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Ultrasonic Testing Level 2 Exam Guide

The document outlines the principles and practices of Ultrasonic Testing Level 2 (UT-2), including key concepts such as frequency ranges, transducer characteristics, and wave propagation modes. It includes multiple-choice questions that assess knowledge on topics like acoustic impedance, Snell's law, and the advantages of various transducer types. Additionally, it covers practical applications and limitations of ultrasonic testing methods.

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0% found this document useful (0 votes)
21 views13 pages

Ultrasonic Testing Level 2 Exam Guide

The document outlines the principles and practices of Ultrasonic Testing Level 2 (UT-2), including key concepts such as frequency ranges, transducer characteristics, and wave propagation modes. It includes multiple-choice questions that assess knowledge on topics like acoustic impedance, Snell's law, and the advantages of various transducer types. Additionally, it covers practical applications and limitations of ultrasonic testing methods.

Uploaded by

apidyn
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

1.

1 Ultrasonic Testing Level 2 (UT-2)

1.1.1 Ultrasonic Testing Level 2 (UT-2) General Examination

1. Most commercial ultrasonic testing is performed at frequencies between:

(a) 1 MHz and 10 MHz

(b) 1 MHz and 100 MHz

(c) 10 MHz and 50 MHz

(d) 1 MHz and 25 MHz

2. For a transducer with any given Q, resolution increases with:

(a) Sensitivity

(b) Frequency

(c) Wavelength

(d) Crystal thickness

3. Resolving power of a transducer is directly proportional to its:

(a) Wavelength

(b) Crystal thickness

(c) Bandwidth

(d) Q

4. The term is used to refer to the product of wave velocity and density is:

(a) Acoustic impedance

(b) The velocity-density ratio

(c) Index of refraction

(d) Reflection co-efficient

5. For an ultrasonic beam with normal incidence, the reflection coefficient is given by:

(a) [(Z1+Z2)2]/[(Z1-Z2)2]

(b) (Z1+Z2)/(Z1-Z2)

(c) [(4) (Z1)(Z2)]/[(Z1+Z2)2]

(d) [(Z1-Z2)2]/[Z1+Z2)2]

1
6. For an ultrasonic beam with normal incidence the transmission coefficient is given
by:

(a) [(Z1+Z2)2]/[(Z1-Z2)2]

(b) (Z1+Z2)/(Z1-Z2)

(c) [(4) (Z1)(Z2)]/[(Z1+Z2)2]

(d) [(Z1-Z2)2]/[Z1+Z2)2]

7. Snell's law is given by which of the following:

(a) (Sin A)/(Sin B) = VB/VA

(b) (Sin A)/(Sin B) = VA/VB

(c) (Sin A)/ VB = V(Sin B)/VA

(d) (Sin A)[VA] = (Sin B)[ VB]

8. Snell's law is used to calculate:

(a) Angle of beam divergence

(b) Angle of diffraction

(c) Angle of refraction

(d) None of the above

9. Calculate the refracted shear wave angle in steel [VS = 0.323cm/microsec] for an
incident longitudinal wave of 37.9 degrees in Plexiglas [VL = 0.267cm/microsec]

(a) 26 degrees

(b) 45 degrees

(c) 48 degrees

(d) 64 degrees

10. Calculate the refracted shear wave angle in steel [VS = 0.323cm/microsec] for an
incident longitudinal wave of 45.7 degrees in Plexiglas [VL = 0.267cm/microsec]

(a) 64 degrees

(b) 45.7 degrees

(c) 60 degrees

(d) 70 degrees

2
11. Calculate the refracted shear wave angle in aluminium [VS = 0.31cm/microsec] for an
incident longitudinal wave of 43.5 degrees in Plexiglas [VL = 0.267cm/microsec]

(a) 53 degrees

(b) 61 degrees

(c) 42 degrees

(d) 68 degrees

12. Calculate the refracted shear wave angle in aluminium [VS = 0.31cm/microsec] for an
incident longitudinal wave of 53 degrees in Plexiglas [VL = 0.267cm/microsec]

(a) 53 degrees

(b) 61 degrees

(c) 42 degrees

(d) 68 degrees

13. Lithium sulphate, barium titanate and lead metaniobate are examples of:

(a) Magnetostrictive elements

(b) Piezoelectric elements

(c) Rochelle salts

(d) Y cut crystals

14. The particle motion for compression waves is:

(a) Parallel to wave propagation

(b) Transverse to wave propagation

(c) Elliptical

(d) Circular

15. Shear waves for ultrasonic testing are usually produced:

(a) X cut crystals

(b) Y cut crystals

(c) Modulated R-F conversion

(d) Mode converted longitudinal waves

3
16. Near surface resolution can be improved by:

(a) Using a narrow band transducer

(b) Using a focused transducer

(c) Using a high Q transducer

(d) None of the above

17. The most important requirement for paintbrush transducer is:

(a) Uniform beam intensity across the transducer

(b) A pinpoint focal spot

(c) Good horizontal linearity characteristics

(d) Prescribed vertical and horizontal linearity characteristics

18. Which of the following is an advantage of a focused transducer?

(a) Extended useful range

(b) Reduced sensitivity in localised area

(c) Improved signal to noise ratio over an extended range

(d) Higher resolution over a limited range

19. Which of the following is intended to be a ‘first cut’ or rough inspection device to be
followed by more precise evaluation of any discontinuities found?

(a) Wheel transducer

(b) Focused transducer

(c) Paintbrush transducer

(d) Ball transducer

20. A wider entry surface indication or pulse may result from:

(a) Side lobes of the sound beam being reflected from a rough surface

(b) Using a lower energy pulser

(c) Using a higher amplifier attenuation setting

(d) Huygen's principle

4
21. Which of the following methods might be used to reduce attenuation losses in an
ultrasonic test?

(a) Use a shorter wavelength

(b) Use a lower frequency transducer

(c) Change from longitudinal waves to shear waves

(d) Change to a coarser grained test piece

22. When comparing discontinuity echoes to equivalent flat bottom hole echoes in
materials with similar impedance, surface finish and attenuation:

(a) The flaw is never larger than the flat bottom hole

(b) The flaw is never smaller than the flat bottom hole

(c) The flaw is always smaller than the flat bottom hole

(d) None of the above

23. An advantage of immersion testing is that:

(a) Large parts are easily inspected

(b) Most test systems are easily transported in the field

(c) High test frequencies may be used

(d) Most test systems are not easily transported in the field

24. An advantage of immersion testing is that:

(a) Large parts may be easily inspected

(b) Most test systems are easily transported in the field

(c) Low test frequencies may be used

(d) Irregularly shaped test pieces can be virtually completely examined

25. An ultrasonic data display which shows a plan view presentation of the data is called:

(a) A scan

(b) B scan

(c) C scan

(d) Orthogonal view

5
26. An ultrasonic display which shows a cross section of the test piece and any flaws
which are found are called:

(a) A scan

(b) B scan

(c) C scan

(d) Orthogonal view

27. An ultrasonic display which shows echo locations and amplitude is called:

(a) A scan

(b) B scan

(c) C scan

(d) Orthogonal view

28. An advantage of using lower frequencies during ultrasonic testing is that:

(a) Near surface resolution is improved

(b) Sensitivity to small discontinuities is improved

(c) Beam spread is reduced

(d) Sensitivity to unfavourable oriented flaws is improved

29. A method of compensating for the ‘dead zone’ or near surface resolution problems is
to:

(a) Inspect all areas of the test piece twice to assure repeatability of indications

(b) Re-inspect from the opposite side of the test piece if geometry permits

(c) Re-inspect using a higher energy pulse

(d) Re-inspect using a higher frequency transducer that does not have a ‘dead
zone’

30. When testing a test piece with parallel front and back surfaces, no back wall echo can
be obtained. Which of the following actions might enable you to obtain a back wall
echo?

(a) Use a wetter transducer

(b) Use a lower frequency transducer

(c) Use a transducer with a narrower bandwidth

(d) Use a higher frequency transducer

6
31. Materials which can readily be inspected with frequencies of 1 to 5 MHz are:

(a) Steel, cast iron and concrete

(b) Titanium, wood and aluminium

(c) Magnesium, titanium and steel

(d) All of the above

32. When variations are noticed in the front surface reflection, the test piece should be
inspected for possible near surface discontinuities by:

(a) Using a lower frequency transducer

(b) Using a higher pulse energy

(c) Inspecting from the opposite side

(d) Calibrating on a smaller diameter flat bottom hole

33. Forging bursts are most often orientated:

(a) Parallel to the surface

(b) Perpendicular to the surface

(c) In a random manner

(d) At an angle of 45 degrees to the surface

34. The purpose of adding a wetting agent to an immersion bath is:

(a) To make sure the bath is wet

(b) To reduce corrosive properties of the bath

(c) To eliminate air bubbles in the bath

(d) To prevent rust

35. During immersion testing of pipe or tubing the incident longitudinal wave angle must
be limited to a narrow range. The reason for the upper limit is:

(a) To avoid complete reflection of ultrasound from the test piece

(b) To prevent formation of Rayleigh waves

(c) To prevent formation of shear waves

(d) To avoid saturating the test piece with ultrasound

7
36. A calibration for immersion ultrasonic testing of pipe or tubing should establish a
transducer position such as:

(a) I.D. and O.D. notches produce equal responses for equivalent metal path
distances

(b) Rayleigh waves are generated through the entire pipe or tubing wall

(c) All ultrasound enters the test piece

(d) Only longitudinal waves are generated in the test piece

37. One way of identifying spurious echoes in an ultrasonic test is:

(a) Re-test the test piece to verify that the echoes are repeatable

(b) Clean and re-test the teat piece to determine if the echoes can be eliminated

(c) Use the reject control to eliminate unwanted echoes

(d) Decrease the gain to see if the echoes can be eliminated

38. During immersion ultrasonic testing of pipe or tubing, spurious echoes may be caused
by:

(a) Dirt on the test piece

(b) Grease on the test piece

(c) Air bubbles on the test piece

(d) All of the above

39. Typical frequencies which might be used to perform ultrasonic testing of concrete
are:

(a) 25 to 100 kHz

(b) 200 to 5 MHz

(c) 1 MHz to 5 MHz

(d) 2.25 MHz to 10 MHz

40. Typical frequencies which might be used to perform ultrasonic testing of ferrous and
non-ferrous welds are:

(a) 25 to 100 kHz

(b) 200 to 5 MHz

(c) 1 MHz to 5 MHz

(d) 2.25 MHz to 10 MHz

8
1.1.2 Ultrasonic Testing Level 2 (UT-2) Specific Examination

1. Which of the following may result in a long narrow rod if the beam divergence results
in a reflection from a side of the test piece before the sound wave reaches the back
surface?

(a) Multiple indications before the first back reflection

(b) Indications from multiple surface reflections

(c) Conversion from the longitudinal mode to shear mode

(d) Loss of front surface indications

2. Acoustic energy propagates in different modes. Which of the following represent a


mode?

(a) Longitudinal wave

(b) Shear wave

(c) Surface wave

(d) All of the above

3. Which of the following would be considered application(s) of ultrasonic testing?

(a) Determination of a material’s elastic modulus

(b) Study of a material’s metallurgical structure

(c) Measurement of a material’s thickness

(d) All of the above

4. Waves whose particle displacement is parallel to the direction of propagation are


called:

(a) Longitudinal waves

(b) Shear waves

(c) Lamb waves

(d) Rayleigh waves

5. Sound waves with particle displacement transverse to the direction of wave travel are
known as:

(a) Longitudinal waves

(b) Shear waves

(c) Rayleigh waves


9
(d) Plate waves

6. The only sound waves which travel in liquids are:

(a) Longitudinal waves

(b) Shear waves

(c) Rayleigh waves

(d) Plate waves

7. In steel, the velocity of sound is greatest in which of the following modes of


vibration?

(a) Longitudinal

(b) Shear

(c) Surface wave

(d) Sound velocity is identical in all modes, in a given material

8. The scattering of the rays of an ultrasonic beam due to reflection from a highly
irregular surface is called:

(a) Angulation

(b) Dispersion

(c) Refraction

(d) Diffraction
9. Acoustic impedance is a material's:

(a) (Density)/(velocity)

(b) (Density) × (velocity)

(c) Refractive index

(d) (Density)/(refractive index)

10. When a sound beam is incident on an acoustic interface at some angle other than
normal incidence, which of the following occurs?

(a) Reflection

(b) Refraction

(c) Mode conversion

(d) All of the above

11. The angle formed by an ultrasonic wave as it enters a medium of different velocity
than the one from which it came and a line drawn perpendicular to the interface
10
between the two media is called:

(a) The angle of incidence

(b) The angle of refraction

(c) The angle of diffraction

(d) The angle of reflection

12. Which of the following frequencies would probably result in the greatest ultrasonic
attenuation losses?

(a) 1 MHz

(b) 2.25 MHz

(c) 10 MHz

(d) 25 MHz

13. Attenuation is made up of:

(a) Diffusion and absorption

(b) Scatter and reflection

(c) Absorption and scatter

(d) Reflection at grain boundaries


14. The most important factor required for the proper interpretation of ultrasonic test
results is:

(a) The ultrasonic signal amplitude

(b) A knowledge of the test specimen material and its construction

(c) A knowledge of the ultrasonic instruments operating characteristics

(d) The ultrasonic signal location

15. A significant limitation of a lower frequency, single element transducer is:

(a) Scatter of sound beam due to microstructure of test object

(b) Increased grain noise or ‘hash’

(c) Less beam spread

(d) Impaired ability to display discontinuities just below the entry surface

16. Which of the following is the least efficient generator of ultrasonic waves:

(a) Quartz

(b) Lithium sulphate

11
(c) Lead metaniobate

(d) Barium titanate

17. Which of the following is the least efficient receiver of ultrasonic Energy?

(a) Quartz

(b) Lithium sulphate

(c) Lead metaniobate

(d) Barium titanate

18. The length of the zone adjacent to a transducer in which fluctuations in sound
pressure occur is mostly affected by:

(a) The frequency of the transducer

(b) The diameter of the transducer

(c) The length of transducer cable

(d) Both (a) and (b)


19. An advantage of using a transducer with a large beam spread is:

(a) Higher sensitivity to small discontinuities

(b) Less likelihood of spurious echoes

(c) Greater likelihood of spurious echoes

(d) Greater likelihood of detecting randomly oriented discontinuities

20. Resolution is inversely proportional to:

(a) Wavelength

(b) Crystal thickness

(c) Bandwidth

(d) Mechanical losses

12
1.1.3 Ultrasonic Testing Level 2 (UT-2) Answers to Questions

Ultrasonic Testing Level 2 Answers to Questions


General Examination Specific Examination
d 33 65 b 33 b
b 34 66 b d 34 a
35 67 c d 35 b
a 36 68 a a 36
d 37 69 c b 37 b
38 d 70 a a 38 b
b 39 71 a a 39 a
40 72 d d 40
b 41 d 73 b b 41 d
10 42 74 d 10 d 42 a
11 a 43 75 d 11 b 43
12 d 44 d 76 a 12 d 44 a
13 b 45 77 c 13 45 a
14 a 46 78 b 14 b 46 d
15 b 47 79 b 15 d
16 b 48 d 80 d 16 a
17 a 49 b 81 c 17 d
18 d 50 b 82 c 18 d
19 51 d 19 d
20 a 52 b 20 b
21 b 53 21
22 d 54 d 22 b
23 55 d 23
24 d 56 b 24 a
25 57 25 d
26 b 58 26 a
27 a 59 d 27
28 d 60 d 28 a
29 b 61 b 29 b
30 b 62 d 30 b
31 63 31 d
32 64 32

Common questions

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Acoustic impedance (Z) impacts the reflection and transmission of ultrasonic waves at material interfaces by determining the proportions of wave energy that are reflected or transmitted. Acoustic impedance is a product of the material's density and the velocity of sound within it (Z = density x velocity). At an interface, differences in acoustic impedance between two materials cause partial reflection of the wave since the wave cannot fully transmit without impedance matching. Greater disparities in the acoustic impedances of the two materials result in higher reflection coefficients.

The length of the near field zone adjacent to a transducer is influenced primarily by the frequency and diameter of the transducer . Higher frequencies and larger transducer diameters contribute to a longer near field due to more coherent wavefront propagation. Understanding this zone is significant as it directly affects the ability to measure critical parameters such as resolution and sensitivity, impacting the ability to detect and characterize defects closest to the surface.

Lithium sulphate is considered a less efficient generator and receiver of ultrasonic waves compared to quartz, lead metaniobate, and barium titanate . While its piezoelectric properties are suitable for certain applications, it lacks the durability and efficiency seen in other materials such as quartz, which has a high stability and efficiency, making quartz more favorable in applications requiring precise ultrasonic waveform generation and reception.

High Q transducers in ultrasonic testing have a higher level of selectivity and narrow bandwidth compared to regular transducers, which allows for enhanced sensitivity to specific frequencies . This specificity improves the resolution of the testing results because the transducer can distinguish between closely spaced defects with precision. However, it can result in lower sensitivity overall because the energy is concentrated around a narrow frequency range, potentially overlooking broad frequency defects present in other parts of the material spectrum.

Snell's Law is applied in ultrasonic testing to calculate refracted wave angles when an ultrasonic wave passes through different materials with varying velocities. It is expressed as (Sin A)/(Sin B) = VA/VB, where A is the angle of incidence, B is the angle of refraction, VA is the velocity of ultrasound in the first medium, and VB is the velocity in the second medium . This is crucial for predicting the path and angle at which waves refract when transitioning between materials, important for assessing material properties and potential flaws within them.

The typical frequencies used for ultrasonic testing of concrete are 25 to 100 kHz . These lower frequencies are chosen mainly because concrete has a heterogeneous structure with larger aggregate size, which causes substantial attenuation at higher frequencies. Lower frequencies penetrate more deeply due to reduced attenuation and are better suited to the coarse nature of concrete.

Beam spread in ultrasonic testing can affect the detection of discontinuities by influencing how well the sound waves cover the test piece and how distinct the reflections from flaws are. Larger beam spread (associated with lower frequencies) enables coverage across a broader area but reduces resolution, making small cracks or closely spaced flaws hard to distinguish . When selecting transducer frequencies, it’s essential to balance between penetration depth and resolution: higher frequencies provide better resolution and lower frequencies afford deeper penetration but poorer resolution.

Lower frequency transducers, despite being beneficial for reducing attenuation and penetrating deeper, may be less ideal for certain applications due to their larger beam spread, which could lead to less detailed resolution of small discontinuities . This broad spread decreases sensitivity to small or closely spaced flaws because the reflected energy from the beam becomes less distinct, potentially masking smaller defects due to overlapping echo signals.

Immersion testing in ultrasonic evaluation offers the benefit of easily inspecting large and irregularly shaped test pieces . The test piece is submerged in a liquid medium, which ensures consistent coupling and facilitates uniform sound wave transmission over the entire surface, allowing comprehensive examination without manual adjustment. This circumvents challenges associated with maintaining consistent contact through conventional wedge transducers on complex geometries and improves defect detection accuracy.

A focused transducer is significant in ultrasonic testing because it concentrates the ultrasound beam into a smaller area, enhancing the ability to detect small defects with greater resolution and improved signal-to-noise ratio over a targeted range . This higher resolution and refined detection capability make it effective for applications requiring high precision in identifying discontinuities, giving it an edge over broad-beam transducers which might disperse energy over a larger area.

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