AA - STA SERIES

FOUR
PASS

TWO
PASS

SINGLE
PASS

Fixed Tube Bundle Liquid Cooled

HEAT EXCHANGERS
• Computer generated data sheet available for • Can be customized to fit any applications.
any application • Cools: Fluid power systems, rock crushers,
• Operating pressure for tubes 150 PSI. presses, shears, lubrication equipment for paper
• Operating pressure for shell 300 PSI. machinery, gear drives, marine transmissions,
• Operating temperature 300 °F. etc.
AA & STA Series overview
AA SERIES
Fixed tube construction heat exchangers with NPT con-
nections. Made of brass with copper cooling tubes and cast
iron end bonnets. Standard sizes from 2" through 8" diameters,
and from 1.3 to 200 [Link]. Standard one, two, and four pass
models are available. Options include 90/10 copper nickel and
316 stainless steel cooling tubes, bronze end bonnets and zinc
anodes. Can be customized to fit your requirements.
Optional 10” diameter units in brass are available
upon request.

STA SERIES
Similar in design to AA series with fixed tube
construction and NPT connections made of all 316 stainless
steel. Standard sizes from 2” through 8” diameters. From
1.3 to 200 sq. ft. Standard one, two and four pass models
are available. Larger diameters available upon request.
Can be customized to fit your requirements.
 AA & STA Series construction
CAST BONNET TUBE JOINT THREAD BAFFLES
Provides fluid into Roller expanded tube CNC precision CNC manufactured baffles to
tubes with minimum joint to integral forged threading to provide provide maximum turbulence and
restriction. One, two, hub. accurate leakproof heat transfer with a minimum fluid
or four pass inter- connections. pressure drop.
changeability. FINISH
FLOW CAVITY
Generously sized to al- Gray semi -
low for minimum pres- gloss enamel.
sure drop and more Can be used
uniform flow. as a base
for additional
coats.
MOUNTING
BRACKET
Heavy gauge steel
mounting brackets
are adjustable in
orientations to 360
degrees.

BUNDLE ASSEMBLY
CNC precision manufac-
tured parts to guarantee
a close fit between
the baffles, tubes, and
shell. Clearances are
FORGED HUB minimized to provide for
Premium quality forg- maximum heat transfer.
ing with full opening
designed for minimum
FULL FACE GASKET pressure drop.
DRAIN PORT
Full-face composite
Drain ports allow for
gasket.
easy draining of tube
side. Optional zinc
anode can be inserted
in place of plug.

Example Model Options

AA - 1224 - 4 - 6 - TP - CNT - B - Z
Zinc Anode
Z = 1 Zinc Anode
Model Shell Diameter 2Z = 2 Zinc Anode etc.
Baffle
AA 400 = 2.13"
Effective Spacing Code
SAA 600 = 3.13" Tube Length Tubing
1.5" Tube End Bonnets
STA 800 = 4.13" (12" increments) Blank = Copper
2.0" Side
1000 = 5.13" Cooling Passes Blank = Cast Iron
3.0" Tube Options
1200 = 6.13"
4.0" Diamenter SP = 1 pass
1600 = 8.00" CNT= 90/10 Cu Ni Options
6.0" 4 = 1/4" TP = 2 pass
STS = Stainless Steel B = Bronze
8.0” 6 = 3/8" FP = 4 pass
SB = Stainless Steel
10 = 5/8"

STANDARD CONSTRUCTION MATERIALS & RATINGS

Standard Model AA Series SAA Series
* STA Series Standard Unit Ratings
Shell Brass Steel 316 Stainless Steel
Operating Pressure Tubes
Tubes Copper Copper 316 Stainless Steel
150 psig
Baffle Aluminum / Brass Aluminum / Brass 316 Stainless Steel
Operating Pressure Shell
Integral End Hub Forged Brass Forged Brass 316 Stainless Steel
300 psig
End Bonnets Cast Iron Cast Iron 316 Stainless Steel
Operating Temperature
Mounting Brackets Steel Steel Steel
300 oF
Gasket Hypalon Composite Hypalon Composite Hypalon Composite

note: AIHTI reserves the right to make reasonable design changes without notice. *Offered in 5" through 8" shell diameter.
Copyright © 2017 American Industrial Heat Transfer, Inc. 355 American Industrial Drive LaCrosse, VA 23950 tel: 434-757-1800 fax: 434-757-1810
AA & STA Series performance
Instructions must be circulated to match the curve results.
3) OIL PRESSURE DROP CODING:  = 5 psi; = 10 psi;  = 20 psi;
The selection chart provided contains an array of popular sizes for quick
 = 50psi. Curves that have no pressure drop code symbols indicate
sizing. It does not provide curves for all models available. Refer to page 24
that the oil pressure drop is less than 5 psi for the flow rate shown.
& 25 for detailed calculation information.
4) Pressure Drop is based upon oil with an average viscosity of 100 SSU.
Computer selection data sheets for standard or special models are avail-
If the average oil viscosity is other than 100 SSU, then multiply the
able through the engineering department of American Industrial. To use the
indicated Pressure Drop by the corresponding value from corrections
followings graphs correctly, refer to the instruction notes "1-5".
table A.
1) HP Curves are based upon a 40°F approach temperature; for example:
5) Corrections for approach temperature and oil viscosity are as follows:
oil leaving a cooler at 125°F, using 85°F cooling water
(125°F – 85°F = 40°F ).

2) The oil to water ratio of 1:1 or 2:1 means that for every 1 gallon of oil 40
circulated, a minimum of 1 or 1/2 gallon (respectively) of 85°F water
H.P.(Removed Actual
In Cooler ) = H.P.(Heat Load ) x (Actual Approach ) x B.

HEAT ENERGY DISSIPATION RATES (Basic Stock Model)

36 ❍ 31
VISCOSITY ❍
300 CORRECTIONS ❍ ❍
Avg. Oil
❍ ✩
SSU A B ✩
50 0.83 0.84
✩✩ ✙ ❍ ✩ 34
29
100 1.00 1.00 ✙ ✙
200 ❍
200 1.30 1.14
✙ ✙
✩ 23 ✩
✩
✙ 33 28
300 1.70 1.24
✩ ✩ 22 ✩
400 2.10 1.31 ✙ ✙ 21
❍ ✙
500 2.50 1.37 37 32 ❍
✙
✙ ❍ ✙
100 35
600 2.80 1.42 ✩
90 700 3.20 1.46
30 ✩ ✩
80
800 3.60 1.50 ✩ 20
70 ✙ ✙
900 4.00 1.53 ❍ ✩ ❍ ✩
60 ✙ ❍
1000 4.40 1.56 18 ✙
27 ✩ ✙
✩ ✙
❍ 10
✩
H.P. (REMOVED IN COOLER)

50 26 ❍ ✩
16
✙ ✙ Oil/Water
25 Model Ratio
40 ✙ ✙ ✩ ✩ ✙
1. 408-2-4-SP 1:1
14 11 2. 408-1-4-SP 1:1
9
30 19 ✙✙
12 15
3. 608-2-4-FP 2:1
4. 614-4-4-FP 2:1
24 5 ✙ 5. 624-4-4-FP 2:1
8 ✩ ✙
6. 608-1-4-FP 2:1
17 ✩ 7. 614-1.5-4-FP 2:1
8. 624-2-4-FP 2:1
20 13 ✙
9. 814-3-4-FP 2:1
✙ 10. 824-4-4-FP 2:1
11. 836-4-4-FP 2:1
7 4 12. 814-1.5-4-FP 2:1
15 13. 824-2-4-FP 2:1
✩
14. 836-2-4-FP 2:1
15. 1014-3-6-FP 2:1
✙ 3 16. 1024-4-6-FP 2:1
10 6 17. 1036-4-6-FP 2:1
9 18. 1024-2-6-FP 2:1
8 ✩ 19. 1036-2-6-FP 2:1
20. 1224-4-6-FP 2:1
7 21. 1236-6-6-FP 2:1
22. 1248-6-6-FP 2:1
✙ 23. 1260-6-6-FP 2:1
6 24. 1224-2-6-FP 2:1
2 25. 1236-3-6-FP 2:1
5 1 26. 1248-3-6-FP 2:1
27. 1260-4-6-FP 2:1
✩ 28. 1624-6-6-FP 2:1
4 29. 1636-6-6-FP 2:1
30. 1648-6-6-FP 2:1
31. 1660-6-6-FP 2:1
32. 1672-6-6-FP 2:1
✙ 33. 1624-2-6-FP 2:1
3 34. 1636-3-6-FP 2:1
35. 1648-3-6-FP 2:1
36. 1660-4-6-FP 2:1
37. 1672-4-6-FP 2:1
2
3 4 5 6 7 8 9 10 15 20 40 60 80 100 200
GPM (Oil Through Cooler)
 AA & STA Series dimensions
Model P Q
M N NPT NPT R S
AA-408 11.00 2.38 - 1.00 - -
M AA-608 11.25
B N Q Q Q AA-614 17.25 2.56 (2) 1.50 3.06 0.38
(Both Sides) (Both Sides) AA-624 27.25 .38
K AA-814 18.00
AA-824 28.00 3.44 (2) 2.00 2.56 0.50
AA-836 40.00 .38
L S AA-1014 18.50
(4)
AA-1024 28.50 3.69 .38 2.50 3.38 -
2.38
A AA-1036 40.50
AA-1224 29.25
C E AA-1236 41.25
2.38
(4)
AA-1248 53.25 4.25 .38 3.00 3.75 -
H 400 SERIES
AA-1260 65.25
(2 each end)
J AA-1272 77.25
600 & 800 SERIES G AA-1624 31.25
P D R F AA-1636 43.25
1000,1200,1600 SERIES AA-1648 55.25 (4)
AA-1660 67.25 6.52 .50 4.00 5.25 -
AA-1672 79.25
Single Pass (SP) AA-1684 91.25

Model P Q
M N NPT NPT R S
AA-608 10.75
M Q Q AA-614 16.75 2.44
(2)
1.00 2.94 1.00
.38
B N AA-624 26.75
AA-814 17.62
K S AA-824 27.62 3.44
(2)
1.25 2.56 1.19
.38
AA-836 39.62
AA-1014 18.50
S AA-1024 28.50
(2)
45 3.69 1.50 3.50 1.50
S .38
AA-1036 40.50
A AA-1224 28.75
AA-1236 40.75
(2)
E S AA-1248 52.75 4.25 2.00 3.75 1.56
.38
AA-1260 64.75
AA-1272 76.75
J AA-600, 800, AA-1624 30.50
D R 1000 & 1600
AA-1200 SERIES
AA-1636 42.50
P SERIES AA-1648 54.50 (2)
6.00 2.50 5.25 2.25
AA-1660 66.50 .50
AA-1672 78.50
Two Pass (TP) AA-1684 90.50

Model P Q
M N NPT NPT R S
AA-608 10.88
M AA-614 16.88 2.44
(2)
.75 2.81 1.00
Q Q .38
B N AA-624 26.88
S AA-814 17.62
K S (2)
AA-824 27.62 3.44 .75 2.56 1.06
.38
AA-836 39.62
AA-1014 18.50
(3)
S AA-1024 28.50 3.80 1.00 3.25 1.69
S AA-1036 40.50
.38
A AA-1224 29.50
45 AA-1236 41.50
E (3)
AA-1248 53.50 4.56 1.50 3.75 2.00
.50
AA-1260 65.50
J AA-1272 77.50
AA-1624 30.75
P D R AA-600, 800, 1000, 1200 SERIES AA-1600 SERIES
AA-1636 42.75
AA-1648 54.75 (4)
6.08 2.00 5.25 2.62
AA-1660 66.75 .50
Four Pass (FP) AA-1672
AA-1684
78.75
90.75
COMMON DIMENSIONS & WEIGHTS
J K Approx.
Model A B C D E F G H NPT NPT L Weight Model
AA-408 2.125 6.25 - - - - - - - .50 1.69 7 AA-408
AA-608 6.12 5.12 12 AA-608
AA-614 3.125 12.12 4.19 11.12 2.44 3.50 2.50 .38øx.88 (2) 2.44 16 AA-614
1.00
AA-624 22.12 21.12 .25 20 AA-624
AA-814 11.12 12.88 37 AA-814
AA-824 4.125 21.12 5.88 22.88 3.50 4.75 3.50 .50øx1.62 (6) 3.12 47 AA-824
.38 1.50
AA-836 33.12 34.88 67 AA-836
AA-1014 11.12 11.75 45 AA-1014
AA-1024 21.12 21.75 (6) 1.50 60 AA-1024
5.125 6.50 3.75 5.00 4.00 .50øx.88 3.62
.38
AA-1036 33.12 33.75 82 AA-1036
AA-1224 20.50 21.50 90 AA-1224
AA-1236 32.50 33.50 110 AA-1236
AA-1248 44.50 45.50 (6) 2.00 130 AA-1248
6.125 7.50 4.12 6.00 5.00 .50øx.88 .38 4.25
AA-1260 56.50 57.50 150 AA-1260
AA-1272 68.50 69.50 180 AA-1272
AA-1624 19.00 20.50 160 AA-1624
AA-1636 31.00 32.50 185 AA-1636
AA-1648 43.00 44.50 205 AA-1648
AA-1660 8.00 55.00 9.75 56.50 5.38 8.25 7.00 .62øx1.12 (6) 5.62 235 AA-1660
.38 3.00
AA-1672 67.00 68.50 280 AA-1672
AA-1684 79.00 80.50 320 AA-1684
STA Series
P Q
Model M N R S
NPT NPT
M STA-408 11.00 2.38 - 1.00 - -
STA-608 11.25
B N Q Q Q STA-614 17.25 2.56 (2) 1.50 3.06 0.38
(Both Sides) (Both Sides)
STA-624 27.25 .38
K
STA-814 18.00
STA-824 28.00 3.44 (2) 2.00 2.56 0.50
STA-836 40.00 .38
L S STA-1014 18.50 (4)
2.38 STA-1024 28.50 3.69 .38 2.50 3.38 -
A STA-1036 40.50
E STA-1224 29.25
C STA-1236 41.25
2.38 (4)
H 400 SERIES STA-1248 53.25 4.25 .38 3.00 3.75 -
(2 each end) STA-1260 65.25
J STA-1272 77.25
600 & 800 SERIES G STA-1624 31.25
P D R F STA-1636 43.25
1000,1200,1600 SERIES STA-1648 55.25 (4)
STA-1660 67.25 6.52 .50 4.00 5.25 -
Single Pass (SP) STA-1672 79.25
STA-1684 91.25

Model P Q
M N NPT NPT R S
M Q Q STA-608 10.75
(2)
STA-614 16.75 2.44 1.00 2.94 1.00
B N STA-624 26.75
.38
K S STA-814 17.62
STA-824 27.62
(2)
3.44 1.25 2.56 1.19
STA-836 39.62
.38
S STA-1014 18.50
45
STA-1024 28.50
(2)
S 3.69 1.50 3.50 1.50
STA-1036 40.50
.38
A STA-1224 28.75
STA-1236 40.75
E S STA-1248 52.75
(2)
4.25 2.00 3.75 1.56
STA-1260 64.75
.38
STA-1272 76.75
J STA-600, 800, STA-1624 30.50
D R 1000 & 1600
STA-1200 SERIES
P SERIES STA-1636 42.50
STA-1648 54.50 (2)
6.00 2.50 5.25 2.25
STA-1660 66.50 .50
Two Pass (TP) STA-1672 78.50
STA-1684 90.50

Model P Q
M N NPT NPT R S
STA-608 10.88
M (2)
STA-614 16.88 2.44 .75 2.81 1.00
.38
B N Q Q STA-624 26.88
S STA-814 17.62
K S (2)
STA-824 27.62 3.44 .75 2.56 1.06
.38
STA-836 39.62
STA-1014 18.50
(3)
S STA-1024 28.50 3.80 1.00 3.25 1.69
S .38
STA-1036 40.50
A STA-1224 29.50
45 STA-1236 41.50
E (3)
STA-1248 53.50 4.56 1.50 3.75 2.00
.50
STA-1260 65.50
STA-1272 77.50
J STA-1624 30.75
P D R STA-600, 800, 1000, 1200 SERIES STA-1600 SERIES STA-1636 42.75
STA-1648 54.75 (4)
6.08 2.00 5.25 2.62
STA-1660 66.75 .50
FOUR PASS (FP) STA-1672 78.75
STA-1684 90.75
COMMON DIMENSIONS & WEIGHTS
J Approx.
Model A B C D E F G H NPT
K L Weight Model
STA-408 2.125 6.25 - - - - - - - .50 1.69 7 STA-408
STA-608 6.12 5.12 12 STA-608
(2) 1.00
STA-614 3.125 12.12 4.19 11.12 2.44 3.50 2.50 .38øx.88 2.44 16 STA-614
STA-624 22.12 21.12 .25 20 STA-624
STA-814 11.12 12.88 37 STA-814
STA-824 21.12 22.88 (6) 1.50 47 STA-824
4.125 5.88 3.50 4.75 3.50 .50øx1.62 3.12
STA-836 33.12 34.88 .38 67 STA-836
STA-1014 11.12 11.75 45 STA-1014
STA-1024 21.12 21.75 (6) 1.50 60 STA-1024
5.125 6.50 3.75 5.00 4.00 .50øx.88 3.62
.38
STA-1036 33.12 33.75 82 STA-1036
STA-1224 20.50 21.50 90 STA-1224
STA-1236 32.50 33.50 110 STA-1236
STA-1248 44.50 45.50 (6) 2.00 130 STA-1248
6.125 7.50 4.12 6.00 5.00 .50øx.88 .38 4.25
STA-1260 56.50 57.50 150 STA-1260
STA-1272 68.50 69.50 180 STA-1272
STA-1624 19.00 20.50 160 STA-1624
STA-1636 31.00 32.50 185 STA-1636
STA-1648 43.00 44.50 205 STA-1648
STA-1660 55.00 56.50 (6) 3.00 235 STA-1660
8.00 9.75 5.38 8.25 7.00 .62øx1.12 5.62
STA-1672 67.00 68.50 .38 280 STA-1672
STA-1684 79.00 80.50 320 STA-1684