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Lifting Instructions for Jenbacher Engines

This Technical Instruction (TA 1000-0062) provides guidelines for lifting Jenbacher engines, including short blocks, long blocks, and emergency blocks. It outlines safety protocols, lifting operations, and maintenance requirements for load suspension devices, ensuring safe handling of the engines. The document is intended for customers, distribution partners, and service partners, emphasizing the importance of following specified procedures to prevent injuries and equipment damage.

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jones
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© All Rights Reserved
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0% found this document useful (0 votes)
70 views26 pages

Lifting Instructions for Jenbacher Engines

This Technical Instruction (TA 1000-0062) provides guidelines for lifting Jenbacher engines, including short blocks, long blocks, and emergency blocks. It outlines safety protocols, lifting operations, and maintenance requirements for load suspension devices, ensuring safe handling of the engines. The document is intended for customers, distribution partners, and service partners, emphasizing the importance of following specified procedures to prevent injuries and equipment damage.

Uploaded by

jones
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

TA 1000-0062

Technical Instruction

Lifting Jenbacher engine – short block, long


block and emergency block

© INNIO Jenbacher GmbH & Co OG


Achenseestr. 1-3
A-6200 Jenbach, Austria
[Link]
TA 1000-0062
Lifting Jenbacher engine – short block, long
block and emergency block

1 Scope ..................................................................................................................................... 1
2 Purpose ................................................................................................................................. 2
3 Safety information ................................................................................................................ 2
4 Additional information.......................................................................................................... 3
5 General instructions ............................................................................................................. 3
5.1 Lifting operation................................................................................................................... 3
5.2 Load suspension device...................................................................................................... 3
6 Transport frame, Type 2 and 3 engines .............................................................................. 5
6.1 Inspection and maintenance ............................................................................................... 7
7 Type 2 engines ...................................................................................................................... 8
7.1 Weights / Dimensions.......................................................................................................... 8
7.2 Fitting the lifting lugs on the engine..................................................................................... 8
7.3 Lifting operation................................................................................................................... 9
8 Type 3 engines .................................................................................................................... 10
8.1 Weights and dimensions ................................................................................................... 10
8.2 Fitting the lifting lugs on the engine................................................................................... 10
8.3 Lifting operation without lifting beam ................................................................................. 12
8.4 Lifting operation with lifting beam (part number 301287) .................................................. 13
9 Type 4 engines .................................................................................................................... 14
9.1 Weights and dimensions ................................................................................................... 15
9.2 Fitting the lifting lugs on the engine................................................................................... 15
9.3 Lifting operation................................................................................................................. 17
10 Type 6 engines .................................................................................................................... 18
10.1 Weights and dimensions ................................................................................................... 18
10.2 Fitting the lifting lugs on the engine................................................................................... 19
10.3 Lifting operation................................................................................................................. 22
11 Revision code ..................................................................................................................... 23

The target recipients of this document are:


Customers, distribution partners, service partners, commissioning partners, subsidiaries/branches,
Jenbach location
INNIO proprietary information: CONFIDENTIAL
The information contained in this document is the proprietary information of INNIO Jenbacher GmbH &
Co OG and its subsidiaries and is disclosed in confidence. It is the property of INNIO and shall not be
used, disclosed to others or reproduced without express written consent. This includes but is not limited
to use for the creation, manufacture, development or derivation of any repairs, modifications, spare parts,
designs or configuration changes, or for obtaining government or regulatory approval to do so. If consent
is given for reproduction in whole or in part, this notice and the notice set forth on each page of this
document shall appear in any such reproduction in whole or in part.
UNCONTROLLED WHEN PRINTED OR TRANSMITTED ELECTRONICALLY

1 Scope
This Technical Instruction (TA) applies to the following Jenbacher Engines:
• Type 2 engines

• Type 3 engines

• Type 4 engines

• Type 6 engines

Author(s): Fallzberger F. Responsible: Becker F. Release date: 20/12/2024


Index: 9 Page No.: 1/24
INNIO proprietary information notice: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
TA 1000-0062
Lifting Jenbacher engine – short block, long
block and emergency block

2 Purpose
This Technical Instruction (TA) describes the lifting of Jenbacher Engines (without generator) and the
correct use and maintenance of the load suspension device (lifting equipment, chains, ropes, etc.).

3 Safety information

WARNING
Danger from unauthorised start-up
Serious injuries such as cutting, crushing or severing or shearing off of body parts due to
unintentional contact with rotating or moving machine parts.
Ø Shut down the engine in accordance with TA 1100-0105.
Ø Secure the engine against unauthorised restarting in accordance with TA 2300-0010.

WARNING
Personal injury
Failure to use personal protective equipment and to comply with safety instructions or
employee protection information may lead to personal injury.
Ø Wear the relevant personal protective equipment (PPE).
Ø Observe the safety instructions as per TA 2300-0005.
Ø Observe the employee protection information as per TA 2300-0001.

Author(s): Fallzberger F. Responsible: Becker F. Release date: 20/12/2024


Index: 9 Page No.: 2/24
INNIO proprietary information notice: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
TA 1000-0062
Lifting Jenbacher engine – short block, long
block and emergency block

WARNING
Overhead load
Death or serious injury due to exposure to falling objects from suspended overhead load in
the event of wrong lifting.
Ø Do not stand under suspended loads.
Ø Do not use lashing points for lifting. These are designed for transport securing only!
Ø Refer to the specific lifting instruction for proper transport, lifting, positioning and
installation of genset, spare parts and auxiliary equipment.
Ø Ensure proper personal protective equipment (PPE) is available, is used and is in good
order and condition:
Ø Wear head protection.
Ø Wear safety footwear.

4 Additional information

Configuration:
Emergency Block: Without cylinder heads, piston, conrod assembly, exhaust-gas turbocharger, ignition
rails
Shortblock: With cylinder heads, without exhaust-gas turbocharger, ignition rails, cooling water lines
Longblock: With cylinder heads, exhaust-gas turbocharger, ignition rails, cooling water lines

Relevant documents:
TA 1100-0105 – Engine shutdown
TA 2300-0001 – Employee protection
TA 2300-0005 – Safety instructions
TA 2300-0010 – LOTO measures and LOTO kit

5 General instructions

5.1 Lifting operation


The lifting and setting down procedure itself must be carried out with extreme caution. Any impact on the
module or transport equipment must be avoided. The acceleration in the z-direction must not exceed
0.1 g.

5.2 Load suspension device


Always check that the load suspension device is ready for use (refer to User Guidelines) before using it.

Author(s): Fallzberger F. Responsible: Becker F. Release date: 20/12/2024


Index: 9 Page No.: 3/24
INNIO proprietary information notice: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
TA 1000-0062
Lifting Jenbacher engine – short block, long
block and emergency block

Normal operating conditions


This lifting equipment is designed to lift Jenbacher Engines in accordance with the relevant European and
national standards, subject to the restrictions listed below.

Guidelines for use


Make sure that this lifting equipment is only used by a trained loader. When using the load suspension
device, make sure every time that the device:
• is not damaged to such an extent that its safety and functionality are affected (e.g.: fractures, notches,
cracks, wear, deformation, damage due to heat, etc.),
• has not suffered bending or torsion,

• is not moved across sharp edges without appropriate measures being taken,

• is not overloaded due to jolting,

• is not used to lift loads in excess of its lifting capacity as specified on the plate (lifting capacity plate,
type plate, label),
• is not loaded asymmetrically without the necessary precautions being taken, and

• is properly used and loaded if it needs to be shortened.


Failing to observe these rules or improper use may result in injury or damage.

Maintenance
This load suspension device should by checked annually by a technical expert for external faults,
deformations, erosion or corrosion, cracks and fractures, and should be withdrawn from use in the case of
unacceptable defects. No changes may be made during the maintenance that have an adverse effect on
the functioning and lifting capacity of the load suspension device.

Restrictions on use
In the case of high temperatures, the lifting capacity of the load suspension device should be reduced
accordingly. Before being used in an aggressive (e.g. corrosive, acidic) harmful environment, check
whether use is permitted.
Permissible temperature range for lifting operations: -20 °C to +50 °C
Never use the load suspension device under conditions where the load could accidentally become
detached.

Author(s): Fallzberger F. Responsible: Becker F. Release date: 20/12/2024


Index: 9 Page No.: 4/24
INNIO proprietary information notice: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
TA 1000-0062
Lifting Jenbacher engine – short block, long
block and emergency block

6 Transport frame, Type 2 and 3 engines

Transport frame

Bolted connections

Use holes ① for bolts to fasten the motor to the


transport frame.

The slotted holes in the transport frame are used to


fasten attachment parts during transport.

Author(s): Fallzberger F. Responsible: Becker F. Release date: 20/12/2024


Index: 9 Page No.: 5/24
INNIO proprietary information notice: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
TA 1000-0062
Lifting Jenbacher engine – short block, long
block and emergency block

Lifting operation

• Before lifting, check that all hexagon bolts


(M12 x 100, strength class 8.8) are tightened.

Angle of inclination

The maximum permissible angle of inclination


during lifting is 6° in both longitudinal and
transverse direction of the engine.

Stacking transport frames

Stacking of transport frames is not permitted.

Transport by forklift

Transport by forklift may only be done at a maximum speed of 6 km/h.

Author(s): Fallzberger F. Responsible: Becker F. Release date: 20/12/2024


Index: 9 Page No.: 6/24
INNIO proprietary information notice: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
TA 1000-0062
Lifting Jenbacher engine – short block, long
block and emergency block

Variants

Variant with E-cabinet Variant with filter element Variant with oil cooler – 4th bolt
cannot be installed

6.1 Inspection and maintenance

This load suspension device should by checked annually by a technical expert for external faults,
deformations, erosion or corrosion, cracks and fractures, and should be withdrawn from use in the case of
unacceptable defects.

Inspection for mechanical damage

• Check the transport frame for visible mechanical


damage before use.

Locations to be checked

• Check welds for visible cracks / damage.

Author(s): Fallzberger F. Responsible: Becker F. Release date: 20/12/2024


Index: 9 Page No.: 7/24
INNIO proprietary information notice: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
TA 1000-0062
Lifting Jenbacher engine – short block, long
block and emergency block

7 Type 2 engines
Emergency block Short block Long block

Emergency block J208 Short block J208 Long block J208

7.1 Weights / Dimensions

The values indicated are guide values. These weights and dimensions can vary according to the engine
version!
Engine type Configuration Engine weight dry Dimensions
approx. Length approx. Width approx. Height approx.
J208 Shortblock 1 900 kg 1 900 mm 1 200 mm 1 800 mm
Longblock 2 200 kg 2 100 mm 1 200 mm 2 000 mm

7.2 Fitting the lifting lugs on the engine

Read and observe the information given in section Restrictions on the use of the load suspension device.
Engine Engine Configuration Lifting beam Lifting lug Position of lifting lugs
version on the cylinder 1)
Emergency Block
J208 C/D/F Shortblock - 201621 3 6
Longblock
1)
Counting via cylinder number:

① Cylinder number 1 ② Flywheel

Author(s): Fallzberger F. Responsible: Becker F. Release date: 20/12/2024


Index: 9 Page No.: 8/24
INNIO proprietary information notice: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
TA 1000-0062
Lifting Jenbacher engine – short block, long
block and emergency block

Cylinder number 1 is located on the first position when facing the engine flywheel.

• Fitting the lifting lug (part no. 201621) on the


engine

① Hexagonal sleeve 400 Nm ② Hexagon-head bolt 410 Nm


③ Lifting lug

7.3 Lifting operation

The maximum chain spread angle between the chains is 52°.


The maximum permissible angle of inclination is 6° in both longitudinal and transverse direction of the
engine. If the angle exceeds 6°, stop the lifting procedure immediately and redetermine the centre of
gravity. If may be necessary to change the positioning of the lifting lugs or the lifting chain length.

• Attach the lifting chains to the lifting lugs and lift


by crane.

Author(s): Fallzberger F. Responsible: Becker F. Release date: 20/12/2024


Index: 9 Page No.: 9/24
INNIO proprietary information notice: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
TA 1000-0062
Lifting Jenbacher engine – short block, long
block and emergency block

8 Type 3 engines
Emergency block Short block Long block

Emergency block J320 Short block J320 Long block J320

8.1 Weights and dimensions


The values indicated are guide values. These weights and dimensions can vary according to the engine
version!
Engine type Configuration Engine weight dry Dimensions
approx. Length approx. Width approx. Height approx.
J312 Shortblock 3 500 kg 2 400 mm 1 200 mm 1 900 mm
Longblock 4 200 kg 2 600 mm 1 500 mm 2 100 mm
J316 Shortblock 4 000 kg 2 600 mm 1 200 mm 1 900 mm
Longblock 4 500 kg 3 000 mm 1 500 mm 2 100 mm
J320 Shortblock 4 500 kg 3 000 mm 1 200 mm 1 900 mm
Longblock 5 000 kg 3 300 mm 1 500 mm 2 100 mm

8.2 Fitting the lifting lugs on the engine

Read and observe the information given in section Restrictions on the use of the load suspension device!
Engin Engine Configuration Lifting beam Adjusting Lifting lug Position of lifting lugs
e version the lifting on / between cylinders
3)
beam
1) 2)

C/D/E Emergency Block - - - 116113 2 5 8 11


Shortblock 2 5 8 11
J312 Longblock 301287 1 1 416422 2/3 4/5 8/9 10/11
F Emergency Block - - - 116113 3 4 9 10
Shortblock 301287 1 1 416422 2/3 4/5 8/9 10/11
Longblock 1 1 2/3 4/5 8/9 10/11
C/D/E Emergency Block - - - 116113 3 6 11 14
Shortblock 3 6 11 14
J316 Longblock 301287 4 4 416422 2/3 6/7 10/11 14/15
F Emergency Block - - - 116113 3 6 1 14
Shortblock 301287 4 4 416422 2/3 6/7 10/11 14/15

Author(s): Fallzberger F. Responsible: Becker F. Release date: 20/12/2024


Index: 9 Page No.: 10/24
INNIO proprietary information notice: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
TA 1000-0062
Lifting Jenbacher engine – short block, long
block and emergency block

Engin Engine Configuration Lifting beam Adjusting Lifting lug Position of lifting lugs
e version the lifting on / between cylinders
3)
beam
1) 2)

Longblock 4 4 2/3 6/7 10/11 14/15


C/D/E Emergency Block - - - 116113 3 8 13 18
Shortblock 3 8 13 18
J320 Longblock 301287 4 4 416422 3/4 7/8 13/14 17/18
F Emergency Block - - - 116113 3 8 13 18
Shortblock 301287 4 4 416422 3/4 7/8 13/14 17/18
Longblock 4 4 3/4 7/8 13/14 17/18
1)
Vibration damper end
2)
Flywheel end
3)
Counting via cylinder numbers:

① Cylinder number 1 ② Flywheel

Cylinder number 1 is located on the left side of the engine when facing the engine flywheel.

• Fitting the lifting lug (part no. 116113) on the


engine.

Author(s): Fallzberger F. Responsible: Becker F. Release date: 20/12/2024


Index: 9 Page No.: 11/24
INNIO proprietary information notice: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
TA 1000-0062
Lifting Jenbacher engine – short block, long
block and emergency block

• Fitting the lifting lug (part no. 416422) on the


engine.

① Hexagonal sleeve 400 Nm ① Hexagonal sleeve 150 Nm


② Hexagon-head bolt 410 Nm ② Hexagon-head bolt 410 Nm
③ Lifting lug ③ Lifting lug

8.3 Lifting operation without lifting beam

Lifted without a lifting beam, i.e. using chains only:


• Emergency Block version C/D/E/F

• Shortblock version C/D/E


For all other configurations, see section ⇨ Lifting operation with lifting beam (part number 301287).
The lifting chains must not touch any engine parts (typically ignition rails for Longblocks); if necessary,
disassemble the relevant engine parts.

The maximum chain spread angle between the chains is 52°.


The maximum permissible angle of inclination is 6° in both longitudinal and transverse direction of the
engine. If the angle exceeds 6°, stop the lifting procedure immediately and redetermine the centre of
gravity. If required, the positions of the lifting lugs must be readjusted!

Author(s): Fallzberger F. Responsible: Becker F. Release date: 20/12/2024


Index: 9 Page No.: 12/24
INNIO proprietary information notice: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
TA 1000-0062
Lifting Jenbacher engine – short block, long
block and emergency block

• Attach the lifting chains to the lifting lugs and lift


by crane.

8.4 Lifting operation with lifting beam (part number 301287)

Lifting with lifting beam:


• Shortblock version F

• Longblock version C/D/E/F


For all other configurations, see section ⇨ Lifting operation without lifting beam.
The lifting chains must not touch any engine parts (typically ignition rails for Longblocks); if necessary,
disassemble the relevant engine parts.

The direction of force of the lifting chains must correspond to the V-angle of the engine (70° for Type 3
engines) – in other words, it must act in the direction of the cylinders. If this is not the case, the chain
length must be adjusted to ensure such a situation.
The maximum permissible angle of inclination in the longitudinal direction of the engine is 6°. If the angle
exceeds 6°, stop the lifting procedure immediately and redetermine the centre of gravity. If may be
necessary to readjust the lifting beam and/or change the positioning of the lifting lugs!

Author(s): Fallzberger F. Responsible: Becker F. Release date: 20/12/2024


Index: 9 Page No.: 13/24
INNIO proprietary information notice: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
TA 1000-0062
Lifting Jenbacher engine – short block, long
block and emergency block

• Attach the lifting beam (part no. 301287) to the


lifting lugs via chains and lift by crane.

The lifting beam (part no. 301287) can be obtained from INNIO Jenbacher GmbH & Co OG.

9 Type 4 engines
Emergency block Short block Long block

Emergency block J420 Short block J420 Long block J420

Author(s): Fallzberger F. Responsible: Becker F. Release date: 20/12/2024


Index: 9 Page No.: 14/24
INNIO proprietary information notice: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
TA 1000-0062
Lifting Jenbacher engine – short block, long
block and emergency block

9.1 Weights and dimensions

The values indicated are setpoints. These weights and dimensions can vary according to the engine
version!
Engine Configuration Engine weight Dimensions
dry approx. Length approx. Width approx. Height approx.
J412 Short block 3 850 kg 1 854 mm 1 200 mm 1 572 mm
Long block 5 700 kg 3 555 mm 1 515 mm 2 100 mm
J416 Short block 4 950 kg 2 314 mm 1 200 mm 1 572 mm
Long block 6 900 kg 4 015 mm 1 515 mm 2 100 mm
J420 Short block 5 850 kg 2 774 mm 1 200 mm 1 572 mm
Long block 7 900 kg 4 475 mm 1 515 mm 2 100 mm

9.2 Fitting the lifting lugs on the engine

Read and observe the information given in section Restrictions on the use of the load suspension device.
Engin Engine Configuration Lifting beam Adjusting Lifting lug Position of cylinder
e version the lifting head lifting lugs
beam between cylinders 3)
1) 2)

A/B/C Shortblock 301287 - - 2232580 3/4 5/6 9/10 11/12


J412 Longblock - - 3/4 5/6 9/19 11/12
A/B/C Shortblock 301287 - - 2232580 2/3 6/7 10/11 14/15
Longblock - - 3/4 6/7 11/12 14/15
J416 D/E Shortblock - - - - - -
Longblock - - 4/5 6/7 12/13 14/15
B/C Shortblock 301287 4 4 2232580 2/3 6/7 13/14 16/17
Longblock 4 4 4/5 8/9 14/15 18/19
J420 D/E Shortblock - - 3/4 7/8 13/14 17/18
Longblock - - 4/5 8/9 14/15 18/19
1)
Vibration damper end
2)
Flywheel end
3)
Counting via cylinder number:

① Cylinder number 1 ② Flywheel

Author(s): Fallzberger F. Responsible: Becker F. Release date: 20/12/2024


Index: 9 Page No.: 15/24
INNIO proprietary information notice: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
TA 1000-0062
Lifting Jenbacher engine – short block, long
block and emergency block

Cylinder number 1 is located on the left side of the engine when facing the engine flywheel.

• Fitting the lifting lugs (part no. 2232580) on the


engine

① Lifting lug ② Hexagon-head bolt 300 Nm


③ Hexagonal sleeve 300 Nm

Engine Engine Configuration Lifting beam Lifting lug Position of Torque [Nm]
version lifting lugs
1)
J412 A/B/C Emergency Block - 1231218 / 45-130
A/B/C 1231219
J416 D/E
B/C
J420 D/E
1)
In the case of an Emergency Block for Type 4, engines, the lifting points (part no. 1231218 / 1231219 –
swivel hoist rings) must be fitted at the top of the crankcase and symmetrically to its centre in the
longitudinal direction. The positions are shown in the following tables. The lifting points replace the
fastening bolts for the crankcase cover plates.
J412 J416

J420

Author(s): Fallzberger F. Responsible: Becker F. Release date: 20/12/2024


Index: 9 Page No.: 16/24
INNIO proprietary information notice: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
TA 1000-0062
Lifting Jenbacher engine – short block, long
block and emergency block

9.3 Lifting operation

The lifting chains must not touch any engine parts (typically ignition rails for Longblocks); if necessary,
disassemble the relevant engine parts.

The direction of force of the lifting chains must correspond to the V-angle of the engine (70° for Type 4
engines) – in other words, it must act in the direction of the cylinders. If this is not the case, the chain
length must be adjusted to ensure such a situation.
The maximum permissible angle of inclination in the longitudinal direction of the engine is 6°. If the angle
exceeds 6°, stop the lifting procedure immediately and redetermine the centre of gravity. If may be
necessary to readjust the lifting beam and/or change the positioning of the lifting lugs!

• Attach the lifting beam (part no. 301287 – refer


to table in section ⇨ Fitting the lifting lugs on the
engine) to the lifting lugs via chains and lift by
crane.

Author(s): Fallzberger F. Responsible: Becker F. Release date: 20/12/2024


Index: 9 Page No.: 17/24
INNIO proprietary information notice: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
TA 1000-0062
Lifting Jenbacher engine – short block, long
block and emergency block

The lifting beam (part no. 301287) can be obtained from INNIO Jenbacher GmbH & Co OG.

10 Type 6 engines
Emergency block Short block Long block

Emergency block J620 Short block J620 Long block J620

10.1 Weights and dimensions

The values indicated are guide values. These weights and dimensions can vary according to the engine
version!
Engine Configuration Engine weight Dimensions
dry approx. Length approx. Width approx. Height approx.
J612 Shortblock 7 522 kg 3 000 mm 1 250 mm 1 850 mm
Longblock 10 087 kg 3 730 mm 1 960 mm 2 470 mm
J616 Shortblock 9 582 kg 3 600 mm 1 250 mm 1 850 mm
Longblock 12 227 kg 4 330 mm 1 960 mm 2 470 mm
J620 Shortblock 11 643 kg 4 200 mm 1 250 mm 1 850 mm
Longblock 14 468 kg 4 960 mm 1 960 mm 2 470 mm
J624 Shortblock 17 450 kg 5 200 mm 1 400 mm 2 100 mm
For J624 a Longblock is not available!

Author(s): Fallzberger F. Responsible: Becker F. Release date: 20/12/2024


Index: 9 Page No.: 18/24
INNIO proprietary information notice: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
TA 1000-0062
Lifting Jenbacher engine – short block, long
block and emergency block

10.2 Fitting the lifting lugs on the engine


Engin Engine Configuration Lifting beam Adjusting Lifting lug Position of cylinder
e version the lifting head lifting lugs
beam between cylinders 3)
1) 2)

Emergency Block 301287 - - 393573 / 1/2 5/6 7/8 11/12


J612 E/F/J Shortblock 10 10 330639 /
22856503
Longblock - - 2/3 5/6 8/9 11/12
Emergency Block 301287 10 10 304636 2/3 6/7 10/11 14/15
J616 E/F/J Shortblock
Longblock 9 5 2/3 6/7 10/11 14/15
Emergency Block 301287 10 4 2/3 6/7 12/13 16/17
J620 E/F/J Shortblock 10 4
Longblock 3 5 4/5 8/9 14/15 18/19
Emergency Block 623826 5 9 574980 4/5 8/9 16/17 20/21
G Shortblock 5 9
J624 Longblock 5 9 4/5 9/10 16/17 21/22
Emergency Block 9 9 4/5 8/9 16/17 20/21
H/K Shortblock 5 9
Longblock 5 9 4/5 9/10 16/17 21/22
1)
Vibration damper end
2)
Flywheel end
3)
Counting via cylinder number:

① Cylinder number 1 ② Flywheel

Cylinder number 1 is located on the left side of the engine when facing the engine flywheel.

Fitting the lifting lugs on the Shortblock or Longblock

Author(s): Fallzberger F. Responsible: Becker F. Release date: 20/12/2024


Index: 9 Page No.: 19/24
INNIO proprietary information notice: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
TA 1000-0062
Lifting Jenbacher engine – short block, long
block and emergency block

Part no. lifting lugs


393573 330639 22856503 301636 574980

Part no. hexagonal sleeves


285657 22898948

① Lifting lug ② Bolt 650 Nm


③ Hexagonal sleeve 650 Nm

Fitting the lifting lugs on the Emergency Block


Part no. lifting lugs
393573 330639 22856503 301636 574980

Author(s): Fallzberger F. Responsible: Becker F. Release date: 20/12/2024


Index: 9 Page No.: 20/24
INNIO proprietary information notice: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
TA 1000-0062
Lifting Jenbacher engine – short block, long
block and emergency block

• Position the lower pressure plate (small).

• Position the upper pressure plate (large).

• Fit the spacer sleeves.

• Fit the lifting lug.

Author(s): Fallzberger F. Responsible: Becker F. Release date: 20/12/2024


Index: 9 Page No.: 21/24
INNIO proprietary information notice: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
TA 1000-0062
Lifting Jenbacher engine – short block, long
block and emergency block

For the following work step, make sure to use the


hexagonal sleeves with the screwed-on attachment
part no. 22898948.

Without this attachment, part no. 285657, the


hexagonal sleeves would collide with the
surrounding weld seam of the lifting lug.

• Fit hexagonal sleeves and tighten these to


650 Nm.

Hexagonal sleeve part no. 285657 (left),


hexagonal sleeve part no. 22898948 (right)

• Fit the bolts and tighten to 40 Nm.

• Bring the stud bolt of the pressure plate into


contact with the cover plate.

10.3 Lifting operation

The lifting chains must not touch any engine parts; if necessary, disassemble the relevant engine parts.

Author(s): Fallzberger F. Responsible: Becker F. Release date: 20/12/2024


Index: 9 Page No.: 22/24
INNIO proprietary information notice: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
TA 1000-0062
Lifting Jenbacher engine – short block, long
block and emergency block

The direction of force of the lifting chains must correspond to the V-angle of the engine (60° for Type 6
engines) – in other words, it must act in the direction of the cylinders. If this is not the case, the chain
length must be adjusted to ensure such a situation.
The maximum permissible angle of inclination in the longitudinal direction of the engine is 6°. If the angle
exceeds 6°, stop the lifting procedure immediately and redetermine the centre of gravity. If may be
necessary to readjust the lifting beam and/or change the positioning of the lifting lugs!

• Attach the corresponding lifting beam (part no.


301287 or part no. 623826 – refer to table in
section ⇨ Fitting the lifting lugs on the engine) to
the lifting lugs via chains and lift by crane.

The lifting beams (part nos. 301287 and 623826) can be obtained from INNIO Jenbacher GmbH & Co
OG.

11 Revision code
Revision history
Index Date Description/revision summary Expert
Auditor
9 20.12.2024 Für Baureihe 6 in Kapitel 10.2 (Montage der Hebelaschen am Forster A.
Motor) die Information hinzugefügt, dass bei Emergencyblocks Becker F.
die Sechskanthülsen mit dem angedrehten Ansatz verwendet
werden sollen /

Author(s): Fallzberger F. Responsible: Becker F. Release date: 20/12/2024


Index: 9 Page No.: 23/24
INNIO proprietary information notice: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
TA 1000-0062
Lifting Jenbacher engine – short block, long
block and emergency block

Revision history
For series 6 in chapter 10.2 (Fitting the lifting lugs on the
engine), the information added that for emergency blocks the
hexagonal sleeves with the turned end should be used
8 30.09.2024 Emergencyblock hinzugefügt / Emergencyblock added Forster A.
Generelle Überarbeitung / General revision Becker F.
7 18.01.2024 Strukturelle Anpassungen / Structural adaptions Forster A.
Zulässiger Hebewinkel von 5° auf 6° geändert / Permitted Becker F.
lifting angle changed from 5° to 6°
6 31.05.2022 Kapitel Transportrahmen Baureihe 2 und 3 und Kapitel Hörtnagl I.
Anheben von Jenbacher Motoren der Baureihe 2 hinzugefügt / Becker F.
Chapter transport frame series 2 and 3 and chapter lifting
jenbacher type 2 engines added
5 03.08.2021 Strukturelle Anpassungen / Structural adoptions Kathrein G.
Baureihe 3 Longblock hinzugefügt / Series 3 Longblock added Becker F.
4 08.04.2019 GE durch INNIO ersetzt / GE replaced by INNIO Opoku
SprungMarke!!!72057594067438859
Pichler R.

Author(s): Fallzberger F. Responsible: Becker F. Release date: 20/12/2024


Index: 9 Page No.: 24/24
INNIO proprietary information notice: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.

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