diagnosis using CONSULT-III and “AIR BAG” warning lamp. Refer to SRC-11, "SRS Opera-
tion Check" for details. Ensure entire SRS operates properly.
WHEN SRS IS NOT ACTIVATED IN THE SIDE OR ROLLOVER COLLISION
1. Check the SRS components and the related parts using the following table.
- If the front seat back assembly is damaged, the front seat back assembly must be replaced.
2. Conduct self-diagnosis using CONSULT-III and “AIR BAG” warning lamp. Refer to SRC-11, "SRS Opera-
tion Check" for details. Ensure entire SRS operates properly.
SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION)

SR-24
COLLISION DIAGNOSIS
< ON-VEHICLE REPAIR >

Part SRS is activated SRS is NOT activated A


LH side curtain air If the LH side curtain If the LH side curtain air bag has NOT deployed:
bag module air bag has deployed: 1. Check for visible signs of damage (dents, tears, deformation) of the center pillar
REPLACE the LH on the collision side.
B
side curtain air bag 2. If damaged—Remove the LH side curtain air bag module.
module. (Repair the 3. Check for visible signs of damaged (tears etc.) of the LH side curtain air bag mod-
center pillar inner, etc. ule.
before installing new 4. Check harness and connectors for damage, and terminals for deformities. C
one if damaged.) 5. If no damage is found, reinstall the LH side curtain air bag module with new fas-
teners.
6. If damaged—REPLACE the LH side curtain air bag module with new fasteners.
RH side curtain air If the RH side curtain If the RH side curtain air bag has NOT deployed:
D
bag module air bag has deployed: 1. Check for visible signs of damage (dents, tears, deformation) of the center pillar
REPLACE the RH on the collision side.
side curtain air bag 2. If damaged—Remove the RH side curtain air bag module. E
module. (Repair the 3. Check for visible signs of damaged (tears etc.) of the RH side curtain air bag
center pillar inner, etc. module.
before installing new 4. Check harness and connectors for damage, and terminals for deformities.
one if damaged.) 5. If no damage is found, reinstall the RH side curtain air bag module with new fas- F
teners.
6. If damaged—REPLACE the RH side curtain air bag module with new fasteners.
Front LH side air bag If the front LH side air If the front LH side air bag has NOT deployed:
G
module bag has deployed: 1. Check for visible signs of damage (dents, tears, deformation) of the seat back on
REPLACE front LH the collision side.
seatback assembly. 2. Check harness and connectors for damage, and terminals for deformities.
3. If damaged—REPLACE the front LH seatback assembly. SR
Front RH side air bag If the front RH side air If the front RH side air bag has NOT deployed:
module bag has deployed: 1. Check for visible signs of damage (dents, tears, deformation) of the seat back on
REPLACE front RH the collision side.
seatback assembly. 2. Check harness and connectors for damage, and terminals for deformities.
I
3. If damaged—REPLACE the front RH seatback assembly.
(LH or RH) side air If any of the SRS If none of the SRS components have been activated:
bag (satellite) sensor components have de- 1. Remove the side air bag (satellite) sensor on the collision side. Check harness J
ployed: connectors for damage, terminals for deformities, and harness for binding.
REPLACE the side air 2. Check for visible signs of damage (dents, cracks, deformation) of the side air bag
bag (satellite) sensor (satellite) sensor.
on the collision side 3. Install the side air bag (satellite) sensor to check fit. K
with new fasteners. 4. If no damage is found, reinstall the side sir bag (satellite) sensor with new fasten-
(Repair the center pil- ers.
lar inner, etc. before 5. If damaged—REPLACE the side air bag (satellite) sensor with new fasteners.
L
installing new one if
damaged.)
Diagnosis sensor unit If any of the SRS If none of the SRS components have been activated:
components have de- 1. Check case and bracket for dents, cracks or deformities. M
ployed: 2. Check connectors for damage, and terminals for deformities.
REPLACE the diag- 3. If no damage is found, reinstall the diagnosis sensor unit with new fasteners.
nosis sensor unit with 4. If damaged—REPLACE the diagnosis sensor unit with new fasteners.
new fasteners.
N

Seat belt pre-tension- If either the driver or If the pre-tensioners have NOT been activated:
er assemblies passenger seat belt 1. Remove seat belt pre-tensioners.
(All applicable loca- pre-tensioner* has Check harness cover and connectors for damage, terminals for deformities, and O
tions: buckle, reel, lap been activated: harness for binding.
outer) REPLACE all seat 2. Check belts for damage and anchors for loose mounting.
belt pre-tensioner as- 3. Check retractor for smooth operation.
semblies with new 4. Check seat belt adjuster for damage. P
fasteners. 5. Check for deformities of the center pillar inner.
6. If the center pillar inner has no damage, REPLACE the seat belt pre-tensioner
*: Confirm seat belt assembly.
pre-tensioner activa- 7. If no damage is found, reinstall seat belt pre-tensioner assembly.
tion using CONSULT- 8. If damaged—REPLACE. Install the seat belt pre-tensioners with new fasteners.
III only.

SR-25
COLLISION DIAGNOSIS
< ON-VEHICLE REPAIR >
Part SRS is activated SRS is NOT activated
Seat (with front side If either the front LH or If the front LH or front RH side air bag modules have NOT deployed:
air bag) front RH side air bag 1. Visually check the seat on the collision side.
modules has been de- 2. Remove the seat on the collision side and check the following for damage and
ployed: deformities.
REPLACE front seat- - Harness, connectors and terminals
back assembly on the - Frame and recliner (for front and rear seat), and also adjuster and slides (for front
deployed side. seat)
3. If no damage is found, reinstall the seat.
4. If damaged—REPLACE the damaged seat parts using new fasteners. If the front
seat back is damaged, the front seat back assembly must be replaced.
Center inner pillar 1. Check the center inner pillar on the collision side for damage (dents, cracks, deformation).
2. If damaged—REPAIR the center inner pillar.
Trim/headlining 1. Check for visible signs of damage (dents, cracks, deformation) of the interior trim on the collision side.
2. If damaged—REPLACE the damaged trim parts.

SR-26

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