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High-Power Boost Converter Design for EVs

The document presents a project on designing and simulating a high-power DC-DC boost converter for electric vehicles (EVs) using MATLAB-Simulink. It highlights the importance of boost converters in stepping up battery voltage for high-performance motors, the advantages of using a fuzzy logic controller for better handling of non-linearities, and various commercial applications. The project concludes with future scope for integration with smart grids and AI-based control optimization.

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Harshit Sharma
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0% found this document useful (0 votes)
8 views14 pages

High-Power Boost Converter Design for EVs

The document presents a project on designing and simulating a high-power DC-DC boost converter for electric vehicles (EVs) using MATLAB-Simulink. It highlights the importance of boost converters in stepping up battery voltage for high-performance motors, the advantages of using a fuzzy logic controller for better handling of non-linearities, and various commercial applications. The project concludes with future scope for integration with smart grids and AI-based control optimization.

Uploaded by

Harshit Sharma
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

MADAN MOHAN MALAVIYA UNIVERSITY OF TECHNOLOGY, GORAKHPUR

Electrical Engineering
Department
" Design and Simulation of a High-Power Step
Converter for E-Mobility Using MATLAB-Simulink"
MADAN MOHAN MALAVIYA UNIVERSITY OF TECHNOLOGY, GORAKHPUR

TEAM MEMBERS :-
ADITYA RAJ(2021031108)

ABHAY RAJPUT(2021031102)

AMRENDRA SINGH(2021031117)

AKASH KUMAR DUBEY(2021031114)

DEVANSH SONI(2021031031)

Project Mentor - Dr. Navdeep Singh


MADAN MOHAN MALAVIYA UNIVERSITY OF TECHNOLOGY, GORAKHPUR

INTRODUCTION
OVERVIEW
WORKING

COMMERCIAL USES

FUTURE SCOPE

CONCLUSION
MADAN MOHAN MALAVIYA UNIVERSITY OF TECHNOLOGY, GORAKHPUR

INTRODUCTION
• This project focuses on the design and
simulation of a high-power DC-DC boost
converter (step-up converter), capable of
increasing battery voltage (typically 48V) to
higher levels (up to 400V) required by
electric drivetrains

• To achieve higher performance and


smoother output, the design includes
interleaved converter topology, and
optionally, a fuzzy logic controller to ensure
fast response and voltage stability under
varying load conditions.
MADAN MOHAN MALAVIYA UNIVERSITY OF TECHNOLOGY, GORAKHPUR

Why Boost Converter in EVs

Boost converters are essential in EVs to step up the relatively low voltage from battery packs
(typically 48V or 72V) to a higher voltage level suitable for high-performance traction motors.
They ensure

• Compact design
• High efficiency
• Fast dynamic response
• Compatibility with regenerative braking and battery charging system
MADAN MOHAN MALAVIYA UNIVERSITY OF TECHNOLOGY, GORAKHPUR

Why Fuzzy in boost converter


Conventional controllers like PID work well for linear and predictable
systems, but struggle in power electronics and EV applications due to
non-linear behavior, sudden load changes, and switching dynamics. A
Fuzzy Logic Controller (FLC) offers a better solution by using rule-based
logic, fuzzy sets, and human-like reasoning to handle imprecise data and
provide effective control without needing an exact mathematical model.

Challenges Fuzzy Control Advantages


Non linear voltage response Handles non linearity effectively
Variable load condition Adaptive to uncertainties
Ripple & overshoot issues Smoothens output transitions
Complex mathematical modeling No need for exact system model
MADAN MOHAN MALAVIYA UNIVERSITY OF TECHNOLOGY, GORAKHPUR

Working Principle
1) INTERLEAVED BOOST CONVERTER CONCEPT:
This technique involves connecting two or more boost converter
phases in parallel, operated with phase-shifted switching to improve
overall converter performance

• Two identical boost converters are connected in parallel.


• Each phase has its own inductor, MOSFET, and diode.
• Both phases operate at the same frequency but with a phase
difference (usually 180° in 2-phase system).
• The total current is the sum of individual inductor currents.
MADAN MOHAN MALAVIYA UNIVERSITY OF TECHNOLOGY, GORAKHPUR

2) Fuzzy Logic Controller in Boost Converter:

•Adaptive Non-Linear Control:


FLC is ideal for EV Boost Converters due to its ability to handle non-linearities, load changes, and
battery dynamics better than PID, without needing an exact system model.

•Fuzzification & Fuzzy Sets:


Inputs like error (Vref–Vout) and its change are converted into fuzzy variables (e.g., NB, Z, PB),
enabling flexible interpretation of real-time data.

•Rule-Based Decision Making:


A predefined IF-THEN rule base processes fuzzy inputs via an inference engine to determine
suitable control actions for adjusting PWM duty cycle.

•Defuzzification & Simulation:


Fuzzy output is defuzzified (centroid method) into crisp control signals. Simulated in MATLAB-
Simulink, FLC ensures fast response, reduced overshoot, and stability during disturbances.
MADAN MOHAN MALAVIYA UNIVERSITY OF TECHNOLOGY, GORAKHPUR

Commercial Use

• EV Charging Stations Converts low grid voltage to high voltage for fast charging.

• Electric Two Wheelers & E-Rickshaws- Boosts battery voltage to drive high-power
motors.

• Solar-Powered EV Systems Stabilizes variable solar input to charge batteries.

• Electric Buses (Onboard Power) Powers HVAC, lighting, and control systems from
one battery.

• Battery Swapping Stations Ensures consistent output from mixed or partial


batteries.
MADAN MOHAN MALAVIYA UNIVERSITY OF TECHNOLOGY, GORAKHPUR

FUTURE SCOPE
• Integration with Smart Grids- Enables real-time energy management and load
balancing.

• AI-Based Control Optimization- Combines with AI to auto-tune converter for max


efficiency.

• Modular EV Powertrains- Scalable converter design for various vehicle sizes

• Hybrid Energy Systems - Efficiently manages power from solar, battery, and
regenerative braking.

• Compact & Lightweight Designs- Improves EV range and reduces manufacturing


cost.
MADAN MOHAN MALAVIYA UNIVERSITY OF TECHNOLOGY, GORAKHPUR

EQUIPMENTS
SOFTWARE
1. MATLAB R2024b
2. Simulink with Power Electronics Toolbox
• DC Voltage Source Block – To simulate the
EV battery input.
• MOSFET/IGBT Switch Block – To control
high-speed switching.
• PWM Generator Block – For generating
control signals.
• Inductor & Capacitor Blocks – To model
energy storage and filtering.
• Voltage & Current Measurement Blocks – For
analyzing performance.
3. Simscape Electrical for real-time simulation
blocks
MADAN MOHAN MALAVIYA UNIVERSITY OF TECHNOLOGY, GORAKHPUR

CONCLUSION
• Efficient Voltage Boosting: Successfully designed a boost converter to
step up voltage for EV applications.

• Simulation Accuracy: MATLAB-Simulink helped in analyzing system


behavior under various conditions.

• Fuzzy Logic Control: Improved performance under non-linear and


uncertain load conditions.

• Practical Relevance: Suitable for real-world EVs, charging stations, and


renewable integration.

• Scalable & Future-Ready: Design is adaptable for future smart grid and
AI-based control systems..
MADAN MOHAN MALAVIYA UNIVERSITY OF TECHNOLOGY, GORAKHPUR

References
1. A. Khan and R. Singh, “High-Efficiency DC-DC Step Converter for EV Applications,” Journal of Power
Electronics and Energy Systems, vol. 12, no. 3, pp. 213–221, 2024.

2. M. Patel and N. Das, “Simulation-Based Design of Boost Converters in MATLAB-Simulink,” International


Review of Electrical Engineering, vol. 11, no. 1, pp. 45–53, 2023.

3. S. Roy and T. George, “Comparative Analysis of Step-Up DC-DC Converters for Electric Vehicles,” IEEE
Transactions on Transportation Electrification, vol. 9, no. 4, pp. 1298–1307, 2025.

4. L. Zhang et al., “Design Optimization of High-Power DC Converters for E-Mobility,” Renewable Energy Power
Systems Journal, vol. 7, no. 2, pp. 88–96, 2024.

5. R. Sharma and D. Jain, “Simulink-Based Modeling of Converter Topologies for EV Powertrains,” Simulation in
Power Electronics, vol. 8, no. 1, pp. 14–22, Jan. 2024.

6. T. Al-Hassan and B. Chowdhury, “Performance Evaluation of Isolated Step Converters for Battery Charging
in E-Vehicles,” Energy Conversion Journal, vol. 13, no. 2, pp. 113–122, 2025.
MADAN MOHAN MALAVIYA UNIVERSITY OF TECHNOLOGY, GORAKHPUR

THANK YOU!
FOR YOUR ATTENTION

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