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Advantages of High Voltage Systems on Ships

High voltage systems on ships are increasingly necessary due to the growing size and power demands of marine machinery, with typical operations at 3.3kV or 6.6kV. Using higher voltages significantly reduces current, leading to lower power losses and smaller motor sizes, which enhances efficiency. Consequently, the maritime industry is shifting towards high voltage systems to optimize performance and reduce costs.
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0% found this document useful (0 votes)
42 views3 pages

Advantages of High Voltage Systems on Ships

High voltage systems on ships are increasingly necessary due to the growing size and power demands of marine machinery, with typical operations at 3.3kV or 6.6kV. Using higher voltages significantly reduces current, leading to lower power losses and smaller motor sizes, which enhances efficiency. Consequently, the maritime industry is shifting towards high voltage systems to optimize performance and reduce costs.
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Reasons for Using High Voltage Systems On

board Ships
July 24, 2011 By Sriram Balasubramanian Leave a Comment

We all know about the voltages used on board a ship. It is usually a 3phase, 60Hz, 440 Volts
supply being generated and distributed on board. Every day the owners and designers aim for
bigger ships for more profitability. As the ship size increases, there is a need to install more
powerful engines and other machineries.

This increase in size of machineries and other equipment demands more electrical power and
thus it is required to use higher voltages on board a ship.

Any Voltage used on board a ship if less than 1kV (1000 V) then it is called as LV (Low
Voltage) system and any voltage above 1kV is termed as High Voltage.

Typical Marine HV systems operate usually at 3.3kV or 6.6kV. Passenger Liners like QE2
operate at 10kV.

Why High Voltage?

Let us assume a ship generating 8MW of power at 440V, from 4 diesel generating sets of
2MW, 0.8 power factors each.

Each generator feeder cable and circuit breaker has to handle a full-load current of:

I = 2 * 106/ (√3 * 440 * 0.8)

I = 3280.4 Amps i.e. Approximately 3300 Amps.


The protection devices like circuit breaker should be rated at approximately 90kA for each
feeder cable.

Let us now calculate the same if the generated voltage is 6600Volts.

I = 2 * 106 / (√3 * 6600 * 0.8)

I = 218.69 Amps, Approximately 220 Amps. Thus the protection devices can be rated as low
as 9 k Amps.

Also Power Loss = I2 * r.

Where I is the current carried by the conductor,

R is the resistance of the conductor.

Thus power loss varies square of the current carried by the conductor. If the supply voltage is
440V, then the current carried by the conductor is 0.002P, and if the voltage is raised to
6600V, then the current carried for the same power is (1.515 *( 10^-4)) * P

Thus it implies that the power loss is reduced by a greater extent if the voltage is stepped up.
Thus it is always efficient to transmit power at a higher voltage.

Conversely, the power loss can be reduced by reducing the resistance of the conductor.

r = ρ * l/a.

Thus by increasing the cross-sectional area of the conductor (diameter), the resistance of the
conductor can be reduced and thus the power loss. But this involves huge increase in cost and
heavy cables with supports. Thus this idea was not used to reduce the power loss during
transmission and utilization.
Also a motor (let us assume a bow thruster), may be of a smaller size if it designed to operate
on 6600 Volts. For the same power, the motor would be of a smaller size if it is designed for
6600Volts when compared to 440Volts.

Thus these are the major reasons why recent ships have shifted towards high voltage systems.

You might also like to read-Preferential Trips on Ship : Construction and Working

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In transitioning to higher voltage systems, ship engineers might face several challenges related to design and implementation. These include ensuring proper insulation to handle the higher voltages, as inadequate insulation can lead to dangerous electrical faults. Engineers must also address safety concerns, requiring specialized training for personnel to safely operate and maintain high voltage systems. Additionally, compatibility with existing systems can pose integration challenges, necessitating careful planning and potentially gradual phase-out of older systems. The initial investment cost for switching to higher voltage systems and the need to comply with maritime safety regulations also represent significant hurdles in the design and implementation process .

Adopting high voltage systems on board ships significantly affects the ratings and size of power protection devices such as circuit breakers. When the voltage is increased from 440V to 6600V, the current required for the same power output decreases, leading to lower current ratings for protection devices. For example, at a generated power of 2MW, the current drops from approximately 3300 Amps at 440V to about 220 Amps at 6600V. This reduction allows for lighter and potentially less costly circuit breakers with lower interrupting ratings, such as 9 kAmps instead of 90 kAmps. Thus, high voltage systems streamline the power protection infrastructure, enhancing safety and reducing the overall system weight and cost .

As ship sizes increase, the demand for greater electrical power to operate larger machinery and additional systems also increases. This necessitates changes in onboard electrical voltage systems to higher voltages. Higher voltage systems, such as 6600V or even 10kV, are implemented to efficiently handle the increased power requirements without excessive electrical losses. Larger ships with more powerful engines benefit from reduced current levels for the same power output, thus diminishing power losses and enabling the use of smaller cables and protection devices. This transition to higher voltage systems is crucial to ensure that the electrical infrastructure can support the augmented power demands efficiently and safely, adapting to the larger scale operation .

The primary engineering trade-off when increasing voltage rather than reducing conductor resistance includes balancing cost and efficiency against practical considerations like space and weight. Increasing voltage reduces the current required for the same power level, effectively reducing power loss as it is proportional to the square of current. This is a cost-effective way to minimize power loss without increasing conductor size. Reducing conductor resistance would require increasing the cable's cross-sectional area, which incurs significant cost increases and results in heavier cables needing robust supports, thus increasing complexity and weight. Hence, increasing voltage is preferred as it presents a more practical, efficient, and economical solution for marine electrical systems .

High voltage systems on board ships are primarily used to increase the efficiency of power transmission and reduce power losses. By stepping up the voltage, the current carried by the conductor is reduced, which in turn reduces power loss since it is proportional to the square of the current. Using a higher voltage, such as 6600V instead of 440V, results in less current required for the same power output, leading to reduced power losses and lower ratings for protection devices. Additionally, machinery like motors can be designed to be smaller when operating at higher voltages, which is advantageous in terms of space and efficiency. These factors contribute to the decision to utilize high voltage systems on ships as they accommodate larger ships with more powerful engines and machinery .

Operating shipboard machinery at higher voltages allows for a smaller motor size for the same power output. For example, a motor such as a bow thruster designed to operate at 6600V would be physically smaller compared to one designed for 440V. This is because the higher voltage reduces the current, which lessens the thermal stress and power loss in the motor's windings. Consequently, this enables a more compact motor design, which is beneficial for space management and efficiency on ships .

The adoption of higher voltage systems aligns with the trend of building larger ships as it supports the increased electrical power demands that accompany larger vessels. Larger ships require more powerful engines and additional electrical systems, leading to higher power requirements. By shifting to higher voltage systems, current levels are kept manageable, which reduces power losses and allows for smaller electrical infrastructure components such as cables and protection devices. This alignment means the electrical system's design can accommodate the scale and complexity of larger ships efficiently and cost-effectively, helping shipbuilders to meet modern marine design and operation efficiencies .

Higher voltage systems on ships necessitate more rigorous safety protocols due to the increased risk associated with higher voltages, which can result in more severe electrical hazards. The use of higher voltage requires enhanced insulation standards, stricter grounding procedures, and more advanced protection and detection systems to manage potential faults. Additionally, personnel handling high-voltage equipment need specialized training to ensure their safety. These changes can increase the initial complexity and cost of implementing high voltage systems, but they are essential to uphold safety standards and mitigate the risks posed by higher voltages on board ships .

Using high voltage systems reduces the current required for the same power level, which allows for the utilization of smaller conductors and cables. A higher operating voltage like 6600V reduces the current significantly compared to a lower voltage like 440V. Since power loss is directly proportional to the square of the current, reducing current minimizes power loss without the need for increasing the conductors' cross-sectional area. Increasing cross-sectional areas would reduce resistance but is costly and leads to heavy cables, which are impractical for ship designs. Therefore, high voltage systems provide a more efficient and economical solution for power transmission on ships .

High voltage systems reduce power loss primarily by minimizing the current required for electrical distribution. Power loss in electrical systems is directly proportional to the square of the current, as described by the formula Power Loss = I² * R. By increasing the voltage, the current needed for the same power output decreases, thus significantly reducing power loss. For instance, shifting from 440V to 6600V reduces the current and consequently the power loss, making electrical transmission more efficient. This efficiency is particularly crucial for large ships where power demand is higher, ensuring operational energy is not wasted as heat loss in cables .

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