Load Calculation and Selection Table for Chilled Water Pipes

PROJECT: KSAB PREPARED BY: FAIYAZ AHMED

CONSULTANT: DAR AL HANDASAH CHECKED BY:
CONTRACTOR: NAS JV DATE: 26/10/2022
SYSTEM VERTICAL DROP TYPE BASE CONNECTOR SUPPORT WITH RSI

PIPE SPECIFICATION: STEEL PIPES SCH 40

DIMENSIONS AS PER ASTM A53-86

REACTION ON ABGLE BAR

Weight of Weight of Pipe & Utilization factor for given

CHW Pipe Sizes Insulation Require Pipe Tota Imposed Load Total Imposed Load Max. Bending Allowable
Pipe filled Insulation filled Factor of Angle Bar Size Angle Bar Angle Bar Self Max. Deflection Allowable Length of Angle Bar Utilization Capacity Utilization Rubber Support Insert
DN (Inches) Density Hanger Spacing (N) with FOS for (N) with FOS for Two Stress Bending Stress Drop Type Size Capacity (N) Type Size WEICCO US Strap Model
with water with water with Safety (mm) Length (cm) Weight (N) (mm) Deflection (mm) supporting two pipes of Factor (N) Factor Model
Sch 40 (kg/m3) (mm) Single Pipe Pipes of same size (N/mm2) (N/mm2)
(N/m) (N/m) same size

15 1/2" 14.31 64.00 20.72 2100 2.00 87.02 174.05 40 X 40 X 4 50 24.52 8.84 267.87 0.184 2.50 3.30% ROD M10 15900 1.56% ANCHOR M10 3200 7.76% RSI 1/2" X 50MM US 120
20 3/4" 19.85 64.00 26.76 2100 2.00 112.40 224.79 40 X 40 X 4 50 24.52 11.78 267.87 0.237 2.50 4.40% ROD M10 15900 1.96% ANCHOR M10 3200 9.74% RSI 3/4" X 50MM US 126
25 1" 29.93 64.00 37.33 2100 2.00 156.77 313.55 40 X 40 X 4 50 24.52 15.58 267.87 0.329 2.50 5.82% ROD M10 15900 2.66% ANCHOR M10 3200 13.21% RSI 1" X 50MM US 137
32 1-1/4" 42.63 64.00 50.72 2100 2.00 213.02 426.04 40 X 40 X 4 50 24.52 21.36 267.87 0.445 2.50 7.97% ROD M12 23000 2.45% ANCHOR M12 6400 8.80% RSI 1-1/4" X 20MM US 142
40 1-1/2" 52.56 64.00 61.44 2100 2.00 258.03 516.06 40 X 40 X 4 50 24.52 25.21 267.87 0.538 2.50 9.41% ROD M12 23000 2.94% ANCHOR M12 6400 10.56% RSI 1-1/2" X 50MM US 148
50 2" 74.45 64.00 84.32 2100 2.00 354.15 708.29 50 X 50 X 5 60 39.24 21.340 267.87 1.578 3.00 7.97% ROD M12 23000 4.06% ANCHOR M12 6400 14.60% RSI 2" X 50MM US 161
65 2-1/2" 114.75 64.00 126.09 3000 2.00 756.56 1513.12 50 X 50 X 5 60 39.24 44.91 267.87 0.60 3.00 16.77% ROD M16 35300 5.50% ANCHOR M16 8600 22.56% RSI 2-1/2" X 50MM US 173
80 3" 157.38 64.00 169.71 3000 2.00 1018.25 2036.50 50 X 50 X 5 70 39.24 69.62 267.87 1.28 3.50 25.99% ROD M16 35300 7.35% ANCHOR M16 8600 30.17% RSI 3" X 50MM US 190
100 4" 239.42 64.00 254.22 3000 2.00 1525.33 3050.65 50 X 50 X 5 80 39.24 120.74 267.87 1.80 4.00 45.07% ROD M16 35300 10.94% ANCHOR M16 8600 44.91% RSI 4" X 50MM US 219
125 5" 340.01 64.00 357.27 3000 2.00 2143.64 4287.28 50 X 50 X 5 80 39.24 169.58 267.87 2.53 4.00 63.31% ROD M16 35300 15.32% ANCHOR M16 8600 62.89% RSI 5" X 50MM US 241
150 6" 459.86 64.00 479.60 2500 2.00 2397.99 4795.97 50 X 50 X 5 80 39.24 189.27 267.87 2.83 4.00 70.66% ROD M16 35300 17.12% ANCHOR M16 8600 70.28% RSI 6" X 50MM US 273
200 6" 732.13 64.00 756.80 2500 2.00 3784.00 7568.00 100 X 50 X 5 100 72.80 134.54 1207.00 2.83 4.00 11.15% ROD M20 45600 20.95% ANCHOR M16 14400 66.33% RSI 8" X 50MM US 323

•The calculation of the Angle Bars is according the elastic-elastic method according to DIN EN 1993-1-3.
• We consider 200% fos.
•The determination of the stresses and load combinations is based on EN 1990.
•Stability analysis like buckling or lateral-torsional buckling, as well as distortion is not covered. If required, the analysis must be conducted by the responsible engineer and hedged by
structural measures.
•The deflection of the Angle Bars is based on the observation of a single beam (length node to node, or bearing to bearing). The maximum allowable deflection is L/200.
•Restrains and stresses of system effects (temperature-induced expansion of pipelines, etc.) are not covered by the analysis.
• It will be use the Allowable Stress Design method
• Other Special Equipment like Valves, Traps are not included in total weight approximation.
• Pipes are equi-distant
 Load Calculation and Selection Table for Chilled Water Pipes
PROJECT: KSAB PREPARED BY: FAIYAZ AHMED
CONSULTANT: DAR AL HANDASAH CHECKED BY:
CONTRACTOR: NAS JV DATE: 26/10/2022

Design Consideration
Service Chilled Water Pipes
Application HVAC
Pipe Material STEEL PIPES SCH 40
No. of Pipe 1
FOS 2
Anchor Capacity Design Load

SYSTEM Pipe Clamps VERTICAL DROP TYPE BASE CONNECTOR

PIPE SPECIFICATION: STEEL PIPES SCH 40

DIMENSIONS AS PER ASTM A53-86

Weight of Pipe Require Pipe Total Load Total Load

Factor of Maximum Load Utilization Utilization Utilization
DN Pipe Size filled with water Hanger Spacing Imposed with Imposed with WEICCO Pipe Clamp Model Drop Type Size Capacity (kN) Type Size Capacity (kN)
Safety Capacity (Kg) Factor Factor Factor
(kg/m) (mm) FOS (kg) FOS (kN)

15 1/2" 1.46 1500 2.00 4.38 0.04 Lined Split Clamp WSC 32-38R 125.00 3.50% Threaded Rod M8 9.0 0.48% ANCHOR M8 2.08 2.06%
20 3/4" 2.02 1500 2.00 6.07 0.06 Lined Split Clamp WSC 39-45R 125.00 4.86% Threaded Rod M8 9.0 0.66% ANCHOR M8 2.08 2.86%
25 1" 3.05 2000 2.00 12.20 0.12 Lined Split Clamp WSC 45-51R 125.00 9.76% Threaded Rod M8 9.0 1.33% ANCHOR M8 2.08 5.75%
32 1-1/4" 4.35 2000 2.00 17.38 0.17 Lined Split Clamp WSC 58-64R 125.00 13.91% Threaded Rod M8 9.0 1.89% ANCHOR M8 2.08 8.19%
40 1-1/2" 5.36 2000 2.00 21.43 0.21 Lined Split Clamp WSC 72-81R 150.00 14.29% Threaded Rod M10 15.9 1.32% ANCHOR M10 2.59 8.11%

Notes:
(1) Applied Load are as per STEEL PIPES SCH 40 Pipe Data
(2) Reaction Should be verify by Structural Engineers
(3) WEICCO is not liable for any damages resulting from advise or information given to their customers, unless explicitly and in writing agreed
(4) Afaq Al Malaz is not liable for any damages or failure of installation due to improper use of WEICCO products.
 Load Calculation and Selection Table for Duct Supports
PROJECT: KSAB PREPARED BY: FAIYAZ AHMED
CONSULTANT: DAR AL HANDASAH CHECKED BY:
CONTRACTOR: NAS JV DATE: 26/10/2022
SYSTEM VERTICAL DROP TYPE BASE CONNECTOR

F=qL

Duct Specification and properties as per SMACNA Table

Ra
Rb

REACTION ON ANGLE BAR

Total weight Total Load Total Load

GI Max. Insulation Insulation Load distributed Utilization Factor for
Width Height of Duct with Total weight of Factor of acting on acting on Angle Bar Size ANGLE BAR Angle Bar Self Weight Max. Bending Stress Allowable Bending Capacity
Gauge thickness Recommended thickness Density on ANGLE BAR given Length of Drop Type Size Capacity (kN) Utilization Factor Type Size Utilization Factor
(mm) (mm) Insulation Duct (kg/span) safety ANGLE BAR ANGLE BAR (mm) Length (L) (mm) (kN) (N/mm2) Stress (N/mm2) (kN)
(mm) Span (mm) (1) (mm) (kg/m3) (kN/m) (q) ANGLE BAR
(kg/m) (2) support (kg) support (kN)

250 250 24.00 0.60 2400.00 50 48 5.13 12.31 2.00 24.62 0.24 0.97 40 x 40 x 4 500 0.00475 19.63 267.87 7.33% THREADED ROD M10 15.9 0.77% ANCHOR M10 3.2 3.85%

300 300 24.00 0.60 2400.00 50 48 6.24 14.98 2.00 29.95 0.29 0.98 40 x 40 x 4 550 0.00523 25.38 267.87 9.47% THREADED ROD M10 15.9 0.94% ANCHOR M10 3.2 4.67%

350 350 24.00 0.60 2400.00 50 48 7.39 17.74 2.00 35.47 0.35 0.99 40 x 40 x 4 600 0.00570 31.78 267.87 11.86% THREADED ROD M10 15.9 1.11% ANCHOR M10 3.2 5.53%

400 400 24.00 0.60 2400.00 50 48 8.56 20.54 2.00 41.09 0.40 1.01 40 x 40 x 4 650 0.00618 39.24 267.87 14.65% THREADED ROD M10 15.9 1.29% ANCHOR M10 3.2 6.39%

450 450 22.00 0.80 2400.00 50 48 9.77 23.45 2.00 46.90 0.46 1.02 40 x 40 x 4 700 0.00665 47.06 267.87 17.57% THREADED ROD M10 15.9 1.47% ANCHOR M10 3.2 7.29%

500 500 22.00 0.80 2400.00 50 48 11.01 26.42 2.00 52.85 0.52 1.04 40 x 40 x 4 750 0.00713 56.11 267.87 20.95% THREADED ROD M10 15.9 1.65% ANCHOR M10 3.2 8.21%

1500 1500 22.00 0.80 2000.00 50 48 50.07 100.14 2.00 200.28 1.96 1.31 50 X 50 X5 1600 0.01521 184.56 250.70 73.62% THREADED ROD M10 15.9 6.23% ANCHOR M10 3.2 30.94%

•As per SMACNA - HVAC Duct Construction Standards - Metal Flexible, 3rd Edition 2005, Chapter 5 - Section 5.2.8 Hanger and spacing
•Duct Weight as per SMACNA [Kg/m] = Duct Area [m2] x Material weight from SMACNA, HVAC Duct Construction Standards Metal and Flexible - 3rd Edition 2005 - Appendix AA.1 - Gauges
•Total Weight of Duct [Kg/m]= Duct Weight [Kg/m] + Insulation weight [Kg/m]
•FOS 200% Applied for ANGLE BAR selection as well as for Upper attachments Selection
•Total Calculated Weight per Span = (1)x(2) [Kg/span]
• Distributed Load (KN/m) = [total Load Acting on Supoort (N) (6) / Duct Width (M)] / 1000