Activity Hazard Risk
Delivery and unloading of duct sections Falling of heavy duct pieces causing injury Medium
Moving duct sections to work area Slips, trips, and falls Medium
Cutting ducts (if needed on site) Sharp edges, flying metal pieces, noise Medium
Lifting ducts into position Muscle strain, falling objects Medium
Installation (screwing, bolting, sealing) Hand injuries, working at height Medium
Working with insulation and duct coverings Dust inhalation, skin irritation Medium
Electrical connections for motorized dampers Electrical shock Medium
Working in confined spaces (e.g., ceiling voids) Limited ventilation, restricted movement, risk oMedium
Installation of air outlets (diffusers, grilles, registeFalling objects, use of ladders Medium
Pressure testing of duct systems Burst ducts or fittings, air leaks Medium
Duct thermal insulation works Knife cuts, inhalation of insulation fibers Medium
Applying duct sealants Chemical exposure, skin irritation, eye injury Medium
Scaffold erection/dismantling for duct
installation Falls from height, falling objects Medium
Cleaning internal duct surfaces before handover Dust exposure, confined space risk Medium
Working near active electrical systems Electrical shock, arc flash Medium
Control Measures
Use forklifts or cranes for unloading. Trained personnel only. Use PPE (gloves,
safety shoes, helmets).
Clear pathways. Use trolleys or lifting aids. Proper manual handling techniques.
Use proper cutting tools. Eye protection (goggles), ear protection (earplugs). Cut in
designated safe areas only.
Use mechanical lifting aids (chain blocks, scaffolding lifts). Team lifting for heavy
sections. Conduct lifting plan and toolbox talk before work.
Use correct tools. Wear gloves. Full body harness when working at heights. Secure
scaffolding or ladders properly.
Wear dust masks. Gloves and long sleeves for skin protection. Work in ventilated
areas.
Only qualified electricians to perform electrical work. Isolate power before working.
Use proper Lockout/Tagout (LOTO) procedures.
Conduct confined space assessment. Ensure adequate ventilation. Supervised entry
with standby person and communication tools.
Secure tools and components properly. Use proper ladders/scaffolds. PPE
mandatory.
Conduct testing at specified pressure only. Keep personnel clear during
pressurization.
Wear gloves, masks, and long sleeves. Cut insulation on stable surfaces.
Use gloves and eye protection. Work in well-ventilated areas. Follow MSDS
instructions.
Only trained scaffolders allowed. Use full body harness. Proper inspection before
use.
Wear dust mask and gloves. Use mechanical cleaning equipment if possible.
Isolate nearby electrical circuits if possible. Use insulated tools. Electrical permit to
work needed.