INSTRUCTIONS-PARTS LIST 307–049

This manual contains important

Rev. R
warnings and information. Supersedes N
First choice when and PCN R
READ AND KEEP FOR REFERENCE. quality counts.
INSTRUCTIONS
(includes Rev. P
changes)

7 in. (178 mm) DIAMETER

Bulldog Air Motor

100 psi (0.7 MPa, 7 bar) Maximum Air Input Pressure

Model 208–356, Series J

Standard Air Motor for most Bulldog Pumps

Model 208–360, Series J

For Bulldog Sanitary Pumps

Model 208–357, Series J

For Bulldog transfer pumps

03330

Model 208–356 Shown

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

[Link]

COPYRIGHT 1996, GRACO INC.
Graco Inc. is registered to I.S. EN ISO 9001
 Table of Contents
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Mounting Hole Layout . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Graco Phone Number . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Parts
Model 208–356 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Model 208–357 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Model 208–360 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Symbols
Warning Symbol Caution Symbol

WARNING CAUTION
This symbol alerts you to the possibility of serious This symbol alerts you to the possibility of damage to
injury or death if you do not follow the instructions. or destruction of equipment if you do not follow the
instructions.

WARNING
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
INSTRUCTIONS

This equipment is for professional use only.

Read all instruction manuals, tags, and labels before operating the equipment.

Use the equipment only for its intended purpose. If you are uncertain about usage, call your Graco
distributor.

Do not alter or modify this equipment. Use only genuine Graco parts and accessories.

Check equipment daily. Repair or replace worn or damaged parts immediately.

Do not exceed the maximum working pressure stated on the equipment or in the Technical Data
for your equipment. Do not exceed the maximum working pressure of the lowest rated component
in your system.

Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Tech-
nical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.

Do not use hoses to pull equipment.

Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose
Graco hoses to temperatures above 180F (82C) or below –40F (–40C).

Wear hearing protection when operating this equipment.

Do not lift pressurized equipment.

Comply with all applicable local, state, and national fire, electrical, and safety regulations.
 

 WARNING
INJECTION HAZARD
Spray from the gun, hose leaks, or ruptured components can inject fluid into your body and cause
extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin
can also cause serious injury.

Fluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate medi-
cal attention.

Do not point the gun at anyone or at any part of the body.

Do not put your hand or fingers over the spray tip.

Do not stop or deflect leaks with your hand, body, glove or rag.

Do not “blow back” fluid; this is not an air spray system.

Always have the tip guard and the trigger guard on the gun when spraying.

Check the gun diffuser operation weekly. Refer to the gun manual.

Be sure the gun trigger safety operates before spraying.

Lock the gun trigger safety when you stop spraying.

Follow the Pressure Relief Procedure on page 6 whenever you: are instructed to relieve pres-
sure; stop spraying; clean, check, or service the equipment; and install or clean the spray tip.

Tighten all fluid connections before operating the equipment.

Check the hoses, tubes, and couplings daily. Replace worn, damaged, or loose parts immediately.
Permanently coupled hoses cannot be repaired; replace the entire hose.

Use only Graco approved hoses. Do not remove any spring guard that is used to help protect the
hose from rupture caused by kinks or bends near the couplings.

MOVING PARTS HAZARD

Moving parts, such as the air motor piston, can pinch or amputate your fingers.

Keep clear of all moving parts when starting or operating the pump.

Before servicing the equipment, follow the Pressure Relief Procedure on page 6 to prevent the
equipment from starting unexpectedly.


 
 WARNING
FIRE AND EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and
result in a fire or explosion and serious injury.

Ground the equipment and the object being sprayed. Refer to Grounding on page 5.

If there is any static sparking or you feel an electric shock while using this equipment, stop spray-
ing immediately. Do not use the equipment until you identify and correct the problem.

Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
being sprayed.

Keep the spray area free of debris, including solvent, rags, and gasoline.

Electrically disconnect all equipment in the spray area.

Extinguish all open flames or pilot lights in the spray area.

Do not smoke in the spray area.

Do not turn on or off any light switch in the spray area while operating or if fumes are present.

Do not operate a gasoline engine in the spray area.

TOXIC FLUID HAZARD

Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,
inhaled, or swallowed.

Know the specific hazards of the fluid you are using.

Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,
state and national guidelines.

Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and
solvent manufacturer.

 

 Installation
General Information 7. Solvent pails used when flushing: follow your local
code. Use only metal pails, which are conductive,
NOTE: Reference numbers and letters in parentheses placed on a grounded surface. Do not place the
in the text refer to the callouts in the figures and the pail on a nonconductive surface, such as paper or
parts drawing. cardboard, which interrupts the grounding continu-
ity.
NOTE: Always use Genuine Graco Parts and Acces-
sories, available from your Graco distributor. 8. To maintain grounding continuity when flushing or
relieving pressure, hold a metal part of the spray
gun firmly to the side of a grounded metal pail,
Grounding then trigger the gun.

WARNING W

FIRE AND EXPLOSION HAZARD X

Before operating the pump, ground the Y
system as explained below. Also read
the section FIRE AND EXPLOSION Z
HAZARD on page 4.

1. Pump: use a ground wire and clamp as shown in


Fig. 1. Loosen the grounding lug locknut (W) and Fig. 1
washer (X). Insert one end of a 12 ga (1.5 mm
)
minimum ground wire (Y) into the slot in lug (Z)
and tighten the locknut securely. Connect the other
Air Motor Icing
end of the wire to a true earth ground. Order Part Moisture in the compressed air can collect in the air
No. 237–569 Grounding Clamp and Wire. motor and freeze, causing the motor to stall. This is
called icing. If icing occurs, shut off the air supply and
2. Air and fluid hoses: use only electrically conductive allow the ice to thaw.
hoses.
To minimize icing, reduce the moisture in your com-
3. Air compressor: follow manufacturer’s recommen- pressed air supply by using an air dryer or a filter
dations. which traps water.

The main air line should slope slightly downward so

4. Spray gun or dispensing valve: ground through
water will collect at the end of the line, where it can be
connection to a properly grounded fluid hose and
drained. Additionally, plumb a drop line from the top of
pump.
each main air line. Install an automatic drain or a drain
valve at the bottom of each drop.
5. Object being sprayed: follow your local code.
For additional help in designing your system, contact
6. Fluid supply container: follow your local code. your Graco distributor.

307-049 5
 Operation
Pressure Relief Procedure 4. Unlock the gun/valve trigger safety. Hold a metal
part of the gun/valve firmly to a grounded metal
pail. Trigger the gun/valve to relieve pressure.
WARNING
5. Lock the gun/valve trigger safety.
INJECTION HAZARD
To reduce the risk of serious injury, in- 6. Open the fluid drain valve. Leave the fluid drain
cluding fluid injection, splashing in the valve open until you are ready to spray/dispense
eyes or on the skin, or moving parts, again.
always follow the Pressure Relief Procedure
whenever you: If you suspect that the spray tip/nozzle or hose is

are instructed to relieve the pressure, completely clogged, or that pressure has not been fully

shut off the pump relieved after following the steps above, very slowly
loosen the tip guard retaining nut or hose end coupling

stop spraying/dispensing,
to relieve pressure gradually, then loosen completely.

check or service any of the system equipment,
Now clear the tip/nozzle or hose obstruction.

or install or clean the spray tips/nozzle.
Preventive Maintenance Schedule
1. Lock the gun/valve trigger safety. The operating conditions of your particular system
determine how often maintenance is required. Estab-
2. Turn off the air to the motor. lish a preventive maintenance schedule by recording
when and what kind of maintenance is needed, and
3. Close the bleed-type master air valve (required in then determine a regular schedule for checking your
your system). system.

6 307-049
 Troubleshooting
Stalled Motor
WARNING
To restart a stalled motor, remove the lift ring (18) from
Moving parts can pinch or amputate your fingers or the detent housing (45) and use a screwdriver to push
other body parts. To reduce the risk of serious the air valve housing (30) down. See Fig. 2.
injury, including amputation, keep fingers out of the
detent housing (45) and exhaust openings. Locating Air Leaks

Detail of Air Director Valves To locate an air leak, shut off the air supply and dis-
connect the air hose. Screw the inlet union (3) out of
the air manifold (41). Remove the shield (51), then
H (37, 17) screw the union back into the manifold. Connect the air
41 hose and turn the air on. Do not exceed 40 psi (0.28
MPa, 2.8 bar) incoming air pressure. Use the checking
30
methods listed below in the Check Chart to find where
the air is leaking. Refer to Fig. 2.
A or D (38)

06466
Check Chart
Stroke Fig. Checking Cause of
Model 208–356 Shown Position Ref. Method Leakage
Points
UP only A By feel Blown air
18 (air valve manifold
housing g gaskets (38)
down)
45 B By feel Blown air
cylinder
3 gasket (19)
C Squirt oil Worn throat
around wiper packings
seal (25) (23 or 61)
DOWN only D By feel Blown air
1 (air valve manifold
housing g up)
p) gasket (38)
E By Feel Damaged
(16) G wiper seal
F (21) (25)
F Squirt oil Worn trip
around rod packing
bearing (1) (21)
G Squirt oil Damaged
J (29) around trip rod
bearing (1) bearing
gasket (16)
(19) B C
(23, 61) BOTH H Squirt oil Worn air
around air valves (37)
valve (30) or o-rings
(17)
J Hold paper Worn piston
strip over o-ring (29)
06465
E (25) exhaust
Fig. 2 holes


 
 Service
NOTE: Repair kit 206–734 is available. For best Model 208–356 Shown
results, use all the new parts in the kit, even if the old 3
ones look good. Parts included in the kit are marked
with an asterisk, for example (16*). 10

NOTE: Inspect all parts as they are disassembled and

replace any worn or damaged parts.

51
Disassembly

WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the 13
Pressure Relief Procedure on page 6.
7

1. Relieve the pressure.

45 32
34
33
2. Disconnect the displacement pump. Disconnect 46
the ground wire. Set the motor upright on a work-
bench. 28
27 4
52

NOTE: Refer to Fig. 3 for steps 3 to 5.

40

3. Remove the air inlet fitting (3). Remove the screws

(10) and lift off the air motor shield (51). Remove
the grommet (40).

4. Unscrew the spring retainers (32) and remove the

spring (34), guide (33), and plunger (46) from each
side of the detent housing (45).

5. Remove the four screws (13) and lockwashers (7)

from the detent housing (45). Carefully lift the
housing so the rollers (4) and axles (52) do not fall
07268
out. Remove the rollers, axles, washer (27), and
rubber pad (28). Fig. 3

8 307-049
 Service
NOTE: Refer to Fig. 4 for steps 6 to 9. 9. Remove and check the valve plates (47) for wear
or damage, handling them carefully. Clean the
6. To prevent the spring-loaded director valves plates and mating surfaces of the manifolds (41).
(37) from popping out of the air valve housing
NOTE: If you replace the valve plates, also replace the
(30), hold them in with your fingers. Lift the air
seals (39).
valve housing and rotate it 90
, so it rests on the
manifolds (41). Remove your fingers slowly, allow-
Model 208–356 Shown
ing the valve springs to release gently. Remove
and inspect the director valves (37), o-rings (17), 31
and springs (26).
9 26 17
37
30 14
47
CAUTION 39
41
35
Be careful not to damage the surface of the trip rod
(22), which would restrict its free movement. Special 41 8
padded pliers, Part No. 207–579, are available. 22
9

7. Pull the trip rod (22) up and grasp it with the

padded locking pliers (order Part No. 207–579) 44
below the hub (35). Hold the flats of the hub with a
wrench, screw off the trip rod nut (31), and remove
the air valve housing (30). Remove the lockwasher 38
(9) and screw off the hub. Now release the pliers.

8. Remove the two screws (8) and lockwashers (9)

from each air manifold (41). Remove the manifolds
and gaskets (38) from the cylinder (44).

WARNING
The openings in the valve plates (47) are very 07269
sharp. Be careful not to cut yourself. Fig. 4


 
 Service
NOTE: Refer to Fig. 5 for steps 10 to 17. 14. Lock the hex of the piston shaft (2) in a vise and
unscrew the connecting rod stud (36) from the
10. Remove the washer (27) and rubber pad (28) from piston shaft.
the cylinder (44).

11. Remove the trip rod bearing (1), using a 1 in.

deep-well socket wrench. Remove the gasket (16),
CAUTION
v-block packing (21), and backup washer (20) from Handle the trip rod assembly (22) carefully. Nicks
the bearing. and scratches cause premature spring failure.

NOTE: A damaged trip rod cannot be repaired; use a

CAUTION new one.
Be careful not to tilt the cylinder when removing it
from the piston to avoid damaging the smooth inner 15. Remove the trip rod (22) from the piston (2).
surface of the cylinder.
NOTE: Check that the clearance between the inside
12. Remove the screws (11) and lockwashers (6) and shoulders of the trip rod spring guides is exactly 5.5 in.
carefully pull the cylinder (44) straight up off the (139.7 mm). If the clearance is different, replace the
piston (2). trip rod; do not attempt to adjust it.

13. Pull the piston (2) and trip rod (22) up out of the
16. Remove the v-block packing (23), backup washer
base (50 or 66). Remove the o-ring (29) from the
(24), and gasket (19) from the base (50 or 66).
piston.

NOTE: The connecting rod stud (36) is fastened to the 17. Turn the base over. On Models 208–356 and
piston shaft (2) with anaerobic sealant, and may be 208–360, remove the wiper seal (25). Inspect the
difficult to remove. bearing (67) in place. Remove only if damaged.

On Model 208–357 only, remove the packing

CAUTION retainer (63), spring (60), male gland (58), v-pack-
ings (61), female gland (57), bearing (64), and
Be careful not to damage the polished surface of the washer (65). Refer to the parts drawing on page
piston shaft. 22.

10 307-049
 Service
Model 208–356 Shown
27

28
1
16
20
44
21 Detail of Piston
22
11 2

2 6

29

50 or 66

22
07270

Detail of Base

19 1

36

50 or 66 07274

23
Clearance between the inside shoulders must be
1
exactly 5.5 in. (139.7 mm).
24

67

25
07271

Fig. 5

307-049 11
 Notes

12 307-049
 Service
Reassembly NOTE: On Model 208–357 only, install the washer
(65), bearing (64), female gland (57), v-packings (61)
1. Clean all parts thoroughly and inspect for wear or with the lips facing down, male gland (58), spring (60),
damage. Replace parts as necessary. and packing retainer (63). Refer to the parts drawing
on page 22.
NOTE: Refer to Fig. 6 for steps 2 to 6.
4. On Models 208–356 and 208–360, grease the
2. Turn the base (50 or 66) upside down.
wiper seal (25*) and press-fit in the base (50).
3. On Models 208–356 and 208–360, if the bearing
(67) was removed, press-fit the new bearing so its 5. Turn the base upright. Install the backup washer
top edge is flush with the shoulder (S) of the (24*) in the base (50 or 66). Grease the v-block
packing cavity. After installation, measure the inner packing (23*) and install it in the base so the lips
diameter of the bearing. It must be uniformly 1.375 face up.
in. (35 mm) to ensure that the piston shaft does
not bind. If incorrect, size the bearing while in 6. Place the gasket (19*) on the base (50 or 66) so
place; this can be done with a 1.375 in. diameter one of its notches (K) aligns with the optional fluid
steel ball. outlet (L).

Model 208–356 Shown

19 1 Inner diameter of the bearing must be uniformly 1.375 in. (35 mm).

2 Grease.
3 Lips of packing must face up.

4 Align notch (K) in gasket (19) with the optional fluid outlet (L)
in the base (50 or 66).
S K 4

23* 3

50 or 66

24*
67 1

25* 2

L 4
07271
Fig. 6

307-049 13
 Service
NOTE: Refer to Fig. 7 for steps 7 to 11. 9. Regrease the inside of the cylinder (44). Carefully
turn the piston assembly and cylinder over and
7. Grease the trip rod (22) with light, water-proof
guide it into the base (50 or 66). Align one of the
grease and slide it into the piston (2) shaft. Clean
cylinder’s air channels (M) with the notch (K) in the
the threads of the piston and the connecting rod
gasket (19) and with the optional fluid outlet (L) of
stud (36). Apply Loctite
242 or the equivalent to
the base. Install the lockwashers (6) and screws
both. Screw the stud into the piston and torque to
(11) and torque to 9–15 ft-lb (11–20 Nm).
148–162 ft–lb (200–220 Nm).
8. Place the cylinder (44) upside down on the base 10. Install the backup washer (20*) and v-block pack-
(50 or 66). Grease the piston (2), o-ring (29*), and ing (21*) in the bearing (1) so the lips of the pack-
inside of the cylinder. Place the o-ring around the ing face out of the bearing. Install the gasket (16*)
piston; the o-ring is larger than the piston groove. on the bearing. Grease the trip rod (22) and thread
Install the piston in the cylinder so the excess of the bearing onto the trip rod and into the cylinder
the o-ring fits into one of the air channels (M) of (44). Use a 1 in. deep-well socket wrench to
the cylinder. Use your fingers to push the o-ring tighten the bearing to 14–18 ft-lb (19–24 Nm).
out of the channel and seat it in the piston groove.
Very carefully lower the piston into the cylinder. 11. Install the rubber pad (28) and washer (27) in the
cylinder (44).
CAUTION
When reassembling the sanitary air motor, Model
208–360, apply sealant to the cylinder flange to seal
out exhaust air that could contaminate the material.
Use silicone sealant GE NO. SCS 1300 or equiva-
lent.

14 307-049
 Service
Model 208–356 Shown

1 Grease with light, waterproof grease. 5 Torque to 9–15 ft-lb (11–20 N
m).
Detail of Piston
2 Apply Loctite 242 or equivalent to threads. 6 Lips of packing must face out of the bearing.
2 1
3 Torque to 148–162 ft-lb (200–220 N
m).
7 Torque to 14–18 ft-lb (19–24 N
m).
4 Grease inside wall of cylinder.
8 Align air channel (M) and notch (K) in
gasket (19) with the optional fluid outlet
29* 1 (L) in the base (50 or 66).

27

28
1 7

16*
20*
4 44
21* 6
2 22 1
11 5

22 1 2 6

M 8

50 or 66
K 8

2 3
36

07274
L 8
07270

Fig. 7


 
 Service
12. See Fig. 8. Make sure the seals (39) are in place NOTE: The air valve alignment tool (N) ensures proper
on the valve plates (47). Attach the plates to the clearance and alignment for the manifolds.
manifolds with the screws (14).
13. Place the air valve alignment tool (N, order Part
No. 168–513) on the trip rod (22). Place the gas-
kets (38*) on the cylinder (44) so the wide end of
the slot aligns with the air channel (M). Install the
manifolds (41). The air inlet manifold (the one with
the open port, P) must align with the optional fluid
outlet in the base (L, Fig. 7). Install the screws (8)
and washers (9). Remove the tool.

Model 208–356 Shown

8
41
9
39

14 47 39
P N

8 P
22
9
*38 47 14
41

38*
44

41

07253
M 41

07272

Fig. 8

 

 Service
NOTE: Refer to Fig. 9 for steps 14 to 16. 16. Install an o-ring (17*) on each director valve (37).
Grease the director valves and springs (26) and
14. Thread the hub (35) onto the trip rod (22). Lift the
place them in each side of the air valve housing
rod and grasp it with the padded locking pliers.
(30). Hold the parts in the housing and carefully
Screw the hub down as far as possible by hand.
rotate the housing 90 until it slides down between
15. Install the air valve housing (30), lockwasher (9), the manifolds (41). Be very careful not to dam-
and trip rod nut (31) so the nut is flush with the top age the air director valves (37).
of the trip rod (22). Tighten the nut 1–1/2 turns
more, so there is 0.031 in. (0.8 mm) clearance
between the top of the rod and the top of the nut.
Hold the flats of the trip rod nut (31) with a wrench.
With another wrench, tighten the hub (35) to 21–25
ft-lb (28–35 N
m). Turn the valve housing (30) so it
rests on the manifolds, then release the pliers.

Model 208–356 Shown

Make top of nut flush with top of trip rod, then tighten 1–1/2 turns more.

Top of nut (31) must be 0.031” (0.8 mm) from end of rod (22).
31
 Torque to 21–25 ft-lb (28–35 N
m)
9
 Grease

 26
 37 17*
37 
*17
26 

30
35 
22 22
31

07273 06466

Fig. 9

307-049 17
 Service
NOTE: Refer to Fig. 10 for steps 17 to 21. Model 208–356 Shown
3
17. Install the rubber pad (28) and washer (27) in the
bottom of the detent housing (45). Grease the 10
plunger (46), assemble the axles (52) and rollers
(4) and grease them, and install these parts in the
detent housing.

18. Position the detent housing (45) on the manifolds

(41), and install the washers (7) and screws (13).
Tighten securely. 51

19. Grease the guides (33) and install with the springs
(34) into each side of the detent housing (45).
Screw the retainers (32) into both sides of the
housing; they should readily screw all the way into
the housing by hand. If they do not, the detents
are not assembled correctly; inspect, and correct 13
any misalignment. Now firmly tighten the retainers
(32). 7

WARNING 45 32
34
MOVING PARTS HAZARD
Do not operate without the air motor 33
46

shield in place. Pinching or amputation
of fingers or hands may occur. See

28
MOVING PARTS HAZARD on page 3. 27 4

52

20. Install the grommet (40), air motor shield (51), and
the air inlet fitting (3). Install the screws (10). 41
40
Reconnect the ground wire.

21. Before connecting the displacement pump, con- 41

nect an air hose to the motor and run it slowly to
check for smooth operation.

Grease

07268

Fig. 10

 

Notes

307-049 19
 Parts
Model 208–356, Series J
Includes items 1–68
1 Lips of V-Packing Must Face Down
53
54 3 2 Lips of V-Packing Must Face Up

10

44
51 11
6

68 22
32
34 19

18 13

15 45 7 29*
41 33 36
39 46
4 2 2 *23
52 *24
28
27
31
*38 47 9
14 40
37 8
*17
35 9
26 30
27
28 50
1
16*
*20
67
1 *21
*25 03334A

 

 Parts
Model 208–356, Series J
Include items 1–68
Ref Ref
No. Part No. Description Qty. No. Part No. Description Qty.

1n 204–649 BEARING 1 31 161–586 NUT; 3/8–24 1

2n 206–710 PISTON ASSY 1 32 161–587 RETAINER, detent spring 2
3 207–648 UNION, 90_ adapter; 3/4 npt(m) x 33 161–588 GUIDE, spring 2
3/4 npsm (f) swivel 1 34n 161–589 SPRING, compression 2
4n 169–585 ROLLER, axle 2 35 161–590 HUB, valve housing 1
6 100–018 LOCKWASHER, spring; 1/2” 8 36 168–180 STUD, connecting rod 1
7 100–052 LOCKWASHER, spring; 7/16” 4 37 168–182 VALVE, air director 2
8 100–101 SCREW, hex hd cap; 38* 168–183 GASKET, air manifold 2
3/8–16 x 1” long 4 39 168–184 SEAL, valve plate; buna–N 2
9 100–133 LOCKWASHER. spring; 3/8” 5 40 168–185 GROMMET 1
10 113–161 SCREW, hex hd flange; 41 168–187 MANIFOLD, air 2
1/4–20 x 1/2” long 8 44 169–372 CYLINDER, air motor 1
11 100–424 SCREW, hex hd cap; 45 177–664 HOUSING, detent 1
no. 10–24 x 1/2” long 8 46 169–583 PLUNGER, detent 2
13 101–713 SCREW, hex hd cap; 47 169–584 PLATE, valve 2
7/16–14 x 3–1/2” long 4 50 235–995 BASE, air motor 1
14 101–716 SCREW, flat hd machine; 51 169–588 SHIELD, air motor 1
no. 10–24 x 1/2” long 8 52 169–586 AXLE, detent 2
15 102–726 PLUG, pipe; socket hd; 3/4 npt 1 53 104–029 LUG, grounding 1
16* 150–647 GASKET 1 54 104–582 WASHER, tab 1
17* 156–698 O-RING; buna–N 2 67 189–059 BEARING 1
18 180–952 RING, lift 1 68Y 290–331 LABEL, warning; English 1
19n 161–556 GASKET 1
20* 161–559 WASHER, backup 1 * These parts are included in Repair Kit 206–734,
21* 161–560 PACKING, v-block; polyurethane 1 which may be purchased separately.
22n 214–852 ROD, trip 1 n Keep these spare parts on hand to reduce down
23* 161–562 PACKING, v-block; buna–N 1 time.
24* 161–563 WASHER, backup 1
25* 161–569 SEAL, felt wiper 1 Y Replacement Danger and Warning labels, tags and
26n 161–575 SPRING, compression 2 cards are available at no cost. This label is also
27 161–576 WASHER, flat 2 available in the following languages:
28 161–577 PAD, rubber 2 German (Part No. 290–396)
29* 161–578 O-RING; buna–N 1 French (Part No. 290–397)
30 161–585 HOUSING, air valve 1 Spanish (Part No. 290–398).

307-049 21
 Parts
Model 208–357, Series J
Includes items 1–68
1 Lips of V-Packings Must Face Down

59 2 Lips of V-Packing Must Face Up

53 55
44
54
10 11
56 36
6
2 *23
51
*24

19 66

68

*29
13
18
15 45 65
7 2
41 32 64
39 34 57
33
4 46
52
28
61
27
1
31 58
60
*38 9 40
47
8 63
14
37 *17
9 22
26 30 35
27
1 28

*20 16*

1 *21

03335

 

 Parts
Model 208–357, Series J
Include items 1–68
Ref Ref
No. Part No. Description Qty. No. Part No. Description Qty.

1 204–649 BEARING 1 38* 168–183 GASKET, air manifold 2

2 206–710 PISTON ASSY 1 39 168–184 SEAL, valve plate; buna-N 2
4 169–585 ROLLER, axle 2 40 168–185 GROMMET 1
6 100–018 LOCKWASHER, spring; 1/2” 8 41 168–187 MANIFOLD, air 2
7 100–052 LOCKWASHER, spring; 7/16” 4 44 169–372 CYLINDER, air motor 1
8 100–101 SCREW, hex hd cap; 45 177–664 HOUSING, detent 1
3/8–16 x 1” long 4 46 169–583 PLUNGER, detent 2
9 100–133 LOCKWASHER, spring; 3/8” 5 47 169–584 PLATE, valve 2
10 113–161 SCREW, hex hd flange; 51 169–588 SHIELD, air motor 1
1/4–20 x 1/2” long 8 52 169–586 AXLE, detent 2
11 100–424 SCREW, hex hd cap 53 104–029 LUG, grounding 1
1/2–13 x 1–1/4” long 8 54 104–582 WASHER, tab 1
13 101–713 SCREW, hex hd cap; 55 107–141 VALVE, shutoff; 3/4 npt 1
7/16–14 x 3–1/2” long 4 56 101–407 NIPPLE, pipe; 3.4 npt x 3” long 1
14 101–716 SCREW, flat hd machine; 57 157–636 GLAND, female 1
no. 10–24 x 1/2” long 8 58 157–638 GLAND, male 1
15 102–726 PLUG, pipe; socket hd; 3/4 npt 1 59 156–172 UNION, straight adapter;
16* 150–647 GASKET 1 3/4 npt (f) x 3/4 nps(f) swivel 1
17* 156–698 O-RING, buna-N 2 60 158–388 SPRING, compression 1
18 180–952 RING, lift 1 61 159–314 V-PACKING, neoprene 4
19 161–556 GASKET 1 63 162–847 RETAINER, packing 1
20* 161–559 WASHER, backup 1 64 162–848 BEARING, throat 1
21* 161–560 PACKING, v-block; polyurethane 1 65 162–849 WASHER, flat 1
22 214–852 ROD, trip 1 66 162–935 BASE, air motor 1
23* 161–562 PACKING, v-block; buna-N 1 68
290–331 LABEL, warning; English 1
24* 161–563 WASHER, backup 1
26 161–575 SPRING, compression 2 * These parts are included in Repair Kit 206–734,
27 161–576 WASHER, flat 2 which may be purchased separately.
28 161–577 PAD, rubber 2
29* 161–578 O-RING, buna-N 1  Keep these spare parts on hand to reduce down
30 161–585 HOUSING, air valve 1 time.
31 161–586 NUT; 3/8–24 1
32 161–587 RETAINER, detent spring 2
Replacement Danger and Warning labels, tags and
33 161–588 GUIDE, spring 2 cards are available at no cost. This label is also
34 161–589 SPRING, compression 2 available in the following languages:
35 161–590 HUB, valve housing 1 German (Part No. 290–396)
36 168–180 STUD, connecting rod 1 French (Part No. 290–397)
37 168–182 VALVE, air director 2 Spanish (Part No. 290–398).


 
 Parts
Model 208–360, Series J
Include items 1–68
1 Lips of V-Packing Must Face Down

2 Lips of V-Packing Must Face Up

53
54 44
3
18
11
10
6

51 36

19
23* 2

68 24*
34 29*
32
13
2
15 45 7
41
39 33
4 46 48
52
28
27
31 22
9 40
*38
47
14 8
37 *17 50
26 30 35 9
27 67

1 28
*25
16*
*20

1 *21
03336A

 

 Parts
Model 208–360, Series J
Include items 1–68
Ref Ref
No. Part No. Description Qty. No. Part No. Description Qty.

1n 204–649 BEARING 1 33 161–588 GUIDE, spring 2

2n 206–710 PISTON ASSY 1 34n 161–589 SPRING, compression 2
3 207–648 UNION, 90_ adapter; 3/4 npt(m) x 35 161–590 HUB, valve housing 1
3/4 npsm(f) swivel 1 36 168–180 STUD, connecting rod 1
4n 169–585 ROLLER, axle 2 37 168–182 VALVE, air director 2
6 100–018 LOCKWASHER, spring; 1/2” 8 38* 168–183 GASKET, air manifold 2
7 100–052 LOCKWASHER, spring; 7/16” 4 39 168–184 SEAL, valve plate; buna-N 2
8 100–101 SCREW, hex hd cap; 40 168–185 GROMMET 1
3/8–1 x 1” long 4 41 168–187 MANIFOLD, air 2
9 100–133 LOCKWASHER, spring; 3/8” 5 44 169–372 CYLINDER, air motor 1
10 113–161 SCREW, hex hd flange; 45 177–664 HOUSING, detent 1
1/4–20 x 1/2” long 8 46 169–583 PLUNGER, detent 2
11 100–424 SCREW, hex hd cap; 47 169–584 PLATE, valve 2
1/2–13 x 1–1/4” long 8 48 100–933 SCREW, type “f” self-tapping
13 101–713 SCREW, hex hd cap; no. 8–32 x 3/8” long 16
7/16–14 x 3–1/2” long 4 50 189–234 BASE, air motor 1
14 101–716 SCREW, flat hd machine; 51 208–388 SHIELD, air motor; 1” npt(f)
no. 10–24 x 1/2” long 8 exhaust connection 1
15 102–726 PLUG, pipe; socket hd; 3/4 npt 1 52 169–586 AXLE, detent 2
16* 150–647 GASKET 1 53 104–029 LUG, grounding 1
17* 156–698 O-RING; buna-N 2 54 104–582 WASHER, tab 1
18 180–952 RING, lift 1 67 189–059 BEARING 1
19n 161–556 GASKET 1 68Y 290–331 LABEL, warning; English 1
20* 161–559 WASHER, backup 1
21* 161–560 PACKING, v-block; polyurethane 1 * These parts are included in Repair Kit 206–734,
22n 214–852 ROD, trip 1 which may be purchased separately.
23* 161–562 PACKING, v-block; buna–N 1
24* 161–563 WASHER, backup 1 n Keep these spare parts on hand to reduce down
25* 161–569 SEAL, felt wiper 1 time.
26n 161–575 SPRING, compression 2
27 161–576 WASHER, flat 2 Y Replacement Danger and Warning labels, tags and
28 161–577 PAD, rubber 2 cards are available at no cost. This label is also
29* 161–578 O-RING; buna-N 1 available in the following languages:
30 161–585 HOUSING, air valve 1 German (Part No. 290–396)
31 161–586 NUT; 3/8–24 1 French (Part No. 290–397)
32 161–587 RETAINER, detent spring 2 Spanish (Part No. 290–398).


 
 Technical Data
Category Data
Maximum Incoming Air Pressure 100 psi (0.7 MPa, 7 bar)
Effective Piston Area 38 sq. in. (248 cm2)
Piston Diameter 7 in. (178 mm)
Stroke Length 4.75 in. (121 mm)
Air Valves Dual, slide type
Valve Housing Balanced, opposing seals and detent rollers
Shipping Weight Model 208–356 and 208–357: 74 lb (33.3 kg)
Model 208–360: 78 lb (35.1 kg)

 

 Dimensions
Models 208–356 and 208–360 Model 208–357

3/4 npt(f) Air Inlet

3.5” (88.9 mm)

1.75” (44.45 mm) 3.5” (88.9 mm)
3/4 npsm(f) Air Inlet
21.25”
(540 mm)

23.28”
19” (568.2 mm)
(483 mm)

06612 06613

Mounting Hole Layout

Models 208–356 and 208–360 Model 208–357

4.75” (121 mm) dia.

Four 0.406” (10.3 mm) dia. holes
Use Gasket 161–806 on 5.75” (146 mm) bolt circle

4” (102 mm)
Four 0.437” (11.1 mm) dia. holes
on 10.5” (267 mm) bolt circle 9.75” (247.7 mm) dia.
1.375” (34.9 mm) R
90

45

06595 06611

Manual Change Summary

The manual has been revised per ECOs V2690, V340603, V4241, and V4256.


 
 The Graco Standard Warranty
Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the
date of sale by an authorized Graco distributor to the original purchaser for use. With the exception of any special, extended, or limited
warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment
determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accor-
dance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or sub-
stitution of non–Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of
Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,
installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The
equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and
transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT
NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other
remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any
other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the
date of sale.

Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection
with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured
by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide
purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,
breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnais-
sent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires
exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.

Graco Phone Number

TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you:
1–800–367–4023 Toll Free.

All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Sales Offices: Minneapolis, Detroit, Los Angeles
Foreign Offices: Belgium, Canada, England, Korea, France, Germany, Hong Kong, Japan

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

[Link]
PRINTED IN U.S.A. 307–049 August 1971, Revised January 1998