Hydraulic Diagram

Hydraulic crane
PK 78002 SH JI
(S510-SK-D)

Valid for serial number 100403388

Edition 10/2011 EN
PALFINGER AG
Lamprechtshausener Bundesstraße 8
5101 Bergheim / Austria
[Link]
PK 78002 SH JI # 100403388 0.01000
Signs and symbols - hydraulic diagram

Signs and symbols - hydraulic diagram

Signs of devices
Place of installation +GG
Switching circuit number, code letter, meter -0Z1
Technical parameter 0.7 MPa
(102 psi)
Product designation (optional) PALFINGER

+AG .......... Power pack A ............... Drive (hydraulic cylinder...)

+AK .......... Workman basket M .............. Motor (hydraulic, electric)
+FZ ........... Vehicle P ............... Pump
+GG .......... Crane Base S ............... Signal (pressure transducer ...)
+GGW ...... Counterweight V ............... Valves
+HA .......... Main boom X ............... Options (oil cooler...)
+KA .......... Outer boom Z ............... Accessories (filter, pressure gauge...)
+KS .......... Crane column
+PJKA ...... Fly-Jib - Outer boom
+PJSA ...... Fly-Jib - Extension booms
+SA .......... Boom extension A, B .......... Control valve side A, B
+SS .......... Control stand A1, B1 ...... Working supply of control valve
+STZ ........ Crane support DR ............ Leakage oil
+SW ......... Rope winch EX ............ Extend
+ZSTZ ...... Auxiliary support (2nd control valve) HPCO ....... High pressure carry over port
LS, LX ...... Load Sensing
M, PM ....... Pressure gauge connection
P, P1 ........ Pressure port
-0 .............. Control valve + pump Pil ............. Pilot line
-1 .............. Slewing system R ............... Retract
-2 .............. Main boom S ............... Suction port
-3 .............. Outer boom T, T1 ......... Tank
-4 .............. Boom extension V1, C1 ...... Valve connection
-5 .............. Rope winch X ............... Pilot line connection
-6 .............. Rotator Y ............... Leakage line
-7 .............. Grab -B .............. Switch
-8 .............. Slewing system for workman basket -U ............. Sensor
-9 .............. Levelling of workman basket -Y .............. Solenoid valve
-10 ............ Fly-Jib - Outer boom
-11 ............ Fly-Jib - Extension booms
-15 ............ Overload protection
-20 ............ Control valve - crane support HUV .......... Main relief valve
-21 ............ Stabilizer cylinder, left -1) ............. Gloss
-22 ............ Left outrigger, left (Described on the text side)
-23 ............ Right outrigger beam, right
-24 ............ Stabilizer cylinder, right Unit of pressure
-30 ............ Control valve for auxiliary support 1 MPa = 10 bar = 145 psi
-31 ............ Stabilizer cylinder, left
-32 ............ Left outrigger, left +STZS
-33 ............ Right outrigger beam, right -20V1 Break point with a link to
-34 ............ Stabilizer cylinder, right P the fitting component
-35 ............ Stabilizer ram HEC
-36 ............ Extension box HEC
-37 ............ Auxiliary support - front stabilizers
-38 ............ Accessories

Subject to change, production tolerances have to be taken into account.

07/2017 [Link]
0.02000 PK 78002 SH JI # 100403388
Signs and symbols - hydraulic diagram

Signs and symbols - hydraulic diagram

Electrical trigger / Return signal
Crane function Place of installation Triggering Feedback signal
Crane emergency cut-off -Y0, -Y0.1
Support emergency cut-off -Y32
Emergency cut-off CFUNC -Y34, -Y304
Slewing system +GG -Y310 -B310
Main boom +HA -Y312 -B312
Outer boom +KA -Y314 -B314
Boom extension +SA -Y316 -B316
Rope winch +SW -Y318 -B318
Rotator +SA -Y320 -B320
Grab +SA -Y322 -B322
Fly-Jib - Outer boom +PJKA -Y320 -B320
Fly-Jib - Extension booms +PJSA -Y322 -B322
Additional element RS220 -Y324 -B324
Electric motor on/of +SS -B210
ISC -Y33
Rope winch (SHE,SKE,PT050) -Y5
Rope winch (SHEK) -Y353,-Y354
Deadman push button -Y200,-Y200.1
Flow divider -Y81
MHPLS 2/2 Directional control valve Lifting cylinder -Y82
MHPLS 2/2 Directional control valve Outer boom ram -Y83

Crane support
Stabilizer cylinder, right -Y100 -B100
Stabilizer cylinder, left -Y101 -B101
Right outrigger beam, right -Y110 -B110
Left outrigger, left -Y111 -B111

Auxiliary support
Stabilizer cylinder, right -Y102 -B102
Stabilizer cylinder, left -Y103 -B103
Right outrigger beam, right -Y112 -B112
Left outrigger, left -Y113 -B113
Stabilizer ram HEC -Y308
Extension box HEC -Y308
Stabilizer cylinders of front stabilizers -Y306
Auxiliary support - front stabilizers -Y372 -B237

[Link] 07/2017
PK 78002 SH JI # 100403388 0.02100
Signs and symbols - hydraulic diagram

Signs and symbols - hydraulic diagram

Electrical trigger / Return signal
Crane function Place of installation Triggering Feedback signal

Switch – over functions

Rope winch <- -> Rotator / slewing system for workman basket -Y581, -Y582
-Y583, -Y584
Slewing system for workman basket <- -> Rotator -Y861, -Y862
-Y863, -Y864
Levelling of workman basket <- -> Grab -Y971, -Y972
-Y973, -Y974
Fly-Jib - Outer boom <- -> Rotator -Y18
Fly-Jib - Boom extension <- -> Grab -Y19
Crane <-> platform -Y126

Pressure transducer
Pressure - lifting cylinder piston side -U230
Pressure - lifting cylinder rod side -U231
Pressure - Fly-Jib knuckle boom cylinder piston side -U236
Pressure - Fly-Jib knuckle boom cylinder piston rod side -U237
Pressure - stabilizer ram piston side Page-A -U330
Pressure - stabilizer ram piston rod side Page-A -U331
Pressure - stabilizer ram piston side Page-B -U332
Pressure - stabilizer ram piston rod side Page-B -U333

Return oil utilization

Return oil utilization -Y190

Pressure switch
Stabilizer cylinder, right -B100
Stabilizer cylinder, left -B101
Rope winch in operation / hour meter -B3
Lifting cylinder (for various functions) -B232
Main boom WBU01 -B450
WBU02 -B452

07/2017 [Link]
0.03000 PK 78002 SH JI # 100403388
Signs and symbols - abbreviation

-->123456789 Valid to crane number Page-A Control valve side

123456789--> Valid from crane number Page-B Counter control side

ABST Support R without extension box

R0 One side extension box
R1 Both side extension box
R2 Both side extension box - extended
R3 Extension box telescopic
R4 Both side extension box - extended
R...X Both side extension box - hydraulical
R...XH Both side extension box - hydraulical, heavy
SR... Support controllable from top seat

CFUNC Customized Functions

CWC Comfort Winch Control RTC Rope Tension Control

SRC Synchronized Rope Control

DPS Dual Power System DPSP,DPS+ Dual Power System Plus

DPS-C Dual Power System Continously

FERN Remote control FFST Radio remote control

GRA Type - crane Base LKW Mounting LKW

SAT Semi-trailer installation
EGG Integrated base

GRDRU Grab (...bar)

HEC Rear-stabilizer HSTZY Hydraulically tiltable stabilizer cylinder

HEM Rear module

HOST Top seat - control KL0 Linear lever control

KK1 Cross lever control

HPLS High Power Lifting System EHPLS High Power Lifting System
SHPLS Super High Power Lifting System
MHPLS manually High Power Lifting System

HPSCP High Performance Stability Control Plus FSTAB Stabilizer force

HYA, PJHY Hydraulic extensions () Configuration with one hydraulic extension boom
A Crane with 2 hydraulic extension booms
B Crane with 3 hydraulic extension booms
C Crane with 4 hydraulic extension booms
D Crane with 5 hydraulic extension booms
E Crane with 6 hydraulic extension booms
F Crane with 7 hydraulic extension booms
G Crane with 8 hydraulic extension booms
H Crane with 9 hydraulic extension booms

IS Limitation of rotation I IS001 Limitation of rotation over I

IS002 Limitation of rotation, main boom over I
IS003 Limitation of rotation over FL

ISC Integrated Stability Control ISC01 Support control +SHB

ISC-S ISC standard
ISC-L ISC light+SHB
HPSC continuous High Performance Stability Control
HPSC-L High Performance Stability Control light
HPSC-E continuous High Performance Stability Control light

[Link] 07/2017
PK 78002 SH JI # 100403388 0.04000
Signs and symbols - abbreviation

LHV Load holding valve LHV13 Main boom - outer boom - extension booms
LHV14 Main boom - boom extensions
LHV18 Slewing - main boom
Outer boom - boom extensions
LHV19 Slewing - main boom
Boom extensions
LHV28 Slewing - main boom - outer boom
Boom extensions
Double-acting load holding valve

NOTAB Emergency lowering device NOT01 (NOTAB) Lifting cylinder

NOTAU Emergency shut-down AUS01 Emergency cut-off relay

AUS02 Emergency cut-off, hydraulic

O Overload protection OSK with lock cylinder

OSKM with lock cylinder and pressure gauge
OS with lock cylinder
OSM with lock cylinder and pressure gauge
OM Pressure gauge
OERC Pressure switch+FFST

OELKU Oil cooler ÖLK01 Oil cooler 8.5kW, mounted

ÖLK02 Oil cooler 10.5kW, loose
ÖLK03 Oil cooler 8.5kW, loose
ÖLK04 Oil cooler 20kW, mounted
ÖLK05 Oil cooler 20kW, loose
ÖLK07 Oil cooler 10.5kW, mounted

PAL Paltronic PT040 Paltronic 40

PT050 Paltronic 50
PT150 Paltronic 150

PJ Fly-Jib Fly-Jib

PJHY Hydraulic extensions see HYA

PJKSL Hose-equipment PJ J02 1 Auxiliary equipment

J04 Auxiliary equipments2

PUMPE Type - pump PU002 Fixed displacement pump

PU003 Variable displacement pump
MH Combustion motor
EH Electric motor

RODRU Rotator (...bar)

S Rope winch SH without limiting switch - main boom

SHE with limiting switch - main boom
SK without limiting switch - outer boom
SKE with limiting switch - outer boom
SHEK Power link rope winch (hydraulic tiltable at main boom)

SHB Slew angle dependent capacity limitation SHB01 with one pressure range
SHB07 with 2 pressure ranges + jumper

SKUPP Quick-coupling MULTI1 Quick-coupling, crane

Multifaster MULTI2 Quick-coupling, PJ
MULTI3 Quick-coupling, crane + PJ

07/2017 [Link]
0.05000 PK 78002 SH JI # 100403388
Signs and symbols - abbreviation

SL Hose-equipment 2 1 Auxiliary equipment - hose tray

4 2 Auxiliary equipment - hose tray
T2 1 Auxiliary equipment - hose drum
T4 2 Auxiliary equipment - hose drum
T2I 1 Auxiliary equipment - hose drum (inside)
T4I 2 Auxiliary equipment - hose drum (inside)

SLVO Preparation SL VSL2 Preparation SL 1 auxiliary equipment

VSL4 Preparation SL 2 auxiliary equipments

SONSL SL-elements SSZT Brick grab + deadman push button

1ZUSEL Additional element

STG Control - support FL Control valve - crane support

FLZUS Control valve - auxiliary support
ST1 floor controlled (1-element)
ST2 floor controlled (2-elements)
ST4 floor controlled (4-elements)
ST8 floor controlled (8-elements)
ST8+2 floor controlled (8-elements +2 loose)
FFST4 remote controlled (4-elements)
FFST8 remote controlled (8-elements)
FFST8+2 remote controlled (8-elements +2 loose)
FFST10 remote controlled (10-elements)
FLHZUS Preparation additional stabilizers

STGA Control - crane FL Floor control

I High stand platform
H Top seat
NK Emergency control - crane column
NK2K Emergency control - crane column, double circulit
HF Top seat - ground control

[Link] 07/2017
PK 78002 SH JI # 100403388 0.06000
Signs and symbols - abbreviation

STU Hour meter

STZ Stabilizer ram STZO Type without support

STZS3 Stabilizer ram - rigid
STZY3 Stabilizer ram - slewable
STZY Hydraulically tiltable stabilizer cylinder
STZS3Y Page-A= STZS3 B= STZY3
STZYS3 Page-A= STZY3 B= STZS3
STZS5 Stabilizer ram - rigid Italy
STZY5 Stabilizer ram - slewable Italy

SWERK Slewing system 1GETR 2-Slewing gear

2GETR 1-Slewing gear

SWK Max. rope winch capacity: 1,5 1,5t

2,5 2,5t
3,5 3,5t
4,5 4,5t

TKKR Crane tank

TKLO Auxiliary tank TL___ Oil tank___l

TSCH,TSTB Control valve M4-12 REXROTH M4-12

PVG32 DANFOSS PVG32
RS210 NORDHYDRAULIK RS210
RS220 NORDHYDRAULIK RS220
RSQ240 NORDHYDRAULIK RSQ240
SDM081 WALVOIL SDM081
VDM07 SALAMI VDM07
DNCE50 DINOIL DNCE50
DN46 DINOIL DN46

UMSCH Switch – over functions

W90 90% alert WBU01 90%-alert
WBU02 90%+100%-alert

07/2017 [Link]
 PK 78002 SH JI # 100403388
Table of Contents

Page

0 PREFACE
0.01000 Signs and symbols - hydraulic diagram
0.02000 Signs and symbols - hydraulic diagram
0.02100 Signs and symbols - hydraulic diagram
0.03000 Signs and symbols - abbreviation
0.04000 Signs and symbols - abbreviation
0.05000 Signs and symbols - abbreviation
0.06000 Signs and symbols - abbreviation

000 CONTROL SYSTEM

000.01110 Control system M4-12,NK,PU003,LKW

010 SLEWING SYSTEM

010.01111 Slewing drive M4-12,2GETR

020 MAIN BOOM

020.01101 Main boom M4-12

030 OUTER BOOM

030.01101 Outer boom M4-12

040 BOOM EXTENSION

040.01140 Boom extension M4-12,HYAE

080 SUPPORT
080.01110 Crane support LKW,FLZUS,R3X,STZY

TC Tuning Center

[Link] 10/2011
PK 78002 SH JI # 100403388
Notes

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07/2017 [Link]
000.01110 PK 78002 SH JI # 100403388
Control system M4-12,NK,PU003,LKW

1 MPa = 10 bar = 145 psi

EV-748
C
P
X
Y Y
+SW LS LS
-5A1 LS
B
DR
-Y0

A
+SS
A -0V2

+SS
-0V1 -Y32
M4-12

MP

+SS
-0Z1

B 38.5 MPa
(5583 psi)

T T T T

P T L LS ABST
+KS
-0Z1

+STZ
-20V1
P T L LS ABST VDM07 P
RS220 P1

+GG
+STZ -0V1
+GG -20V1 RS220 PT
-0Z1 +STZ
-20V2 RS220 PT
0.7 MPa -20V1
(102 psi) -20V2
VDM07 NP
RS220 T2

+GG
-0Z2

P
+FZ
LS -0P1
Q= 100-120 l/min
DR (Q= 26.4-31.7 US gal./min)
S *36.5 MPa
(*5293 psi) +OT
-0Z2
0.15 MPa
+OT (22 psi)
-0V1

+OT
-0Z1

PK 78002-SH

[Link] M4-12_NK_PU003 10/2011 01/2013

Steuerung-NK-Verstellpumpe-LKW
S510-SK-D - 000.01110
PK 78002 SH JI # 100403388 000.01110
Control system M4-12,NK,PU003,LKW

Item designation Description

+OT-0Z1 Oil tank

Tank volume according to installation manual
+OT-0V1 Shut-off cock
+FZ-0P1 Hydraulic pump
*Max. operating pressure
+GG-0Z1 High pressure filter
+KS-0Z1 Rotary distributor

+SS-0V2 Throttle valve

+SS-0V1 Control valve
+SS-0Z1 Pressure gauge connection
+GG-0V1 Connection block
+GG-0Z2 Oil cooler
+OT-0Z2 Return oil filter

01/2013 [Link]
 010.01111 PK 78002 SH JI # 100403388
Slewing drive M4-12,2GETR

1 MPa = 10 bar = 145 psi

+KS
-1A1

+KS
-1A2

P P
+KS +KS
-1V3 -1V4
4 MPa 4 MPa
(580 psi) (580 psi)

R R

C1 C2
+KS
-1V2

12 MPa V1 V2 12 MPa
(1740 psi) (1740 psi)

+KS
-1V1

A1 B1
+SS P P
-0V1 X X
M4-12 Y Y
LS LS
13 MPa
(1885 psi)

A
-Y310

T T

PK 78002-SH

[Link] SCHW_M4-12_2GETR 10/2013 10/2013

Schwenkantrieb-2Getriebe
S510-SK-D - 010.01111
PK 78002 SH JI # 100403388 010.01111
Slewing drive M4-12,2GETR

Item designation Description

+SS-0V1 Control valve

+KS-1V1 Shuttle valve
+KS-1V2 Double-acting load holding valve
+KS-1V3 Pretension valve
+KS-1V4 Pretension valve

+KS-1A1 Slewing motor

+KS-1A2 Slewing motor

10/2013 [Link]
020.01101 PK 78002 SH JI # 100403388
Main boom M4-12

1 MPa = 10 bar = 145 psi

+KS
-2A1
+KS
P
-2S1
-U230

B1 A1
M

+KS
-2S2 P
2 MPa
-U231
(290 psi)

B X A +KS
-2V1
40.5 MPa
(5873 psi)

A2 B2
+SS P P
-0V1 X X
M4-12 Y Y
LS LS

9 MPa
(1305 psi)
A
-Y312

a b

12.5 MPa 38 MPa

T (1813 psi) (5510 psi) T

MA MB

PK 78002-SH

[Link] HA_M4-12_PT150 09/2012 09/2012

Hauptarm
S510-SK-D - 020.01101
PK 78002 SH JI # 100403388 020.01101
Main boom M4-12

Item designation Description

+SS-0V1 Control valve

+KS-2V1 Load holding valve
+KS-2S1 Pressure transducer
+KS-2A1 Lifting cylinder
+KS-2S2 Pressure transducer

09/2012 [Link]
030.01101 PK 78002 SH JI # 100403388
Outer boom M4-12

1 MPa = 10 bar = 145 psi

+HA
-3A1

A1 B1
MA1 23 MPa
MB1
(3335 psi)
17.5 MPa
(2538 psi)

2 MPa
(290 psi)

+HA
-3V1
40.5 MPa
(5873 psi)
A B

A3 B3
+SS P P
-0V1 X X
M4-12 Y Y
LS LS

16 MPa
(2320 psi)
A
-Y314

a b

19 MPa 38 MPa
T (2755 psi) (5510 psi) T

MA MB

PK 78002-SH

[Link] KA_M4-12 09/2012 09/2012

Knickarm
S510-SK-D - 030.01101
PK 78002 SH JI # 100403388 030.01101
Outer boom M4-12

Item designation Description

+SS-0V1 Control valve

+HA-3V1 Load holding valve
+HA-3A1 Outer boom ram

09/2012 [Link]
040.01140 PK 78002 SH JI # 100403388
Boom extension M4-12,HYAE

1 MPa = 10 bar = 145 psi

+SA
-4A5

EX

+SA
-4A4 +SA
-4V4

24 MPa 38 MPa
R
C2 (3480 psi) (5510 psi) C1
EX +KA
-4V1

+SA
-4A3 +SA
-4V3
-Y190

26 MPa
R
(3770 psi) M
EX

V2 V1
+SA
-4A2 +SA
-4V2

EX
A4 B4
+SS P P
-0V1 X X
M4-12 Y Y
+SA LS LS
-4A1 +SA
-4V1
33 MPa
(4785 psi)

EX

A
-Y316

+KA
-4A1 +KA
-4V2

T T

PK 78002-SH

[Link] SA_M4-12_HYAE 10/2011 10/2011

Schubarm-HYAE
S510-SK-D - 040.01140
PK 78002 SH JI # 100403388 040.01140
Boom extension M4-12,HYAE

Item designation Description

+SS-0V1 Control valve

+KA-4V1 Double-acting load holding valve
+KA-4A1 Extension boom ram HYA()
+KA-4V2 Sequence valve
+SA-4A1 Extension boom ram HYAA

+SA-4V1 Sequence valve

+SA-4A2 Extension boom ram HYAB
+SA-4V2 Sequence valve
+SA-4A3 Extension boom ram HYAC
+SA-4V3 Sequence valve
+SA-4A4 Extension boom ram HYAD

+SA-4V4 Sequence valve

+SA-4A5 Extension boom ram HYAE

10/2011 [Link]
 080.01110 PK 78002 SH JI # 100403388
Crane support LKW,FLZUS,R3X,STZY

1 MPa = 10 bar = 145 psi

+STZ +STZ
-21V2 -24V2

R P P R

+STZ
+STZ +STZ
-21V3 +STZ
-21A1 -24A1
10 MPa
-24V3
(1450 psi)
10 MPa
(1450 psi)

+STZ +STZ
-22A2 -23A2

R R
+STZ +STZ
-22V1 -23V1
4 MPa 4 MPa
(580 psi) (580 psi)

P P

+STZ +STZ
-22A1 -23A1

R P P R
+STZ +STZ +STZ +STZ
-21V1 -22V2 -23V2 -24V1
7 MPa 8 MPa 8 MPa 7 MPa
(1015 psi) (1160 psi) (1160 psi) (1015 psi)

P R R P

+ZSTZ-BS...
+STZ
-20V1 +ZSTZ-BS...
VDM07 B1 A1 B2 A2 B3 A3 B4 A4
+STZ
-20V2
20 MPa VDM07 B1 A1 B2 A2 B3 A3 B4 A4
(2900 psi)

20 MPa
(2900 psi)
B

P NP

P NP
A

T
A

T
+STZ
+KS +GG -20V3 +STZ
-0Z1 -0V1 -20V4
ABST

PK 78002-SH PK 76002-EH

[Link] STZ_VDM07_FLZUS_R3X_STZY 09/2012 10/2011

Kranabstützung-FLZUS-LKW
S510-SK-D - 080.01110
PK 78002 SH JI # 100403388 080.01110
Crane support LKW,FLZUS,R3X,STZY

Item designation Description

+STZ-20V1 Control valve - support

+STZ-20V3 Check valve
+STZ-20V2 Control valve - support
+STZ-20V4 Check valve
+STZ-21V1 Pretension valve

+STZ-21V2 Pilot operated check valve

+STZ-21A1 Stabilizer ram
+STZ-21V3 Pretension valve
+STZ-22A1 Outrigger extension cylinder
+STZ-22V1 Pretension valve
+STZ-22A2 Outrigger extension cylinder

+STZ-22V2 Pretension valve

+STZ-23A1 Outrigger extension cylinder
+STZ-23V1 Pretension valve
+STZ-23A2 Outrigger extension cylinder
+STZ-23V2 Pretension valve
+STZ-24V1 Pretension valve

+STZ-24V2 Pilot operated check valve

+STZ-24A1 Stabilizer ram
+STZ-24V3 Pretension valve
+ZSTZ-BS... Auxiliary support

10/2011 [Link]
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