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WTP 2 Assignment

The document discusses various non-conventional machining techniques, including abrasive jet machining, ultrasonic machining, electrochemical machining, and laser machining. Each method is described in terms of its working principles, advantages, and disadvantages, highlighting their applications in precision manufacturing. The document emphasizes the unique capabilities of these techniques in machining complex shapes and materials with minimal thermal damage.

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Sapun Dutta
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10 views15 pages

WTP 2 Assignment

The document discusses various non-conventional machining techniques, including abrasive jet machining, ultrasonic machining, electrochemical machining, and laser machining. Each method is described in terms of its working principles, advantages, and disadvantages, highlighting their applications in precision manufacturing. The document emphasizes the unique capabilities of these techniques in machining complex shapes and materials with minimal thermal damage.

Uploaded by

Sapun Dutta
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
ASSIGNMENT OF WORKSHOP THEORY AND PRACTICE] 4. Abas WH mashiring $ fivasive ah machining is a onlewial removal process with the hulp ot concentealed abnadive. quains endostd in a noaale that Kemoves by the atlion of inpoet exasion Sn abrasive jet machining a high-wlodly get bnasive ponliles is aimed ot Uhe woekpitee sunjace under con - taining conditions impact o the pasidles develops suficiently concentrated 4owee 10 cvilions such as eubing the malewaal is ramovd by Lhe eteosion malewial with obracive grits at a sped of 350-300 m/s- Whe abrasive titd out in a high-valocily gas stream petdoran lowing principle ; She working principle ot abvashwn jet mathining involves the use ob @ high -wlpe alansiyes pailicles slicam th compres annied by high-phemune gas ‘xough a 1 th work pee. thar hik at don the wowhpiece «the preuure enugy d the ohaeam is the high veep brash poodles nen ihe maleriol of th wakpice by mijeng culling atlion cr well as a. britlle fo) will Kemowe du xosion by the abeasive pardidles Ohe noaale is ucculan or Hectongulan cawoss-sutfion, od | a pighh ore. oF is deignd That loss Of prin fe to the hencls ,{viclian , is minimum possibk dhe diwngence cb jet slitam inekeasts resulting in stuLting in move thaveq ucla, culling ard high inaeeuney quan nbnasiut i machining cna & the follouiing various part = Gas supply ° Fula Prue pu © Mung chamber © Noaale, and * Abxash an ob Abxasive deh mnexhanund @ clearing ond Lnyertig OMe foe exguaviing vagiettalion nut eaidlivt coaling ans on toughentd glass Ost : fon can windows @ vt is vad egedily Jor mien mud Jaberelor ine chilling ond apedune cuiling np dehonit muchos Fngrasing on glass using rultbut ow metallic masks & pbrasime jet mathining AA high suntate finish can be oblound he daplh ok damage is nw ‘he capital took is Jaw oo if Y) sri cale shape holes ot brilile maleydals machined disadvantag 0 Accunnay is oo ee i oy cvilling d low malerial Kem benwuse cb the Haxing elbecl ob tional machining proce asive parlicles ~p kemoe thot utilises a méthod ; the 1 the work piece b di dineetly impost “lhe workpiece, but palhert Lhe obradiae pasilicles ane introduced beeen them. whese viyid and hand obtadiue porlile enable impast exosion on -t cee’ mel tteaunbling a mode of percussion. she p +m cama 8 tool hammering n mileia removal and delicat machining of int UHtKgsonue maxing compticeo comnal) earenijal " } k haxmontoudy to achiow pretise maletual pum © Power cupply lnely hanekoemet, © Abas slutty , methasical Anansducer ® kleelin A) wowkpiece ult xasonic Ubiasonie machining ¢ Ohe working principle oF Ul y the oeking hiirg involws maintaining a 025 mm qap bio ¥ in ha sluany o obsncive panicle s hummel malereal nd the ws pl moves di ud FU. embedded yalivly removing malerial dhe clueny fasilital dhe masizning one , enwuting. clan Keaulls and alloming 7 with o sightly + pol ain paxomelens ableets the + cannient (ud bulipeen - fis the he work yuctung He ned for the crceabion oF straight Jo LUtHasonie machining vaxsjing exial kamoval vale (Hg)-dneneaaing ih levaling “he Ieads-to a chentase in Mag due in reduced dusting efficiency jueguuncy Hesulls in incHeased ven os mote impae LK pl Wnlh Sivilaxly, joising the ompldude boosts ene hanting the momentum of h can vary beliveen 5 to 45 Um tude ok vibna Y Manges 4Kom 1940 25 KHy Monepwet MRR can be intlueneed by L nikalion and Sat o the obtacives, Hiyher abkasive concen and increase) MRR unlil a poin’ where fe omentum Loss, aubsequ tly reduce the dae the obrasive tuawlts in a loxget impast tromenlum of the absiasty. stl (8 enenfial fo note “thar wittia- J} machining ond leah the abrasives. oh thik the TOKE im pacts paxil MAR. Stmnilouly, inetteasing, ca bub exceeding — a contain sige diminyshes Lhe dn tous o& neti removal xa tn Fitebo chemica sone maching Kanks be Siahange machining « alion (Whasonic machining ? if @ Mothining wry prasise and inixdcafly shaped axdides 3) snillng thr wound holes any shape le malerials Appl © Goninding the bei © fingraning , Threadling Advantages @ Minimal heat genetalion @ Good surface finish @ Machinung c& hax) and buitlle p @ production oF complex shapes alexials ok Witrasonie machining ¢ disadvan ow mdletial kemoyal nal ® Tool wear 6 4. Elech~ chemitcal mazhining + Kleehno chemical machining is an rnnovilint ran Inadational mathinieg luehnigue “thal okands apna by “st nan-ton ok, anense dechi plating nalure . Unlike traditional melhods , ROM Humove milewial inshiod ob onduclive uid Lbunugh depoditing Ut he prowess iavolves Ue a wubith co high elveiie cuxnaenl is pomned bobuvein te “Loo cand the wonh plete. ohistwrncat ionistn and joven medal aloms eam Lhe wok pice, wooulting in a. omtoth ard bunt-pee stuhate - One nu able an eet ok Fem is its ability 70 mashine aniy conducive, malerual , xayaxd Jess. of us oliength had net an toughness, making i ileal fon india cole jials. Wh its unique advan covity machining in high-strength ma aga, GM har found applicalions across various high prucivion and surface quality King prdociple + leche chew s indualies swking machining fileeliio-chesnical roochining Lu invohes a suien of will-coordinaled eve pHetise malewal tmove suutcely position onthe wok piue holding tabi brought cloce to. it poth the cathode and anode ob h supply topneds the cathode and anode -to ‘its negalive ond prattive fenminals iit lon is condi uously pumped ints whe elutlualyle rom the wvaenydr the qop bebveen ‘the Tool andl the wonkpice Ting pump. dhe Tool feud sys adyounc , spusifie anodis ard cathodic remctions plate ading the condxolled clinnolulion of malexial of Ube atomic dhe FCM process tnauHes an caelenr eueface bindsh and shies gee sungott, making UY highly adlvant unijowan qap_buveen “the fool and wuorkpiece allows “the conity to ae nally veplicale Lh Jools tape. abla sydomalit oppeanch in eH delivurs outstanding taaulfs andl curs (leibildy to tool geomebny wth “the hal he Toul towands the pie duuuing Lhe pre Unode waclion ? abion of wibine Alade mango und cut maki ny @ Hedieal devices ® fewospace and alo m dwan| © High sunhore bs () complex shapes of @ wo thermal damage © Fast malecial removal icadvanlage ! © High initial cost i © uxt consumption 1 @ rind Jo condueline tale tials @ complex whup Fleho -discharge machining as spark utasion Oe Rledua-divchange machining ak mda eposking machining .is a nnn-convntional mucking xelien on exosion ao Us fundamental principle. vn eleetvical din machining, on deeheothetmal non—todlitional machining pr ployed , ubiicany eLuehrical enungy to lt sparks for malerva erosion OM is partiaularly yoluable jor roashining challenging ip wrk wlth allel A EDM machine consists oF the following parts + @ de puke generale © voltonclet @pmmelit diy dechule gield, @ pump .@ ruler @ Fivlurer ,@ soevo confralled feud @ mw nique that Liotking piinciple of Flethin- cinchange mashing $ Flechitieal: chin change mmahining ales based on Ube concepe of maleubl rumoval “Lheaws) the combinalion of elethcjeal and -Lhermal enukgy. flee ergy is hexnemed to quan, an elutiis york, and heal is geruxaltd on a yupult of melal eteosion. - there is no physical contoat making i a non-conventional duthode is conned to Sn elutheica) din chaxye tnaxhin belwan the tool and Lhe wsekpiece reoshining process. Jn this p 1 the payline ‘urinal ob “lhe ye puwett supply , hile the wank piece is conmcled Jo the positive tuuriinal ok Je pounre supply . aherelone the Tod funchons an the cathode, and the workpiece funclions an the anode fl spouth gap ob apprarimalely am exists owen the ditlechile ld Yuld. his nkpieee waitin 1 Joo! and “Lhe and q conduct cond hin spank tt enabliny Lhe machin fidyantage GF Flechucal dincharge maxhip @ High pracision, © Malaria) vensoliliby 3) complex quamelided © disadvantages ~ @ Fceniat pol uit | © High pousske cons vanplion @ dhe workpiere must be on euchieal conductor, achinang, ppplicabions ck eatwical din change Helica) pride illing ® eunwed bole drilling ® culling lk op \ ®) aid in wint cadling aux fam machining q fn) method ok ahis culling om 10 Lone fam mashining is ar valine non-lnadit alexa) kumoval aceomplisad by exhnique harnesses Ube inten gy jocused Loser Light genenaled tay the losur welt and vaporize Lhe wonkpiece mal gh spuds, efpedlivdy nent malerial fram the sunfare. wily uililisad th mila! ond ron-melalljc molerials, Ls involu crw ase slike Lhe work emacing thei “theemal energy ulated bums 1 ht ampliticaljon by sl mp i pretise and infid cale materia) shaping fo Une uuahace. ais proc umission of Kadiolion making if on un working priimtiple ck tank usin mmnshining & Laut machining is a sophisticated process Unal Heli¢s on Lhe pninciples ob Laske Technolgy , involving the conversion of echt, enetgy ilo light enexqy ard subsquertly indo sharma) energy At Ute alomuc joel, q xtund the mules in specific enuxgy levels, with each intiner energy stales. at obsolule yeo-teny a polenfial eruxgyr, Known as Lhe gkourd tale pecan, lutnons occupy hein, lou Howewut an Une Tempeanluie vige ,cletnons con absavb enuxgy ard. ‘anaiion io hight enuigy staley Lhnough electronic vibnalion dhe uuonking principle oe Lanne Beam machining iovohwa the applicalion oh high vollage , leading “In the foumalin oF quo pluema

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